Definitions

Definitions
SPM = Strokes per Minute Pl = Belt Pitch Length (inches)

Rod Lift Application Formulas

Definitions
RPM = Strokes
SPM Revolutions per Minute-Prime Mover
per Minute CD==Belt
Pl Shaft Center
Pitch Distance
Length (inches)
(inches)
SPM
FPM == Feet
RPM Strokes
per per Minute
Minute
Revolutions per Minute-Prime Mover Pl
U ===see
CD Belt Pitch
General
Shaft Length
Center (inches)
Dimensions
Distance (inches)
RPM
R
FPM == Feet
= Gear Revolutions
Reducer per Minute-Prime Mover
Ratio
per Minute CD
U = =see
V Shaft Center
General Distance (inches)
Dimensions
FPM
D = Gear
R = Feet per Minute
Reducer Sheave Pitch Diameter(inches)
Ratio U
AB= =see
V seeGeneral
GeneralDimensions
Dimensions

Calculate values using set formulas R

D
Gear Reducer
d == Prime
D
dv == Belt
GearVelocity,
Prime Reducer
Ratio
Mover Sheave
SheavePitch
Sheave
Mover Feet
Sheave
PitchDiameter(inches)
Diameter(inches)
PitchDiameter(inches)
perPitch
MinuteDiameter(inches)
V
UU= =see
AB
AB
seeGeneral
GeneralDimensions
Dimensions
VV == see General Dimensions
UU
dπ
v = Belt
Prime Mover Feet
(Pi) 3.1416
Velocity, Sheave
perPitch Diameter(inches)
Minute UU
VV == see General Dimensions
AA
vπ == Belt Velocity, Feet per Minute
(Pi) 3.1416 AA == see General Dimensions
VV
DEFINITIONS Strokes per πminute
= (Pi) 3.1416 AA = see General Dimensions
■■ spm = strokes per minute Strokes Per Minute Center Distance
Strokes Per Minute
Formula Example Center Distance
Formulas
■■ rpm = prime mover revolutions per minute
Strokes Per Minute Center Distance
(( ))
Formula rpm d Example1,170 12 Formulas V 2
■■ R = gear reducer ratio spm =
Formula × SPM =
Example × = 9.9 CD = U+ 2 + (AB – b
Formulas
rpm
R × D d 1,170 12
30.12 × 47 V
CD = U+ V2 2 + (AB – b
( )
■■ D = gear reducer sheave pitch spm = rpm d SPM = 1,170 12 = 9.9
diameter (in) spm = R × D SPM = 30.12 × 47 = 9.9 CD = U+
Example: 2 +electric
Hi-prime (AB –mo b
where Rspm = 1,170
D rpm of prime mover 30.12 47 2 electric mo
Example: Hi-prime
d = prime mover sheave pitch diameter (in) where spm
R == 30.12
1,170 ratio
rpm of prime mover
(( ))
33.25 2
■■
(320D gear reducer) Example: Hi-prime electric mo
where spm CD = 31+ 2+ (54
v = belt velocity (ft/min) d == 30.12
R 1,170 pitch
12-in rpm of
ratio prime
(320D mover
gear
diameter ofreducer)
prime mover sheave 33.25
2 2+ (54

( )
■■
R
CD = 31+ 33.25
π = (pi) 3.1416 d == 30.12
D 12-in ratio (320D
47-in pitch gearofreducer)
diameter prime mover sheave
gear reducer sheave CD = 31+ 2 + (54
■■
d == 12-in where UU =231 (see ge
D 47-in pitch
pitch diameter
diameter of
of prime mover sheave
gear reducer sheave
■■ Pl = belt pitch length (in) Prime Mover
D Sheave
= 47-in Diameter
pitch diameter of gear reducer sheave where UU == 33.25
VV 31 (see ge
(see
Prime mover sheave diameter where UU === 33.25
31 (see
(see ge
■■ CD = shaft center distance (in) Prime
FormulaMover Sheave Diameter Example VV
AA 54 (see
ge
Prime Mover Sheave Diameter VV = 33.25
AAb = 54 (see
(see ge
8 (assume
■■ U = see general dimensions Formula
spm × R × D Example
12 × 30.12 × 47
dFormula
= d=
Example = 14.5 in AAb == 54 (see ge
8 (assume
spm × R × D 12 × 30.12 × 47
■■ V = see general dimensions d = spmrpm
×R×D d = 12 × 1,170
30.12 = 14.5 in b =of
Horsepower 8 (assume
Prime M
AB = see general dimensions d= rpm d= 1,170 × 47 = 14.5 in
■■
where rpmspm = 12 1,170 Horsepower
Formula A of Prime M
UU = see general dimensions Horsepower
Formula A of Prime M
■■
where spmR == 30.12
12 ratio (320D gear reducer) BPD × Depth
where spm = 12 ratio Formula
HP = A
■■ VV = see general dimensions R = 30.12
D 47-in pitch (320D gearofreducer)
diameter gear reducer sheave BPD × Depth
rpmR = 30.12
D = 1,170 ratio
47-in rpm (320D gear
pitchofdiameter
prime ofreducer)
movergear reducer sheave HP = BPD56,000
× Depth
■■ AA = see general dimensions HP =
Example: 56,000
High-slip (NEMA D) m
rpmD == 1,170
47-in rpm
pitchofdiameter
prime of gear reducer sheave
mover
■■ b = prime mover backing (vertical Use the nearest size available depending upon belt section and 56,000
Example: High-slip (NEMA D) m
number rpm = 1,170
of grooves rpm of prime mover 217High-slip
× 5,600
distance from mounting feet to center Use the nearest sizeinavailable
sheave. depending upon belt section and Example:
HP = = 21.
(NEMA D) m
number
Use of grooves
the nearest sizeinavailable
sheave. depending upon belt section and 21756,000
× 5,600
of shaft) (in) HP = 217 × 5,600 = 21.
number of grooves in sheave.
Belt Velocity HP = 56,000 = 21.
hp = horsepower Where: 56,000
bbl/d = 217 @ 1
Belt velocity Belt Velocity
■■
Formula Example
■■ bbl/d = barrels per day at 100% Belt Velocity
Formula Example Where: Depth bbl/d = 217
5,600@ft,1
π × d × rpm 3.1416 × 14.5 × 1,170 Where: bbl/d == 217
pump efficiency vFormula
= v=
Example = 4,441 ft/min Formula A:Depth 5,600@(NE
For high-slip ft,1
π × d12× rpm 3.1416 × 14.5
12 × 1,170 = 4,441 ft/min Depth = 5,600 ft,e
v = π × d × rpm v = 3.1416 × 14.5 Formula A:B: For high-slip
normal slip(NE
Depth = pump setting (ft) 12 12 × 1,170 = 4,441 ft/min
■■
v= v= Formula
Formula A:B: For
For high-slip
normal slip(NEe
■■ L = stroke length (in) Where: 12 d = 14.5-in pitch diameter 12
Where: rpmd == 1,17014.5-in
rpmpitch diameter
of prime mover Multiply HP by 0.8 for Mark Ie
Formula B: For normal slip
Where: d =
rpm2,00014.5-in
= 1,170 pitch diameter Multiply HP by 0.8 for Mark I
Limit between andrpm of prime
5,000 feet mover
per minute (ft/min).
rpm = 1,170 rpm offt/min
prime mover Multiply
Maximum HP byStrokes
0.8 for Mark
perI
Limit between
Belt velocity 2,000
less and
than 5,000
2,000 feet results
per minute (ft/min).
in poor belt life. Belt velocity
Limit
Belt between
velocity
greater 2,000
than less
5,000 and
than 5,000
2,000
ft/min feetdynamically
ft/min
requires per minute
results (ft/min).
in poor belt life.sheaves.
balanced Belt velocity Maximum Strokes per
Formulas
Belt velocity Maximum
ConventionalStrokes
Formulas units per
greater than less
5,000than 2,000
ft/min ft/mindynamically
requires results in poor belt life.sheaves.
balanced Belt velocity
greater than 5,000 ft/min requires dynamically balanced sheaves. Formulas
Conventional units
Belt Length
Conventional
Example: units
For a C-320D-256-100
Belt Length
Belt length Formula
Belt Length
Formula (D–d) 2 Example: For a C-320D-256-100
PL = 2CD + 1.57(D + d) = Example: 60,000
Formula (D–d) 2
spm = 0.7For a C-320D-256-100
sp
PL = 2CD + 1.57(D + d) = 4(D–d)
× CD2 60,000
L
Example
PL = 2CD + 1.57(D + d) = 4 × CD spm = 0.7 60,000 sp
Example 4 × CD (47–14.5)2 spm = 0.7 L sp
PL = 2 × 66.21 + 1.57(47 + 14.5) =
Example 2 = 232.96 in L
(47–14.5)
4 × 66.212 = 232.96 in
PL = 2 × 66.21 + 1.57(47 + 14.5) = (47–14.5) 60,000
PL = 2 × 66.21
Where: + 1.57(47
CD = 66.21-in + 14.5)
center = 4 × of
distance 66.21 = 232.96 in
shafts SPM = 0.7 = 17.
4 × 66.21 60,000
100 = 17.
Where: CD = 66.21-in center distance of shafts
D = 47-in pitch diameter of gear reducer sheave SPM = 0.7 60,000
Where: CD SPM = 0.7 100 = 17.
Dd == 47-in
66.21-in center
14.5-inpitch
pitch distance
diameter
diameter of
ofofgearshafts
reducer
prime moversheave
sheave 100
Dd == 47-in pitch diameter of gear
14.5-in pitch diameter of prime reducer
moversheave
sheave
d = 14.5-in
Use the nearest pitch
belt size diameter
available of prime on
depending mover
typesheave
of sheave
Use the nearest belt size available depending on type of sheave
selected.
Use the nearest belt size available depending on type of sheave
selected.
selected.
SPM = Strokes per Minute Pl = Belt Pitch Length (inches) b - Prime Mover Backing (verticle
SPM = Strokes per
per Minute Pl = Belt Pitch Length (inches) bb -- Prime
Prime Mover
Mover Backing (verticle
SPM
RPM == StrokesRevolutions Minute
per Minute-Prime Mover Pl
CD==Belt Pitch
Shaft Length
Center (inches)
Distance (inches) distance fromBacking
mounting (verticle
feet to
RPM = Revolutions per
per Minute-Prime
Minute-Prime Mover CD = Shaft Center Distance (inches) distance
distance from mounting feet to
RPM = Revolutions
FPM = Feet per Minute Mover CD
U = see General Dimensions(inches)
= Shaft Center Distance center of shaft) (inches) feet to
from mounting
FPM == Feet
FPM Feet per
per Minute
Minute U == see
U see General
General Dimensions
Dimensions center of
center of shaft)
shaft) (inches)
(inches)
R = Gear Reducer Ratio V = see General Dimensions HP = Horse Power
R == Gear Gear Reducer Ratio
Ratio V == see
V see General Dimensions
Dimensions HP == Horse
HP Horse Power
Power
R
D = Gear Reducer Reducer Sheave Pitch Diameter(inches) AB = seeGeneral
General Dimensions BPD = Barrels per Day at

Rod Lift Application Formulas

D == Gear Reducer Sheave Pitch Diameter(inches) AB == see General Dimensions BPD
BPD100% == Barrels
Barrels per Day
Day at
D Gear Reducer
d = Prime Mover Sheave SheavePitch
PitchDiameter(inches)
Diameter(inches) AB
UU = see General Dimensions
see General Dimensions Pumpper at
Efficienrcy
dd == Prime Mover Sheave Pitch Diameter(inches) UU
UU = see General Dimensions 100%
100% Pump
Pump Efficienrcy
Efficienrcy
Prime Mover Sheave Pitch
v = Belt Velocity, Feet per Minute Diameter(inches) VV == see
see General
General Dimensions
Dimensions Depth = Pump Setting (feet)
vvπ === Belt
Belt Velocity,
Velocity, Feet per Minute VV = see General
= see General Dimensions
Dimensions Depth == Pump
Depth Pump Setting
Setting (feet)
(feet)
(Pi) 3.1416 Feet per Minute VV
AA = see General Dimensions L = Stroke Length (inches)
π == (Pi)
π (Pi) 3.1416
3.1416 AA == see
AA see General
General Dimensions
Dimensions LL == Stroke
Stroke Length
Length (inches)
(inches)
DEFINITIONS Center distance
Strokes■Per Minute Center Distance
Strokes
Strokes Per Minute
■ spm
Per = strokes per minute
Minute Center
Center Distance
Distance
Formula Example Formulas
Formula ■■ rpm = prime mover revolutions
Formula Example
Example
per minute Formulas
Formulas

spm
rpm
spm = rpm
rpm
spm == R ×× D
■■

RD = gearD
■■ R
d
R = ×geard
dreducer ratio SPM =
SPM ==
SPM
Dreducer sheave pitch
1,170
1,170
12
1,170 ×× 12
12 = 9.9
30.12 × 47 == 9.9
30.12
30.12 47
47
9.9
CD =
CD ==
CD (( ))
U+
V 222
U+ V
22
+ (AB – b) 222
U+ V2 ++ (AB
(AB –– b)
b)
CD =
CD ==
CD ((
UU+VV
UU+VV
UU+ ))
VV 222
+ (AA – b) 222
2 ++ (AA
22
(AA –– b)
b)
Example: Hi-prime electric motor driven C-320D-256-100 conventional unit
where diameter
spm (in)rpm of prime mover
= 1,170 Example:
Example: Hi-prime
Hi-prime electric
electric motor
motor driven
driven C-320D-256-100
C-320D-256-100 conventional
conventional unit
unit
where spm
spm == 1,170
1,170 rpm
rpm of
of prime
prime mover
(( ))
where mover 33.25 222
d =R = 30.12mover
prime ratio sheave
(320D gear
pitchreducer)
diameter (in) CD = 31+ 33.25
33.25 + (54 –– 8) 2 = 66.21 inches
■■ 2
R
R = 30.12 ratio (320D gear
= 30.12 ratio (320D gear reducer)
reducer)
d = 12-in pitch diameter of prime mover sheave CD
CD == 31+
31+ 2 ++ (54 (54 – 8)
8)2 == 66.21
66.21 inches
inches
■■ v =ddbelt velocity
== 12-in
12-in pitch(ft/min)
pitch diameter
diameter of
of prime
prime mover
mover sheave
sheave 22
D = 47-in pitch diameter of gear reducer sheave
■■ D =
π =D (pi)47-in pitch
pitch diameter of gear reducer sheave
3.1416
= 47-in diameter of gear reducer sheave where UU = 31 (see general dimensions)
where
where UU
UU == 31
31 (see
(see general
general dimensions)
dimensions)
Prime Mover
Pl = Sheave
belt pitchDiameter
length (in) VV = 33.25 (see general dimensions)
■■
Prime Mover
Mover Sheave Diameter VV
VV = 33.25 (see general
= 33.25 (see general dimensions)
dimensions)
Prime Sheave Diameter AA = 54 (see general dimensions)
Formula ■■ CD = shaft center distance
Example AA
Formula
Formula (in)
Example
Example AA == 54
54 (see
(see general
general dimensions)
dimensions)
b = 8 (assume 25 hp, Frame 324T, motor)
spm■■ ×UR=×see
D general dimensions12 × 30.12 × 47 bb == 88 (assume
(assume 25
25 hp,
hp, Frame
Frame 324T,
324T, motor)
motor)
d = spm
spm ×× RR ×× D
D 12 × 30.12 ×× 47
d = 12 47 = 14.5 in
d
d== ■rpm
dd == × 30.12
■ V = see general dimensions 1,170 == 14.5
14.5 in
in
rpm
rpm 1,170
1,170 HorsepowerHorsepower
of prime mover (approximate)
of Prime Mover (these values are approximate)
Horsepower of
Horsepower of Prime
Prime Mover
Mover (these
(these values
values are
are approximate)
approximate)
where ■■ AB ==see
spm 12 general dimensions Formula A Formula B
where spm Formula A
Formula A Formula B
Formula B
where spm == 12
12
■■ UUR== see
30.12 ratio (320D
general gear reducer)
dimensions BPD × Depth BPD × Depth
R == 30.12
R 30.12 ratio
ratio (320D
(320D gear
gear reducer)
reducer) HP = BPD
D = 47-in pitch diameter
■■ VV = see general dimensions of gear reducer sheave HP = BPD ×× Depth
Depth HP = BPD
HP = BPD ×× Depth
Depth
D == 47-in
D 47-in pitch
pitch diameter
diameter of
of gear
gear reducer
reducer sheave
sheave HP = 56,000 HP = 45,000
rpm = 1,170 rpm of prime mover 56,000
56,000 45,000
45,000
AA ===see
■■ rpm
rpm 1,170
1,170general
rpm ofdimensions
rpm of prime mover
prime mover Example: High-slip (NEMA D) motor
Use the nearest size available depending upon belt section and Example:
Example: High-slip
High-slip (NEMA
(NEMA D)
D) motor
motor
Use the
Use the nearest size available
■■ b = prime available depending
mover backing upon belt section and
(vertical
number nearest
of groovessize
in sheave. depending upon belt section and 217 × 5,600
217 ×× 5,600
HP = 217 5,600 = 21.7
number
number of
of grooves
distancein
grooves sheave.
infrom
sheave.
mounting feet to center HP = == 21.7
(Use 25 HP motor)
HP = 56,000 21.7 (Use
(Use 25
25 HP
HP motor)
motor)
of shaft) (in) 56,000
56,000
Belt Velocity
Belt Velocity
Belt Velocity Where: bbl/d = 217 @ 100% pump efficiency
Formula hp = horsepower Example Where: bbl/d
bbl/d == 217
217 @
@ 100%
100% pump
pump efficiency
■■
Formula
Formula Example
Example Where: efficiency
Depth = 5,600 ft, pump setting
π ×■d■ bbl/d
× rpm= barrels per day 3.1416
at 100%× 14.5 × 1,170 Depth
Depth = 5,600 ft, pump setting
= 5,600 ft, pump setting
v= π π ×× dd pump
× rpm
× rpmefficiency v = 3.1416
3.1416 ×× 14.5
14.5 ×× 1,170
1,170 = 4,441 ft/min Formula A: For high-slip (NEMA D) electric motors and slow-speed engines
vv == 12 v
v== 12 == 4,441
4,441 ft/min
ft/min Formula A: For
Formula A: For high-slip
high-slip (NEMA
(NEMA D) D) electric
electric motors
motors and
and slow-speed
slow-speed engines
engines
12
12 12
12 Formula B: For normal slip electric motors and multicylinder engines
Formula
■■ Depth = pump setting (ft) Formula B: For normal slip electric motors and multicylinder engines
B: For normal slip electric motors and multicylinder engines
Where: d = 14.5-in pitch diameter
Where:
Where: ■■L =ddstroke length
== 14.5-in
14.5-in (in)diameter
pitch
pitch diameter Multiply HP by 0.8 for Mark II units.
rpm = 1,170 rpm of prime mover Multiply HP
Multiply HP by
by 0.8
0.8 for
for Mark
Mark II
II units.
units.
rpm == 1,170
rpm 1,170 rpm
rpm of
of prime
prime mover
mover
Limit between 2,000 and 5,000 feet per minute (ft/min).
Limit between
Limit between 2,000
2,000 and
and 5,000
5,000 feet
feet per
per minute
minute (ft/min).
(ft/min). Maximum
Belt velocity less than 2,000 ft/min results in poor belt life. Belt Maximum
velocity strokes
Maximumper Strokes per Minute
minute (based on the freeonfall
(based speed
the free of the
fall speed of therod)
rod)
Belt
Belt velocity less than 2,000 ft/min results in poor belt
velocity less than 2,000 ft/min results in poor belt life.
life. Belt
Belt velocity
velocity Maximum Strokes
Strokes per
per Minute
Minute (based
(based on
on the
the free
free fall
fall speed
speed of
of the
the rod)
rod)
greater than 5,000 ft/min requires dynamically balanced sheaves. Formulas
greater Formulas
Formulas
greater than
than 5,000
5,000 ft/min
ft/min requires
requires dynamically
dynamically balanced
balanced sheaves.
sheaves. Conventional units Air-balanced units Mark II units
Conventional
Conventional units
units Air-balanced
Air-balanced units
units Mark
Mark II
II units
units
Belt Length
Belt
Belt Length
Length Example: For a C-320D-256-100 conventional unit.
Formula Example: For
Example: For aa C-320D-256-100
C-320D-256-100 conventional
conventional unit.
unit.
Formula
Formula (D–d) 2
PL = 2CD + 1.57(D + d) = (D–d) 22
60,000 60,000 60,000
PL == 2CD
PL 2CD ++ 1.57(D d) == 4(D–d)
1.57(D ++ d) × CD spm = 0.7 60,000
60,000 spm = 0.63 60,000
60,000 spm = 0.56 60,000
60,000
44 ×× CD
CD spm
spm == 0.7
0.7 L spm == 0.63
spm 0.63 L spm == 0.56
spm 0.56 L
Example LL LL LL
Example
Example (47–14.5)222
PL = 2 × 66.21 + 1.57(47 + 14.5) = (47–14.5)
(47–14.5) = 232.96 in
PL
PL = 2 × 66.21 + 1.57(47 + 14.5) = 4 × 66.21 == 232.96
= 2 × 66.21 + 1.57(47 + 14.5) = 232.96 in
in
44 ×× 66.21
66.21 60,000
Where: CD = 66.21-in center distance of shafts SPM = 0.7 60,000
60,000 = 17.15 spm maximum
Where: CD == 66.21-in
66.21-in center
center distance
distance of
of shafts
shafts SPM
SPM = 0.7 100 == 17.15
= 0.7 17.15 spm
spm maximum
maximum
Where: CD 100
100
D = 47-in pitch diameter of gear reducer sheave
D == 47-in
D 47-in pitch
pitch diameter
diameter of
of gear
gear reducer
reducer sheave
sheave
d = 14.5-in pitch diameter of prime mover sheave
dd == 14.5-in
14.5-in pitch diameter of prime mover sheave
pitch diameter of prime mover sheave
Use the nearest belt size available depending on type of sheave
Use
Use the
the nearest
nearest belt
belt size
size available
available depending
depending on
on type
type of
of sheave
sheave
selected.
selected.
selected.

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