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Frank W. Harris
Wright State University, Dayton, OH 45435
Polymers are extremely large molecules that are essential Table 1. Typical Polymers Produced by Chain-Reaction
to our very existence. They are a main constituent of our food Polymerizations
(starch, protein, etc.), our clothes (polyester, nylons, etc.), our Chemical Name Repeat Unit Applications
houses (wood cellulose, alkyd paints, etc.), and our bodies
(poly(nucleic acids), proteins, etc.). Hence, it is reasonable to Polyethylene —f-CH,—CH,-A film, housewares
assume the education of every chemist should, at least, include Polypropylene -t-CH., CH-t-—
CH packaging, insulation
types of chemical reactions that are used to prepare polymers
i
CA
that result in the unusual physical properties displayed by Poly(vinyl chloride) —t—CH.—CH—r- floor covering, wire and cable
these molecules. I
insulation
Cl
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CH,
Polymer Synthesis
I
There are two major types of' polymerization methods used Poly(methyl -f-CH2— CH—)- automotive parts (tail and signal-
to convert small molecules (monomers) into polymers. These methacrylate) I light lenses, etc.), display
methods were originally referred to as addition and conden- CO, CH, signs
sation polymerization. Depending on the author, addition Poly(vinyl alcohol) -f-CA—CH—t- water-soluble thickening agent
polymerization is now called chain, chain-growth, or chain- I
Chain-Reaction A Polymerization (Addition) SBR rubber CH2=CH—CH=CH2, C6H5CH=CH2 tires, shoe soles
ABS resins CH2=CH—CN, CH2=CH— appliance housings
The monomers normally employed in this type of poly- ch=ch2, c6h5ch=ch2
merization contain a carbon-carbon double bond that can Modacrylics CH2=CH-CN, ch2=ch—-Cl clothing
participate in a chain reaction. As in the chain reactions CH,
I
studied in organic chemistry, e.g., the free-radical halogena-
lonomers CH*=CH* CHa= C-— COvH packaging
tion of alkanes, the mechanism of the polymerization consists
(acid group converted to metal salt in
of three distinct steps. In the Initiation Step an initiator polymer)
molecule(s) is thermally decomposed or allowed to undergo
a chemical reaction to generate an “active species.” This
energy is released making the polymerization exothermic with
“active species,” which can be a free radical, a cation, an anion, cooling often required.
or a coordination complex, then initiates the polymerization 4) Chain-reactions normally afford polymers with high molecular
by adding to the monomer’s carbon-carbon double bond. The weights, i.e., 104-107.
reaction occurs in such a manner that a new free radical, cat- 5) Polymers can be obtained that contain secondary chains
ion, anion, or complex is generated. The initial monomer be- (branches) attached to the main chain (backbone). For example,
comes the first repeat unit in the incipient polymer chain. In free radicals sometimes abstract hydrogens from a formed polymer
the Propagation Step, the newly generated “active species” chain, thereby generating new free radicals along the backbone
in the same manner as in the Ini- which initiate secondary polymerizations.
adds to another monomer
6) Crosslinked systems can form where all the primary chains are
tiation Step. This procedure is repeated over and over again interconnected with secondary chains. For example, growing
until the final step of the process, Termination, occurs. In this free-radical branches sometimes terminate by coupling reactions
step, the growing chain terminates through reaction with with other growing branches to form a continuous network.
another growing chain, by reaction with another species in the
polymerization mixture, or by the spontaneous decomposition Two or more different monomers are often employed in a
of the active site. Under certain conditions, anionic and chain-reaction polymerization to yield a polymer containing
coordination polymerizations can be carried out without the the corresponding repeat units. Such a process is referred to
Termination Step to generate so-called “living” polymers. as copolymerization, and the resulting product is called a co-
The following are several general characteristics of this type polymer. By varying the copoiymerization technique and the
of polymerization: amounts of each monomer, one can use as few as two mono-
mers to prepare a series of copolymers with considerably
1) Once initiation occurs, the polymer chain forms very quickly, i.e., different properties. The amount of different materials that
10"1 10~6 sec.
can be prepared increases dramatically as the number of
23*to
0 0 Cationic
II II
CJI.C—0- + CH,=CH, —
C6HrC—0—CH,—CH,- CR, CH, CH, CH,
+
I
CH,
I ||
H,0 + BF,, — H (BF,OH)- CH3 CH,, CH,
Anionic
,CH,,
H+ (BF„OH) + CH,=C; NH,—CH.—CH"Na+ + CH, =
CH —C„H, —
I
CH:, C„H,
CH,
NH—CH,—CH—CH,—CHNa+ —
etc.
Anionic I I
C.H, C,H,
NnNH. — Na+NH,
Coordination
+
Na+NH,~ + CH;=CH—C,,H„
—
NH,—CH,—CH Na Complex
CH,
C„HS
CH CH„
I
CH;i
>- + -
A1 _
R—-CH2—C=CH, + H+(BFaOH)-
^ / X X \ R—CH,—-C+(BF,OH) —
CH . CH., CH, 1
1
CH,
1
| |
CH, CH,, CHj Anionic
R-CH,— CH"Na+ + NR, R—CH2—CH, + NH,” Na+ '
I I
C,HS C„Hr,
Coordination Complex
1) Random copolymer. The repeat units are randomly distributed CH,
along the polymer backbone. I
,Ti A1 + CH,=C-R
segments. / \ / \ / X / X
-A-A-A-A-A-A-AB-B-B-B-B-B-B-B-B-A-A-A-A-A-A-A- CH. CH.
4) Graft copolymer. Branches containing one repeat unit are attached
to the main chain, which contains the other unit. CH, CH.
-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-
B
1
stronger dipole-dipole interactions between the chains (Fig. X„ and Mn are, of course, dependent on the sample’s molec-
1). Ester groups, nitro groups, cyano groups and halogens are ular weight distribution, i.e., the amount of each molecular
common pendant substituents. Polar ether and ester linkages weight species present.
are also incorporated in many polymer chains. Since dipole- If the intensity of electrostatic forces per unit length for a
dipole interactions are dependent on the alignment of the collection of molecules is the same, such as in the homologous
dipoles, the interactions between polar polymer molecules can series, then the total amount of attractive force increases as
be enhanced considerably by properly orienting the chains. the molecular weight increases. The increase in interaction
The strongest type of dipole-dipole interaction, i.e., hy- results first in changes in physical state. For example, as the
drogen bonding, is also present in many important polymer molecular weight increases in the alkane series (C„ H-in+z), the
systems (Fig. 1). In fact, polymers that contain functionality molecules change successively from gases to volatile liquids
that results in hydrogen bonding between the chains have to nonvolatile liquids to nonvolatile solids. The solids then
mechanical properties superior to those of analogous polar become progressively harder changing from soft waxes to hard
systems. For example, aliphatic polyamides (nylons) have resins. At a molecular weight of approximately 1,000, the
properties that permit them to be used in many applications. molecules begin to decompose before boiling. This means that
Whereas, the properties of aliphatic polyesters do not warrant the total bonding force between the nonpolar molecules has
their commercial production. Other polymers that display become stronger than their covalent intramolecular bonds.
hydrogen bonding include poly(vinyl alcohol) and cellulose, None of the relatively low molecular weight hydrocarbons,
with their pendant hydroxyl groups, and polyurethanes, with however, display the mechanical properties of polyeth-
their carbamate linkages. ylene.
A relatively new class of polymers called ionomers actually The question then becomes: How high must the molecular
have ionic interactions between the chains (Fig. 1) (8). These weight be before the molecule exhibits “polymer properties”?
polyolefins contain pendant carboxylate groups associated Oligomers have relatively no strength until a critical X„ is
with free Group I and Group II metallic cations. Since ionic reached (Fig. 2). At this point, which depends on the type of
bond energies are on the order of 100 kcal/mole, the amount secondary bonding forces present, the molecule begins to
of interactions between the chains is extremely large. This develop mechanical properties, such as tensile strength,
results in outstanding strength and impact resistance. elongation to break and impact strength. For polymers con-
taining hydrogen bonding, e.g., polyamides, the value of this
Molecular Weight critical Xn can be as low as 40. Polyhydrocarbons, however,
Before the effect of molecular weight on intermolecular must reach degrees of polymerization of greater than 100 be-
interaction is discussed, it should be pointed out that most fore the process begins. Above this Xn the mechanical prop-
erties increase rapidly with increasing molecular weight until
Dipole-Dipole H-Bonding Ionic a second critical Xn is reached. After this point further in-
creases in molecular weight result in very little change in a
S', 0
particular property. The value of this second critical X„ is also
cx very dependent upon the type of intermolecular bonding
"d^ x"J^
%
x—4*. N' O'-'-O present. For polyamides this point occurs near degrees of
O i'- M+ + polymerization of 200. Polyhydrocarbons require Xn values
ll Di- O' -0 - of greater than 500. The properties of most other polymers
c -
li x-y level off at degrees of polymerization between these two. Al-
C. c
though the second critical pointris also slightly different for
different properties, once the Xn is reached, the property
H becomes characteristic of the polymer. Polymer chemists
Figure 1. Intermolecular bonds found in polymers. Table 3. Typical Polymers Produced by Step-Reaction
Polymerizations
Common
Name Repeat Unit Applications
II
/Wv
Polyurethane -t-0—C—NH—\\_j)—CHa flooring, wood and
'O fabric coatings
NH—C—0—R->-
CH;{ o
HRRHHRRHHRRHHR
\f \F \F \F \F \F \F
H H H H H H H H H H A A /l
HHHHHHHHHHHH
^ \ A
Figure 4. Extended, planar, zig-zag conformation of polyethylene.
Atactic
Figure 5. Stereochemical configurations of monosubstituted vinyl polymers.
Vi M/d
The importance of stereoregularity can be illustrated by
examining the history of polypropylene. Prior to 1957, the where M is equal to molecular weight.
polymer could be produced only in the atactic form. This An associated parameter that is used quite often in polymer
material has very poor mechanical properties at ambient chemistry is the solubility parameter (5), which is defined as
temperature and, hence, was not produced commercially. In the square root of the CED. Of course, when using these terms,
the late 1950’s new coordination catalysts were discovered that one must also give the appropriate units. CED and are often
<5
made the production of isotactic polypropylene possible. The expressed in cal/cm3 and (cal/cm3)1^2, respectively.
semicrystalline material possesses high tensile strength, Although amorphous polymers closely resemble liquids in
stiffness, and hardness. Its high strength-to-weight ratio behavior, they do not boil, thus, their 5 cannot be determined
makes it useful for many applications, such as the production directly. Several indirect methods have been developed that
of ropes used in water-skiing. make use of the fact that linear polymers are only soluble in
[\ Vi I
V(h02 l VJ . 502 =
K2 + b„2 + <>H.2
where V is the total volume of the mixture, AEyi and AEy-2 Literature Cited
are the vaporization energies of components 1 and 2, Vi and
(1) Williams, David J., “Polymer Science and Engineering,” Prentice-Hall, Englewood
V2 their molar volumes, and di and 6% their volume fractions. Cliffs, NJ. 1971, p. 19.
Hence, the probability that a polymer and a solvent will be (2) Rodriguez, Ferdinand, “Principles of Polymer Systems,” McGraw-Hill, New York,
miscible increases as the difference between their (S’s de- 1970, pp. 35, 39.
(3) Ravve, A,, “Organic Chemistry of Macromolecules,” Marcel Dekker, New York,
creases. Although solvents are generally miscible if this dif- 1967.
ference is ±3.5 (cal/cm2)1/2, the difference between the 5’s of (4) Billmeyer, Fred W., “Textbook of Polymer Science," 2nd Ed., Wiley-Interscience, New
York, 1971.
a polymer and solvent can usually be no larger than ±1.5 (5) Kaufman, Herman S., and Falcetta, -Joseph J., (Editors), “Introduction to Polymer
(cal/cm3)1/2 for solution to occur. Science and Technology,” Wiley, New York, 1977.
(6) McCaffery, Fudward M., “Laboratory Preparation for Macromolecular Chemistry,”
The solubility parameter for a mixture of solvents is
McGraw-Hill, New York, 1970, p. 14.
approximated by the following equation: (7) Morawetz, H., and Zimmering, P. E., J. Phys. Chem., 58,753 (1954).
(8) Zutty, N. L., Faucher, J, A., and Bonotto, S., in “Encyclopedia of Polymer Science and
A, Vi5i ± X2V2S2 Technology,” Vol. 6, (Editor: Bikales, N. M.) Wiley, New York, 1967, p. 420.
Osm (9) Uhlmann, D. R., and Kolbeck, A. G., Scientific American, 233,96 (1975),
X1V1±X2V’2 (10) Geil. P„ rJEMMSE, 3,1 (1981),
(11) Hansen, C. M., J. Paint Tech., 39,104 (1967).
where X is the mole fraction and V the molar volume of each (12) Brandrup, J., and Immergut, E. H., (Editors), “Polymer Handbook,” 2nd Ed., Wiley,
component of the mixture. Polymers are often dissolved in New York, 1975.