TRAINING

Loader crane

Scanreco P2

Original training document

2013/07
PALFINGER AG
Franz-Wolfram-Scherer-Straße 24
5020 Salzburg / Austria
www.palfinger.com
Index Scanreco P2

Index
1 General........................................................................................... 4
1.1 Introduction and handling of this document ..................................... 4
1.2 Validity ............................................................................................ 4
1.3 Symbols in this document ............................................................... 4

2 System Overview .......................................................................... 5

2.1 Basic description............................................................................. 5
2.2 Receiver ......................................................................................... 5

3 Transmitter .................................................................................... 6
3.1 Construction ................................................................................... 6
3.2 Control levers ................................................................................. 7
3.3 Digital main functions ...................................................................... 7
3.4 Summary optic and acoustic signals ............................................. 10
3.5 Digital function, big transmitter ...................................................... 10
3.6 Digital function, small transmitter .................................................. 11
3.7 Description of the functions ........................................................... 11
3.8 Additional functions....................................................................... 13
3.9 Feedback system / Display ........................................................... 18

4 Receiver ....................................................................................... 20
4.1 Pin assignment on the main plug .................................................. 21

5 Scanreco battery charger ........................................................... 24

5.1 General description....................................................................... 24
5.2 Installation .................................................................................... 24
5.3 Handling ....................................................................................... 24
5.4 Loading cycle................................................................................ 25
5.5 Cable connection / transmitter ...................................................... 25
5.6 LED’s: ........................................................................................... 25
5.7 Battery .......................................................................................... 25

6 Programming ............................................................................... 26
6.1 Teach mode transmitter & receiver ............................................... 26

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Scanreco P2 General

1 General

1.1 Introduction and handling of this document

This PALFINGER training document is a technical description about systems on a loader
crane. It will be expensed for PALFINGER trainings on loader cranes and should be a
reference book for service and repair work.
These training documents have been produced for PALFINGER service workshops. An
appropriate knowledge about the product and a basic education will be assumed.

1.2 Validity
This training document applies without any time limitation for the described system.
It is possible due to further developments that newer versions of this document are already
available.
The respectively newest edition of this training document and further technical documents
are available on the PALFINGER Extranet in the range PALIPEDIA / service documents.
Registration can be done at https://www.palfinger.com
PALFINGER keeps the right to change the documents at any times without notice.
© Copyright by PALFINGER
Copying (also in Extracts) only after written permission from:
PALFINGER AG
Franz-Wolfram-Scherer-Straße 24
A-5020 Salzburg/Austria

1.3 Symbols in this document

To make the document clearly structured and easily readable, important references,
instructions and risks are highlighted by symbols and special words.

Caution!
Symbol and special word will be used for imminent danger.
If the safety instructions are ignored, acute danger for life exists for the operator and
others.

Attention!
Symbol and special word will be used for imminent danger.
If the safety instructions are ignored, acute danger for life exists for the operator and
others.

Note!
Symbol and special word will be used for a very important note which makes
operation of the machine easier.

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System Overview Scanreco P2

2 System Overview

2.1 Basic description

The “Scanreco P2” radio remote control is produced by the Swedish company SCANRECO
and designed to be a remote control system for mobile cranes.
PALFINGER uses two different versions:
 Systems without feedback (transmitter, receiver, cable, battery, battery charger)
 Systems with feedback system (same system as above, but with a PALTRONIC
display on the transmitter)
2.1.1 Main features
 Status code display and status code memory
 Free programmable
 Possibility of a field update (download of new software)
 Integration in PALDIAG.NET – one cable for programming
 Teach function transmitter – receiver
 1 cable loom with 1 plug
 2 - receivers for outriggers and stabilizer operation possible
 Interchanging of both RRC suppliers (Scanreco – Hetronic) possible (only in pairs)

2.2 Receiver
 Two basic types of receivers (Danfoss, RSQ)
 Standard with 7 proportional functions – Danfoss
 Optional receiver with 8 proportional functions possible - Danfoss
 Standard version with 8 proportional functions - RSQ
 Plug with 70 pins
 Plug for cable control or diagnose interface
 CAN-bus

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Scanreco P2 Transmitter

3 Transmitter

3.1 Construction
The transmitter shown below is designed for a maximum of 6 linear levers or 3 2-axis
joysticks. If more than 6 functions are required, the previously known Scanreco design is
used.

1. Transmitter 11. Type plate

2. Display 12. Indicator for chosen speed
3. Linear levers 13. Switch to choose speed
4. AOS manual 14. Return oil utilisation
5. Free function 15. Motor Start / Stop
6. Switch 8+1 16. Free function
7. Start button 17. Cable operation
8. AOS off/on 18. RPM +/neutral/Auto
9. ON-LED, battery capacity 19. Switch to second receiver
10. Emergency cut-off e.g. stabilizers

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Transmitter Scanreco P2

3.2 Control levers

All control levers send programmable proportional signals. The movement speed of the used
function corresponds to the amount and direction the lever is actuated.
Adjustable values:
 Direction of the movement
 Speed of the movement: start speed, end speed, reduced speed for all load limits
(Nominal, HPLS, workman basket)
 Ramp functions
 Assignment of the joystick to the movement is freely programmable
For security reasons all control levers have to be in neutral position during startup.
If one control lever is not in neutral position during the start-up, the transmitter warns the
user with a blinking LED and an acoustic signal (for example: if the LED on the transmitter
blinks 4 times, the 4th lever from left has a failure or was moved incorrectly).
All other functions of the system still work, the faulty function cannot be used.

Possible transmitter variants:

 6 functions linear levers (small transmitter)
 6 functions cross levers (joysticks) (small transmitter)
 7 functions and 8 functions linear levers (big transmitter)
 6-, 7-, 8-, or 9-functions cross levers (big transmitters)

3.3 Digital main functions

1. Micro switch
2. Emergency cut-off button
3. Start button
4. Red ON-LED
5. 3-coloured micro speed LED

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Scanreco P2 Transmitter

3.3.1 MICRO – switch

 The system can be operated with 4 different speeds, which can be chosen with the
micro switch.
 The speed can be reduced in steps by pushing the micro switch to the left direction
(turtle) even while acting a lever.
 The last chosen speed setting is stored and active after restarting the system.
 The values of the four micro speeds are programmable in PALDIAG.NET.
 It’s not possible to program micro speeds faster than the normal speed (Nominal,
HLPS, workman basket mode).

3.3.2 Emergency cut-off button

The system is without any function, if the emergency cut-off button is pressed. This means,
the “DV” output signal from the electric box is without electrical power. By twisting the button
clockwise, it can be unlocked again.

3.3.3 Start button

Start: After unlocking the emergency cut-off button, the system can be
started by pressing the start button once.

Requirement:
 Operating voltage
 Key switch on position radio remote control
 Charged battery

Frequency switch: By pressing the start button twice quickly, the frequency can be
changed to the next programmed frequency (manual
synthesizer). The system informs the user with a short acoustic
signal and the red LED (4) flashes once.
The system has 12 frequencies programmed. After restarting
the system, the last set frequency is used again.

Test mode for Checks the operating elements of the transmitter.

transmitter:

Start: Press the emergency cut-off button and unlock it again. Press
the start button 10 times quickly. The system is in test mode,
when the red ON-LED is flashing fast.

Testable The proportional levers can be acted one by one. The system
functions: gives acoustic feedback signals according to the acted lever
angle.
Full movement is achieved, when the system produces a
constant tone. When moving a digital function, the system
creates a short signal tone and additionally the green LED
flashes once (twice for momentary switches). If the system has
a feedback system with a PALTRONIC display, all LED’s on the
display are switched on.

End: Press the emergency cut-off button.

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Transmitter Scanreco P2

3.3.4 Red ON-LED

LED off: System switched off

LED flashes 3x and acoustic signal: Low battery
Different flashing and acoustic signals: Control lever acted during starting
procedure

3.3.5 Three-colour MICRO-LED / battery status (red, green, orange)

LED off: Crane operates in the max. speed

LED flashes green 1x:
LED flashes green 2x:
LED flashes green 3x:
Red / Orange constantly on:
Red / Orange flashing:
st
Crane operates in the 1 reduced speed
nd
Crane operates in the 2 reduced speed
rd
Crane operates in the 3 reduced speed
No radio connection
Bad radio connection

3.3.6 Cable work

Each system comes with a 15 m long cable. This cable has to be connected to the
transmitter and the receiver. In cable mode no radio signal is sent, because cable mode has
higher priority than radio mode. If the battery is inserted into the transmitter, it will be
charged (this is not comparable to the battery charger).

Receiver 15 pin AMP Transmitter 7 pin AMP

T Transmitter
R Receiver
GND Ground
Bat Battery

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Scanreco P2 Transmitter

3.4 Summary optic and acoustic signals

Optic signal Acoustic signal Description
Red On-LED
1 – 9 x LED red 1 – 9 x short Control lever not in Defective or acted
acoustic signal neutral position control lever
during start-up
1 x short flashing 1x short acoustic Changing the Change the
LED red signal frequency frequency
3 x LED red 3x short acoustic Low Battery Change the battery
signal
Fast flashing LED 1x or a signal that Test mode digital /
red gets faster proportional signal

3 colour Micro-LED
1 x LED green Crane is operated in
st
the 1 reduced
speed
2 x LED green Crane is operated in
nd
the 2 reduced
speed
3x Crane is operated in
rd
LED green the 3 reduced
speed
LED red no radio connection
LED red flashing bad radio
connection

1x short acoustic Teach mode Teach modus

signal transmitter & started
receiver
5x short acoustic Teach mode Programming
signal transmitter & successful
receiver
Long Signal Teach mode Programming failure
transmitter &
receiver

3.5 Digital function, big transmitter

1. RPM + / neutral / Auto 6. AOS On / Off

2. Motor Start / Stop 7. AOS Manual
3. Return oil utilization On / Off 8. Free function
4. Free function 9. Switch between crane / stabilizer
5. Working light 10. Linear lever 8+1=9 function (Rotator/cable
winch)

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Transmitter Scanreco P2

3.6 Digital function, small transmitter

1. RPM + / neutral / Auto 8. Switch between crane / stabilizer

2. Motor Start / Stop 9. Red ON-LED
3. Return oil utilization On / Off 10. Start button
4. Free function 11. Emergency cut-off button
5. AOS On/Off 12. 3 colour Micro LED
6. Manual AOS 13. Micro button
7. Free function 14. Working light

3.7 Description of the functions

3.7.1 Rpm + / neutral / rpm Auto
Snapping switch to change the rpm of the truck engine.
Position left: RPM constant high
Position central: RPM constant low
Position right: RPM increases after acting a proportional function and decreases
again, after the lever gets back to neutral position. The time delay can
be programmed.

3.7.2 Motor Start / Motor Stop

Spring-loaded switch to start or to stop the truck engine. This button also can be used to
control two other digital functions.

3.7.3 Return oil utilization On / Off

Button to switch on / off the return oil utilization for the extension boom system. This function
can only be used, when the lever for the extensions is in neutral position.
On systems with a PALTRONIC feedback system, the signal is sent via CAN bus.

3.7.4 Free function

This function can be programmed according to the requirements of the customer (switching
button).

3.7.5 Working light

If the crane has a working light, it can be switched on or off using this button. Also other
functions can be controlled with this button (Attention: surge relay).

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Scanreco P2 Transmitter

3.7.6 AOS On/Off

Snapping button to switch on / off the active oscillation suppression (CAN-bus is necessary).
All receivers are equipped with a CAN-bus unit.

3.7.7 AOS manual function

Allows a manual use of the AOS, while the crane is at a standstill (CAN-bus is necessary).
All receivers are equipped with a CAN-bus unit.

3.7.8 Free function

Spring-loaded switch for a freely programmable function.

3.7.9 Changeover crane / stabilizer

Snapping switch – used to switch between the two receiver boxes for crane and stabilizers
(optional).

3.7.10 Linear hand levers 8+1

th
Snapping switch - switch a linear lever (max. 8 linear levers possible) to achieve a 9
function. Mainly used for grabber / cable winch.

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Transmitter Scanreco P2

3.8 Additional functions

All of those functions can be programmed for every proportional lever and each digital
function in PALDIAG.NET.
3.8.1 Holding function
The holding function can keep a proportional signal active after the proportional lever is
released. The signal stays active for as long as the holding button is pressed
Application: E.g.: to activate the function “Rotator” with an earth auger.

3.8.2 Dead man function

A “dead man function” is a certain function, which only can be operated by pressing a
certain digital button at the same time. This function can be defined for each direction of a
control lever.
Application: E.g.: The movement “open grab”, when a brick stack grab is used, can be
secured to avoid an accidental release of the bricks.

3.8.3 Single Movement Function:

“Single Movement Function” is the possibility to avoid movements of certain functions at the
same time. Only one setting can be defined and the named functions cannot be moved
together.
The Single Movement function also can be defined dependent on a digital input signal.
Application: For workman basket to fulfil the EN280 regarding the max. speed setting. Main
boom and knuckle boom must not be used simultaneously.

3.8.4 Definition switch:

A “definition switch” makes it possible to create groups of movements, which are only
possible, if a certain digital switch has a certain condition (opened or closed).
E.g.: It is possible to divide 8 linear levers of a transmitter into two groups (crane / stabilizer)
and to select them with the snapping switch. The functions are available if the defined status
of the switch is active.
Application: switch between crane / stabilizer – one receiver, one transmitter, e.g. 8 levers, 4
proportional levers for the crane, 4 proportional levers for the stabilizers.

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Scanreco P2 Transmitter

3.8.5 Traversing unit for winch on main boom:

An electric traversing unit is used for some crane-jib combinations instead of an intermediate
bracket in order to reduce the total height of cranes with fly-jib and cable winch on the main
boom. Instead of an installation directly onto the main boom or onto a fixed bracket, the
cable winch is installed onto a winch bracket which is supported by guide tubes. The bracket
is driven by an electric linear drive and is moved between working and transport position.
The system is operated via radio remote control. For more information see the instruction
manual.

big control mini control

Traversing of the winch is activated on the radio remote control panel.

In order to move the winch into working or transport position, press the button for return oil
utilization (1) and the toggle switch for engine start/stop (2) at the same time.
When the respective position is reached, an acoustic signal is given.
In order to avoid that pulley heads, reversing pulleys or hook blocks stand over the vehicle
width during transport, they have to be removed before moving the winch into transport
position.
The traversing unit is used for the following crane – fly-jib configurations in combination with
the winch on the main boom.
PK 23002 C PJ080 B/C PK36002 C PJ125 C/E
PK 27002 C PJ080 B/C PK44002 D PJ125 C/E
PK 29002 C PJ 080 B/C
PK 23002 C PJ 080 B/C PK36002 C PJ125 C/E

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Transmitter Scanreco P2

3.8.6 Switch between crane / stabilizers with radio remote controlled outrigger system
Controlling outriggers and stabilizers is done via the radio remote control. HPLS cranes over
20mt are optionally available with a remote controlled outrigger system. By using a dead
man’s switch it is ensured that the user is aware of switching between crane and support
functions. When using this function, the Scanreco transmitter is exclusively available with
linear levers.

1. The levers must be in neutral position.

2. Press the button 1 „stabilizer/ crane switch between” and hold the button.
3. Enable stabilizer mode then by pressing button 2
4. Additionally in stabilizers mode a warning horn (H8) is sound when activating a
lever.
5. When the button S1 is released, the RRC automatically switches back to crane
operation.
6. A switch between via the key switch is not necessary any more.

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Scanreco P2 Transmitter

The settings are predefined by PALFINGER.

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Transmitter Scanreco P2

3.8.7 Lever configuration stabilizers mode

3.8.8 Switch between crane/ stabilizers by manual stabilizers operation

Switching to manual stabilizer mode via remote control is available as a comfort function
(requirements: PVG 32 and LED at RRC). The operation is similar to the radio remote
controlled stabilizers, but when the button is pressed, all proportional functions on the
transmitter are deactivated (safety function). While moving the stabilizers / outriggers
manually, the button (S1) must be held.

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Scanreco P2 Transmitter

3.9 Feedback system / Display

1. Capacity indicator 60-100%

2. On - Off switch
3. HPLS – System
4. Load limit OLP + additional horn
5. fly-jib overload indicator
6. Rope winch overload indicator
7. SHB – overload indicator
8. Crane overload indicator
9. Stabilizer LED
10. Return oil utilization On / Off
11. AOS On / Off

3.9.1 OLP / Warning horn (4)

The additional horn is activated, when the OLP-button is pressed longer than 0.5 sec (only
in combination with PALTRONIC).

3.9.2 Stabilizer LED – Indicator (9)

stabilizers up LED off

stabilizers down / outriggers not completely out LED flashing
stabilizers down / outriggers completely out LED on

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Transmitter Scanreco P2

3.9.3 Return oil utilization (10)

return oil utilization off LED off

return oil utilization on LED on

3.9.4 AOS Off / On (11)

AOS off LED off

AOS on LED on
AOS on und active LED flashing

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Scanreco P2 Receiver

4 Receiver

1. Antenna
2. Error indicator - Error codes see error code list
3. Serial interface
4. radio cable (cable mode, programming transmitter/receiver)
5. plug for cable harness
6. Amphenol plug (connection for cable 3 and 4)
7. Bush

The receiver box has an integrated antenna. If an external antenna is required, the antenna
connector can be used.
The receiver box is protected by a 10 ampere fuse.

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Receiver Scanreco P2

The error code has 4 digits, but only 2 digits are shown. The main error code differs from the
additional code by a decimal point. How often the errors occurred is saved the error code
memory.
Without PALDIAG.NET only the error code memory of the PALTRONIC 50 can be checked.
To do that, the start button for the PALTRONIC on the transmitter must be pressed during
start-up. By pressing the OLP-button, the error memory can be scrolled through.
The receiver sends error codes to PALTRONIC 50. In this case, or if PALTRONIC 50
recognizes an error with the RRC system, the corresponding code is shown on the
PALTRONIC status code display. The second pair of digits represents the error on the RRC.
70. is given to signal a RRC status.

4.1 Pin assignment on the main plug

Note!
The shown pin assignment is a standard assignment done by PALFINGER. But it can
be different in special cases. The correct configuration can be checked in the circuit
diagram.

Pin Clamps

Red 59 + (12/24 VDC) Feed cable

Cable 5 x 2,5 Blue 57 - Feed cable
Green 43 115 Supply
White 44 114 Hand
Brown 58 113 Radio

Jumper 1,5 ² black 45

48

Jumper 1,5 ² black 46

47

receiver 1, internal data bus, clamp 700 10

receiver 2, internal data bus, clamp 700 11

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Scanreco P2 Receiver

ON – OFF functions:
Pin Clamps Switch
White 34 57 Gas +/ - D-OUT 1 S1
Cable 12 x 0,75² Brown 19 50 Motor Start D-OUT 2 S2
Green 33 51 Motor Stop D-OUT 3
Yellow 18 52 Free D-OUT 4 S4
Grey 32 56 Working light D-OUT 5 S5
(option)
Pink 35 53 Free D-OUT 6 S7
Blue 17 60 Free D-OUT 7 S8
Red 31 61 Free D-OUT 8
Black 16 33 UMSCH2 D-OUT 9 S9
(option)
Violet 30 55 Free D-OUT10
&CAN-bus
Grey / Pink 15 58 (PJKSL) D-OUT 11
Red / Blue 29 59 (PJKSL) D-OUT 12

Pin Clamp
White 7 Free DV -
Cable 10 x 1,5² Brown 20 15 DV +
Green 14 620 CAN-A
Yellow 12 621 CAN-B
Grey 13 622 CAN -
Pink 1 625 Not in use anymore, is integrated in the
Blue 2 626 PALTRONIC 50 (emergency cut-off loop)
Red 60 81 HPLS – speed
Black 61 261 Workman basket - speed
Violet 9 Single movement

Connection of the Valve plugs, permanently wired:

PVG Nord
Valve plug 1 White 28 GND GND
Brown 42 Vcc B
Green 56 Err GND
Yellow 70 AK1 A

PVG Nord
Valve plug 2 White 27 GND GND
Brown 41 Vcc B
Green 55 Err GND
Yellow 69 AK2 A

PVG Nord
Valve plug 3 White 26 GND GND
Brown 40 Vcc B
Green 54 Err GND
Yellow 68 AK3 A

PVG Nord
Valve plug 4 White 25 GND GND
Brown 39 Vcc B
Green 53 Err GND
Yellow 67 AK4 A

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Receiver Scanreco P2

PVG (option) Nord

Valve plug 5 White 24 GND GND
Brown 38 Vcc B
Green 52 Err GND
Yellow 66 AK5 A

PVG (option) Nord

Valve plug 6 White 23 GND GND
Brown 37 Vcc B
Green 51 Err GND
Yellow 65 AK6 A

PVG (option) Nord

Valve plug 7 White 22 GND GND
Brown 36 Vcc B
Green 50 Err GND
Yellow 64 AK7 A

Nord
Valve plug 8 White 21 GND
Brown 3 B
Green 4 GND
Yellow 5 A

The cables 5-8 are not included in the standard version, but they can be retrofit if needed.
The cables are to be just plugged in. To remove a cable, special tools are necessary.

Special version for 8 Danfoss:

For special applications, e.g. for controlling 8 Danfoss valves, a special receiver is available
at PALFINGER. It has the part number EEA 5709.
PVG
Valve plug 8 White 21 GND
Brown 3 Vcc
Green 4 Error
Yellow 5 AK 8

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Scanreco P2 Scanreco battery charger

5 Scanreco battery charger

5.1 General description

The battery charging unit is a “fast charging device”. Two different types of charging states
are possible. A complete empty battery will be charged with a higher current. After the
battery is charged completely, the unit switches to conservation mode. As long as the
battery is not taken out of the charger, the battery will not be harmed. The standard charging
time for an empty battery is approx. 3 hours.

5.2 Installation
 The battery charger has to be mounted at a vibration free, sun protected, “Indoor”
and dry place. The mounting position must be vertical.
 Supply voltage 10-35 Volt, protected by an external 3 Ampere fuse
 The charger has to be installed with the connection cable connected to permanent
plus (usually clamp 30).
 The striped wire of the charger’s cable is the “minus” cable. The “plus”-cable is
marked with an “L”.
 Power consumption:
without battery: 10-20 mA
with battery: 400 mA (max.)
 The battery charger has to be equipped with a pull relief, as shown below:

5.3 Handling
As soon as the battery is put into the charger, the charging procedure starts (green LED
flashes). After approx. 3 hours of charging, the battery is charged completely and ready for
use (green LED is constantly on).
After a voltage interruption, the status of the battery is determined and “fast charging” or
“conservation mode” will be started.
For safety reasons the charging cycle is interrupted after 3 hours (whatever charging
condition is active). The green LED is constantly on.

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Scanreco battery charger Scanreco P2

5.4 Loading cycle

5.5 Cable connection / transmitter

If the transmitter and the receiver are connected via cable, the battery will be charged
automatically. The loading time is approx. 12 – 14 hours (it is not suited for everyday
charging). The emergency cut-off on the transmitter can be pressed, but the receiver has to
have power.

5.6 LED’s:
 Red LED means, that the battery charger has power
 Green LED flashing shows the charging cycle – one loading cycle max. 3 hours
 Green LED constantly on shows completely charged battery
 If just the red LED lights constantly, the used battery is damaged.

5.7 Battery
In use is a Nickel-metal hydride accumulator (NiMH). Fully charged the battery has a voltage
of 7.2V. The effective working time of the battery is 5.5 hours. If the temperature gets lower,
the capacity gets worst, the working time shorter and the charging cycle takes longer.
The transmitter indicates a low battery with 3 optical and acoustical signals. The battery
shall be in use until the red LED is gone. Afterwards the battery shall be changed.
If the capacity of the battery is very low, the transmitter cannot be activated. To avoid
against discharging, the system shall be shut down after a certain balance time. This shut
down time is a free programmable value in the program PALDIAG.NET. The standard value
is 5 minutes.

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Scanreco P2 Programming

6 Programming
The programming of the new radio remote control system can only be done via the
PALFINGER software PALDIAG.NET.
After changing the transmitter or changing transmitter parameters with PALDIAG.NET, the
system has to be paired again (teach mode).

6.1 Teach mode transmitter & receiver

 Power off crane and remote system (Switch off “Crane Power On”)
 Establish the cable connection between transmitter and receiver (grey cable)
 Start receiver  turn on “Crane Power” (must not be switched on longer than 1
minute)
 Start the transmitter  release the emergency cut-off, press the start button and
keep it pressed
 After approx. 5 seconds an acoustic signal is given  teach mode is started
 Release the start button
 After about 30 seconds, the successful programming is signalled by 5 acoustic
signals at the transmitter.
 A failed programming procedure is signalled by a long acoustic signal. Then the
process must be restarted.

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