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9, SEPTEMBER 2015
Abstract— The resonant frequencies of a microstrip patch thermography and acoustic thermography, can remotely
antenna are dependent on the dielectric constant of its substrate measure the temperature of a medium without any physical
and the physical dimensions of its radiation patch. Both of contact. However, noninvasive techniques usually require
these parameters are temperature-dependent. In this paper,
we investigated the effects of temperature on the antenna res- expensive and high precision instruments [1]. For semi-
onant frequencies for the purpose of studying the microstrip invasive temperature sensing, the temperature sensor is
patch antenna as a temperature sensor. First, the relationship installed on the component of interest and the temperature
between the antenna resonant frequency shift and the temper- readouts are carried out remotely. As such, the total cost of
ature change is derived based on the transmission line model. implementing a semi-invasive temperature monitoring system
To validate the theoretical prediction, antenna sensors bonded
on different metal bases were tested in a temperature chamber. could be substantially lower than what is required for installing
By comparing the measured temperature–frequency relationship invasive and noninvasive temperature sensing systems.
with the theoretical predictions, we discovered that the dielectric The advances of wireless sensor technologies in the
constant of the substrate is not only dependent on temperature past decades have introduced many semi-invasive tempera-
but also influenced by the base material. After calibrating the ture sensors that can be wirelessly interrogated using radio
thermal coefficient of the substrate dielectric constant using the
measurement data, the differences between the measurements frequency (RF) or microwave signals. Battery-powered
and the theoretical predictions were within the expected wireless sensor nodes based on the Berkeley Mote platform
systematic error of the reference thermocouple, validating that have been widely studied for indoor and outdoor temperature
a microstrip patch antenna can serve as a temperature sensor. monitoring [3] as well as for applications in the agriculture
Index Terms— Antenna sensor, dielectric constant, microstrip and food industries [4]. Even though these wireless sensors
patch antenna, temperature sensor, thermocouple, wireless can reach long distances, they can only take measurements
sensor. intermittently due to the imbalance between the power con-
I. I NTRODUCTION sumption of the sensor node and the limited capacity of
the on-board battery. Passive wireless sensors, such as those
A S ONE of the fundamental thermodynamic properties,
temperature is an important parameter to be measured in
manufacturing processes, environment monitoring, structural
based on inductive coupling [5]–[7] and surface acoustic
waves (SAWs) [8], [9] can operate without a local power
source. Wireless sensors based on inductive coupling usually
safety protection, and agriculture and food production. Based
consist of an inductor-capacitor (LC) resonant circuit.
on the nature of contact, temperature sensing techniques can be
Temperature is remotely measured from the resonant charac-
classified as either invasive, noninvasive, or semi-invasive [1].
teristics of the LC circuit that are sensitive to temperature.
Invasive temperature sensors are usually installed on or near
However, inductive coupling based techniques usually have a
a component of interest. A cable has to be used to connect
rather short interrogation distance because the LC circuit has
the sensor to the measurement instrument. Two examples of
to be placed in the near field of the reader antenna. A wireless
such temperature sensors are thermocouples and optical fiber
SAW temperature sensor consists of an antenna and a SAW
temperature sensors [2]. A major drawback of invasive tem-
resonator fabricated on a piezoelectric substrate. The RF signal
perature sensing techniques is that the cable connections could
received by the antenna is first converted to SAWs due to the
incur high installation and maintenance costs, especially for
piezoelectric effect. After propagating in the substrate surface
high temperature sensing applications. In contrast, noninvasive
for a certain distance, the SAWs are reflected and converted
temperature measurement techniques, such as infrared
back to an RF signal, which in turn is retransmitted by the
Manuscript received April 5, 2015; accepted May 21, 2015. Date of antenna. Temperature is measured from the parameters of the
publication June 1, 2015; date of current version July 24, 2015. This work retransmitted RF signal that are influenced by temperature
was supported in part by the Division of Civil, Mechanical and Manu-
facturing Innovation through the National Science Foundation (NSF) under changes, e.g. the phase delay. Due to the round trip conversion
Grant CMMI-0846074 and in part by NSF through the Research Experience of the electrical RF and mechanical SAW energy, a wireless
for Undergraduates Program. The associate editor coordinating the review of SAW sensor can have an insertion loss as high as 50 dB [8],
this paper and approving it for publication was Dr. Chang-Soo Kim.
J. W. Sanders was with the University of Texas at Arlington, Arlington, which limits its interrogation distance.
TX 76019 USA. He is now with Duke University, Durham, NC 27708 USA Another class of wireless temperature sensors is based
(e-mail: jeremiah.sanders@duke.edu). on antenna backscattering, which can have an interrogation
J. Yao is with the Department of Electrical Engineering, University of Texas
at Arlington, Arlington, TX 76019 USA (e-mail: jun.yao@mavs.uta.edu). distance of a few meters [10]–[13]. When an interrogation
H. Huang is with the University of Texas at Arlington, Arlington, TX 76019 signal is transmitted to an antenna, the antenna will
USA (e-mail: huang@uta.edu). first receive the interrogation signal and then reflect the
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org. received signal if it is not terminated with a perfectly
Digital Object Identifier 10.1109/JSEN.2015.2437884 matched load. This reflected signal is referred to as the
1530-437X © 2015 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
SANDERS et al.: MICROSTRIP PATCH ANTENNA TEMPERATURE SENSOR 5313
Fig. 5. (a) Experimental setup for antenna temperature sensor characterization and (b) temperature control and data acquisition flow diagram.
Fig. 8. Comparison of measured sensor responses to theoretical predictions for the (a) TM010 mode and the (b) TM001 mode. Comparison of measured
sensor responses and those calculated using the calibrated TCDk values for the (c) TM010 mode and the (d) TM001 mode. Temperature measurement errors
calculated from the differences between the measured and calculated frequency shifts for the (e) TM010 mode and the (f) TM001 mode. Abbreviations used
here for aluminum, copper, and steel are Al, Cu, and St, respectively.
resonant frequency measurements and the temperature data obtained from the antenna sensor bonded on the copper
were time stamped so that the antenna frequency measure- base at different temperature increments. Since the TCDk
ments can be correlated with the thermocouple readings. Since of the substrate is negative and much larger in magnitude
the temperature decreases during the cooling phases were than the CTE of copper, the S11 curve shifted to the right
more gradual than the temperature increases during the heating with increasing temperature. In other words, the resonant fre-
phases, the frequency measurements were paired with the quency of the antenna sensor increased with the temperature.
thermocouple readings only for the three cooling down phases In order to visualize the shift of the antenna resonant frequency
so that the differences due to the time latency between these with temperature, only the f 01 frequency of the antenna
two measurements can be kept small. sensor is shown in Fig. 7. The f 10 frequency had similar
shifts as the f 01 frequency and thus is not shown. Notice
VI. R ESULTS AND D ISCUSSION also that the bandwidth of the antenna resonance increased
Antenna sensors were bonded on 6061-T6 aluminum, with temperature. According to [30], the antenna bandwidth
pure copper, and 1018 steel. These materials were chosen is related to the height and the dielectric constant of the
because they have different CTEs, which are 23.4 ppm/°C substrate as well as the dimensions of the radiation patch.
for aluminum, 16.5 ppm/°C for copper, and 11.7 ppm/°C Therefore, the bandwidth of the antenna resonance is also
for steel [29]. The temperature-induced frequency shifts are temperature dependent. In this paper, however, we will only
evident from the S11 curves shown in Fig. 7, which were focus on the effects of temperature on the antenna frequency
5318 IEEE SENSORS JOURNAL, VOL. 15, NO. 9, SEPTEMBER 2015
TABLE II
M EASURED S ENSITIVITIES AND VALUES OF THE TCD k C ALCULATED F ROM E XPERIMENTAL D ATA
since measuring the antenna frequency is easier and more calculated as eT = δTt heoret ical − δTex p = (δ f / ft heoret ical −
robust than measuring the bandwidth. Note also that the δ f / f exp )/k T . As shown in Figs. (8e) and (8f), the measure-
bandwidth decreases with temperature increase. In general, a ment errors for both the TM010 mode and the TM001 mode
narrow bandwidth makes detecting the frequency shift easier, frequency shifts are within the expected systematic errors for a
which could lead to smaller measurement uncertainties at K-type thermocouple of ±2.2 °C [32]. We also observed
higher temperatures. that the error distribution for the TM001 mode is smaller
The normalized resonant frequency shifts for both the than that of the TM010 mode. According to equation (10),
TM010 and TM001 modes are plotted versus temperature the temperature uncertainty is proportional to the normalized
change in Figs. 8(a) and 8(b). For clarity, only the measure- frequency uncertainty, i.e. δ f / f. Assuming the two modes have
ments at every 5 °C between the 40 °C and 100 °C temperature similar frequency uncertainties, the TM001 mode should have
range are presented. The theoretical predictions based on (10) smaller temperature uncertainties since it has a higher resonant
are plotted in the same graphs as solid lines for comparison. frequency.
Since the substrate and copper films are much thinner than the VII. C ONCLUSION
metal base, they are expected to experience the same thermal
In this paper we investigated microstrip patch antennas for
expansions as the base. Therefore, the CTEs of the metal bases
temperature sensing by subjecting patch antennas bonded on
were used for the theoretical predictions instead of the CTE of
different metal bases to thermal cycling and comparing the
the substrate. The linearity and sensitivity k T of the antenna
measured antenna resonant frequency shifts with thermocouple
sensor response can be determined by fitting the measurement
readings. Excellent linearity between the measured resonant
data to a linear curve. As given in table 2, the measurement
frequency shifts and temperature changes was achieved.
data displayed very good linearity for both modes, judging
However, a large discrepancy between the predicted and
from the coefficient of determination R 2 values. However, the
measured temperature sensitivity of the antenna sensor was
sensitivity values obtained from the measured data are much
observed. After calibrating the substrate TCDk , the mea-
larger than their predicted counterparts. The observed discrep-
surement errors, calculated from the differences between the
ancies may be contributed by the TCDk value provided by
measured data and the calibrated theoretical predictions, were
the manufacture, which was measured using the IPC-TM-650
within the expected systematic error of the reference thermo-
test method [26]. According to the test manual, “the mea-
couple. Therefore, a microstrip patch antenna can be used as a
sured effective permittivity for the resonator element can
temperature sensor as long as the substrate TCDk is calibrated.
differ from that observed in an application” and thus “users
In addition, we also found that the substrate TCDk varies with
are cautioned against assuming the method yields permit-
the base material. We suspect that this dependency is due to
tivity and loss tangent values that directly correspond to
the different thermal strains experienced by the substrate when
applications.” [31]. To address these limitations, we calcu-
it is bonded on base materials with different CTEs. In order
lated the substrate TCDk values directly from the measured
to validate this hypothesis, combined temperature and strain
temperature sensitivity k T using (10). As given in table 2, the
testing of the antenna sensors should be carried out in the
measured TCDk values are dependent on the base material;
future so that the coupled effect of temperature and strain on
the substrate bonded on the aluminum base has the largest
the substrate TCDk can be characterized. In addition, the long-
TCDk value while the one bonded on the steel base has the
term stability of the antenna sensor should be studied in more
smallest TCDk value. The TCDk values measured from the
detail in the future.
two resonant frequencies for each base material are similar in
value. Therefore, the calibrated TCDk values were calculated ACKNOWLEDGMENT
as the averaged value of these two modes for each base mate-
The authors would like to thank J. Dobrick from Rogers
rial. Substituting the calibrated TCDk values into (10) yielded
Corporation for supplying the laminates that were used for
very good agreements between the measured and calculated
this project.
frequency shifts, as shown in Figs. (8c) and (8d). Even though
k T is dependent on the base material, it seemed to remain
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[Online]. Available: http://iopscience.iop.org/0964-1726/22/7/075010 Texas at Arlington. His research interests include wireless sensor technology
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“CMOS wireless temperature sensor with integrated radiating Haiying Huang (M’98) received the B.Eng. degree in aircraft propulsion from
element,” Sens. Actuators A, Phys., vol. 158, no. 2, pp. 169–175, the Beijing University of Aeronautics and Astronautics in 1987, and the M.S.
2010. [Online]. Available: http://www.sciencedirect.com/science/article/ degree in electrical engineering and the Ph.D. degree in aerospace engineering
pii/S0924424709005408 from the Georgia Institute of Technology, in 1997 and 1998, respectively.
[17] X. Yi et al., “Thermal effects on a passive wireless antenna sensor She is currently a Professor of Mechanical and Aerospace Engineering with
for strain and crack sensing,” Proc. SPIE, vol. 8345, p. 83450F, the University of Texas at Arlington. Her research are focused on developing
Apr. 2012. [Online]. Available: http://proceedings.spiedigitallibrary.org/ wireless, microwave, ultrasonic, and optical fiber sensors for heath monitoring
proceeding.aspx?articleid=1313907 of structures, systems, and humans.