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11 Weldinf processes produce what of the following hazard? Intense light/ Flying spaks /Toxic fumes/ Electric Shock
12 The amount of current for welding depends upon. The diameter of electrode used.
A 20% duty cycle means that the machine can be used a total of TWO minutes out of every ten minutes at the maximum rated
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current.
14 Full from of ELCB is Earth leakage circuit breaker.
15 For preheat of the low hydrogen electrode, the equipment used is know as OVEN
16 The common source of heat for fusion welding are gas flame and ARC
17 The momentary recession of the flam following by complete extinguishment with an explosive sound is called BACK FIRE
18 The Current range for 3.15 mm electrode while ising DC rectifire machine is 140 amps to 160 amps.
19 First open LPG gas to igniting the gas cutting flame.
20 The distance between root of the joint and the toe of a fillet weld is called LEG LENGTH
21 Permanent eye damage in the form of catarat may result from over-exposure of ULTRA VILATE RAY
When electrode is connected to the negative terminal of the D.C. welding machine then it is called direct current electrode
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negative polarity.
23 Rectifier converts A C current to D C current.
24 Lack of Penetration is due to Low current
25 In arc welding the source of heat is Arc voltage
Pipe Fitting:
1 The strongest type of pipe joint is a WELDING joint.
2 To prevent flange leakage a GASKET is inserted between flange faces.
3 Pipe bending are of HOT Two COLD types.
4 For easy pipe line maintenance, UNION is used as fittings.
5 In horizontal chain drive, tight side of chain is kept LOWER SIDE OF SPROCKETS
6 Which statement is true CROSS BELT DRIVE WILL TRANSMIT MORE POWER THAN OPEN BELT DRIVE
Two shafts have same outer diameter One is solid while other is hollow. If they are made of same material then HOLLOW SHAFT
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WILL TRANSMIT MORE POWER.
8 In Grid coupling, power is transmitted through RESILIENT SPRING
9 Yellow colour shows the pipe is Light quaility
10 Red colour shows the pipe is heavy quality
11 Blue Colour shows the pipe is medium quality
12 Normal bore is measurment of Inside dia of pipe.
13 In small dia pipe Thread joint is preferred.
14 In Big dia pipe welding is preferred.
16 G I pipe used in Drinking water line.
17 Seamless pipe used in pressure line.
18 Gas line has low pressure.
19 Glove Valve is goog for pressure control.
20 For heat insulation lagging is done in steam & chilled water line
Uniou is Thread type of fitting
Rigging:
1 What is the length of tail rope in safety belt? 6 feet
2 What is the span of 2 bull dog grip in wire rope? 6 dia
3 In with condition wire rope sling will carry more loads 2 tail
4 What is the efficiency of wire rope sling if the right angle is 60 degree? 85%
5 What will be the effort to lift 200 kg if the load is being lifted through 4 part pulley block? 50 kg
7 What will be the safe working load for 2 wire rope falls if the dia of rope is 30 mm?
8 a) 3 T b) 6T c) 9T d) 18T
9 What is the minimum bending radius of wire rope? Dia x 6
10 Wire rope must be discarded if the reduction in the rope diameter is more than for general purpose rope. 7%
11 Various flaxible couplings are Universal coupling, Jaw coupling, Gear coupling, Grid coupling, Fluid coupling etc.
18 Specify the bearing from the number 6410 6 - Deep groove ball bearing single row, 4 - Heavy series, 10 - bore dia (50)
19 What are the important points to keep in mind while heating a bearing in an oil.
What are the important factors for selection of bearing. Lubrication and supply method, shaft and housing fits, bearing
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clearance class, dimentional stability.
21 Name 2 bearings primarily designed for taking combined load. Single row angular contact bearing, Tapered roller bearing.
22 Rolling contact bearings are suitable to take Radial load/ Axial load/ Combined load
23 Outer ring of taper roller R.C Bearing is known as Cup
24 Load Zone in any bearing is 120° Degree at bottom.
GEAR:
1 Rack and pinion are used to convert Rotary to reciprocating motion and vice-versa
2 Which of the below is most important for proper meshing of gear. Pich-circle
Gear box gets heated up. What may be the possible cause? Hard meshing between gear teeth / No oil in grar box / Breather
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choked
4 In a compound gear train More than one gear on the shaft
5 When the backlash is less than recommendation, It is called as Hard mesh
6 In a gear mesh backlash can be measured by Lead wire
7 Amount of backlash in all gear mesh Varies according to module of the gear
8 Gear boxes are used to Take care of initial torque / Reduce or increase the speed / Obtain variable speed
9 In a gear drive the largest reduction ration is achieved by using Worm and worm wheel
10 Single Helical gear imposes Radial and axial load on shaft.
11 Single Helical gear having left hand helix meshes with gear having Right hand helix
12 In a compound gear train More then one gear on the shaft
13 When the backlash is less than recommendation, it is called as Hard mesh
14 In a single stage gear box no. of shaft should be Two only
15 Gear boxes are known according to All of the avove
16 Rack and pinion are used to convert Rotary to reciprocrating motion and vice-versa
17 Gear drive is a Positive Drive
18 Normally drive gear is called as Pinion
19 Different gear-train are simple gear train, compound gear train, reverted gear train, epecyclic gear train.
20 Co-axal Riverted gear train
21 Double helical gear Only radial load no thrust load
22 Warm and warm wheel assembly Sliding contact
23 Running Maint Looseness of foundation
24 Super gearbox Splash lubrication
Leveling& Alignment:
1 For correcting misalignment in vertical plane, shim is needed (True)
2 The direction of movement of bubble in spirit level indicates the up side of bed (Fals)
3 In Angular misalignment which formula is used to calculate shim? X = (TG - BG)L1/D
4 If you are unable to rotate DTI complete 360˚ on coupling flanges, then which arrangement can help? Validity rule
5 Which type of error cannot be avoided in loose bolt method of alignment? Perpendicularity
6 Pressure of Hydraulic System depends upon Load applied on cross section area of piston
7 Speed of Piston depends upon Flow of oil and picton diameter.
Pressure relief valve is used to limit Maximum pressure of the piston / Minimum pressure of the system / Average pressure
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of the system
9 To actuate a double acting cylinder 4/2 way DC valve is required
Hydraulics & Pneumatics:
1 Isolation of load is required while repair and maintenance of hydraulic system (True)
2 Trail should be taken after deactivation of positive isolation (True)
3 Atmospheric air can’t be used directly in a pneumatic system (True)
4 A lubricator is mainly used in a pneumatic system for cooling purpose (False)
Plumbing and balancing:
1 Unit of unbalance is g cm
2 A bend structural beam can be erected vertically by using a plumb bob (True)
3 In static balancing, central principal axis: Intersects at CG of rotor
4 Centrifugal force = = (mv²)/r
5 Static balancing is done at rotational speed of machine (False)
Inspection and condition monitoring
1 Which of the following instrument can be used to inspect the belt condition while in running condition . Stroboscope
1 Which of the below instrument can be used to inspect the belt condition while in running condition. Stroboscope