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AIR CONDITIONING | PRODUCT RANGE

AIR CONDITIONING COMPONENTS


P A R T S , F I T T I N G S A N D T E C H N I C A L D ATA

A WORLD OF COMFORT
2 | AIR CONDITIONING | PRODUCT RANGE
AIR CONDITIONING | PRODUCT RANGE | 3

INDEX

CONCEPT OF THIS PUBLICATION: The catalogue has been divided into chapters to make it easier to
This catalogue aims to give a brief overview and non-binding find the corresponding information quickly.
technical specifications of the Eberspächer range of air conditioning
(AC) products and accessories. This catalogue is continuously updated when new products are
added or revised and as such, Eberspächer reserves the right
They correspond to information available at the time of printing. to change the design and specifications of the products and
Errors, omissions and deviations are reserved. accessories illustrated in this publication at any time, without
notice.

INTRODUCTION 04– 05

1 EVAPORATORS, COOLING ONLY (AC) 06– 13

2 EVAPORATORS, COOLING AND HEATING (HVAC) 14– 19

3 EVAPORATOR ACCESSORIES (AC AND HVAC) 20– 23

4 CONDENSERS 24– 25

5 ROOFTOP-MOUNTED AC SYSTEMS 26– 25

6 COMPRESSORS 30– 35

7 BLOWERS AND FANS 36– 39

8 PRESSURE SWITCHES 40

9 WATER VALVES 41

10 HOSES AND FITTINGS – MANULI REFRIMASTER 42– 50

11 HOSES AND FITTINGS – BURGAFLEX 3090 51– 59

12 HOSES AND FITTINGS – ACCESSORIES AND SPARE PARTS 60

13 AIR DUCTS AND VENTS 61– 63

14 CONTROLS 64– 71

15 RECEIVER/DRYER COMPONENTS 72

16 EXPANSION VALVES AND ADAPTORS 73– 76


4 | AIR CONDITIONING | PRODUCT RANGE

INTRODUCTION

When it comes to thermal management, for Eberspächer there In recent years, AC systems have become an increasingly important
is only one solution: the solution that fits you. equipment feature, and nowadays are mostly standard in vehicle
construction.
For every requirement and every need, we develop your individual
system solution, ensuring you pleasant, performance-enhancing Based on our customers' wishes and under consideration of the
temperatures in the vehicle interior – the whole year round. prevailing climate and typical operating conditions, we design
custom-made, individual AC systems from a huge number of
At the same time, Eberspächer is a systems engineer and supplier components, for OEM customers, vehicle body manufacturers and
of customised AC applications for special-vehicle construction. standardised retrofit solutions. Whether we develop a rooftop-
We are one of very few suppliers capable of combining air- mounted AC system or a split model, for example, depends on the
conditioning and heating elements in a single system, and requirements and particular circumstances.
controlling them together.

Our own development engineers design individual AC system


solutions – up to and including functional and quality tests at our
own test centres.

Following an analysis of the particular case and your specific


requirements, we work out the system performance requirements
and develop an economical complete solution – using vehicle-
specific components if necessary. The diversity of the equipment
and components available, combined with our development
expertise, means that we can configure a solution for virtually every
vehicle.
AIR CONDITIONING | PRODUCT RANGE | 5

Effective vehicle air-conditioning includes both heating and cooling We therefore offer both heating and air-conditioning solutions for
components, requirements for which Eberspächer, a specialist in every kind of special-purpose vehicle as well. For us, the field of
thermal management, offers effective solutions. "Special Applications" comprises solutions for vehicles outside
conventional passenger car/truck classification, and covers the
In some areas, all the elements of an AC solution must be simple following areas, in particular:
and robust, like the Special Applications sector, for example. All our
products – from the rooftop-mounted AC system to the operator • Ambulance
control system – are impressive in the very high quality they
offer, and are ideally prepared to work together smoothly. From a
multitude of components, we put together the right systems for you • Construction-, Agriculture- and Forestry Vehicles
and configure them for your individual requirements.

Eberspächer is one of the leading systems suppliers for exhaust •U


 tility & Cargo
technology, vehicle heaters and AC systems for buses and special-
purpose vehicles. We are also an expert and innovative partner to
the global automotive industry in the field of automotive electronics • Defense
and networking with automotive bus systems.

Pioneering products from Eberspächer improve the performance •M


 ini- und Midibus
of passenger cars and commercial vehicles around the world and
perceptibly enhance comfort and safety.

Here, Eberspächer always has its ear to the ground, and strives to
develop solutions to fit the needs of specific target groups.
6 | AIR CONDITIONING | PRODUCT RANGE

1 | EVAPORATORS, COOLING ONLY (AC)

The Eberspächer evaporator range for air conditioning systems COOLING PERFORMANCE*:
designed purely for cooling. Air intake temperature 37.8 °C

Air intake relative humidity 40 %


The EV range is suitable for minibus, ambulance, commercial van
Evaporation temperature 0 °C
and special-purpose vehicle markets.
Condensation temperature 56 °C

THE EV RANGE: Refrigerant R134a

During the development process, quality has the utmost priority, * Test parameters for EV4000 G1.5, EV6000 G1.5, EV10000
Performance figures for all other evaporators of the EV-series were theoretical maximum calculated
enabling us to obtain an ideal performance from a compact unit.
Our evaporators therefore deliver maximum power with small
dimensions. PLEASE NOTE:
• F
 or the range of available evaporator accessories, please refer to

The product range is suitable for flexible installation and section 3.


• F
 or the range of available evaporator vents, please refer to section 13.
the powerful fans deliver particularly cool air for a pleasant,
1 comfortable environment. When in direct sunlight and fully
• F
 or controls, please refer to section 14.

occupied, the Eberspächer air-conditioning system will ensure


2 perfect temperatures are maintained.

3 The evaporators are fitted with a thermostatic expansion valve and


most are also available with a TEV that has an integrated solenoid
4 shut-off valve (TXV. + SOL.).

9
EV4000

10
Model EV4000 G1.5 EV4000 G1.5 / TXV. + SOL.*

11 Cooling performance kW 4

Consumption Watt 108 117 108 117

12 Consumption at 13,8 V A 7.8 4.5 7.8 4.5

13 Air flow m³/h 450

Weight kg 3.8

14 Dimensions W x D x H mm 390 x 235 x 135

Voltage V 12 24 12 24
15
Product code 81 1402 00 1991 81 1402 00 1992 81 1402 00 1993 81 1402 00 1994

16 * TXV = Expansion valve


SOL = Solenoid valve
AIR CONDITIONING | PRODUCT RANGE | 7

EV4000-V

Model EV4000-V

Cooling performance kW 4.0

Current consumption 1
at max. blower speed Ampere 10,6 5,3

Air flow m³/h 510 2


Weight kg 8.7
3
Dimensions W x D x H mm 250 x 165 x 410

Blower steps 3-level 4


Controls mech. Thermostat
5
Connection (Suction; Liquid) 7/8” – 14 UNF (hose 10); 5/8” – 18 UNF (hose 6)

Voltage V 12 24 6
Product code 81 1009 10 0680 81 1009 10 0681

9
EV6000
10
Model EV6000 G1.5 EV6000 G1.5 / TXV. + SOL.*
11
Cooling performance kW 6

Consumption Watt 298 286 298 286 12


Consumption at 13,8 V A 21.6 11 21.6 11
13
Air flow m³/h 780

Weight kg 5.2 14
Dimensions W x D x H mm 420 x 360 x 170
15
Voltage V 12 24 12 24

Product code 81 1402 00 1995 81 1402 00 1996 81 1402 00 1997 81 1402 00 1998 16
* TXV = Expansion valve
SOL = Solenoid valve
8 | AIR CONDITIONING | PRODUCT RANGE

1 | EVAPORATORS, COOLING ONLY (AC)

EV7000

Model EV7000 EV7000 / TXV. + SOL.*

Cooling performance kW 6.5

1 Consumption at 13.8 V ** A / Watt 16 / 221 tba 16 / 221 tba

Air flow m³/h 600


2
Weight kg 7.0

3 Dimensions W x D x H mm 604 x 354 x 132

Voltage V 12 24 12 24
4
Product code 81 1009 10 0725 Available on request 81 1009 10 0693 Available on request

5 * EXP = Expansionsventil
MAG = Magnetventil
** Consumption measured at 13.8 V

10 EV407 WITH SPIGOTS

Model EV407 with (4 x 60 mm) spigots EV407 / TXV. + SOL.* with (4 x 60 mm) spigots
11
Cooling performance kW 7.5

12 Consumption Watt 230

Air flow m³/h 600


13
Weight kg 5.7

14 Dimensions W x D x H mm 410 x 400 x 160

Voltage V 12 24 12 24
15
Product code 81 1009 10 0341 81 1009 10 0405 81 1009 10 0475 81 1009 10 0477

* TXV = Expansion valve


16 SOL = Solenoid valve
AIR CONDITIONING | PRODUCT RANGE | 9

1 | EVAPORATORS, COOLING ONLY (AC)

EV407 WITHOUT FASCIA

Model EV407 without fascia EV407 / TXV. + SOL.* without fascia

Cooling performance kW 7.5

Consumption Watt 230


1
Air flow m³/h 600
2
Weight kg 5.7

Dimensions W x D x H mm 410 x 360 x 160 3


Voltage V 12 24 12 24
4
Product code 81 1009 10 0412 81 1009 10 0418 81 1009 10 0470 81 1009 10 0479

* TXV = Expansion valve


SOL = Solenoid valve
5

9
EV10000
10
EV10000 EV10000 / TXV. + SOL.*
Model EV10000 EV10000 / TXV. + SOL.* with brushless blower with brushless blower
11
Cooling performance kW ~ 9.5***

Consumption at 13.8 V ** A/Watt tba tba tba tba tba tba 12


Air flow m³/h 980 1,080
13
Weight kg 6,3

Dimensions W x D x H mm 557 x 417 x 164 14


Voltage V 12 24 12 24 24 24
15
Product code 81 1402 00 1979 81 1402 00 1984 81 1402 00 1980 81 1402 00 1985 81 1402 00 1982 81 1402 00 1983
* TXV. = Expansion valve, SOL. = Solenoid valve
** Consumption measured at 13.8 V and at 26 V
*** Estimated figures, test pending
16
10 | AIR CONDITIONING | PRODUCT RANGE

1 | EVAPORATORS, COOLING ONLY (AC)

EV410V

Model EV410V

Cooling performance kW 10

1 Consumption Watt 230

Air flow m³/h 700


2
Weight kg 6.8

3 Dimensions W x D x H mm 452 x 193 x 344

Voltage V 12 24
4
Product code 81 1009 10 0546 81 1009 10 0548

9
EV510 WITH SPIGOTS
10
Model EV510 with (4 x 60 mm) spigots EV510 / TXV. + SOL.* with (4 x 60 mm) spigots

11 Cooling performance kW 10

Consumption Watt 230


12
Air flow m³/h 700

13 Weight kg 6.0

Dimensions W x D x H mm 515 x 400 x 160


14
Voltage V 12 24 12 24

15 Product code 81 1009 10 0325 81 1009 10 0406 81 1009 10 0451 81 1009 10 0455

* TXV = Expansion valve


SOL = Solenoid valve
16
AIR CONDITIONING | PRODUCT RANGE | 11

1 | EVAPORATORS, COOLING ONLY (AC)

EV510 WITHOUT FASCIA

Model EV510 without fascia EV510 / TXV. + SOL.* without fascia

Cooling performance kW 10

Consumption Watt 230


1
Air flow m³/h 700
2
Weight kg 6.0

Dimensions W x D x H mm 515 x 360 x 160 3


Voltage V 12 24 12 24
4
Product code 81 1009 10 0413 81 1009 10 0419 81 1009 10 0453 81 1009 10 0457

* TXV = Expansion valve


SOL = Solenoid valve
5

9
EV814 WITH SPIGOTS
10
Model EV814 with (6 x 60 mm) spigots

Cooling performance kW 14
11
Consumption Watt 400
12
Air flow m³/h 1200

Weight kg 11.5 13
Dimensions W x D x H mm 934 x 400 x 160
14
Voltage V 12 24

Product code 81 1009 10 0328 81 1009 10 0407 15

16
12 | AIR CONDITIONING | PRODUCT RANGE

1 | EVAPORATORS, COOLING ONLY (AC)

EV814 WITHOUT FASCIA

Model EV814 without fascia

Cooling performance kW 14

1 Consumption Watt 400

Air flow m³/h 1200


2
Weight kg 11.5

3 Dimensions W x D x H mm 934 x 360 x 160

Voltage V 12 24
4
Product code 81 1009 10 0414 81 1009 10 0420

7
124 mm 124 mm
8

9
EV 1010 / EV 1013
10 EV 1010 EV 1013 EV 1010 EV 1013
Model with (2 x 79 mm) spigots with (2 x 79 mm) spigots with (6 x 58.5 mm) spigots with (6 x 58.5 mm) spigots

11 Cooling performance kW 10 13 10 13

Consumption Watt 254 548 254 548


12
Air flow m³/h 580 780 580 780

13 Weight kg 11.7

Dimensions W x D x H mm 986 x 435 x 137


14
Voltage V 12 24 12 24

15 Product code 22 2154 01 0101 22 2154 01 3101 22 2154 01 0102 22 2154 01 3102

16
AIR CONDITIONING | PRODUCT RANGE | 13

1 | EVAPORATORS, COOLING ONLY (AC)

124 mm

124 mm

EV 1010 / EV 1013

EV 1010 EV 1013 EV 1010 EV 1013


Model Plastic grille Plastic grille Open version Open version

Cooling performance kW 10 13 10 13

Consumption Watt 254 548 254 548


1
Air flow m³/h 580 780 580 780
2
Weight kg 11.7

Dimensions W x D x H mm 986 x 435 x 137 3


Voltage V 12 24 12 24
4
Product code 22 2154 0101 03 22 2154 0131 03 22 2154 0101 00 22 2154 0131 00

10

11

12

13

14

15

16
14 | AIR CONDITIONING | PRODUCT RANGE

2 | EVAPORATORS, COOLING AND HEATING (HVAC)

The Eberspächer range of evaporators for cooling and heating COOLING PERFORMANCE*:
options. Air intake temperature 37.8 °C

Air intake relative humidity 40 %


The EV-H range is suitable for the minibus, ambulance, commercial
Evaporation temperature 0 °C
van and special-purpose vehicle markets.
Condensation temperature 56 °C

THE HVAC RANGE: Refrigerant R134a

Combined with the impressive cooling performance of the EV range,


the additional integrated water convector delivers warmth to create HEATING PERFORMANCE*:
the perfect environment in all weather conditions. Water intake temperature 90 °C

Water flow rate 798 litres/hour


Fully dehumidified air ensures clear windows and pleasant, damp-
Air intake temperature –10 °C
free conditions.
Glycol 25 %
1 Combined with an Eberspächer coolant heater our HVAC evaporators * Test parameters for EV4000 G1.5, EV6000 G1.5, EV10000
Performance figures for all other evaporators of the HV-series were theoretical maximum calculated
deliver perfect temperatures all year round. The HVAC evaporators
2 are fitted with a thermostatic expansion valve and most are also
PLEASE NOTE:
available with a TEV that has an integrated solenoid shut-off valve
• F
 or the range of available evaporator accessories, please refer to
3 (TXV. + SOL.).
section 3.
• F
 or the range of available evaporator vents, please refer to section 13.
4 The AC system is easy to manage using the automatic control
• F
 or control units, please refer to section 14.
system.

10

11

12

13

14

15

16
AIR CONDITIONING | PRODUCT RANGE | 15

2 | EVAPORATORS, COOLING AND HEATING (HVAC)

EV6000-H

Model EV6000-H G1.5 EV6000-H G1.5 / TXV. + SOL.

Cooling performance kW 6

Heating performance kW 9.5


1
Consumption Watt 276 273 276 273
2
Consumption at 13,8 V A 20 10,5 20 10,5

Air flow m³/h 700 3


Weight kg 6.3
4
Dimensions W x D x H mm 420 x 360 x 170

Voltage V 12 24 12 24 5
Product code 81 1404 00 1999 81 1404 00 2000 81 1404 00 2001 81 1404 00 2002
6
* TXV = Expansion valve
SOL = Solenoid valve

9
HV407 WITH SPIGOTS
10
Model HV407 with (4 x 60 mm) spigots HV407 / TXV. + SOL.* with (4 x 60 mm) spigots

Cooling performance kW 7.5


11
Heating performance kW 9
12
Consumption Watt 230

Air flow m³/h 600 13


Weight kg 6.4
14
Dimensions W x D x H mm 440 x 455 x 160

Voltage V 12 24 12 24 15
Product code 81 1009 10 0343 81 1009 10 0410 81 1009 10 0481 81 1009 10 0485

* TXV = Expansion valve


16
SOL = Solenoid valve
16 | AIR CONDITIONING | PRODUCT RANGE

2 | EVAPORATORS, COOLING AND HEATING (HVAC)

HV407 WITHOUT FASCIA

Model HV407 without fascia HV407 / TXV. + SOL.* without fascia

Cooling performance kW 7.5

1 Heating performance kW 9

Consumption Watt 230


2
Air flow m³/h 600

3 Weight kg 6.4

Dimensions W x D x H mm 440 x 416 x 160


4
Voltage V 12 24 12 24

5 Product code 81 1009 10 0416 81 1009 10 0422 81 1009 10 0483 81 1009 10 0487

* TXV = Expansion valve


SOL = Solenoid valve
6

9
EV10000-H

10 EV10000-H EV10000-H / TXV. + SOL.*


Model EV10000-H EV10000-H / TXV. + SOL.* with brushless blower with brushless blower

11 Cooling performance kW ~ 9.5***

Heating performance kW ~ 11***


12
Consumption at 13.8 V ** A/Watt tba tba tba tba tba tba

13 Air flow m³/h 900*** 980***

Weight kg 7.0***
14
Dimensions W x D x H mm 557 x 417 x 164

15 Voltage V 12 24 12 24 24 24

Product code 81 1404 00 1981 81 1404 00 1987 81 1404 00 1986 81 1404 00 1988 81 1402 00 1989 81 1404 00 1990

16 * TXV. = Expansion valve, SOL. = Solenoid valve


** Consumption measured at 13.8 V and at 26 V
*** Estimated figures, test pending
AIR CONDITIONING | PRODUCT RANGE | 17

2 | EVAPORATORS, COOLING AND HEATING (HVAC)

HV410V

HV410V EXP + MAG*


Model HV410V HV410V EXP + MAG HV410V EXP + MAG* with brushless blower

Cooling performance kW 10

Heating performance kW 12
1
Consumption Watt 230
2
Air flow m³/h 700

Weight kg 7,7 3
Dimensions W x D x H mm 452 x 193 x 344
4
Voltage V 12 24 12 24 24
5
Product code 81 1009 10 0448 81 1009 10 0541 81 1009 10 0552 81 1009 10 0554 81 1009 10 0573

* TXV = Expansion valve


SOL = Solenoid valve 6

9
HV510 WITH SPIGOTS

10
Model HV510 with (4 x 60 mm) spigots HV510 / TXV. + SOL.* with (4 x 60 mm) spigots

Cooling performance kW 10 11
Heating performance kW 13
12
Consumption Watt 230

Air flow m³/h 700 13


Weight kg 7.25
14
Dimensions W x D x H mm 550 x 450 x 160

Voltage V 12 24 12 24 15
Product code 81 1009 10 0327 81 1009 10 0409 81 1009 10 0489 81 1009 10 0493

* TXV = Expansion valve 16


SOL = Solenoid valve
18 | AIR CONDITIONING | PRODUCT RANGE

2 | EVAPORATORS, COOLING AND HEATING (HVAC)

HV510 WITHOUT FASCIA

Model HV510 without fascia HV510 / TXV. + SOL.* without fascia

Cooling performance kW 10

1 Heating performance kW 13

2 Consumption Watt 230

Air flow m³/h 700

3 Weight kg 7.25

Dimensions W x D x H mm 550 x 417 x 160


4
Voltage V 12 24 12 24

5 Product code 81 1009 10 0415 81 1009 10 0421 81 1009 10 0491 81 1009 10 0495

* TXV = Expansion valve


SOL = Solenoid valve
6

9
HV609
10
Model EV609 without fascia EV609 without fascia

11 Cooling performance kW 9

12 Heating performance kW 9

Consumption Watt 185

13 Air flow m³/h 600

Weight kg 8.0
14
Dimensions W x D x H mm 625 x 330 x 156 (+45)

15 Voltage V 12 24

Product code 81 1009 10 0515 81 1009 10 0517


16
AIR CONDITIONING | PRODUCT RANGE | 19

2 | EVAPORATORS, COOLING AND HEATING (HVAC)

HV814

Model HV814 with (6 x 60 mm) spigots HV814 without fascia

Cooling performance kW 14

Heating performance kW 16 1
Consumption Watt 400
2
Air flow m³/h 1200

Weight kg 14 3
Dimensions W x D x H mm 968 x 455 x 160 968 x 417 x 160
4
Voltage V 12 24 12 24

Product code 81 1009 10 0334 81 1009 10 0411 81 1009 10 0417 81 1009 10 0423 5

10

11

12

13

14

15

16
20 | AIR CONDITIONING | PRODUCT RANGE

3 | ACCESSORIES FOR EVAPORATORS

Control
3.1. OUTLET PANELS voltage V Additional information Product code

Outlet Panel (Black) 3 x 62.5 mm – Suits EV4000 G1.5 81 1414 00 1766

Outlet Panel (Black) 4 x 62.5 mm – Suits EV6000 G1.5 and EV6000-H G1.5 81 1414 00 1768

Outlet Panel (Black) 4 x 60 mm – Suits EV10000 and EV10000-H 81 1414 00 2024

1 Outlet Panel Kit (Black) 3 x Adjustable Vents


(Black) –­ Suits EV4000 G1.5; height 30 mm 81 1414 00 1792

2
Outlet Panel Kit (Black) 4 x Adjustable Vents
3 (Black) – Suits EV6000 G1.5 and EV6000-H G1.5; height 30 mm 81 1414 00 1793

4 Outlet Panel Kit (Black) 4 x Adjustable Vents


(Black) – Suits EV10000 and EV10000-H 81 1009 80 1242

5
Outlet Panel Kit (Black) 3 x Adjustable Vents
6 (Chrome Ring) – Suits EV4000 G1.5; height 30 mm 81 1414 00 1770

7
Outlet Panel Kit (Black) 4 x Adjustable Vents
(Chrome Ring) – Suits EV6000 G1.5 and EV6000-H G1.5; height 30 mm 81 1414 00 1771
8

9 Outlet Panel Kit (Black) 4 x Adjustable Vents


(Chrome Ring) – Suits EV10000 and EV10000-H 81 1009 80 1243

10
Outlet Panel Kit (Black) 3 x Adjustable Vents
(Black) – Suits EV4000 G1.5; height 45 mm 81 1414 00 1863
11

12 Outlet Panel Kit (Black) 4 x Adjustable Vents


(Black) – Suits EV6000 G1.5 and EV6000-H G1.5; height 45 mm 81 1414 00 1865

13
Outlet Panel (White) 3 x Adjustable Vents Suits EV407, EV510 and HV407, HV510 – non spigot
14 (Black) and Controls 12 / 24 variants. 81 1009 10 0450

15 Outlet Panel (Black) 3 x Adjustable Vents Suits EV407, EV510 and HV407, HV510 – non spigot
(Black) and Controls 12 / 24 variants. 81 1009 10 0472

16
AIR CONDITIONING | PRODUCT RANGE | 21

3 | ACCESSORIES FOR EVAPORATORS

Control
3.1. OUTLET PANELS voltage V Additional information Product code

Outlet Panel (Black), 4 x Adjustable Vents Suits EV407, EV510 and HV407, HV510 – non spigot
(Black) – variants. 81 1009 80 0948

Outlet Panel (Black), 4 x Adjustable Vents Suits EV407, EV510 and HV407, HV510 – non spigot
(Chrome Ring) – variants. 81 1009 80 0947

Outlet Panel (White), 4 x Adjustable Vents Suits EV407, EV510 and HV407, HV510 – non spigot
(Black) – variants. 81 1009 80 0991

Outlet Panel (White), 4 x Adjustable Vents


(Chrome Ring) –
Suits EV407, EV510 and HV407, HV510 – non spigot
variants. 81 1009 80 0992
1

Suits EV407, EV510 and HV407, HV510 – non spigot


2
Outlet Panel (Black) 2 x 75 mm – variants. 81 1410 00 0598
3
Outlet Panel (White), 3 x Adjustable Vents, Suits EV407, EV510 and HV407, HV510 – non spigot
(Black) and Controls 12 / 24 variants. LED SDL control 81 1009 80 1007 4

Outlet Panel (Black), 3 x Adjustable Vents, Suits EV407, EV510 and HV407, HV510 – non spigot 5
(Black) and Controls 12 / 24 variants. LED SDL control 81 1009 80 1008

6
Outlet Panel (Black) 2 x 120 mm – Suits EV814 and HV814 – non spigot variants. 81 1410 00 1600
7

3.2. MOUNTING ACCESSORIES FOR EV/HVAC EVAPORATORS Additional information Product code
8

9
Front Mounting Bracket Kit for Evaporators and Assembly Bracket Kit incl. Accessories for EV4000 G1.5 Front
HVAC, Aluminium Mounting 81 1414 00 1773
10
Top Mounting Bracket Kit for Evaporators and Assembly Bracket Kit incl. Accessories for EV4000 G1.5 Top
HVAC, Aluminium Mounting 81 1414 00 1774 11

12
Front Mounting Bracket Kit for Evaporators and Assembly Bracket Kit incl. Accessories for EV6000 G1.5 and
HVAC, Aluminium EV6000-H G1.5 Front Mounting 81 1414 00 1775
13
Top Mounting Bracket Kit for Evaporators and Assembly Bracket Kit incl. Accessories for EV6000 G1.5 and
HVAC, Aluminium EV6000-H G1.5 Top Mounting 81 1414 00 1776 14
Front Mounting Bracket Kit for Evaporators and
HVAC, Aluminium
Assembly Bracket Kit incl. Accessories for EV10000 and EV10000-H
Front Mounting 81 1414 00 2063
15

16
22 | AIR CONDITIONING | PRODUCT RANGE

3 | ACCESSORIES FOR EVAPORATORS

3.2. MOUNTING ACCESSORIES FOR EV/HVAC EVAPORATORS Additional information Product code

Top Mounting Bracket Kit for Evaporators and Assembly Bracket Kit incl. Accessories for EV6000 G1.5 and
HVAC, Aluminium EV6000-H G1.5 Top Mounting 81 1414 00 2061

Off-Road Mounting Bracket Kit for Evaporators


and HVAC, Aluminium Assembly Bracket Kit incl. Accessories for EV10000 and EV10000-H 81 1414 00 2062

Mounting Bracket for Evaporator and HVAC Universal mounting bracket for evaporators EV407 / EV510 / EV814
Models, Aluminium und HV407 / HV510 / HV814 81 1606 10 1396

1 Front Mounting Bracket for Evaporator and


HVAC Models, Aluminium Suits evaporators EV407 / EV510 without fascia. 81 1606 10 1643

2
Insulating Adhesive Tape to prevent
3 condensation build-up* – 81 1426 00 1240

4 Condensation Drain Hose Kit 3 Metre incl. Accessories and T-Piece for EV4000,
(Single-Sided Drainage Connection), 10 mm EV6000 and EV6000-H 81 1414 00 1764

5
Condensation Drain Hose Kit
6 (Double-Sided Drainage Connection), 10 mm 5 Metre incl. Accessories for EV4000, EV6000 and EV6000-H 81 1414 00 1765

7
Condensation Drain Hose Kit
(Single-Sided Drainage Connection), 10 mm 3 Metre incl. Accessories and T-Piece for EV10000 and E106000-H 81 1414 00 2065
8

9 Condensation Drain Hose Kit


(Double-Sided Drainage Connection), 10 mm 5 Metre incl. Accessories for EV10000 and V10000-H 81 1414 00 2064

10
90° Elbow for Condensation Hose, 12 mm – 81 1421 00 0536
11

12
T-Piece for condensation Hose, 12 mm – 81 1421 00 0046

13
T-Piece for Condensation Hose 12 mm, Smooth
14 Version – 81 1421 06 1325

15
Condensation Drain Hose*, 12 mm – 81 0000 00 1336

16
AIR CONDITIONING | PRODUCT RANGE | 23

3 | ACCESSORIES FOR EVAPORATORS

3.2. MOUNTING ACCESSORIES FOR EV/HVAC EVAPORATORS Additional information Product code

Condensation Drain Hose, 1/2”, Transparent – 81 1421 00 0236

Check Valve for Condensation Drain Hose,


OD 3/8” – 81 1421 00 0344

Bild? 12V (Fixed) Electrical Thermostat Kit:


preventing the coil from freezing For EV10000-H 81 1520 00 2419

12V (Variabel) Electrical Thermostat Kit: 1


controlling the air temperature leaving For EV10000 81 1520 00 2420

2
24V (Fixed) Electrical Thermostat Kit:
preventing the coil from freezing For EV10000-H 81 1520 00 2421 3

Bild? 24V (Variabel) Electrical Thermostat Kit:


4
controlling the air temperature leaving For EV10000 81 1520 00 2422

5
Evaporator cover assembly For EV10000, EV10000-H, EV/HV407, EV/HV510
(for a roof-mounted interior installation) Dimensions (W x D x H): 62 x 54 x 24 cm 81 1009 80 1131 6
* Order unit: 1 metre

10

11

12

13

14

15

16
24 | AIR CONDITIONING | PRODUCT RANGE

4 | CONDENSERS

The Eberspächer condenser range for AC systems. Multi-flow configuration for optimum output and refrigerant flow.

Ideal for radiator and under-floor areas in a wide range of vehicle Universal installation using standard industry fittings.
types and applications.
• INLET = No. 8 MI/O (3/4” x 16 UNF)
Designed for improved performance and low air resistance. • O
 UTLET = No. 6 MI/O (5/8” x 18 UNF)

10

11

12

13

14

15

16
AIR CONDITIONING | PRODUCT RANGE | 25

4 | CONDENSERS

Dimensions surface heat


4.1. CONDENSER – CONVECTORS (COILS) exchanger (coil) – mm
Inlet* Outlet*
mm mm Width Depth Height Product code

No 8 MI/O No 6 MI/O
Condenser Multi Flow 3/4” x 16 UNF 5/8” x 18 UNF 650 440 20 81 1416 00 1416
No 8 MI/O No 6 MI/O
Condenser Multi Flow 3/4” x 16 UNF 5/8” x 18 UNF 523 341 20 81 1416 00 1458
No 8 MI/O No 6 MI/O
Condenser Multi Flow 3/4” x 16 UNF 5/8” x 18 UNF 415 341 20 81 1416 00 1517
No 8 MI/O No 6 MI/O
Condenser Multi Flow 3/4” x 16 UNF 5/8” x 18 UNF 523 300 20 81 1416 00 1519
No 8 MI/O No 6 MI/O
Condenser Multi Flow 3/4” x 16 UNF 5/8” x 18 UNF 457 357 21 81 14 16 00 1961
No 8 MI/O No 6 MI/O
Condenser Multi Flow 3/4” x 16 UNF 5/8” x 18 UNF 557 353 22 81 14 16 00 1881
* male insert O-Ring

1
4.2. CONDENSERS – ASSEMBLIES Cooling Current Connection Dimensions – mm
Voltage Weight
volts
performance
kW
draw
amps kg
thread
Discharge, Liquid Width Depth Height Product code 2
3/4” – 16 UNF
(hose 8)
5/8” – 18 UNF 690 3
Condenser Assembly CO5000 12 5.0 13.8 11.3 (hose 6) (772) 165 205 81 1009 20 0403

3/4” – 16 UNF
(hose 8)
4
5/8” – 18 UNF 690
Condenser Assembly CO5000 24 5.0 7 11.3 (hose 6) (772) 165 205 81 1009 20 0404
5
Cooling Current Connection Dimensions – mm
Voltage
volts
performance
kW
draw
amps
Weight
kg
thread
Discharge, Liquid Width Depth Height Product code
6
Condenser Assembly
(with Convector 81 1416 00 1961) 12 7.3 12.6 4.75 RIST 457 365 120 81 1009 90 0648
7
Condenser Assembly
(with Convector 81 1416 00 1961) 24 7.3 8.0 4.75 RIST 457 365 120 81 1009 90 0636

Condenser Assembly
12 11.7 12.6 6.0 RIST 557 365 120 81 1009 90 0626
8
(with Convector 81 1416 00 1881)

Condenser Assembly
(with Convector 81 1416 00 1881) 24 11.7 8.0 6.0 RIST 557 365 120 81 1009 90 0647 9
Condenser Assembly
(with Convector 81 1416 00 1881) 12 11.7 12.6 6.0 Packard 557 365 120 81 1009 20 0157

Condenser Assembly 10
(with Convector 81 1416 00 1881) 24 11.7 8.0 6.0 Packard 557 365 120 81 1009 20 0160

Condenser Assembly – low noise


(with Convector 81 1416 00 1881) 12 6.8 12.4 5.8 Packard 557 365 120 81 1009 20 0433 11
Condenser Assembly – low noise
(with Convector 81 1416 00 1961) 12 6.4 12.6 5.1 Packard 460 365 135 81 1009 20 0427

Condenser Assembly
12
(with Convector 81 1401 00 0265) 12 13.0 17.2 6.5 RIST 685 366 110 81 1009 90 0651

Condenser Assembly
(with Convector 81 1401 00 0265) 24 13.0 7.4 6.5 RIST 685 366 110 81 1009 90 0675
13
Condenser Assembly
(with Convector 81 1401 00 0265) 12 13.0 17.2 6.5 Packard 685 366 110 81 1009 20 0339 14
Condenser Assembly – sucking
(with Convector 81 1416 00 1519) 12 6.5 16.0 4.2 Packard 595 316 100 81 1009 20 0152

Condenser Assembly – oppressively


15
(with Convector 81 1416 00 1519) 12 6.5 16 4.2 Packard 592 316 100 81 1009 20 0368

Condenser Assembly
(with Convector 81 1416 00 1416) 12 14.0 26 7.2 Packard 714 460 120 81 1009 20 0360 16
26 | AIR CONDITIONING | PRODUCT RANGE

5 | ROOFTOP-MOUNTED AC SYSTEMS

The evaporator and condenser, which are the cooling components Easy installation and interior space savings are the greatest
in our rooftop-mounted AC systems, are built into a single compact advantages of rooftop-mounted AC systems.
unit. These systems are ideal if interior installation space is lacking
but rooftop-mounted installation is feasible.

4
5.1. CABIN, DRIVER’S SEAT AND SPECIAL
5 APPLICATIONS (12/24 VOLTS)

8 DURATRONIC

Model Duratronic 1500 Duratronic 2000 Duratronic 2400


9
Cooling performance* W 1,500 2,000 2,400

10 Maximum air flow** m³/h 270 270 270

11 Electrical consumption*** A/h max. 40 38 41 – 65

Refrigerant R134a (prefilled) R134a (prefilled) R134a (prefilled)

12 Weight kg 43.5 43.5 43.5

Dimensions mm 763 x 664 x 217 763 x 664 x 217 763 x 664 x 217
13
Minimum alternator required 75 A/h – 28 V 80 A/h – 15 V 75 A/h – 28 V

14 Voltage VDC 24 12 24

Order numbers: manual control 81 1405 00 2013**** 81 1405 00 2016**** 81 1405 00 2014****
15 Order numbers: automatic control – – 81 1405 00 2015****

* ISO5151
** static pressure
16 *** Test conditions outside temperature between 30°C and 42°C
**** Incl. standard interior panel; special interior panels available on request
AIR CONDITIONING | PRODUCT RANGE | 27

5 | ROOFTOP-MOUNTED AC SYSTEMS

5.1. CABIN, DRIVER’S SEAT AND SPECIAL


APPLICATIONS (12/24 VOLTS)

AC 6*

Model AC 6 AC 6

Cooling performance kW 5

Heating performance kW –

Air throughput m 3/h 900

Refrigerant R 134a 1
Weight kg 26
2
Compressor displacement cm 3 90

Dimensions W x D x H mm 727 x 822 x 182 3


Current draw VDC A 34 18
4
Voltage VDC 12 24

Product code 88 5026 00 40600 88 50 26 00 56600 5


*Accessories available on request

8
AC 7*
9
Model AC 7
10
Cooling performance kW 7

Heating performance kW 5 11
Air throughput m /h
3
1,100

Refrigerant R 134a
12
Weight kg 39
13
Compressor displacement cm 3
140

Dimensions W x D x H mm 827 x 1,000 x 268


14
Current draw VDC A 17
15
Voltage VDC 24

Product code 88 5026 00 43600 16


*Accessories available on request
28 | AIR CONDITIONING | PRODUCT RANGE

5 | ROOFTOP-MOUNTED AC SYSTEMS

5.1. CABIN, DRIVER'S SEAT AND SPECIAL


APPLICATIONS (12/24 VOLTS)

AC 8*

Model AC 8 AC 8S

Cooling performance kW 8 9

Heating performance kW 8 4

Air throughput m 3/h 1,100 2,200

1 Refrigerant R 134a

Weight kg 39 44
2
Compressor displacement cm 3 140 150

3 Dimensions W x D x H mm 980 x 1,000 x 215

Current draw VDC A 34 26


4
Voltage VDC 12 24

5 Product code 88 5026 00 77000 88 0730 01 12500

*Accessories available on request

8
AC 403*
9
Model Compact System AC 403E G2 Condenser/Compressor System K 403E G2
10
Cooling performance kW max. 4.5 max. 6

11 Heating performance kW –

Air throughput m 3/h 800 –

12 Refrigerant R 134a

13 Weight kg 55 40

Dimensions W x D x H mm 1,515 x 680 x 200 950 x 680 x 200

14 Current draw VDC A max. 60 max. 52

Voltage VDC 24
15
Product code 88 5026 00 00800 88 5026 00 60600

16 *Accessories available on request


AIR CONDITIONING | PRODUCT RANGE | 29

5 | ROOFTOP-MOUNTED AC SYSTEMS

5.2. MINIBUS AND MIDIBUS 12/24 VOLTS

AC 420 G2

Model AC 420 G2 I AC 420 G2 II

Cooling performance kW 8 11

Heating performance kW 7 8

Air throughput m 3/h 1,800 1,800

Refrigerant R 134a 1
Weight kg 44 47
2
Compressor displacement cm 3 160–190 160–215

Dimensions W x D x H mm 1,580 x 1,205 x 190 3


Current draw VDC A 52 67
4
Voltage VDC 12

Product code 88 5026 00 11100 88 5026 00 11200 5

6
5.3. SPECIAL APPLICATIONS WITH 230 VOLTS
7

8
BREEZONIC 3000
9
Model Breezonic 3000
10
Cooling performance kW 2.8

Heating performance kW 2.3 11


Air throughput m /h
3
340

Refrigerant R 410a
12
Weight kg 39
13
Dimensions W x D x H mm 1,096 x 739 x 207 (air distribution (interior) 550 x 430 x 59)

Current draw VDC A 8


14
Voltage VDC 230–240, 50 Hz
15
Product code 81 3000 00 0022

Breezonic 3000 including air diffuser and remote control 16


30 | AIR CONDITIONING | PRODUCT RANGE

6 | COMPRESSORS

Sanden and Valeo compressors, universally suitable for most AC retrofit applications.

Compressors suitable for R1234yf refrigerant are available on request.

DC electric compressors with bespoke HV controller for electric vehicles and where engine-driven compressors are not possible.

10

11

12

13

14

15

16
AIR CONDITIONING | PRODUCT RANGE | 31

6 | COMPRESSORS

6.1. COMPRESSORS – Weight with


SANDEN Voltage clutch Current Power Pulley Connection thread
Compressor model volts kg amps kW type suction, discharge Manifold Product code

Poly V Vertical tube


SD7H15 12 7.0 3.75 4.3 8 groove 1 x 14 UNS O-ring 81 0000 00 1115

Integrated
horizontal
2x A vertically
SD7H15 12 7.0 3.75 4.3 profile 1 x 14 UNS opposed 81 0000 00 1112

Integrated
2x A vertical tube
SD7H15 12 7.0 3.75 4.3 profile 1 x 14 UNS O-ring 81 0000 00 1114 1

2
Poly V 7/8–14 UNF &
SD7H15 12 7.0 3.75 4.3 4 groove 3/4–16 UNF Horizontal 81 0000 00 2994
3

Poly V Vertical tube


4
SD7H15 12 7.0 3.75 4.3 8 groove 1 x 14 UNS O-ring 81 0000 00 1109

5
Integrated
horizontal
Poly V vertically 6
SD7H15 12 7.0 3.75 4.3 8 groove 1 x 14 UNS opposed 81 0000 00 1113

7
2x A
SD7H15 24 7.0 1.3–1.7 – profile 1 x 14 UNS Horizontal 81 1418 00 1280 8

9
Horizontal/
SD7H15 24 7.0 1.3–1.7 – – 1 x 14 UNS vertical 81 0000 00 1116
10

2x A Vertical tube
11
SD7H15 24 7.0 1.3–1.7 – profile 1 x 14 UNS O-ring 81 0000 00 1117

12

2x A 13
SD7B10 12 4.2 3.75 3.1 profile PAD type N/A 81 1418 00 1487

for refrigerant R134a, oil type PAG


14

15

16
32 | AIR CONDITIONING | PRODUCT RANGE

6 | COMPRESSORS

6.2. COMPRESSORS – Weight with


VALEO Voltage clutch Current Power Pulley Connection thread
Compressor model volts kg amps kW type suction, discharge Manifold Product code

Screw,
Poly V 7/8-14 UNF vertical,
TM13 12 6.3 3.75 4.6 8 groove 3/4-14 UNF O-ring 81 1418 00 1560

Poly V 7/8-14 UNF Integrated


TM15 12 6.3 3.75 4.5 6 groove 3/4-14 UNF vertical 81 1418 00 1787

Poly V 7/8-14 UNF Screw


TM15 12 6.3 3.75 4.5 6 groove 3/4-14 UNF horizontal 81 1418 00 1628

1
Poly V 7/8-14 UNF vertical,
2 TM15 12 6.3 3.75 4.5 8 groove 3/4-14 UNF inverted 81 1418 00 1705

3
Poly V 7/8-14 UNF Screw
TM15 12 6.3 3.75 4.5 6 groove 3/4-14 UNF horizontal 81 1418 00 1790
4
Screw,

5 TM15 12 6.5 3.75 4.5


Poly V
6 groove
7/8-14 UNF
3/4-14 UNF
vertical,
O-ring 81 1418 00 0191

6 Screw,
Poly V 7/8-14 UNF vertical,
TM15 12 6.5 3.75 4.5 8 groove 3/4-14 UNF O-ring 81 1418 00 1114
7
Screw,
8 Poly V 7/8-14 UNF horizontaler,
TM15 12 6.5 3.75 4.5 8 groove 3/4-14 UNF O-ring 81 1418 00 1409

9 Integrated
Poly V 7/8-14 UNF verticale

10 TM15 12 6.5 3.75 4.5 8 groove 3/4-14 UNF O-ring 81 1418 00 0854

Screw,
11 Poly V 7/8-14 UNF horizontaler,
TM15 12 6.5 3.75 4.5 8 groove 3/4-14 UNF O-ring 81 1418 00 1403

12
Screw,
1.3 – 7/8-14 UNF vertical,
13 TM15 24 6.5 1.7 4.5 2x A profile 3/4-14 UNF O-ring 81 1418 00 0189

14 81 1418 00 1094
TM15 12 6.5 3.75 4.5 1x A profile – Screw / 1470

15
Screw,

16 TM15 12 6.5 3.75 4.5 1x A profile


7/8-14 UNF
3/4-14 UNF
vertical,
O-ring
81 1418 00 0220
/ 1245
AIR CONDITIONING | PRODUCT RANGE | 33

6 | COMPRESSORS

6.2. COMPRESSORS – Weight with


VALEO Voltage clutch Current Power Pulley Connection thread
Compressor model volts kg amps kW type suction, discharge Manifold Product code

Poly V 7/8-14 UNF Integrated


TM16 12 6.3 3.75 5.8 6 groove 3/4-14 UNF vertical 81 1418 00 1788

7/8-14 UNF
TM16 12 6.3 3.75 5.8 2x A profile 3/4-14 UNF - 81 1418 00 1690

Poly V 7/8-14 UNF Screw


TM16 12 6.3 3.75 5.8 6 groove 3/4-14 UNF horizontal 81 1418 00 1791

1
Integrated
Poly V 7/8-14 UNF verticale
TM16 12 7.1 3.75 5.8 8 groove 3/4-14 UNF O-ring 81 1418 00 1037 2

Screw, 3
Poly V 7/8-14 UNF horizontaler,
TM16 12 7.1 3.75 5.8 8 groove 3/4-14 UNF O-ring 81 1418 00 1436
4
Screw,

TM16 12 7.1 3.75 5.8


Poly V
8 groove
7/8-14 UNF
3/4-14 UNF
vertical,
O-ring 81 1418 00 1417
5

6
1.3 –
TM31 24 15.5 1.7 6.7 2x A profile – – 81 1418 00 0353

for refrigerant R134a, oil type PAG


7

10

11

12

13

14

15

16
34 | AIR CONDITIONING | PRODUCT RANGE

6 | COMPRESSORS

6.3. COMPRESSORS – Cooling Connection thread Manifold


ASSEMBLY HYDRAULIC DRIVEN performance Weight Dimensions Compressor and
KW kg mm type Suction Discharge Position Product code

Kompressor-hydraulic driven

Data hydraulic engine:


– Hydraulic connections Suction,
Discharge: R 3/8”, R 1/2”
– Displacement: 10ccm
– Speed rate: 500 – 3500 rpm max. 7
– max. pressure: 250 bar (17 bar) bei 360 x 170 O-Ring,
– Rotation: anti clockwise 3500 RPM 15 x 170 SD5H14 7/8 – 14 UNF 3/4 – 16 UNF vertikal 81 1418 00 1903
for refrigerant R134a, oil type PAG

10

11

12

13

14

15

16
AIR CONDITIONING | PRODUCT RANGE | 35

6 | COMPRESSORS

6.4. COMPRESSORS – DC ELECTRIC Voltage Compressor size


range Cooling Power
Output
volts Input (suction) Oil type maximum consumption Product code
(discharge)

2,9 kW bei
3500 U/min /
150 V
5,4 kW bei
Compressor + Harness Sierra 6500 U/min /
A, potted 120 / 420 #8 #10 PVE 68cST 300 V – 81 1009 50 0255

5,8 A bei 3500


U/min / 150 V

6,9 A bei 6500


HV Control Unit 12/24 – 400 V 120 / 420 – – – – U/min / 300 V 81 1009 60 1071

1
Damping Components for
Compressor
(set of 3) – – – – – – 81 1808 00 0714 2
1,1 kW @
3200 rpm / 3
12 V
2,3 kW @
COMP SIERRA 02-0434Y3
12 – 24 V MI/O 12 – 24 #8 #10 PVE 68cST
6500 rpm
24 V – 81 1418 00 1752
4
32 amps @
3200 rpm / 5
12 V
Controller Sierra 12 – 24 V 45 amps @
025A0122 6500 rpm / 6
(Full cables – 9 – 30 VDC) 12 – 24 – – – – 24 V 81 1510 00 2141

1.9 kW @
3200 rpm /
7
12 V

Comp Sierra
3.3 kW @
5600 rpm /
8
02-0716Y3 12 – 24 V MI/O 12 – 24 #8 #10 PVE 68cST 24 V – 81 1418 00 1748

50 amps @ 9
3600 rpm /
12 V
Controller 12 – 24 V Sierra 52 amps @ 10
025A0134 6500 rpm /
(Full cables – 9 – 30 VDC) 12 – 24 – – – – 24 V 81 1510 00 1541

3.0 kW @
11
3600 rpm /
24 V
44 amps @ 12
Comp Sierra 03-982Y3 6500 rpm /
24 – 48 V MI/O 24 – 48 #8 #10 PVE 68cST 48 V – 81 1418 00 1621
13
36 amps @
3600 rpm /

Controller Sierra 24 – 48 V
24 V
44 amps @
14
025F0149 6500 rpm /
(No cables, flanged heatsink) 24 – 48 – – – – 48 V 81 1510 00 2095
15

16
36 | AIR CONDITIONING | PRODUCT RANGE

7 | BLOWERS AND FANS

10

11

12

13

14

15

16
AIR CONDITIONING | PRODUCT RANGE | 37

7 | BLOWERS AND FANS

APPLICATIONS: In order to protect the motor (at maximum speed), please fit a
Ventilation, air conditioning, heating, refrigeration and engine suitable external fuse to interrupt power supply in case the motor
cooling on numerous on-road and off-road vehicles. accidentally jams.

RECOMMENDATIONS FOR THE USE OF CENTRIFUGAL FANS: Please ensure that you shut off the external power supply if the
In order to optimise product life, the power supply to the fan/blower motor jams on fans with electronic speed control.
unit should be rectified and stabilised with residual ripple values of
less than 1 % (maximum).

Higher ripple values will considerably reduce motor lifetime and


affect its regular functionality. Please contact us if you have
applications with higher values.

1
7.1. BLOWERS Current
Voltage draw Airflow Weight 3 speed
volts amps m3/h kg resistor Product code 2
006-A46-22 12V GR RPA3VCB 12 17,2 910 1,8 81.1407.00.0027
3
006-B39-22 24V RPA3VCV 24 16 1200 2 81 1407 00 0013

006-B40/VLL-22 24V RA3VCV 24 12 1100 2 – 81 1407 00 1125 4


006-B40-22 24V RPA3VCB 24 12 1100 2 – 81 0000 00 1252
5
006-B45-22 24V GR RA3VCV 24 12,7 1160 2 – 81 1407 00 0528

006-B54/I-22 24V RA(1)3VCB 24 17,9 1020 2,2 – 81 1407 00 0732 6


006-B54/VLL/I-22 24V RA(1)3VCB 24 17,9 1020 2,2 – 81 1407 00 1505
7
008-B54-02 24V GR RPA3VCV 24 – – – 81 0000 00 3183

Blower for EV7000 (008-A54-002) 12 – – – 81 1407 00 2117


8
011-A40-22 12V RPA3VCB 12 21,7 900 2,1 81 1407 00 0208
9
011-A40-22 12V RPA3VCVS.E. 12 21,7 900 2,1 81 0000 00 1253

011-B40-22 24V RPA3VCVS.E. 24 11,5 960 2,1 – 81 1407 00 1463


10
017-A39-22 12V RPA3VCB 12 30,5 1160 2 81 1407 00 0202
11
017-B39-22 24V RA3VCV 24 17 1160 2 81 1407 00 1462

12
007-A56-32D 12V AMP ECONOSEAL1 12 26,4 910 2 – 81 1407 00 0826

007-A56-32D 12V AMP ECONOSEAL1 (3 speed version) 12 26,4 910 2 81 1407 00 2007 13

008-B100-93D 24V GR RPA3VCB 24 2,5 260 0,5 – 29 2100 01 6183 14


008-A100-93D 12V 12 5,3 260 0,5 – 29 2100 01 6181
15

Brushless Blower for EV10000 24 15,2 1290 2 88 6401 00 00400 16


38 | AIR CONDITIONING | PRODUCT RANGE

7 | BLOWERS AND FANS

7.2. AXIAL FANS Air- Current Airflow Water-


Voltage Dimensions Weight flow draw proof
volts mm kg m3/h amps Suction Discharge connector Product code

VA07-AP12/C-58A
12 V AMPECONOSEAL2 12 225 1 1060 6.7 – – 81 1407 00 0851

VA07-AP12/C-58S
12V PKSL <B> 12 225 1 1080 7.2 – 81 0000 00 2518

VA07-AP7/C-31S 12V 12 225 1 1140 8.3 – – 81 1407 00 0319

2 VA07-AP8/LL-58S 12V 12 225 1 1000 5.8 – – 81 1407 00 0796

3
VA11-AP7/C-29S 12V
PKSL 12 255 1 1270 8.6 – 81 0000 00 1933
4

5 VA11-AP8/LL-57S 12V 12 255 1 1200 5.6 – – 81 1407 00 0895

6
VA09-AP8/C-54S 12V
PKSL 12 280 1.1 1410 6.4 – 81 1407 00 0206
7
Fan for condenser
8 assembly
81 1009 90 0651 12 305 2.3 1540 6.7 – – 81 1407 00 0268

9
VA10-AP10/C-61S 12V

10 PKSL 12 305 2.3 1590 6.2 – 81 0000 00 1372

Fan for condenser


11 assembly
81 1009 90 0675 24 305 1.1 1560 3.5 – – 81 1407 00 0288

12
VA34-BP70/LL-36A
13 24V 24 305 2.35 2580 8.2 – – 81 1407 00 1063

14

15

16
AIR CONDITIONING | PRODUCT RANGE | 39

7 | BLOWERS AND FANS

7.2. AXIAL FANS Air- Current Airflow Water-


Voltage Dimensions Weight flow draw proof
volts mm kg m3/h amps Suction Discharge connector Product code

Fan for condenser


assembly
81 1009 90 0666 12 330 1.52 1980 8.7 – – 81 1407 00 0236

VA13-BP51/C-35A 24V 24 330 1.52 2040 4.4 – – 81 1407 00 1058

VA13-BP51/C-35S 24V 24 330 1.52 2000 4.3 – – 81 1407 00 0723

1
VA13-BP70/LL-35S
24V BTKS 24 330 2.35 2470 7 – – 81 1407 00 1548 2
Fan for condenser 3
assembly
81 1009 90 0647 24 330 1.12 1710 3.9 – – 81 1407 00 0255
4
VA18-BP70/LL-41S
24V 24 385 2.52 3010 7.6 – – 81 1407 00 0928
5

10

11

12

13

14

15

16
40 | AIR CONDITIONING | PRODUCT RANGE

8 | PRESSURE SWITCHES

The pressure switch range is fitted with sealed connectors. For vehicles which require measurement of the pressure over a wide range
rather than discrete pressures from pressure switches, a 5V pressure transducer is available.

8.1. PRESSURE SWITCHES LP MP HP

Cut-in Cut-out Switch-on Switch-off Switch-on Switch-off Connector


point point point point point point plug Product code

20 5 Eco 0.07
LP Switch 5 PSI + Eco connector ±7 psi ±4 psi – – – – tab 81 1009 60 0328

MP Switch 250 PSI + Eco 250 190 Eco 0.07


connector – – ±15 psi ±15 psi – – tab 81 1009 60 0839
1

2 HP Switch 400 PSI + Eco


connector – – – –
300
±15 psi
400
±15 psi
Eco 0.07
tab 81 1009 60 0840

3
Pressure Transducer – 5V input 0–35 bar 0–35 bar – – – – – 81 1516 00 1021
4
Switch:
81 1503 00 1470
5 Connection Kit for Pressure
+ Pins:
81 1503 00 1471
Transducer – electrical connector – – – – – – – (x3)

7 Trinary Switch 0.5 – 28 bar – – – – – – – 81 1516 99 2078

8 Cable connector Kit for Trinary


Switch 81.1516.99.2078 – – – – – – – 81 1502 00 1988

10 Trinary Switch 2/15/283 – – – – – – – 81 1516 99 0968

LP = Low pressure

11 MP = Mean pressure point


HP = High pressure
Eco = Econoseal
1 bar = 14,5037738007 psi

12

13

14

15

16
AIR CONDITIONING | PRODUCT RANGE | 41

9 | WATER VALVES

9.1. WATER VALVES – MECHANICAL Dimensions – mm


Voltage Port dia.
volts mm Width Depth Height Product code

4-Way Bypass Valve – 15 mm – 16 90 80 80 81 1427 99 1922

Water Valve 2Pt manual – 16 98 75 80 81 1412 99 0737

4-Way Water Valve – 16 115 105 130 81 1412 99 1865

9.2. WATER VALVES – ELECTRICAL Dimensions – mm 3


Voltage Port dia.
volts mm Width Depth Height Product code
4

5
3-Way Water Solenoid Valve 12 20 92 50 118 29 2100 17 1011

6
3-Way Water Solenoid Valve 24 20 110 45 126 29 2100 01 7930
7

8
4-Way Water Solenoid Valve, 5/8“ 12 – 109 80 128 81 1412 99 0691

9
2-Way Water Solenoid Valve
Suitable for controller, see section 14 12 16 104 41 68.5 81 1412 00 1308 10

2-Way Electric Motor Water Valve


11
Suitable for controller, see section 14 12 16 96.5 40 120 81 1412 00 1712

12

13

14

15

16
42 | AIR CONDITIONING | PRODUCT RANGE

10 | HOSES AND FITTINGS – MANULI REFRIMASTER

MANULI REFRIMASTER HOSE LUBRICANT:


Compatibility with the most common compressor lubricants
HOSE CONSTRUCTION: (e.g. PAG, POE, Mineral Oils).
High temperature resistant thermoplastic veneer innertube,
reinforced by one textile braid. ABBREVIATION KEY:
• F
 /F = Female Flare
Hose made from high temperature and environment-resistant • N
 oNut = No Nut
synthetic rubber (EPDM). • M
 I/O = Male Insert O-Ring
• F
 /O = Female O-Ring
SPECIFICATIONS: • M
 /O = Male O-Ring
SAE J2064 Type E Class I • F
 T/O = Female Tube O-Ring
• S
 TR = Straight
IDENTIFICATION: • H
 P = High Pressure
Hose is identified by part number and size. • L
 P = Low Pressure
1 • C
 PT = Charge Port
TEMPERATURE RANGE: • F
 S = Refrimaster
2 –40 to +125 °C • B
 FC = Burgaflex (Clip)
• T
 /O = Tube O
3 MAX. PEAK TEMPERATURE: • S
 PL = Splice
+140 °C • P
 T = Port (1/4 Schrader)
4
REFRIGERANTS:

5 Compatibility with a wide range of refrigerants


(e.g. R134a, R404A, R407C).

10

11

12

13

14

15

16
AIR CONDITIONING | PRODUCT RANGE | 43

10 | HOSES AND FITTINGS – MANULI REFRIMASTER

10.1. STRAIGHT Dimensions – mm

A B C D H
Hose ±2.5 ±2.5 ±2 ±1 (ch) CPT Product code

Fitt No 6 STR F/O FS No. 6 72 33.4 – – 19 – 81 0000 00 1441

Fitt No. 8 STR F/O FS No. 8 85 46.4 – – 22 – 81 0000 00 1479


A
Fitt No. 6–8 STR F/O FS No. 6–8 66.5 27.9 – – 19 – 81 0000 00 1937
B

Fitt No. 8–10 STR F/O FS No. 8–10 103 64.4 – – 22 – 81 0000 00 1938

H Fitt No. 10 STR F/O FS No. 10 85 46.5 – – 27 – 81 0000 00 1547

Fitt No. 12 STR F/O FS No. 12 94.2 55.6 – – 32 – 81 0000 00 1939

Fitt No. 10–12 STR F/O FS No. 10–12 86 47.4 – – 27 – 81 0000 00 1940

Fitt No. 6 STR F/O CPT FS No. 6 72 33.4 – – 19 HP 81 1706 07 1560 1


A Fitt No. 8 STR F/O CPT FS No. 8 85 46.4 – – 22 HP 81 0000 00 1500
B

Fitt No. 10 STR F/O LP CPT FS No. 10 103 64.4 – – 22 LP 81 0000 00 1550
2

H
Fitt No. 10 STR FT/O HP CPT FS No. 10 85 46.5 – – 27 HP 81 0000 00 1548
3
Fitt No. 10 STR F/O HP CPT FS No. 10 94.2 55.6 – – 32 HP 81 0000 00 1556

Fitt No. 12 STR F/O CPT FS No. 12 86 47.4 – – 27 LP 81 0000 00 1567


4
A
Fitt No. 8 STR FT/O FS No. 8 86 47.4 – – 29 – 81 0000 00 1480
B 5
Fitt No. 10 STR FT/O FS No. 10 82.4 43.8 – – 29 – 81 0000 00 1541

H Fitt No. 12 STR FT/O FS No. 12 86 47.4 – – 29 – 81 0000 00 1559 6


A
B Fitt No. 8 STR FT/O CPT FS No. 8 86 47.4 21.5 – 29 HP 81 0000 00 1486
C
7
Fitt No. 10 STR FT/O CPT FS No. 10 82.4 43.8 21.5 – 29 LP 81 0000 00 1527

H Fitt No. 12 STR FT/O CPT FS No. 12 – – – – – – 81 0000 00 1562 8


A
Fitt No. 6 STR F/F FS No. 6 78 39.4 – – 19 – 81 0000 00 1450
45° B
9
Fitt No. 8 STR F/F FS No. 8 86.1 47.5 – – 22 – 81 0000 00 1941

H Fitt No. 10 STR F/F FS No. 10 86.3 47.7 – – 27 – 81 0000 00 1538 10


A
Fitt No. 6 STR M/O FS No. 6 – – – – – – 81 0000 00 1453
B

Fitt No. 8 STR M/O FS No. 8 89.4 50.8 – – 22 – 81 0000 00 1493


11

12
H
Fitt No. 10 STR M/O FS No. 10 91.6 53 – – 22 – 81 0000 00 1961

13
B
Fitt No. 6 STR MI/O FS No. 6 70.2 31.6 – – 17 – 81 0000 00 1456

H
Fitt No. 10 STR MI/O FS No. 10 77.8 36.6 – – 24 – 81 0000 00 1536
14
A Fitt No. 6 STR No.Nut FS No. 6 77.9 39.3 – – – – 81 0000 00 1457

15
B

Fitt No. 10 STR No.Nut FS No. 10 85 46.4 – – – – 81 0000 00 1543

Fitt No. 12–10 STR No.Nut FS No. 12–10 92 53.4 – – – – 81 0000 00 1544
16
44 | AIR CONDITIONING | PRODUCT RANGE

10 | HOSES AND FITTINGS – MANULI REFRIMASTER

10.2. 45 DEGREE Dimensions – mm

A B C D H
Hose size ±2.5 ±2.5 ±2 ±1 (ch) CPT Product code

Fitt No. 6 45 F/O FS No. 6 85 46.4 12.5 – 22 – 81 0000 00 1444

Fitt No. 8 45 F/O FS No. 8 91.3 52.7 13.5 – 22 – 81 0000 00 1488

A
Fitt No. 10 45 F/O FS No. 10 107.7 69.1 24 – 27 – 81 0000 00 1534
B

Fitt No. 8–10 45 F/O FS No. 8–10 87 48.4 13.5 – 22 – 81 0000 00 2720
C

H
Fitt No. 10–12 45 F/O FS No. 10–12 108.5 69.9 24 – 27 – 81 0000 00 1985

Fitt No. 12 45 F/O FS No. 12 – – – – – – 81 1712 07 1610

Fitt No. 12–10 90 F/O FS No. 12–10 – – – – – – 81 1712 07 1624

1
A
Fitt No.. 8 45 FT/O FS No. 8 106.5 67.9 22 – 29 – 81 0000 00 1485
B

Fitt No.. 10 45 FT/O FS No. 10 105.9 67.3 22 – 29 – 81 0000 00 1542

2
C

H
Fitt No.. 12 45 FT/O FS No. 12 106.5 67.9 22 – 29 – 81 0000 00 1986
A

3 B
C

4 45°
H Fitt No. 6 45 F/F FS No. 6 84.5 45.9 14 – 19 – 81 0000 00 2851

Fitt No. 10 45 FT/O HP CPT FS No. 10 – – – – – HP 81 0000 00 1554


5
Fitt No. 10 45 FT/O LP CPT FS No. 10 – – – – – LP 81 0000 00 1557

6 Fitt No. 12 45 FT/O CPT FS No. 12 – – – – – LP 81 0000 00 1565

Fitt No. 6 45 F/O CPT FS No. 6 85.12 46.52 12.62 21 22 HP 81 0000 00 1449
7 B
A

D Fitt No. 8 45 F/O CPT FS No. 8 – – – – – HP 81 0000 00 1501

8 Fitt No. 10 45 F/O LP CPT FS No. 10 – – – – – LP 81 0000 00 1551


C

Fitt No. 10 45 F/O HP CPT FS No. 10 – – – – – HP 81 0000 00 1553


9 H

Fitt No. 12 45 F/O CPT FS No. 12 – – – – – – 81 0000 00 1564

10 Fitt No. 6 45 M/O FS No. 6 92 53.4 21.5 – 17 – 81 0000 00 1443


A

B
Fitt No. 6–8 Hose 45 M/O FS No. 6–8 – – – – – – 81 1706 07 1682
11 Fitt No. 10 45 M/O FS No. 10 112.4 73.8 28.5 – 22 – 81 0000 00 3071
C

12 H Fitt No. 10–12 Hose 45 M/O FS No. 10–12 – – – – – – 81 1710 07 1683

Fitt No. 12 45 M/O FS No. 12 – – – – – – 81 1712 07 1684

13

14 Fitt No. 6 45 MI/O FS No. 6 – – – – – – 81 0000 00 1459


A
B
Fitt No. 6 45 No.Nut FS No. 6 – – – – – – 81 1706 07 1547
15
C

Fitt No. 12–10 45 No.Nut FS No. 12–10 – – – – – – 81 1712 07 1520

16
AIR CONDITIONING | PRODUCT RANGE | 45

10 | HOSES AND FITTINGS – MANULI REFRIMASTER

10.3. 90 DEGREE Dimensions – mm

A B C D H
Hose size ±2.5 ±2.5 ±2 ±1 (ch) CPT Product code

Fitt No. 6 90 F/O FS No. 6 77 38.4 24 – 19 – 81 0000 00 1442

Fitt No. 6–8 90 F/O FS No. 6–8 79 40.4 24 – 19 – 81 0000 00 1494

A Fitt No. 8 90 F/O FS No. 8 85.6 47 30 – 22 – 81 0000 00 1478


B

Fitt No. 8–6 90 F/O FS No. 8–6 – – – – – – 81 1708 07 1640


C

Fitt No. 10 90 F/O FS No. 10 104 65.4 45 – 27 – 81 0000 00 1526


H

Fitt No. 8–10 90 F/O FS No. 8–10 90.5 51.9 36.5 – 22 – 81 0000 00 1540

Fitt No. 12 90 F/O FS No. 12 104.9 66.3 54.5 – 32 – 81 0000 00 1558

Fitt No. 10–12 90 F/O FS No. 10–12 101 62.4 45 – 27 – 81 0000 00 1968 1
A Fitt No. 6 90 F/O CPT FS No. 6 77 38.4 24 20 19 HP 81 0000 00 1447
B
D
Fitt No. 8 90 F/O CPT FS No. 8 – – – – – HP 81 0000 00 1499
2
Fitt No. 10 90 F/O LP CPT FS No. 10 – – – – – LP 81 0000 00 1549
3
C

Fitt No. 8–10 90 F/O HP CPT FS No. 10 – – – – – HP 81 0000 00 1555


H

Fitt No. 12 90 F/O CPT FS No. 12 – – – – – LP 81 0000 00 1566


4
A

5
B
D
No. 8 90 F/O +
Fitt No. 8 90 F/O + No. 6 MI/O FS no. 6 MI/O 85.6 47 30 15 22 – 81 0000 00 1482

6
C

H No. 10 90 F/O
Fitt No. 10 90 F/O + No. 6 MI/O FS + no. 6 MI/O 104 65.4 45 24 27 – 81 0000 00 1521

B
A 7
D Fitt No. 8 90 FT/O FS No. 8 99.1 60.5 48.5 – 29 – 81 0000 00 1477

Fitt No. 10 90 FT/O FS No. 10 107.2 68.6 39 – 29 – 81 0000 00 1529


8
C

9
H
Fitt No. 12 90 FT/O FS No. 12 99.1 60.5 39 – 29 – 81 0000 00 1994

A Fitt No. 6 Block 90 F/O FS No. 6 – – – – – – 81 1706 07 1714

B 10
Fitt No. 8 90 Block F/O FS No. 8 62 23.4 16 – 22 – 81 0000 00 1483

Fitt No. 8–10 Block 90 F/O FS No. 8–10 – – – – – – 81 1708 07 1695 11


C

H
Fitt No. 10 90 Block F/O FS No. 10 – – – – – – 81 0000 00 1532

Fitt No. 10–12 Block 90 F/O FS No. 10–12 – – – – – – 81 1710 07 1696


12
A
B
Fitt No. 8 90 Block FT/O FS No. 8 59.5 21.5 16.4 – 29 – 81 0000 00 1481 13
Fitt No. 10 90 Block FT/O FS No. 10 59.5 21.5 16.4 – 29 – 81 0000 00 1533
14
C

H
Fitt No. 12 90 Block FT/O FS No. 12 – – – – – – 81 1710 07 1548
15

16
46 | AIR CONDITIONING | PRODUCT RANGE

10 | HOSES AND FITTINGS – MANULI REFRIMASTER

10.3. 90 DEGREE Dimensions – mm

A B C D H
Hose size ±2.5 ±2.5 ±2 ±1 (ch) CPT Product code

A
B
C

Fitt No. 10 90 Block T/O No. 6 FO FS No. 10 59.5 21.5 16.4 – 29 – 81 0000 00 3248

A
No. 8
B
(CPT on top of
Fitt No. 8 Block 90 FT/O CPT FS nut) 59.5 20.9 16.4 – 29 HP 81 0000 00 1487

1
C

No. 10 (CPT on
H
Fitt No. 10 90 Block FT/O CPT FS top of nut) 59.5 21.5 16.4 – 29 LP 81 0000 00 1530

2
A
B No. 8 (CPT on
Fitt No. 8 Block FT/O HOR CPT FS side of nut) – – – – – HP 81 0000 00 1992

3
C

H No. 10 (CPT on

4 Fitt No. 10 90 Block FT/O CPT FS side of nut) 59.5 21.5 16.4 – 29 LP 81 0000 00 1524

A
B
5 Fitt No. 6 90 F/F FS No. 6 81.8 43.2 26 – 19 – 81 0000 00 1454
C

6 H
45° Fitt No. 10 90 F/F FS No. 10 103.1 64.5 37 – 29 – 81 0000 00 1539

7 A
B

8
C

9 45°
H

Fitt No. 6 90 F/F CPT FS No. 6 81.8 43.2 26 16 19 HP 81 0000 00 2966

10 B
A
Fitt No. 6 90 M/O FS No. 6 80.6 42 37.5 – 17 – 81 0000 00 1445

Fitt No. 6–8 Hose 90 M/O FS No. 6–8 – – – – – – 81 1706 07 1689


11 H Fitt No. 10–12 Hose 90 M/O FS No. 10–12 – – – – – – 81 1710 07 1688
C

12 Fitt No. 12 90 M/O FS No. 12 – – – – – – 81 1712 07 1692

A Fitt No. 6 90 NoNut FS No. 6 95 56.4 22 – – – 81 0000 00 1451

13
B
Fitt No. 12–10 90 NoNut FS No. 10–12 104.3 65.7 41.5 – – – 81 0000 00 1528
C

14 Fitt No. 10 90 NoNut FS No. 10 103.8 65.2 45 – – – 81 0000 00 1545

Fitt No. 12 90 NoNut FS No. 12 99 60.4 41.5 – – – 81 0000 00 1560

15

16
AIR CONDITIONING | PRODUCT RANGE | 47

10 | HOSES AND FITTINGS – MANULI REFRIMASTER

10.4. 180 DEGREE Dimensions – mm

A B C D H
Hose size ±2.5 ±2.5 ±2 ±1 (ch) CPT Product code

A
Fitt No. 6 180 F/O FS No. 6 84 42 50 – 45.2 – 81 0000 00 1448
B

Fitt No. 8 180 F/O FS No. 8 89 50.4 58 – 28 – 81 0000 00 1484

Fitt No. 8–10 Hose 180 F/O FS B No. 8–10 – – – – – – 81 1708 07 1629

Fitt No. 10 180 F/O FS No. 10 – – – – – – 81 1710 07 1631


C

Fitt No. 10–12 Hose 180 F/O FS No. 10–12 – – – – – – 81 1710 07 1630

D
Fitt No. 12 180 F/O FS A No. 12 – – – – – – 81 1712 07 1636

10

11

12

13

14

15

16
48 | AIR CONDITIONING | PRODUCT RANGE

10 | HOSES AND FITTINGS – MANULI REFRIMASTER

10.5. CONNECTORS Dimensions – mm

A B C D H
Hose size ±2.5 ±2.5 ±2 ±1 (ch) CPT Product code

Fitt No. 6 T SPL FS No. 6 22.8 100 83.5 – – – 81 0000 00 1455

90°
C

Fitt No. 8 T SPL FS No. 8 22.8 100 88.5 – – – 81 0000 00 1496

Fitt No. 10 T SPL FS No. 10 22.8 100 88.5 – – – 81 0000 00 1535


A
B Fitt No. 12 T SPL FS No. 12 22.8 100 88.5 – – – 81 0000 00 1990
C

2
B
No. 12 T + PT
A
3 Fitt No. 12 T-piece + PT SPL FS SPL – – – – – – 81 1712 07 1634

Fitt No. 8 h 8x8x6 FS No. 8–8–6 22.8 100 42.5 – 118.5 – 81 0000 00 1497
4 D

Fitt No. 10 h 10x10x6 FS No. 10–10–6 22.8 100 48.5 – 115 – 81 0000 00 1525

5
C

Fitt No. 10–10–10 h SPL FS No. 10–10–10 – – – – – – 81 1710 07 1607

6 A
B Fitt h Connector 10x10x12 FS No. 10–10–12 – – – – – – 81 1710 07 1519

7 Fitt No. 12–12–10 h SPL FS No. 12–12–10 – – – – – – 81 1712 07 1606

8
B
Fitt No. 10 SPL LP CPT FS No. 10 124 47 – – – LP 81 0000 00 1522

9 Fitt No. 12 SPL LP CPT FS No. 12 124 47 – – – LP 81 0000 00 1561

10
A
Fitt No. 6 SPL CPT FS No. 6 120 43 – – – HP 81 0000 00 1446
B

Fitt No. 8 SPL CPT FS No. 8 124 47 – – – HP 81 0000 00 1490


11
Fitt No. 10 SPL HP CPT FS No. 10 124 47 – – – HP 81 0000 00 1546

12
A
B

13
No. 10 SPL +
14 Fitt No. 10 SPL + No. 8 MI/O FS no. 8 MI/O 124 47 34 – – – 81 0000 00 1988

15

16
AIR CONDITIONING | PRODUCT RANGE | 49

10 | HOSES AND FITTINGS – MANULI REFRIMASTER

10.5. CONNECTORS Dimensions – mm

A B C D H
Hose size ±2.5 ±2.5 ±2 ±1 (ch) CPT Product code

Fitt No. 6 SPL FS No. 6 120 43 – – – – 81 0000 00 1458


A

Fitt No. 8 SPL FS No. 8 124 47 – – – – 81 0000 00 1495

Fitt No. 10 STR SPL FS No. 10 124 47 – – – – 81 0000 00 1970

A
Fitt No. 6 90 SPL FS No. 6 – – – – – – 81 1706 07 1567

Fitt No. 8 90 SPL FS No. 8 – – – – – – 81 1708 07 1568


B

Fitt No. 10 90 SPL FS No. 10 – – – – – – 81 1710 07 1569


1
Fitt No. 12 90 SPL FS No. 12 – – – – – – 81 1712 07 1570

2
Fitt No. 8 Y SPL FS No. 8 152.5 65 – – – – 81 0000 00 3072
3
B

A Fitting Y 10–10–10 FS A No. 10 – – – – – – 81 1710 07 1717


4

10

11

12

13

14

15

16
50 | AIR CONDITIONING | PRODUCT RANGE

10 | HOSES AND FITTINGS – MANULI REFRIMASTER

Min. bend
10.6. REFRIMASTER HOSE Hose size OD size radius Weight
Working Burst
pressure pressure
Hose size Dash Inch mm Inch (bar) (bar) mm Inch g/m ib/ft Product code

Hose No. 6 Refrimaster / M No. 6 –6 5/16 12.7 0.50 35 250 40.0 1.57 80 0.05 81 0000 00 1589

Hose No. 8 Refrimaster / M No. 8 –8 13/32 16.0 0.63 35 250 50.0 1.97 140 0.09 81 0000 00 3034

Hose No. 10 Refrimaster / M No. 10 –10 1/2 18.1 0.71 35 150 80.0 3.15 140 0.09 81 0000 00 3035

Hose No. 12 Refrimaster No. 12 –12 5/8 21.7 0.85 35 150 90.0 3.54 195 0.13 81 0000 00 1918

10.7. CLIPS
Hose size Product code

1 Clamp No. 6 Refrimaster No. 6 81 0000 00 1219

Clamp No. 8 Refrimaster No. 8 81 0000 00 1220

2 Clamp No. 10 Refrimaster No. 10 81 0000 00 1221

3 Clamp No. 12 Refrimaster No. 12 81 0000 00 1915

4
10.8. LIFE SAVER TAILS
Hose size Product code
5
Fitt No. 6 FS Life Saver Tail No. 6 81 1706 07 1625

6 Fitt No. 8 FS Life Saver Tail No. 8 81 1708 07 1626

Fitt No. 10 FS Life Saver Tail No. 10 81 1710 07 1627


7 Fitt No. 12 FS Life Saver Tail No. 12 81 1712 07 1628

8
10.9. O-RINGS
9 Hose size Product code

No. 6 Spare Seal Ring FRIGOCLIC No. 6 81 1706 11 1522


10
No. 8 Spare Seal Ring FRIGOCLIC No. 8 81 1708 11 1523

11 No. 10 Spare Seal Ring FRIGOCLIC No. 10 81 1710 11 1524

No. 12 Spare Seal Ring FRIGOCLIC No. 12 81 1712 11 1525


12

13

14

15

16
AIR CONDITIONING | PRODUCT RANGE | 51

11 | HOSES AND FITTINGS – BURGAFLEX 3090

BURGAFLEX 3090 HOSE LUBRICANT:


Compatibility with the most common compressor lubricants
HOSE CONSTRUCTION: (e.g. PAG, POE, Mineral Oils). If you have any queries, please
Seamless synthetic rubber innertube with a nylon coating, contact your sales representative.
reinforced with a braid.
ABBREVIATION KEY:
Hose has a weather, oil and abrasion resistant rubber cover (Butyl), • F
 /F = Female Flare
which is perforated. • N
 oNut = No Nut
• M
 I/O = Male Insert O-Ring
SPECIFICATIONS: • F
 /O = Female O-Ring
SAE J2064 • M
 /O = Male O-Ring
• F
 T/O = Female Tube O-Ring
IDENTIFICATION: • S
 TR = Straight
Hose is identified by part number and size. • H
 P = High Pressure
• L
 P = Low Pressure
1
TEMPERATURE RANGE: • C
 PT = Charge Port
–30 to +125 °C • F
 S = Refrimaster 2
• B
 FC = Burgaflex (Clip)
MAX. PEAK TEMPERATURE: • T
 /O = Tube O 3
+140 °C • S
 PL = Splice (connection fitting)
• P
 T = Port (1/4 Schrader) 4
REFRIGERANTS:
Compatibility with a wide range of refrigerants 5
(e.g. R134a, R1234yf, R404A).

10

11

12

13

14

15

16
52 | AIR CONDITIONING | PRODUCT RANGE

11 | HOSES AND FITTINGS – BURGAFLEX 3090

11.1. STRAIGHT Dimensions


– mm

Connection
fitting size Hose size Thread size T R CPT Product code

Fitt No. 6 F/O STR BFC -6 -6 5/8-18 – 37 – 81 1706 04 2301

Fitt No. 8 F/O STR BFC -8 -8 3/4-16 – 42 – 81 1708 04 2327

R
Fitt No. 6-8 F/O STR BFC -6 -8 5/8-18 – 37 – 81 1708 04 2328

Fitt No. 8-10 F/O STR BFC -8 -10 3/4-16 – 42 – 81 1710 04 2348

Fitt No. 10 F/O STR BFC -10 -10 7/8-14 – 50 – 81 1710 04 2349

Fitt No. 12 F/O STR BFC -12 -12 1 1/16-14 – 55 – 81 1712 04 2383

1 Fitt No. 10-12 F/O STR BFC -10 -12 7/8-14 – 50 – 81 1712 04 2384

Fitt No. 6 F/O STR CPT HP BFC -6 -6 5/8-18 – 37 HD 81 1706 04 2302


R
2 Fitt No. 8 F/O STR PT BFC -8 -8 3/4-16 – – 1/4 SAE 81 1708 04 2668

Fitt No. 8 F/O STR CPT HP BFC -8 -8 3/4-16 – 42 HD 81 1708 04 2329


3
Fitt No. 10 F/O STR CPT LP BFC -10 -10 7/8-14 – 50 ND 81 1710 04 2350

4 Fitt No. 10 F/O STR CPT HP BFC – – – – – – 81 1710 04 2351

Fitt No. 12 F/O STR CPT LP BFC -12 -12 1 1/16-14 – 55 ND 81 1712 04 2385
5
R Fitt No. 6 F/F STR BFC -6 -6 5/8-18 – 15 – 81 1706 04 2303

6 Fitt No. 8 F/F STR BFC -8 -8 3/4-16 – 17 – 81 1708 04 2330

Fitt No. 10 F/F STR BFC -10 -10 7/8-14 – 20 – 81 1710 04 2352
7 R Fitt No. 6 M/O STR BFC -6 -6 5/8-18 – 37 – 81 1706 04 2304

8 Fitt No. 8 M/O STR BFC -8 -8 3/4-18 – 47 – 81 1708 04 2331

Fitt No. 10 M/O STR BFC -10 -10 7/8-18 – 57 – 81 1710 04 2353

9 R
Fitt No. 6 MI/O STR BFC -6 -6 5/8-18 – 22 – 81 1706 04 2305

10 Fitt No. 8 MI/O STR BFC -8 -8 3/4-16 – – – 81 1708 04 2502

Fitt No. 10 MI/O STR BFC -10 -10 7/8-14 – 30 – 81 1710 04 2354

11 R Fitt No. 6 NoNut STR BFC -6 -6 – – 37 – 81 1706 04 2306

Fitt No. 10 NoNut STR BFC -10 -10 – – 50 – 81 1710 04 2355


12
Fitt No. 12-10 NoNut STR BFC -12 -10 – – 55 – 81 1710 04 2356

13 Fitt No. 6 MI/O STR Bulkhead BFC -6 -6 5/8-18 – – – 81 1706 04 2578

Fitt No. 10 MI/O STR Bulkhead BFC -10 -10 7/8-14 – – – 81 1710 04 2580
14

15 Illustrations may differ from the original.


The clips shown are not included and must be ordered separately, see chapters 11.7 and 11.8.

16
AIR CONDITIONING | PRODUCT RANGE | 53

11 | HOSES AND FITTINGS – BURGAFLEX 3090

11.2. 45 DEGREE Dimensions


– mm

Connection
fitting size Hose size Thread size T R CPT Product code

Fitt No. 6 F/O 45 BFC -6 -6 5/8-18 15 37 – 81 1706 04 2307

Fitt No. 10 F/O 45 BFC -10 -10 7/8-14 17 55 – 81 1710 04 2357


R
Fitt No. 8-10 F/O 45 BFC -8 -10 3/4-16 15 52 – 81 1710 04 2358

Fitt No. 10-12 F/O 45 BFC -10 -12 7/8-14 17 55 – 81 1712 04 2386

T Fitt No. 12 F/O 45 BFC -12 -12 1 1/16-14 25 65 – 81 1712 04 2387

Fitt No. 12-10 F/O 45 BFC -12 -10 1 1/16-14 25 65 – 81 1710 04 2359

R Fitt No. 6 F/O 45 CPT HP BFC -6 -6 5/8-18 15 37 HD 81 1706 04 2308


1
Fitt No. 8 F/O 45 CPT HP BFC -8 -8 3/4-16 15 52 HD 81 1708 04 2333

Fitt No. 10 F/O 45 CPT LP BFC -10 -10 7/8-14 17 55 ND 81 1710 04 2360 2
Fitt No. 10 F/O 45 CPT HP BFC – – – – – – 81 1710 04 2361
T
3
Fitt No. 12 F/O 45 CPT LP BFC -12 -12 1 1/16-14 25 65 ND 81 1712 04 2388

R
Fitt No. 6 F/F 45 BFC -6 -6 5/8-18 15 40 – 81 1706 04 2309 4
Fitt Nr. 8 F/O 45 BFC -8 -8 3/4-16 15 52 – 81 1708 04 2332

T
5
Fitt Nr. 8 F/F 45 BFC -8 -8 3/4-16 – – – 81 1708 04 2665

Fitt No. 6 MI/O 45 BFC -6 -6 5/8-18 30 75 – 81 1706 04 2310 6


R
Fitt No. 6-8 MI/O 45 BFC – – – – – – 81 1708 04 2334
7
Fitt No. 8 MI/O 45 BFC -8 -8 3/4-16 35 90 – 81 1708 04 2347

T Fitt No. 10 MI/O 45 BFC -10 -10 7/8-14 35 97 – 81 1710 04 2362 8


Fitt No. 10-12 MI/O 45 BFC – – – – – – 81 1712 04 2389

Fitt No. 12 MI/O 45 BFC -12 -12 1 1/16-14 45 102 – 81 1712 04 2390
9
R
10
T
Fitt No. 6 M/O 45 BFC -6 -6 5/8-18 22 50 – 81 1706 04 2311 11
R

Fitt No. 6 NoNut 45 BFC -6 -6 – 15 37 – 81 1706 04 2312 12


T
Fitt No. 12-10 NoNut 45 BFC -12 -12 – 25 65 – 81 1710 04 2363 13

14
Illustrations may differ from the original.
The clips shown are not included and must be ordered separately, see chapters 11.7 and 11.8. 15

16
54 | AIR CONDITIONING | PRODUCT RANGE

11 | HOSES AND FITTINGS – BURGAFLEX 3090

Dimensions
11.3. 90 DEGREE – mm
Connection
fitting size Hose size Thread size T R CPT Product code

Fitt No. 6 F/O 90 BFC -6 -6 5/8-18 30 40 – 81 1706 04 2313

Fitt No. 6-8 F/O 90 BFC -6 -8 5/8-18 – – – 81 1708 04 2335

Fitt No. 8 F/O 90 BFC -8 -8 3/4-16 35 50 – 81 1708 04 2336

R Fitt No. 8-6 F/O 90 BFC -8 -6 3/4-16 35 50 – 81 1706 04 2314

Fitt No. 10 F/O 90 BFC -10 -10 7/8-14 40 57 – 81 1710 04 2364

Fitt No. 8-10 F/O 90 BFC -8 -10 3/4-16 35 50 – 81 1710 04 2365


T
Fitt No. 10-6 F/O 90 BFC -10 -6 7/8-14 – – – 81 1710 04 2584

1 Fitt No. 12 F/O 90 BFC -12 -12 1 1/16-14 45 65 – 81 1712 04 2391

Fitt No. 10-12 F/O 90 BFC -10 -12 7/8-14 40 57 – 81 1712 04 2392

2 Fitt No. 12-10 90 F/O BFC -12 -10 1 1/16-14 – – – 81 1710 04 2643

3 Fitt No. 6 F/O 90 CPT HP BFC -6 -6 5/8-18 30 40 HP 81 1706 04 2315

Fitt No. 6-8 90 F/O PT BFC -6 -8 5/8-18 – – 1/4 SAE 81 1708 04 2686

4 Fitt No. 8 F/O 90 CPT HP BFC -8 -8 3/4-16 35 50 HP 81 1708 04 2337


R

Fitt No. 8-10 F/O 90 CPT HP BFC -8 -10 3/4-16 – – HP 81 1708 04 2707
5
Fitt No. 10 F/O 90 CPT LP BFC -10 -10 7/8-14 40 57 LP 81 1710 04 2366

6 Fitt No. 10 F/O 90 CPT HP BFC -10 -10 7/8-14 – – HP 81 1710 04 2367
T
Fitt No. 10-12 F/O 90 CPT LP BFC -10 -12 7/8-14 – – LP 81 1712 04 2650
7
Fitt No. 12-10 F/O 90 CPT LP BFC -12 -10 7/8-14 – – LP 81 1712 04 2499

8 Fitt No. 12 F/O 90 CPT LP BFC -12 -12 1 1/16-14 45 65 HP 81 1712 04 2393

Fitt No. 6 F/O 90 BLOCK BFC -6 -6 5/8-18 25 15 – 81 1706 04 2316


9
R Fitt No. 8 F/O 90 BLOCK BFC -8 -8 3/4-16 25 15 – 81 1708 04 2339

10 Fitt No. 8-10 F/O 90 BLOCK BFC -8 -10 3/4-14 – – – 81 1710 04 2369

T Fitt No. 10 F/O 90 BLOCK BFC -10 -10 7/8-14 25 15 – 81 1710 04 2370
11 Fitt No. 10-8 F/O 90 BLOCK BFC -10 -8 7/8-14 – – – 81 1708 04 2595

12 Fitt No. 10-12 F/O 90BLOCK BFC -10 -12 7/8-14 – – – 81 1712 04 2394

13 Fitt No. 6 F/F 90 BFC -6 -6 5/8-18 40 32 – 81 1706 04 2317

14 Fitt No. 10 F/F 90 BFC -10 -10 7/8-14 45 50 – 81 1710 04 2371

15 Fitt No. 6 F/F 90 CPT HP BFC -6 -6 5/8-18 – – HP 81 1706 04 2318

16 Illustrations may differ from the original.


The clips shown are not included and must be ordered separately, see chapters 11.7 and 11.8.
AIR CONDITIONING | PRODUCT RANGE | 55

11 | HOSES AND FITTINGS – BURGAFLEX 3090

Dimensions
11.3. 90 DEGREE – mm
Connection
fitting size Hose size Thread size T R CPT Product code

Fitt No. 6 MI/O 90 BFC -6 -6 5/8-18 40 60 – 81 1706 04 2319


R
Fitt No. 6-8 MI/O 90 BFC -6 -8 5/8-18 – – – 81 1708 04 2340

Fitt No. 8 MI/O 90 BFC -8 -8 3/4-16 – – – 81 1708 04 2503


T
Fitt No. 10-12 MI/O 90 BFC -10 -12 7/8-14 – – – 81 1712 04 2395

Fitt No. 10 MI/O 90 BFC -10 -10 7/8-14 – – – 81 1710 04 2465

Fitt No. 12 MI/O 90 BFC -12 -12 1 1/16-14 70 75 – 81 1712 04 2396

R Fitt No. 6 NoNut 90 BFC -6 -6 – 30 40 – 81 1706 04 2320

Fitt No. 12-10 NoNut 90 BFC -12 -10 – 45 65 – 81 1710 04 2372 1


T Fitt No. 10 NoNut 90 BFC -10 -10 – 40 57 – 81 1710 04 2373

Fitt No. 12 NoNut 90 BFC -12 -12 – 45 65 – 81 1712 04 2397


2
Fitt No. 6 MI/O 90 Bulkhead BFC -6 -6 5/8-18 – – – 81 1706 04 2579
3
Fitt No. 10 MI/O 90 Bulkhead BFC -10 -10 7/8-14 – – – 81 1710 04 2581

Fitt No. 6 NoNut 90 HP CPT BFC -6 -6 – – – HP 81 1706 04 2618


4
Fitt No. 12-10 NoNut 90 LP CPT BFC -12 -10 – – – LP 81 1710 04 2617
5
Fitt No. 10 M/O 90 CPT LP BFC -10 -10 7/8-18 – – LP 81 1710 04 2500
6
Fitt No. 10 M/O 90 BFC -10 -10 7/8-18 – – – 81 1710 04 2498

Illustrations may differ from the original.


7
The clips shown are not included and must be ordered separately, see chapters 11.7 and 11.8.

10

11

12

13

14

15

16
56 | AIR CONDITIONING | PRODUCT RANGE

11 | HOSES AND FITTINGS – BURGAFLEX 3090

Dimensions
11.4. 180 DEGREE – mm
Connection
fitting size Hose size Thread size T R CPT Product code

Fitt No. 6 M/O 180 BFC -6 -6 5/8-18 – – – 81 1706 04 2660


R
Fitt No. 6 F/O 180 BFC -6 -6 5/8-18 50 62/42 – 81 1706 04 2321

T Fitt No. 8 F/O 180 BFC -8 -8 3/4-16 60 62/45 – 81 1708 04 2341

Fitt No. 8-10 F/O 180 BFC -8 -10 3/4-16 – – – 81 1710 04 2374

Fitt No. 10 M/O 180 BFC -10 -10 7/8-18 – – – 81 1710 04 2661

R Fitt No. 10 F/O 180 BFC -10 -10 7/8-14 70 80/60 – 81 1710 04 2375

Fitt No. 10-12 F/O 180 BFC – – – – – – 81 1712 04 2398

1 Fitt No. 12 F/O 180 BFC -12 -12 1 1/16-14 80 95/60 – 81 1712 04 2399

Illustrations may differ from the original.


The clips shown are not included and must be ordered separately, see chapters 11.7 and 11.8.
2

10

11

12

13

14

15

16
AIR CONDITIONING | PRODUCT RANGE | 57

11 | HOSES AND FITTINGS – BURGAFLEX 3090

11.5. BURGAFLEX CONNECTION FITTINGS Dimensions


– mm
Connection
fitting size Hose size Thread size T R CPT Product code

Fitt No. 6 SPL T BFC – -6 – 10 25 – 81 1706 04 2322


R
Fitt No. 8 SPL T BFC – -8 – 12 25 – 81 1708 04 2342

Fitt No. 8 T SPL BFC – -8-8-6 – – – – 81 1708 04 2493

T
Fitt No. 10 SPL T BFC – -10-10-6 – – – – 81 1710 04 2491

Fitt No. 10 SPL T BFC – -10 – 15 25 – 81 1710 04 2376

Fitt No. 12 SPL T BFC – -12 – 15 25 – 81 1712 04 2400

Fitt No. 10 SPL 90 CPT LP BFC – -10 – – – LP 81 1710 04 2467

Fitt No. 10 SPL CPT LP BFC – -10 – – 25 ND 81 1710 04 2377


1
R Fitt No. 12 SPL CPT LP BFC – -12 – – 25 ND 81 1712 04 2402

Fitt No. 6 Str SPL PT BFC – -6 – – – 1/4 SAE 81 1706 04 2599


2
Fitt No. 6 SPL CPT HP BFC – -6 – – 25 HD 81 1706 04 2323
3
Fitt No. 8 SPL CPT HP BFC – -8 – – 25 HD 81 1708 04 2343
R
Fitt No. 10 SPL CPT HP BFC – -10 – – 25 HD 81 1710 04 2378 4
R Fitt No. 6 SPL BFC – -6 – – 25 – 81 1706 04 2324
5
Fitt No. 8 SPL BFC – -8 – – 25 – 81 1708 04 2344

Fitt No. 10 SPL BFC – -10 – – 25 – 81 1710 04 2380 6


Fitt No. 6 SPL 90 BFC – -6 – 35 35 – 81 1706 04 2325
R T 7
Fitt No. 8 SPL 90 BFC – -8 – 40 40 – 81 1708 04 2345

Fitt No. 10 SPL 90 BFC – -10 – 45 45 – 81 1710 04 2381 8


Fitt No. 12 SPL 90 BFC – -12 – 52 52 – 81 1712 04 2403
9
T
Fitt No. 8 SPL Y BFC – -8 – 62 70 – 81 1708 04 2346
10
R
Fitt No. 10 SPL Y BFC – -10 – 67 75 – 81 1710 04 2382
11
Illustrations may differ from the original.
The clips shown are not included and must be ordered separately, see chapters 11.7 and 11.8.
12

13

14

15

16
58 | AIR CONDITIONING | PRODUCT RANGE

11 | HOSES AND FITTINGS – BURGAFLEX 3090

11.6. HOSE – BURGAFLEX 3090 ID – mm OD – mm Min. burst


Hose pressure Min. bend
size Min Max Min Max (bar) radius Product code

Hose No. 6 3090 / M No. 6 7.9 8.6 14.2 15.2 >172 23 81 1706 03 2079

Hose No. 8 3090 / M No. 8 10.3 11.2 16.8 17.8 >172 33 81 1708 03 2080

Hose No. 10 3090 / M No. 10 12.7 13.5 18.9 19.9 >121 53 81 1710 03 2081

Hose No. 12 3090 / M No. 12 15.6 16.6 23.1 24.1 >121 79 81 1712 03 2082

Illustrations may differ from the original.

2
11.7. HOSE CLIPS AND BRACKETS Product code
3
Clamp No. 6 3090 BFC 81 1706 04 2404

4 Clamp No. 8 3090 BFC 81 1708 04 2406

Clamp No. 10 3090 BFC 81 1710 04 2408


5
Clamp No. 12 3090 BFC 81 1712 04 2410

6 Clamp Holder No. 6 3090 BFC 81 1706 04 2405

Clamp Holder No. 8 3090 BFC 81 1708 04 2407


7
Clamp Holder No. 10 3090 BFC 81 1710 04 2409

8 Clamp Holder No. 12 3090 BFC 81 1712 04 2411

Illustrations may differ from the original.

10

11

12

13

14

15

16
AIR CONDITIONING | PRODUCT RANGE | 59

11 | HOSES AND FITTINGS – BURGAFLEX 3090

11.8. BURGACLIP KITS FOR HOSE FASTENING Consisting of Product code

Kit Fitt Clamp Accessories No6 BFC: 81 1009 70 0546

'O' Ring No6 R134A/R12 A 1 81 1706 11 2101

Clamp No6 Galaxy BFC 2 81 1706 04 2404

Clamp Holder No6 Galaxy BFC 1 81 1706 04 2405

Kit Fitt Clamp Accessories No8 BFC 81 1009 70 0547

'O' Ring No8 R134A/R12 A 1 81 1708 11 2100

Clamp No8 Galaxy BFC 2 81 1708 04 2406

Clamp Holder No8 Galaxy BFC 1 81 1708 04 2407

Kit Fitt Clamp Accessories No10 BFC 81 1009 70 0548 1


'O' Ring No10 R134A/R12 A 1 81 1710 11 2099

Clamp No10 Galaxy BFC 2 81 1710 04 2408


2
Clamp Holder No10 Galaxy BFC 1 81 1710 04 2409
3
Kit Fitt Clamp Accessories No12 BFC 81 1009 70 0549

'O' Ring No12 R134a B 1 81 1712 11 2102


4
Clamp No12 Galaxy BFC 2 81 1712 04 2410
5
Clamp Holder No12 Galaxy BFC 1 81 1712 04 2411

Kit Fitt Clamp Accessories No12-10 BFC 81 1009 70 0550 6


'O' Ring No12 R134a B 1 81 1712 11 2102
7
Clamp No10 Galaxy BFC 2 81 1710 04 2408

Clamp Holder No10 Galaxy BFC 1 81 1710 04 2409 8


Kit Fitt Clamp Accessories No10-12 BFC 81 1009 70 0551
9
'O' Ring No10 R134A/R12 A 1 81 1710 11 2099

Clamp No12 Galaxy BFC 2 81 1712 04 2410 10


Clamp Holder No12 Galaxy BFC 1 81 1712 04 2411

Kit Fitt Clamp Accessories No8-10 BFC 1 81 1009 70 0576


11
'O' Ring No8 R134A/R12 A 1 81 1708 11 2100
12
Clamp No10 Galaxy BFC 2 81 1710 04 2408

Clamp Holder No10 Galaxy BFC 1 81 1710 04 2409


13
Kit Fitt Clamp Accessories No6-8 BFC 81 1009 70 0606
14
'O' Ring No6 R134A/R12 A 1 81 1706 11 2101

Clamp No8 Galaxy BFC 2 81 1708 04 2406 15


Clamp Holder No8 Galaxy BFC 1 81 1708 04 2407
16
60 | AIR CONDITIONING | PRODUCT RANGE

12 | HOSES AND FITTINGS – ACCESSORIES AND SPARE PARTS

12.1. O-RINGS Hose size Product code

O-Ring No. 6 R134A No. 6 81 1706 11 2101

O-Ring No. 8 R134A No. 8 81 1708 11 2100

O-Ring No. 10 R134A No. 10 81 1710 11 2099

O-Ring No. 12 R134A No. 12 81 1712 11 2102

12.2. HEAT SLEEVE Hose size ID Product code

Sleeve Heat Protect Hose 20 mm No. 6 + no. 8 20 81 1720 13 1577

Sleeve Heat Protect Hose 26 mm No. 10 26 81 1720 13 1579


1
Sleeve Heat Protect Hose 28 mm No. 12 28 81 1720 13 1578

2
12.3. SPIRAL WRAP
3 Hose size Product code

4
No. 6, 8, 10

5 Spiral Wrap + 12 81 1720 13 2420

6
12.4. CONDUIT Hose size ID Product code

7 Conduit NY 20 mm NC20 No. 6 + no. 8 20 81 1505 00 0053

Conduit NY 25 mm NC25 No. 10 25 81 1505 00 0107


8
Conduit NY 32 mm NC32 A No. 12 32 81 1505 00 0149

10 12.5. ARMAFLEX Hose size Product code

Armaflex Insul 22 mm x 9 mm x 2 m No. 10 81 1426 00 1514


11
Armaflex Insul 28 mm x 9 mm x 1  No. 12 81 1426 06 1318

12

13

14

15

16
AIR CONDITIONING | PRODUCT RANGE | 61

13 | AIR DUCTS AND VENTS

13.1. AIR DUCT HOSES Inner diameter Product code

AC Ducting 51 mm 81 1410 00 0322

AC Ducting 63.5 mm 81 1410 00 0030

AC Ducting 76 mm 81 1410 00 0323

1
AC Ducting 100 mm 81 1410 00 0392

* Order unit: 1 metre


2

5
13.2. EBERSPÄCHER VENTS Suitable for Product code
6
Flat Vent 0° (Black) Fitting ø 50/60 mm 22 1000 01 00 40
7
Flat Vent 0° (White) Fitting ø 50/60 mm 22 1000 01 00 41

8
Flat Vent 0° (Black) Fitting ø 75/90 mm 22 1000 01 00 48

Flat Vent 0° (White) Fitting ø 75/90 mm 22 1000 01 00 49


9

Flat Vent 30° (Black) Fitting ø 50/60 mm 22 1000 01 00 44 10


Flat Vent 30° (White) Fitting ø 50/60 mm 22 1000 01 00 45 11
Flat Vent 30° (Black) Fitting ø 75/90 mm 22 1000 01 00 52
12
Flat Vent 30° (White) Fitting ø 75/90 mm 22 1000 01 00 53
13
Flat Vent Closeable (Black) Fitting ø 50/60 mm 22 1000 01 00 72

14
Flat Vent Closeable (White) Fitting ø 50/60 mm 22 1000 01 00 73

Flat Vent Closeable (Black) Fitting ø 75/90 mm 22 1000 01 00 76


15

Flat Vent Closeable (White) Fitting ø 75/90 mm 22 1000 01 00 77 16


62 | AIR CONDITIONING | PRODUCT RANGE

13 | AIR DUCTS AND VENTS

13.2. EBERSPÄCHER VENTS Suitable for Product code

Upright Vent 30° (Black) Fitting ø 50/60 mm 22 1000 01 00 56

Upright Vent 30° (White) Fitting ø 50/60 mm 22 1000 01 00 57

Upright Vent 30° (Black) Fitting ø 75/90 mm 22 1000 01 00 60

Upright Vent 30° (White) Fitting ø 75/90 mm 22 1000 01 00 61

Upright Vent 90° (Black) Fitting ø 50/60 mm 22 1000 01 00 64

Upright Vent 90° (White) Fitting ø 50/60 mm 22 1000 01 00 65

1 Upright Vent 90° (Black) Fitting ø 75/90 mm 22 1000 01 00 68

2 Upright Vent 90° (White) Fitting ø 75/90 mm 22 1000 01 00 69

3 Fitting, ø 50 mm (Black) 22 1000 01 00 34

Fitting, ø 60 mm (White) 22 1000 01 00 35


4
Fitting, ø 75 mm (Black) 22 1000 01 00 36

5
Fitting, ø 90 mm (White) 22 1000 01 00 37

6 * Eberspächer vents and fittings are suitable for use in air conditioning and heating installations and are heat resistant up to 120 °C.

7 13.3. VENTS FOR AC-APPLICATIONS Suitable for Product code

8
Vent 87 mm Closeable Sprung ø 83 mm aperture 81 1410 00 1484
9

10 Vent 84 mm Closeable (Chrome Ring) ø 76 mm aperture 81 1410 00 1513

11
Trunking Adaptor for 76 mm Ducting 81 1410 00 1262 81 1410 00 1256
12

13 Trunking Adaptor for 60 mm Ducting 81 1410 00 1262 81 1410 00 1257

14
Vent 82 mm Closeable (Black) ø 76 mm aperture 81 1410 00 1259
15

16 Vent 101 mm Closeable (Black) ø 76 mm aperture fixed bezel 81 1410 00 1262


AIR CONDITIONING | PRODUCT RANGE | 63

13 | AIR DUCTS AND VENTS

13.3. VENTS FOR AC-APPLICATIONS Suitable for Product code

Vent 72 mm Closeable (Black) ø 68 mm aperture 81 1410 00 1258

90° Adaptor (Black) 45 mm Spigot 81 1410 00 1262 81 1410 00 1263

Vent (Black) Rect 154 x 36 148 x 32 mm aperture 81 1410 00 1260

Vent (Black) Closeable Rect 200 x 40 170 x 33 mm aperture 81 1606 64 4750 1

2
Adjustable Vent (Black) ø 45 mm aperture 81 1410 00 1261

Trunking Adaptor for 50 mm Ducting 81 1410 00 1262 81 1410 00 1485 4

81 1410 00 1513 5
Trunking Adaptor for 60 mm Ducting 81 1410 00 1558 81 1410 00 1516

6
Vent 84 mm Closeable (Black) ø 76 mm aperture 81 1410 00 1558
7

8
13.4. INLET OR OUTLET GRILLE Suitable for Product code
9

Dimensions (W x D x H): 290 x 122 x 3 mm Fastening distance: 234 mm; 2 x ø 7 mm 81 1410 00 2009
10

11
Dimensions (W x D x H): 463 x 185 x 3 mm Fastening distance: 425 mm; 2 x ø 7 mm 81 1410 00 2010
12
Dimensions (W x D x H)): 410 x 70 x 2 mm
(H increasing: 2 mm; H total: 13.5 mm) To plug or glue 81 1410 00 0221 13

14
Dimensions (W x D x H): 410 x 70 x 2 mm
81 1410 00 0221 with filter (H increasing: 2 mm; H total: 13.5 mm) To plug or glue 81 1009 80 0684
15
Fixing by means of screws through holes in the
Dimensions (W x D x H): 315 x 70 x 18 mm corners 81 1410 00 0501 16
64 | AIR CONDITIONING | PRODUCT RANGE

14 | CONTROLS

ELECTRONIC CLIMATE CONTROLS: After pressing the auto push-button and setting the temperature
We supply control units for AC systems for use with Eberspächer required inside the compartment, the unit will automatically
Hydronic coolant heaters, Airtronic air heaters or with the vehicle manage all the functions of the climate control system.
heating circuit.
Users can switch automatic functions to manual mode by pressing
The systems are operated by a single digital controller, giving the relevant buttons individually by hand. The system will continue
automatic control of both temperature and fan speed. in automatic mode except for the functions that have been
switched.
New features include high contrast LED back light, Half DIN slot
size, one piece control panel and soft feel push-buttons.

7 MANUAL CONTROLS
The manual controls adjust air conditioning evaporator blower
8 speed and temperature.

9 The large control is for setting the air flow and interior temperature.
Single controllers are also available.
10
Self-adhesive decals for labelling the controls can be affixed

11 directly to the vehicle's interior surfaces or to a supplied panel


mounting plate.

12

13

14

15

16
AIR CONDITIONING | PRODUCT RANGE | 65

14 | CONTROLS

14.1. EBERSPÄCHER HYDRO-CLIMATE LED Dimensions – mm


Voltage
volts Width Depth Height Product code

43.5
LED Control external
For climate control in combination with 35.5
Eberspächer Hydronic coolant heaters. 12 / 24 94 internal 58.5 81 1510 00 2017

LED Control 43.5


For climate control in combination with the external
vehicle heating water circuit. Kit include electric 35.5
motor water valve and fan controller (PWM). 12 94 internal 58.5 81 1510 00 2019

LED Control 43.5


For climate control in combination with the external
vehicle heating water circuit. Kit including water 35.5
solenoid valve. 12 94 internal 58.5 81 1510 00 2382
1
PERFORMANCE / ELECTRICAL AND ENVIRONMENTAL TESTS: 2
Operating voltage range 10.5–16 V / 18–32 V

Nominal power supply 12 V / 24 V 3


Output rated current – each pin Maximum 400 mA

Electromagnetic compatibility Conducted and radiated emission levels according to the standard 2004/104/CE 4
Operating temperature range From –30 °C to 85 °C

Storage temperature range From –40 °C to 90 °C


5
Water/duster resistance on front panel IP54
6

10

11

12

13

14

15
Panel mounting plate size: half DIN
16
66 | AIR CONDITIONING | PRODUCT RANGE

14 | CONTROLS

14.2. EBERSPÄCHER DIGITAL DUAL AIR Dimensions – mm


Voltage
volts Width Depth Height Product code

43.5
LED Control external
For climate control in combination with 35.5
Eberspächer Airtronic air heaters. 12 / 24 94 internal 58.5 81 1510 00 2018

LED Control 43.5


For climate control in combination with external
Eberspächer Airtronic air heaters and an 35.5
additional fan heater. 12 / 24 94 internal 58.5 81 1510 00 2021

1 PERFORMANCE / ELECTRICAL AND ENVIRONMENTAL TESTS:


Operating voltage range 10.5–16 V / 18–32 V

2 Nominal power supply 12 V / 24 V

Output rated current – each pin Maximum 400mA

3 Electromagnetic compatibility Conducted and radiated emission levels according to the standard 2004/104/CE

Operating temperature range From –30 °C to 85 °C


4 Storage temperature range From –40 °C to 90 °C

Water/duster resistance on front panel IP54


5

10

11

12

13

14

15
Panel mounting plate size: half DIN
16
AIR CONDITIONING | PRODUCT RANGE | 67

14 | CONTROLS

14.3. ACCESSORIES FOR CONTROLS IN 14.1. AND 14.2.


Voltage
volts Product code

HEAD EXTENSION LOOMS


Extension Loom – 1 m 12 / 24 81 1502 00 2038

Extension Loom – 2 m 12 / 24 81 1502 00 2039

Extension Loom – 3 m 12 / 24 81 1502 00 2040

Extension Loom – 4 m 12 / 24 81 1502 00 2041

Extension Loom – 6 m 12 / 24 81 1502 00 2042

Extension Loom – 8 m 12 / 24 81 1502 00 2043

Extension Loom – 10 m 12 / 24 81 1502 00 2044


1

RELAY PACKS 2
Relay Loom for 14.1. Hydro-Climate 12 / 24 81 1502 00 2048
3
Relay Loom for 14.2. Digital Dual Air 12 / 24 81 1502 00 2049

4
SENSOR EXTENSION LOOMS
5
Sensor Extension Loom – 2 m 12 / 24 81 1502 00 1517

Sensor Extension Loom – 4 m 12 / 24 81 1502 00 1518 6


Sensor Extension Loom – 6 m 12 / 24 81 1502 00 1519
7

SPARE PARTS 8
External Probe NTC 10K25 12 / 24 81 1520 00 1726
9
Interior Temperature Sensor 12 / 24 81 1520 00 1727

Anti-Frost Sensor for 14.1. Hydro-Climate 12 / 24 81 1520 00 2030 10


Mixed Air Sensor for 14.1. Hydro-Climate 12 / 24 81 1520 00 2003
11

12

13

14

15

16
68 | AIR CONDITIONING | PRODUCT RANGE

14 | CONTROLS

14.4. EBERSPÄCHER DIGITAL AIR CONDITIONING/CLIMATE CONTROL Dimensions – mm


Voltage
volts Width Depth Height Product code

43.5
external
LED Control 35.5
For pure climate control without heater. 12 65 internal 46.5 81 1510 00 2020

LED Control 43.5


For climate control in combination with the external
vehicle heating water circuit. Kit including 35.5
water solenoid valve. 12 65 internal 46.5 81 1510 00 2381

1 PERFORMANCE / ELECTRICAL AND ENVIRONMENTAL TESTS:


Operating voltage range 10.5–16 V / 18–32 V

2 Nominal power supply 12 V / 24 V

Output rated current – each pin Maximum 400mA

3 Electromagnetic compatibility Conducted and radiated emission levels according to the standard 2004/104/CE

Operating temperature range From –30 °C to 85 °C


4 Storage temperature range From –40 °C to 90 °C

Water/duster resistance on front panel IP54


5

10

11

12

13

14

15

16
AIR CONDITIONING | PRODUCT RANGE | 69

14 | CONTROLS

14.5. ACCESSORIES FOR 14.4.


Voltage
volts Product code

EXTENSION LOOMS
Extension Loom – 1 m 12 / 24 81 1502 00 2045

Extension Loom – 2 m 12 / 24 81 1502 00 2173

Extension Loom – 3 m 12 / 24 81 1502 00 2046

Extension Loom – 10 m 12 / 24 81 1502 00 2047

RELAY PACKS
LED Relay Loom 12 / 24 81 1502 00 2050
1

SENSOR EXTENSION LOOMS 2


Sensor Extension Loom – 2 m 12 / 24 81 1502 00 1517
3
Sensor Extension Loom – 4 m 12 / 24 81 1502 00 1518

Sensor Extension Loom – 6 m 12 / 24 81 1502 00 1519 4

5
SPARE PARTS
External Probe NTC 10K25 12 / 24 81 1520 00 1726 6
Interior Temperature Sensor 12 / 24 81 1520 00 1727
7
Anti-Frost Sensor 12 / 24 81 1520 00 2030

10

11

12

13

14

15

16
70 | AIR CONDITIONING | PRODUCT RANGE

14 | CONTROLS

14.6. AIR CONDITIONING MANUAL CONTROL KITS Rated Dimensions – mm


Voltage current
volts amps Width Depth Height Product code

Combination Rotary Switch Control,


3-stage, black with fastening plate
for blower and temperature control 24 – 176 62.5 92 81 1009 60 1727

Combination Rotary Switch Control, Black


1 without fastening plate
for blower and temperature control 12 / 24 25 / 16 100 58 50 81 1009 60 1555

3
Rotary Switch, Black

4 without fastening plate


for blower control 12 / 24 25 / 16 50 58 50 81 1009 60 1556

6
Rotary Switch, Black
without fastening plate
7 for temperature control 12 / 24 25 / 16 50 58 50 81 1009 60 1557

9 Combination Rotary Switch Control, Black


with fastening plate

10 for blower and temperature control 12 / 24 25 / 16 115 58 65 81 1009 60 1558

11

12 Rotary Switch. Black


with fastening plate
for blower control 12 / 24 25 / 16 65 58 65 81 1009 60 1559
13

14
Rotary Switch, Black
15 with fastening plate
for temperature control 12 / 24 25 / 16 65 58 65 81 1009 60 1560

16
AIR CONDITIONING | PRODUCT RANGE | 71

10

11

12

13

14

15

16
72 | AIR CONDITIONING | PRODUCT RANGE

15 | RECEIVER/DRIER COMPONENTS

15.1. RECEIVER/DRYER COMPONENTS Connectors Pressure


Diameter Length switch
mm mm Inlet Outlet Orientation connection Product code

5/8" 18 5/8" 18
UNF 2A UNF 2B 7/16" 20 UNF
Receiver/Drier Unit 76 245 (MI/O) (F/O) Vertical 2A 81 0000 00 1141

5/8" 18 5/8" 18
UNF 2A UNF 2A 3/8" 24 UNF
Drier 2 1/2 X 7 V2002 A’’ 60 190 (MI/O) (MI/O) Horizontal x2 81 1409 00 0005

5/8" 18 5/8" 18
UNF 2A UNF 2A 3/8" 24 UNF
1 Receiver/Drier Unit 76 203 (MI/O) (MI/O) Vertical x2 81 1409 00 0091

2 5/8" 18 5/8" 18
UNF 2A UNF 2B 7/16" 20 UNF
Receiver/Drier Unit 63 221 (MI/O) (F/O) Vertical 2A x 2 81 1409 00 1602
3

4 5/8" 18 5/8" 18
UNF 2A UNF 2B 7/16" 20 UNF
Drier 76 250 (MI/O) (F/O) Vertical 2A x 2 81 1409 00 0917

6 5/8" 18 5/8" 18
UNF 2A UNF 2A
Filter Dryer 104 128 (MI/O) (MI/O) Vertical N/A 81 1409 00 0315
7

8 Male/Female Adaptor for pressure switch


3/8” 24 x 7/16” 20 – – – – – – 81 1704 12 0255

10

11

12

13

14

15

16
AIR CONDITIONING | PRODUCT RANGE | 73

16 | EXPANSION VALVES AND ADAPTORS

Expansion valves for spare parts or system applications, including adapters for extending OE systems for saloon cooling, to suit most
European LCV applications.

16.1. THERMOSTATIC EXPANSION VALVE (TEV)


Refri- Power Built-in Voltage Current Power EMC
gerant kW solenoid valve V amps watts tested Product code

TEV 2T Sol O-Ring R134a 7.0 Yes 12 <1 10 – 81 1411 00 0201

TEV 2T Sol O-Ring R134a 7.0 Yes 24 <1 10 – 81 1411 00 1486

1
TEV 2T O-Ring R134a 7.0 – – – – – 81 1411 00 1182
2

TEV 2.5T O-Ring R134a 10.4 – – – – – 81 1411 00 1195


3

Kit TEV 2T SOL O-Ring incl. Plug, Cabel, 4


Fastening Plates H- and R- Version and
Screws R134a 7.0 Yes 12 <1 10 – 81 1009 80 1066
5

6
16.2. EXPANSION VALVES – ACCESSORIES Product code
7

8
Fastening Plate for EGEL TEV, H Version 81 1606 09 1397

9
Fastening Plate for EGEL TEV, R Version 81 1606 09 1384
10

11

12

13

14

15

16
74 | AIR CONDITIONING | PRODUCT RANGE

16 | EXPANSION VALVES AND ADAPTORS

16.3. ADAPTERS FOR THERMOSTATIC EXPANSION VALVES

For vehicle type Refrigerant Product code

Renault Master E5 R134a 81 1411 00 1557

Ducato X250 R134a 81 1411 00 1317

1 VW T5 R134a 81 1411 00 1309

2
Sprinter 06 R134a 81 1411 00 1312
3

4 Ford Transit Custom since Bj. 01.2015 R134a 81 1411 00 1722

6
16.4. EXPANSION VALVE ADAPTERS

7 Product code

8
Connection Adapter Set OE Transit E4 81 1720 12 2417
9

10

11
Instruction Manual Tap-in ADPT Transit E4 81 1303 00 1504

12

13

14

15

16
AIR CONDITIONING | PRODUCT RANGE | 75

Subsidiary
Area sales manager*

[Europe-wide service & dealer network]

GERMANY: FRANCE: CZECH REPUBLIC: DENMARK:


Eberspächer Heizung Vertriebs- Eberspächer S.A.S. Eberspächer Praha s.r.o. Eberspächer Danmark
GmbH & Co. KG ZAC La Clé Saint-Pierre Areál Zálesi Literbuen 9
Wilhelmstraße 47 3 Rue Blaise Pascal Pod Višňovkou 29 2740 Skovlunde
17358 Torgelow 78996 Elancourt Cedex 140 00 Praha 4 – Krc Phone: +45 44 8530-30
Phone: +49 3976 2350-0 Phone: +33 1 30685454 Phone: +420 234 035-800 keld.andersen@eberspaecher.dk
torgelow@eberspaecher.com info.esas@eberspaecher.com cz-info@eberspaecher.com www.eberspaecher.dk
www.eberspaecher-klima.de www.eberspacher.fr www.eberspaecher.cz
www.eberspaecher-standheizungen.de RUSSIA:
www.eberspaecher.com ITALY: SWEDEN: Eberspächer Climate Control
Eberspächer S.r.l. Eberspächer Nordic AB Systems RUS ZAO
AUSTRIA: Via del Canneto, 45 Kardanvägen 34 Verkhnyaya Krasnoselskaya Street 2/1
Eberspächer GmbH 25010 Borgosatollo (BS) 46138 Trollhättan Building 1
IZ NÖ-Süd 2 Phone: +39 030 250-7610 Phone: +46 8 6831-100 107140 Moscow
Hondastr. 2, Obj. M47 info-it@eberspaecher.com Info-se@eberspaecher.com Phone: +7 495 645-5979
2351 Wiener Neudorf www.eberspaecher.it www.eberspaecher.se info-ru@eberspaecher.com
Phone: +43 2236 677144-0 www.eberspaecher.ru
office-at@eberspaecher.com POLAND: NORWAY:
www.eberspaecher.at Eberspächer Sp. z o.o. Eberspächer AB Norge UKRAINE:
ul. Okrezna 17 Trollasveien 34 Eberspaecher Ukraine OOO
GREAT BRITAIN: Wysogotowo k. Poznania Postboks 13 Chervonopraporna str. 28
Eberspächer (UK) Ltd 62-081 Przezmierowo 1414 Trollasen Kiev, 03680
Climate Control Systems Phone: +48 61 8161-850 Phone: +47 66 823050 Phone: +380 44 527-68-05
Climate House info@eberspaecher.pl support-no@eberspaecher.com eberspaecher-ua@ukr.net
Yeoman Road www.eberspaecher.pl www.eberspaecher.no
Ringwood, Hampshire BH24 3FA ROMANIA:
Phone: +44 1425 480-151 S.C. Eberspächer RO S.R.L
enquiries@eberspaecher.com Luna de Sus 99G/1
www.eberspacher.com 407281 Floresti, Jud. Cluj
Phone: +40 741 026 000
info@eberspaecher.ro
* www.eberspaecher.com/en/worldwide/vehicle_heaters.html
Printed in Germany. Subject to amendments and errors.

Eberspächer Climate Control Systems GmbH & Co. KG


Version 04/2018 · FACT | factnet.de

Eberspächerstrasse 24
73730 Esslingen
GERMANY
Phone: +49 711 939-00
Fax: +49 711 939-0634
info@eberspaecher.com
www.eberspaecher.com

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