FPSO KIKEH

MGO TRANSFER LINE ON MAIN DECK REPLACEMENT

FPSO KIKEH

SCOPE OF WORK

MGO TRANSFER LINE ON MAIN DECK REPLACEMENT

Date Approved by
Status/Revision No of pages Written by Reviewed by
(dd-MM-YYYY) Manager

35 MF VR VR

1 26-12-2017 (including
cover & Snr. Marine Marine
Marine Manager
attachment) Engineer Manager
 FPSO KIKEH
MGO TRANSFER LINE ON MAIN DECK REPLACEMENT

TABLE OF CONTENTS

1.0 INTRODUCTION ........................................................................................................... 3

2.0 PROJECT OBJECTIVE ................................................................................................ 3
3.0 SCOPE OF WORK/SERVICES..................................................................................... 3
4.0 MANPOWER ................................................................................................................ 5
5.0 MATERIALS, TOOLS & EQUIPMENT.......................................................................... 5
6.0 VALVE SPECIFICATION .............................................................................................. 6
6.1 GATE VALVE ............................................................................................................ 6
6.2 BALL VALVE ............................................................................................................. 8
6.3 PISTON CHECK VALVE ........................................................................................... 9
7.0 DOCUMENTATION .................................................................................................... 10
8.0 GENERAL SAFETY REQUIREMENT......................................................................... 10
9.0 MDPC SCOPE OF SUPPLY ....................................................................................... 11
10.0 APPENDIX .................................................................................................................. 11
10.1 ISOMETRIC DRAWINGS ........................................................................................ 11
10.2 PRESSURE GAUGE F16-PG-403 & 404 DATASHEET .......................................... 11
10.3 PRESSURE GAUGE F16-PG-403 & 404 HOOK-UP DRAWING ............................. 11

Abbreviations
DFT Dry Film Thickness
ITP Inspection & Test Plan
WPS Welding Procedure Specification
WQT Welder Qualification Test
MGO Marine Gas Oil
NDT Non Destructive Test
RT Radiography Test
MPI Magnetic Particle Inspection

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 FPSO KIKEH
MGO TRANSFER LINE ON MAIN DECK REPLACEMENT

1.0 INTRODUCTION
FPSO Kikeh is owned and operated by SBM/MISC Joint Venture Malaysia Deepwater
Floating Terminal Ltd (MDFTL) under lease to Murphy Oil. The FPSO is permanently
moored by an external bow mounted turret at location 120km Northwest of Labuan
Island, Offshore Sabah, East Malaysia. The average water depth in the field is
approximately 1300m. Distance of FPSO Kikeh from Asean Supply Base is
approximately 130km.

2.0 PROJECT OBJECTIVE

MGO Transfer line on Main Deck was found to be heavily corroded and leaked at some
point. Hence, a replacement is required to be done urgently due to safety concern.
New transfer line of main header to be installed with different routing to avoid
interruption of MGO transfer service during the course of installation while similar
routing of branch line replacement would involve demolition of the existing line prior to
installation of new line.

3.0 SCOPE OF WORK/SERVICES

The CONTRACTOR shall supply manpower, materials, equipment and tools for
replacement of the corroded MGO Transfer line.
CONTRACTOR scope of work shall include but not be limited to the followings:

1) CONTRACTOR to supply all piping materials, fittings as per MTO and valves as
per valve specification supplied in this scope of work.

2) CONTRACTOR to submit valve technical specification from supplier for MDPC

review during bidding and prior to procurement. MDPC has the right to reject any
valve procured not in compliance to the specified specification.

3) CONTRACTOR to supply pressure gauge and associated fittings as per

datasheet and detail hook-up drawing in appendix section. CONTRACTOR to
submit technical specification from supplier to MDPC for review during bidding
and prior to procurement. As such, MDPC has the right to reject pressure gauge
and its fittings procured not in compliance to the specified specification.

4) CONTRACTOR to submit all certificate for material, valve, pressure gauge and
fittings to MDPC for review prior to fabrication.

5) CONTRACTOR to prepare ITP and submit to MDPC for review.

6) CONTRACTOR to submit WPS and WQT for MDPC review during bidding and
prior to fabrication.

7) CONTRACTOR to fabricate piping spools and pipe support of MGO Transfer line
as per drawings attached in the Appendix section.

Note: CONTRACTOR is responsible to ensure all new piping spool are fit to
install on site. Hence, CONTRACTOR to perform site verification/dimensional
check of the supplied drawings prior to fabrication. Any additional cost

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MGO TRANSFER LINE ON MAIN DECK REPLACEMENT

incurred due to modification after the site verification is completed, that cost
shall be borne by CONTRACTOR.

8) CONTRACTOR to perform 10% RT and 100% MPI on all new weld joint.

9) CONTRACTOR to perform hydrotest upon completion of fabrication of spool prior

to delivery offshore.

10) CONTRACTOR shall inform MDPC representative prior to perform hydrotest and
invite for witness during the test.

11) All pre-fab spool shall be fully painted prior to delivery to offshore. All surface
preparation and painting/coating works shall follow standard marine practice.
Painting spec shall be as follows:

SBM Paint System No.5

No. Coating Material NDFT(µm) Surface Preparation
1st Zinc Rich Primer 75 Blast to SSPC-SP10
2nd 2-component High Build epoxy 200 Roughness 50-80µm
3rd 2-component Polyurethane Topcoat 50
Dusty Grey RAL7023
Total DFT 325

Note: CONTRACTOR shall use International Paint product paint material.

12) CONTRACTOR to demolish corroded piping section onboard in way of new piping
spools and other areas as deemed necessary by MDPC Project.

13) CONTRACTOR to erect and dismantle scaffold for spool installation. Scaffold
material shall be supplied by MDPC.

14) CONTRACTOR to install new pre-fab spool and all associated valve.

15) CONTRACTOR to erect pressurised habitat for new field weld joint during
installation.

16) CONTRACTOR to perform leak test upon completion of installation onboard.

17) CONTRACTOR to perform touch-up painting works on new weld joint performed
onboard.

18) CONTRACTOR to perform any other related works not specified in this document
but deemed necessary at site in order to complete the project.

19) CONTRACTOR to prepare as-built drawing upon completion of installation of the

new line.

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 FPSO KIKEH
MGO TRANSFER LINE ON MAIN DECK REPLACEMENT

4.0 MANPOWER
CONTRACTOR shall provide manpower comprise of the following personnel and shall
meet minimum number required to safely perform the proposed job.
CONTRACTOR manpower should be as below but not limited to:
i.Project Engineer.
ii.Construction Supervisor.
iii.Pipe Fitter.
iv. Welder – qualified to 6G SMAW process.
v. Riggers cum helper.
vi. Fire Watcher.
vii. Habitat Technician.
viii.NDT Technician.
ix. Radiography Technician.
x. Scaffolding Supervisor- Min. Level II certificate from an accredited training
provider approved by DOSH
xi. Scaffolder – Level 1 certificate from an accredited training provider approved by
DOSH.

Note:
i) All manpower shall have valid Offshore Medical & BOSIET certificate.
ii) The CONTRACTOR is responsible to supply adequate manpower in order
to complete the project & meet the requirements of the project up to
satisfaction of MDPC rep. Any additional cost incurred shall be borne by
CONTRACTOR.

5.0 MATERIALS, TOOLS & EQUIPMENT

CONTRACTOR shall supply following materials, tools & equipment but not limited to:
i. Materials as per drawing MTO.
ii. Welding machine c/w adequate length of welding cable and welding
consumables.
iii. Cutting torch c/w adequate length of oxygen & acetylene hose
iv. Adequate oxygen & acetylene gas c/w certified gas rack
v. Oxygen & acetylene regulator c/w flashback arrestor.
vi. Adequate cleaning tools and fire blanket screen.
vii. Appropriate rigging gears c/w valid certificate.
viii. Air grinder c/w adequate grinding disc. *Grinding disc shall comply to ANSI B7.1
standard.
ix. Adequate power tooling & painting tools.
x. Adequate volume of marine paint.
xi. Adequate length of air hose c/w adequate end fittings spare
xii. Adequate number of Area Portable Gas Monitor Dräger X-Zone 5500
xiii. Adequate number of Personal Multi Gas Detector Dräger X-am 2500
xiv. Pressurised habitat

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 FPSO KIKEH
MGO TRANSFER LINE ON MAIN DECK REPLACEMENT

Note: The CONTRACTOR is responsible to supply adequate materials, tools

& equipment in order to complete the project & meet the requirements of the
project up to satisfaction of MDPC rep. Any additional cost incurred shall be
borne by CONTRACTOR.

6.0 VALVE SPECIFICATION

6.1 GATE VALVE

Size: 6 inch

Quantity : 3

Tag No. : F16GA412, F16GA405, F16GA408

End Connections : Flanged, RF

ASME Class : 150

Bonnet : Bolted

Wedge : Flexible

Stem : Rising, Back Seat Stem

Seat : Replaceable

Body, Bonnet : A216-WCB or A105N

Stem : Trim 1

Wedge : Trim 7

Seat Rings : Trim 7

Backseat : Trim 7

Packing : Flexible Graphite

Bolting : A193-B7
A194-2H

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 FPSO KIKEH
MGO TRANSFER LINE ON MAIN DECK REPLACEMENT

Size: 2 inch

Quantity : 3

Tag No. : F16GA407, F16GA410

End Connections : Flanged, RF

ASME Class : 150

Bonnet : Bolted

Wedge : Flexible

Stem : Rising, Back Seat Stem

Seat : Replaceable

Body, Bonnet : A216-WCB or A105N

Stem : Trim 1

Wedge : Trim 7

Seat Rings : Trim 7

Backseat : Trim 7

Packing : Flexible Graphite

Bolting : A193-B7
A194-2H

Size: 1 1/2 inch

Quantity : 2

Tag No. : F16GA406, F16GA409

End Connections : Flanged, RF

ASME Class : 150

Bonnet : Bolted

Wedge : Flexible

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 FPSO KIKEH
MGO TRANSFER LINE ON MAIN DECK REPLACEMENT

Stem : Rising, Back Seat Stem

Seat : Replaceable

Body, Bonnet : A216-WCB or A105N

Stem : Trim 1

Wedge : Trim 7

Seat Rings : Trim 7

Backseat : Trim 7

Packing : Flexible Graphite

Bolting : A193-B7
A194-2H

6.2 BALL VALVE

Size: 1 inch

Quantity : 2

Tag No. : F16BL403, F16BL405

End Connections : Flanged, RF

ASME Class : 150

Bore : Reduced

Ball Mounting : Floating Ball

Body, Bonnet : A216-WCB or A105N

Stem & Trunnion : A182-F6a

Ball & Seats : A182-F6a

Seat insert : PTFE reinforced

O-rings : Viton-B

Lip Seals : PTFE

Fire Seals : Graphite 98% pure

Page 8 of 11
 FPSO KIKEH
MGO TRANSFER LINE ON MAIN DECK REPLACEMENT

Bolting : A193-B7
A194-2H

Size: 1/2 inch

Quantity : 4

Tag No. : F16BL404, F16BL406

End Connections : Flanged, RF

ASME Class : 150

Bore : Reduced

Ball Mounting : Floating Ball

Body, Bonnet : A216-WCB or A105N

Stem & Trunnion : A182-F6a

Ball & Seats : A182-F6a

Seat insert : PTFE reinforced

O-rings : Viton-B

Lip Seals : PTFE

Fire Seals : Graphite 98% pure

Bolting : A193-B7
A194-2H

6.3 PISTON CHECK VALVE

Size: 1 1/2 inch

Quantity : 2

Tag No. : F16CH401, F16CH402

End Connections : Flanged, RF

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 FPSO KIKEH
MGO TRANSFER LINE ON MAIN DECK REPLACEMENT

ASME Class : 150

Bonnet : Bolted

Body & Bonnet : A105N

Piston : A182-F6a

Seat Rings : A182-F6a

Bolting : A193-B7
A194-2H

7.0 DOCUMENTATION
In Summary, the CONTRACTOR shall provide the following documentation to MDPC
but not limited to:
i. Project Work Pack.
ii. Project Schedule Plan.
iii. WPS, PQR & WQT.
iv. Manpower certificates.
v. Material Mill Certificate.
vi. Rigging Gear Certificate.
vii. Daily Progress Report.
viii. Dimensional Check Report.
ix. NDT report.
x. Hydrotest report.
xi. Painting Inspection Report.
xii. Leak test report.
xiii. As-built drawing.

Upon project completion, CONTRACTOR shall submit final dossier in one (1) original
set and two (2) copies. Each set shall consist of one (1) hardcopy and one (1) DVD.

8.0 GENERAL SAFETY REQUIREMENT

i. CONTRACTOR personnel travelling to FPSO Kikeh must have valid PETRONAS
Offshore Safety Passport.
ii. CONTRACTOR personnel must have a medical certificate valid for at least 6
months.
iii. CONTRACTOR personnel must have own personnel protective equipment
(PPE).
iv. CONTRACTOR must declare all equipments, tools and consumables to MDPC
Base Coordinator prior to mobilization.

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 FPSO KIKEH
MGO TRANSFER LINE ON MAIN DECK REPLACEMENT

v. CONTRACTOR personnel will strictly adhere and comply with safety policy
implemented onboard FPSO Kikeh.
vi. CONTRACTOR personnel daily work on FPSO Kikeh shall be strictly controlled
and managed by the Permit to Work System (PTW).

9.0 MDPC SCOPE OF SUPPLY

MDPC shall provide the followings:
i. Transportation to and from FPSO Kikeh.
ii. Meals onboard.
iii. Light rigging gears if required.
iv. Light workshop tools if required.
v. Scaffolding materials.

10.0 APPENDIX

10.1 ISOMETRIC DRAWINGS

10.2 PRESSURE GAUGE F16-PG-403 & 404 DATASHEET

10.3 PRESSURE GAUGE F16-PG-403 & 404 HOOK-UP DRAWING

Page 11 of 11
 1 TAG No. F16-PG -403
2 SERVICE Fill station at supply boat landing area (SB)
3 P.&.I.D. No. DKF16020
4 PROJECT PART Tanker refurbishment/ Conv.
GENERAL 5 MODULE No.
6 LINE No. 6"-FL-F16410-01C02
7 HAZARD AREA CLASSIFICATION CLASS I ZONE 1 GROUP IIB T3
8 MANUFACTURER SUPPLIER Bourdon Haenni Bourdon Haenni
9 MODEL No. MEX5
10 SERIAL No. *
11 FLUID MGO
12 FLUID STATE Liquid
13 UNIT MINIMUM NORMAL MAXIMUM
14 DESIGN PRESSURE barg 9.5
15 DESIGN TEMPERATURE ºC 60
16 INLET PRESSURE barg 8.5
17 INLET TEMPERATURE ºC 30
SERVICE 18 VISCOSITY mPa·s
CONDITIONS 19 CORROSION
20
21
22
23
24
25
26
27
28 LINE SIZE in 6
29 LINE RATING 150#
PROCESS 30 PIPE MATERIAL CARBON STEEL
CONNECTION 31
32
33
34
35
36 TYPE BOURDON TUBE 61 TYPE N.A.
37 MOUNTING DIRECT 62 MODEL No. N.A.
38 STEM LOCATION BOTTOM 63 PROCESS CONN. SIZE N.A.
39 CONNECTION SIZE ½" NPT-M 64 RATING FACING N.A. N.A.
40 CONNECTION TYPE SCREWED DIAPHRAGM 65 DIAPH MATERIAL N.A.
41 DIAL DIAMETER 100 mm SEAL 66 HOUSING MATERIAL N.A.
GAUGE 42 DIAL COLOUR WHITE 67 FLUSHING CONNECTION N.A.
DESIGN 43 MARKINGS COLOUR BLACK 68
44 POINTER COLOUR BLACK 69
45 RANGE UNIT 0 - 10 Barg 70
46 ACCURACY 1 % FULL SCALE 71 TYPE N.A.
47 BLOW-OUT PROTECTION REAR BLOWOUT DISC 72 MODEL No. N.A.
48 RING STYLE BAYONET TYPE 73 CAPILLARY MATERIAL N.A.
49 SOLID FRONT CONSTR. CAPILLARY 74 CAPILLARY LENGTH N.A.
NO
50 SIPHON COIL NO 75 CONNECTION TO SEAL N.A.
51 ELEMENT AISI 316L SS 76 CONNECTION TO GAUGE N.A.
52 SOCKET AISI 316L SS 77 FILL LIQUID N.A.
53 MOVEMENT AISI 316L SS 78 RED LINE ON DIAL NO
54 LENS SAFETY GLASS 79 CASE FILLING LIQUID GLYCERINE
GAUGE 55 CASE AISI 316L SS 80 PULSATION DAMPENING NO
MATERIAL 56 RING AISI 316L SS 81 OVERRANGE PROTECTION NO
57 82 MOUNTING BRACKET N.A.
MISC.
58 83 MATERIAL CERTIFICATE EN 10204 - 3.1
59 84 PRESSURE TEST YES
60 85 RESPONSE CALC. NO
(*) MANUFACTURER TO ADVISE

INSTRUMENT DATASHEET PURCHASE ORDER No.: 70.39330.0137

Pressure gauge REQ. No.: SJF50248
DATASHEET NAME: F16-PG-403
ITEM No. 11
code = 51
ces rev: A1
PROJ. NUM: HI39330 PROJECT: FPSO_KIKEH_0241 DOCUMENT NAME: SJF50248/II S-11 OF 134 REV. A1
 1 TAG No. F16-PG -404
2 SERVICE Fill station at supply boat landing area (PS)
3 P.&.I.D. No. DKF16020
4 PROJECT PART Tanker refurbishment/ Conv.
GENERAL 5 MODULE No.
6 LINE No. 6"-FL-F16407-01C02
7 HAZARD AREA CLASSIFICATION CLASS I ZONE 1 GROUP IIB T3
8 MANUFACTURER SUPPLIER Bourdon Haenni Bourdon Haenni
9 MODEL No. MEX5
10 SERIAL No. *
11 FLUID MGO
12 FLUID STATE Liquid
13 UNIT MINIMUM NORMAL MAXIMUM
14 DESIGN PRESSURE barg 9.5
15 DESIGN TEMPERATURE ºC 60
16 INLET PRESSURE barg 8.5
17 INLET TEMPERATURE ºC 30
SERVICE 18 VISCOSITY mPa·s
CONDITIONS 19 CORROSION
20
21
22
23
24
25
26
27
28 LINE SIZE in 6
29 LINE RATING 150#
PROCESS 30 PIPE MATERIAL CARBON STEEL
CONNECTION 31
32
33
34
35
36 TYPE BOURDON TUBE 61 TYPE N.A.
37 MOUNTING DIRECT 62 MODEL No. N.A.
38 STEM LOCATION BOTTOM 63 PROCESS CONN. SIZE N.A.
39 CONNECTION SIZE ½" NPT-M 64 RATING FACING N.A. N.A.
40 CONNECTION TYPE SCREWED DIAPHRAGM 65 DIAPH MATERIAL N.A.
41 DIAL DIAMETER 100 mm SEAL 66 HOUSING MATERIAL N.A.
GAUGE 42 DIAL COLOUR WHITE 67 FLUSHING CONNECTION N.A.
DESIGN 43 MARKINGS COLOUR BLACK 68
44 POINTER COLOUR BLACK 69
45 RANGE UNIT 0 - 10 Barg 70
46 ACCURACY 1 % FULL SCALE 71 TYPE N.A.
47 BLOW-OUT PROTECTION REAR BLOWOUT DISC 72 MODEL No. N.A.
48 RING STYLE BAYONET TYPE 73 CAPILLARY MATERIAL N.A.
49 SOLID FRONT CONSTR. CAPILLARY 74 CAPILLARY LENGTH N.A.
NO
50 SIPHON COIL NO 75 CONNECTION TO SEAL N.A.
51 ELEMENT AISI 316L SS 76 CONNECTION TO GAUGE N.A.
52 SOCKET AISI 316L SS 77 FILL LIQUID N.A.
53 MOVEMENT AISI 316L SS 78 RED LINE ON DIAL NO
54 LENS SAFETY GLASS 79 CASE FILLING LIQUID GLYCERINE
GAUGE 55 CASE AISI 316L SS 80 PULSATION DAMPENING NO
MATERIAL 56 RING AISI 316L SS 81 OVERRANGE PROTECTION NO
57 82 MOUNTING BRACKET N.A.
MISC.
58 83 MATERIAL CERTIFICATE EN 10204 - 3.1
59 84 PRESSURE TEST YES
60 85 RESPONSE CALC. NO
(*) MANUFACTURER TO ADVISE

INSTRUMENT DATASHEET PURCHASE ORDER No.: 70.39330.0137

Pressure gauge REQ. No.: SJF50248
DATASHEET NAME: F16-PG-404
ITEM No. 12
code = 51
ces rev: A1
PROJ. NUM: HI39330 PROJECT: FPSO_KIKEH_0241 DOCUMENT NAME: SJF50248/II S-12 OF 134 REV. A1
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