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ASME/ANSI B56.7-1987
SAFETY STANDARD FOR INDUSTRIAL CRANE TRUCKS
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(REVISION OF ANSI 856.7-1982)
Society of
Mechanical Engineers
I
I 345 East 47th Street, New York, N.Y. 1O01 7 -
The 1987 edition of this Standard is being issued with an automatic addenda
subscription service.The use of anaddenda allows revisionsmade in response t o
public review comments or committee actions t o be published on
a regular yearly
basis; revisions publishedin addenda will become effective1 year after the Date
of Issuance of the addenda. The next edition of this Standard is scheduled for
publication in 1992.
This code or standard was developed under procedures accredited as meeting the criteria for
American National Standards. TheConsensus Committee that approved thecode or standard was
balanced to assure that individuals from competent and concerned interests have had an opportunity
t o participate. The proposed code or standard was made available for public review and comment
which provides an opportunityforadditionalpublicinputfromindustry, academia, regulatory
agencies, and the public-at-large.
ASME does not "approve," "rate," or "endorse" any item, construction, proprietary device, or
activity.
ASME does not take any position with respect to the validity of any patent rights asserted in
connection with any items mentioned in this document, and does not undertake t o insure anyone
utilizing a standardagainst liability for infringementof any applicable Letters Patent, nor assume any
such liability. Users of a codeor standard are expressly advised that determinationof the validity of
any such patent rights, and the ofrisk infringement of such rights, is entirely their
own responsibility.
Participation by federal agency representative(s)or person(s) affiliated with industry is not t o be
interpreted as government or industry endorsement ofthis code or standard.
ASME accepts responsibility for only those interpretations issued in accordance with governing
ASMEproceduresandpolicies whichprecludetheissuanceofinterpretationsbyindividual
volunteers.
Copyright O 1987 by
THE AMERICAN SOCIETY OF MECHANICALENGINEERS
All Rights Reserved
Printed in U.S.A.
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On February 25, 1970, the B56.7 Subcommittee started work on this Standard at the di-
rection of the B56 Committee and the sponsor, The American Society of Mechanical Engi-
neers (ASME). Following a number of work sessions and ballots within the Subcommittee
and theB56 Committee, it was submitted to theASME for B56Committee ballot, public re-
view, and presentation to the American National Standards Institute, Inc. (ANSI) for ap-
proval. The first editionof this Standard was approved by ANSI on February 9, 1982.
In accordance with its procedures, the B56.7 Subcommittee began work on arevision of
the 1982Standard in July 1986. After approvalby the B56 Committee and the sponsor, and
after public review, this Standardwas approved and designated as an American National
Standard by the American National Standards Institute, Inc. onSeptember 2, 1987.
iii
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OFFICERS
J. D. Schell, Chairman
W. W. Vice Chairman
Olsen,
W.Berger, Secretary
COMMITTEE PERSONNEL
ALLIANCE OF AMERICAN INSURERS
R. A. Klebes, Liberty Mutual Insurance Co., Berwyn, Pennsylvania
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V
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INDIVIDUAL MEMBERS
O. S. Carliss, Huntingdon Valley, Pennsylvania
J. A. Draxler, The Elwell-Parker Electric Co., Cleveland, Ohio
K. L. Emerling, South Euclid, Ohio
R. C. Fulk, J. Rumsey Vocational Technical Center, Martinsburg, West Virginia
R. C. Fuller, Lockport, New York
G. L. Gaulke, Hyster Co., Portland, Oregon
E. A. Gomes, Wang Laboratories, Methuen, Massachusetts
E. B. Gutta, Baker Material Handling Corp., Cleveland, Ohio
J. W.Heward, Three Oaks, Michigan
R. R. Kareckas, Kellogg Co., Battle Creek, Michigan
W.W.Olsen, Cherry Hill, New Jersey
G. H. Ritterbusch, Caterpillar Tractor Co., Peoria, Illinois
R. F. Sauger, U.S. Dept. of Labor, OSHA, Washington, D,C.
J. D. Schell, Clark Material Systems Technology Co., Lexington, Kentucky
E. R. Sirotak, Brooklyn, Ohio
J. W.Uetrecht, Crown Controls Corp., New Bremen, Ohio
D. L. Dunlap, Alternate, Crown Controls Corp., New Bremen, Ohio
vi
"Copyright
" ASME ~ International
.
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CONTENTS
Part I Introduction
1 Scope ................................... ..........................
+.
2 Purpose .............................................................
3 Interpretation .......................... .. .......................... r.
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4 General Safety Practices ............................................... 4
5 OperatingSafetyRules and Practices ..................................... 7
6 Maintenance Practices ................................................. 9
Figures
1 Service Brake Performance Requirements ................................ 13
2 Overhead Guard Impact Deformation Limit .............................. 18
3 Industrial Crane Truck-- Nonslewing Type, Slewing Type ................. 20
Tables
1 Direction of Motion ................................................... 16
2 Overhead Guard Impact Test Loads ..................................... 17
Appendices
A References ........................................................... 21
B Glossary of Commonly Used Words and Phrases .......................... 23
0 Standardization Standards
B56.11.1 Double
Raceor Bi-Level Swivel and
Rigid Industrial Casters $356.11.5 and B56.11.6 are in the developmental stage.
.,
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Part I 3 INTERPRETATION
Introduction 3.1 Mandatory and Advisory Rules
1 SCOPE
To carry out the provisions of this Standard, all
This Standard defines safety requirements relating items in Parts II and III are mandatory except for
to the elements of design, operation, andmaintenance those including the word should, which are recom-
of poweredindustrial crane trucks intended primarily mendations. Notes and theglossary are nota part of
for pick and carry use in warehousing, yarding, or in- the Standard.
dustrial plant operation over improved or hard sur-
faced roads and yards,including maintenance within 3.2 Classification of Approved Trucks
these areas.
This Standard does not apply to thegeneral type of The word approved means the classification or list-
industrial crane trucksdescribed herein, where used ing of trucks as to fire, explosion, and electric shock
for construction work in any area, or to equipment- hazard by a nationally recognized testing laboratory,
within the scope of ASMEStandards CommitteeB30, i.e., a laboratory qualified and equipped to conduct
whichincludes and defines rough terrain, crawler, examinations and tests such as those prescribed by
locomotive, andtruck cranes. Underwriters Labordories, Inc., and Factory Mutual
Industrial crane trucks shall have the following Research Corp.
characteristics:
(a) one power source for both travel and crane
operations; 3.3 Terminology
(b) a single operator's position with controls for For terminology not included in Appendix B, refer
travel and crane operationlocated in the chassis, and to ANSI 294.0.
which does not rotate with the slewing boom;
(c) a hoisting mechanism for the loadline which
provides poweredoperation in both hoisting and low- 3.4 Requests for Interpretation
ering directions, and furnished with a positive friction The B56 Committee will render an interpretationof
brake to prevent free spooling. any requirement of this Standard. Interpretations will
be rendered only in response to a writtenrequest sent
to the Secretary of the B56 Committee, ASME, 345
East 47th Street, New York, NY 10017. The request
for interpretation shallbe in thefollowing format.
Subject: Cite
the applicable paragraph num-
2 PURPOSE
ber(s) and provide a concisedescrip-
The purpose of this Standardis to promote safety tion.
through thedesign, construction, application,opera- Edition:Cite-the applicable edition of the perti-
tion, and maintenance of powered industrial crane^ nent standard for which the interpreta-
trucks. tion is being requested.
This Standard may be used as a guide by govern- Question: Phrase the question as a request for an
mental authorities desiring to formulate safety rules interpretation of a specific requirement
and regulations. This Standard is also intended for suitable for general understanding and
voluntary use by others associated withthe manufac- use, not as a request for approval of a
- ture
or use of industrial crane trucks. proprietary design or situation. The
3 -
inquirer may also include any plans or with the manufacturer’sestablishedcriteria and
drawings whichare necessary to explain procedures.
the question; however, theyshould not
contain proprietary names or informa- 4.2.4 Where steering must be accomplished with
tion. one hand anda steering handwheel isused, a steering
knob(s) or equivalent shall be used to promote safe
ASME procedures provide for reconsideration of and effective operation. The steering handwheel and
any interpretation when or if additional information knob configuration shall be a design that will mini-
which might affect an interpretation is available. Fur- mize the hazard from a spinning handwheel due to a
ther,persons aggrievedby an interpretation may road reaction feedback, or the steering mechanism
appeal to the cognizant ASME Committee or Sub- shall be of a type that prevents road reactions from
committee. ASME does not “approve,” “certify,” causing the steering handwheel to spin. The steering
“rate,” or “endorse” any item, construction, propri- knob(s) shall be within the periphery of the steering
etary device, or activity. handwheel.
4.2.5 Where steeringcan be accomplished with ei-
3.5 Metric Conversions
ther hand, and the steering mechanism is of a type that
The values stated in U.S. customary units are tobe prevents road reactions from causing the handwheel
regarded as the standard. to spin (power steeringor equivalent), steering knobs
may be used, Whenused, steering knobs shall be of a
type that can be engaged bythe operator’s hand from
the top, and shall be within the periphery ofthe steer-
ing handwheel.
Part II
4.2.6 Batteries used in electric industrial crane
For the User trucks shall comply withthe minimum/maximum bat-
4 GENERAL SAFETY PRACTICES tery weight range shown on the truck nameplate.
4.1 Introduction
4.1 . I Like other vehicles, industrial crane trucks
can cause injury if improperly used or maintained. 4.3 Stopping Distance (Descending Grades)
4.1.2 Part II contains broad safety standards appli-
4.3.1 When descending a grade, stopping distance
cable to truck operations. Only authorized operators
will be greater than on level operation. Methods shall
trained to adhere strictly to the operating instructions
be provided to allow for this condition. Some methods
stated in Section 5 shall be permitted to operate indus-
are: reducing speed, limiting loads, allowing ade-
trial crane trucks. Unusual operating conditions may
require additional safety precautions and special oper- quate clear spaceat the bottomof the grade, etc. (See
para. 5.3.8.)
ating instructions.
4.3.2 Approximate theoretical stopping distance
for a dry clean asphalt, brushed concrete, or equiva-
lent surface may be determined from the following
4.2 Modifications,Nameplates,Markings,and formula:
Capacity
4.2.1 Modifications and additions that affect ca- 3. 34v2 0.394~~~
S= - or s1= -
pacity or safe operation shall not be performed with- D-G D-G
out the manufacturer’s prior written approval. Where
such authorization is granted, capacity, operation, where
and maintenance instruction plates, tags, or decals S = distance to stop, ft
4
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4.8 HazardousLocations
smaller size, may be specified by the user, working
manufacturer.
with
truck
the ~~
4.8.1It shall be the responsibilityof the user to de-
termine the hazardclassification of any particularat-
4.5.1.4Exceptions mosphere or locationaccording to ANWNFPA 505.
(a) Where overhead obstructions limit the overall
lowered height of the truck, normal overhead guard 4.8.2Powered industrial cranetrucks operated in
height and thevertical clearance under the guard may hazardous areas shall be approved and of the type re-
be reduced to permit operationwith a guard. quired by ANWNFPA 505.
(b) The user may operate the truck without the 4.8.2.1Dependent on the proposed type of
overhead guard provided all of the following condi- truck andarea of use,approved trucks shall
be built in
tions are met. compliance with either UL 558 or UL 583.
( I ) Vertical movement of the lifting mechanism
is restricted to 72 in. (1800 mm) or less from the 4.8.3Trucks and areas of use shall be marked in
ground. accordance with ANSI/NJ?PA 505.
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4.14 Relocating Industrial Crane Trucks
4.1O. 1 Controlled lighting of adequate intensity 4.14.1 When utilizing lifting equipment such as
should be provided in operating areas
in conformance elevators, cranes, ship hoisting gear, etc., to relocate
with ANSIAES RP7. an industrial crane truck, the user shallassure that the
4.10.2 Where operating conditions indicate, the capacity of the hoisting equipment being used is not
user shall be responsiblefor having the truck equipped exceeded.
with lights.
(c) basic fundamentalsof truckand component de- 5.2.2 Do not start or operate the truckany of
orits
sign as related to safety, e.g., in.-lb. (N.m) loading, functions from any place other than from thedesig-
mechanical limitations, center of gravity, stability, nated operator’s position.
etc.; 5.2.3 Keep hands and feet inside the operator’s
(d)introduction to equipment, control locations designated area or compartment. Do not put any part
and functions. Explain how they workwhenused of the body outside the operator compartmentof the
properly and problems when usedimproperly; truck.
(e) supervised practice on an operating course re-
mote from normalactivity designed to simulate actual 5.2.4 Understand truck limitations and operate the
plant operations; truck in a safe manner so as not to cause injury to
cf) oral, written, and operationalperformance tests personnel.
and evaluations during, and at completion of, the 5.2.4.1 Safeguard pedestrians at all times. Do
course; not drive a truck upto anyone standing in front of an
(g) refresher courses, which may be condensed ver- object. Exercise particular care at cross aisles, door-
sions of the primary course, and periodic, “on-the- ways, and otherlocations where pedestrians may step
job” operator evaluation; into the pathof travel of the truck.
(h) understanding of nameplate data, operator in- 5.2.5 Do not allow anyone to stand or pass under
structions, andwarning information appearing on the the crane of any truck, whether empty or loaded.
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truck.
5.2.6 Do not permit passengers to ride on indus-
trial crane trucks unless a safeplace to ride has been
5 OPERATING SAFETY RULES AND PRACTICES provided by the manufacturer.
(b) the truckwill beoperated only in an areawhere: 5.3.8.1 When ascendingor descending grades in
( I ) the bottomof the toptiered load is not higher excess of 5 % , loaded industrial cranetrucks shall be
than 72 in. (1800 mm), and the top is not more than driven with the load upgrade.
120 in. (3000 mm) from the groundwhen tiered;
5.3.8.2 Avoid turning, if possible, and use ex-
(2) only stable, and preferably interlocked, un-
treme caution on grades, ramps, or inclines; normally
itized, or containerized, loads are handled; travel straight upand down.
(3) there is protectionagainstfallingobjects
from adjacent,high stack areas. An overhead guard is 5.3.9 Under all travel conditions, operate the truck
intended to offer protection from falling objects but at aspeed that will permit it tobe brought to astop in a
cannotprotectagainst every possibleimpact. It safe manner.
should not be considered a substitute forgood judg-
5.3.10 Make starts, stops, turns, or direction re-
ment and care in load handling. versals in a smooth manner,
5.2.13 In areas classified as hazardous, use only
5.3.1 1 Do not indulge in stunt driving or horse-
trucks approved foruse in those areas.
play *
5.2.14 Report all accidents involving personnel,
5.3.12 Slow down for wet and slippery floors.
building structures, and equipment to the supervisor
or as directed. 5.3.13 Before driving over a dockboard or bridge
plate, be sure that is is properly secured. Drive care-
5.2.1 5 Do not add to,or modify, the truck.
fully and slowly across the dockboard or bridge plate,
5.2.16 Do not block access to fire aisles, stairways, and never exceed its rated capacity.
and fire equipment.
5.3.14 Do not drive trucks ontoany elevator unless
specifically authorized to do so. Approach elevators
slowly, and thenenter squarelyafter theelevator car is
properly leveled. Onceon theelevator, neutralize the
5.3 Traveling
controls, shutoff power, and set brakes. Itis advisa-
5.3.1 Observe all traffic regulations, including au- ble that all other personnel leave the elevator before
thorized plant speed limits. Under normal trafficcon- truck is allowed to enter or leave.
ditions, keep to the right. Maintain a safe distance,
5.3.15 Avoid running over loose objects on the
based on speed of travel, from the truck ahead;and
roadway surface.
keep the truck under control at all times.
5.3.16 When negotiating turns, reduce speed to a
5.3.2 Yield the right ofway
to pedestrians and safe level, and turn hand steering wheel in a smooth,
emergency vehicles such as ambulances andfire sweeping motion. Except when maneuveringat avery
trucks.
low speed, turn the hand steering wheel at a moderate,
5.3.3 Do not pass another truck traveling in the even rate.
same direction at intersections, blind spots, orat other
dangerous locations.
5.3.4 Slow down and sound the audible warning 5.4 Loading
device@)at cross aisles and other locations where vi-
sion is obstructed. 5.4.1 Handle only stable or safely arranged loads.
Handle only loads within the capacityof the truck.
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5.5.5 Spillage of oil or fuel shall be carefully and 6.2.2 Operation of the truckto check performance
completely absorbed orevaporated and fuel tankcap shall be conducted in an authorized area where safe
replaced before restarting engine. clearance exists.
5.5.6 Do notuseopenflames when checking 6.2.2.1 Before starting to operatethetruck:
electrolyte level in storagebatteries, liquid level in (a) be in operatingposition;
0 fuel tanks,orthecondition
connectors.
of LPG fuel lines and
brake
(b) disengageclutch onmanualtransmission-
apply
equipped
or trucks, on power
or shift
9
987
ASME/ANSI 656.7-1 SAFETY STANDARD FOR INDUSTRIAL CRANE TRUCKS
automatic transmission-equipped trucks and electric 6.2.1O The crane truck manufacturer’s capacity,
trucks; operation, and maintenance instruction plates, tags,
(c) place directional controls in neutral; or decals shall be maintained in legible condition.
(6)start engine or turn switch of electrictrucks to
6.2.1 1 Batteries,motors,controllers,limit
the ON position;
switches, protective devices, electrical conductors,
(e) check functioning of lift and swingmecha-
and connections shallbe inspected and maintained in
nisms, load engagingmeans,steering,warningde-
conformance with good practice.Special attention
vices, and brakes.
shall be paidto the condition of electrical insulation.
6.2.2.2 Before leaving the truck: 6.2.12 To avoid injury to personnel or damage to
(a) stop truck; the equipment, follow the connector manufacturer’s
(b) a manual transmission should be placed in low- procedures when replacing the contacts in any battery
est gear; connector.
(c) place directional controls in neutral;
(d) apply the parking brake; 6.2.13 Trucks shall be kept in a clean condition to
(e) stop the engine or turn off power; minimize fire hazards and facilitate detection of loose
u> turn off the control or ignition circuit; or defective parts.
(g) if the truck must be left on anincline, blockthe 6.2.14 Modifications and additions that affect ca-
wheels. pacity and safetruck operation shall not be performed
6.2.3 Avoid fire hazards and have fire protection
without manufacturer’s prior written approval. Ca-
equipment present in the work area. Do not use an pacity, operation, and maintenance instruction
open flame to check for level or leakage of fuel, bat- plates, tags, or decals shall be changed accordingly.
tery electrolyte, or coolant. Do not use open pans of 6.2.15 Care shall bè taken to assure that all re-
fuel or flammable cleaning fluids for cleaning parts. placement parts, including tires, are interchangeable
with the original parts and of a quality at least equal
6.2.4 Properly ventilate work area, vent exhaust to that provided in the originalequipment. Parts,
fumes, and keep shop clean and dry. including tires, are to be installed per manufacturers’
6.2.5 Handle LP gas cylinders withcare. Physical procedures.
damage suchas dents, scrapes, or gouges may danger- 6.2.16 When removing tires, follow industry
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ously weaken the tank and make it unsafe for use. safety practices. Most important, deflate pneumatic
tires completelyprior to removal. Following assembly
6.2.6 Brakes, steering mechanisms, control mecha-
of tires on multipiece rims, use a safety cage or re-
nisms, warning devices, lights, governors, lift over-
load devices, guards and safety devices,lift and swing straining device while inflating.
mechanisms, articulating axlestops, and framemem- 6.2.17 When changing batteries on battery-electric
bers shall be carefully and regularly inspected and trucks, replacement batteries shall be of the service
maintained in a safe operating condition. weight that falls within the minimum/maximum
range specified on the truck nameplate by the truck
6.2.7 Special trucks or devices designed and ap-
manfacturer.
proved for hazardous area operation shall receive spe-
cial attention to ensure that maintenance preservesthe
original, approved safe operating features.
6.2.8 Fuel systems shall be checked for leaks and
condition of parts. Extra special consideration shall
be givenin the case ofa leak in the fuel system. Action Part 111
shall betaken to prevent the use of the truck until the For the Manufacturer
leak has been corrected.
7 DESIGN AND CONSTRUCTION STANDARDS
6.2.9 All hydraulic systems shall be regularly in-
7.1 Introduction
spected and maintained in conformance with good
practice.Cylinders,valves, and other similar parts Part III sets forth safety standards for the design
shall be checkedto assure that drift or leakage hasnot and construction of powered industrial crane trucks at
developed to the extent that itwould create a hazard. the time of manufacture.
10
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(c) designation of compliance with the mandatory
locked for use in type EE trucks that do nothave an
requirements of this Standard, applicable to the enclosed battery compartmentwith locking means;
manufacturer; (3) EO - a batteryassembled asa unit without a
(d)type designation to show conformance with the cover, and in conformance with UL 583, for use in
requirements, such as those prescribed byünderwrit- type E trucks with a covered battery compartment,in
ers Laboratories, Inc. type ES trucks with an enclosed battery compartment,
or in type EE trucks with an enclosed battery compart-
7.4.3 Markings authorized by the appropriate ment with locking means;
nationally recognized testing laboratory shall be (4) EX - a battery assembled as a unit, and in
installed on approved trucks. conformance with UL 583, with a cover that can be
7.4.4 The rated capacity and distance or radius at locked for use in type EX trucks that do not have a
which the capacity load shall be safely lifted shall be battery compartmentwith locking means.
stated. 7.4.9 For trucksdesignated type EX, the class and
7.4.5 For counterbalanced swing boom industrial group of hazardous locations in which they are in-
crane trucks, a chart or table be located
shall in view of tended to be used shall be shown on the truck.
the operator inhis operating position, with boom radii 7.4.10 The nameplates for batteries installed in
from minimum to maximum furnished with corre- electric trucks shall show:
sponding capacity and alternatecapacities. Boom ra- (a) manufacturer’s name
dii shall be at intervals not exceeding 2 ft (600 mm), or (b) model
11
(c) battery type identification - E, EO, EE, orEX wise rotation of the handwheel shall steer the truckto
(6) nominal voltage the operator's right when the truck is moving with
(e) ampere hour capacity load end leading.
u> class and group identification of hazardous 7.6.4 Trucks employing a handwheel, with the
locations in which a type EX battery can be used
operator facing the load end where steering must be
7.4.1O. 1 Batteries for use in electrictrucks shall accomplished with one hand, shall steer as follows.
have the batteryweight legiblystamped on the battery
7.6.4.1 The handwheelshall belocated to permit
tray near the lifting means as follows:
convenient operation with the left hand. Clockwise
SERVICE WEIGHT LB rotation of the handwheel shall steer the truck to the
KG operator's right when the truck is moving with the
load end leading. (This is termed directional forward
steer.)
7.5 Stability 7.6.4.2 Exception: In thepast,considerable
7.5.1 The ratedcapacity load with a boomof speci- numbers of standup endcontrol rider trucks employ-
fied length at specified workingdistances or radii shall ing a horizontal (vertical axis) handwheel have been
not exceed 85Vo of the load that will produce tipping, built with directional reverse steer(Le. , a control that
with the boom in the least stable direction. causes a truckto turn to the operator's right on clock-
7.5.2 Loads thatcause tipping shall be applied un- wise rotation of the steering handwheel whenthe oper-
der static test conditions only, without thedynamic ef- ator is facing away from the load).For consistency of
fect of hoisting, lowering, or swinging. The weight of truck steering in a plant, directional reverse steer is
auxiliary handling devices used as slings and attach- permissible for this type of truck.
ments shall be considered part of the load.
7.6.5 Trucks employing a handwheel with the
7.5.3 For swing boom industrial crane trucks em- operator facing at a right angle to the normalline of
ploying a swinging counterweight, with the boom in travel shall steer suchthat when the truckis traveling
the least stable position unloaded, the weight on the with load end trailing, clockwise rotation of the hand-
tires on the side opposite the counterweight shall be wheel shall steer the truck clockwise.
not less than 25% of the unloaded weight ofthe crane.
7.7 SteeringRequirements
7.6 SteeringArrangements
7.7.1 All steering controls shall be confined within
7.6.1 Stand uprider trucks employing a horizontal the plan view outline of the truck orguarded against
lever (vertical motion) or pump handle steering con- injury to the operator during movement of the con-
trol shall steer as follows. trols when passing obstacles such as walls, columns,
and racks.
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movement to apply brakes, the required brake per- u> rest - 30 min. after each 50 stops. This is to be
formance shall be attained with the pedal fully re- used asa guide; if smoke is evident,the rest time may
leased; however, the brake linkage shall be such that be increased and the number of stops between rests
0 the pedalwillbefullydepressed and the brakesre-
leased by a force of not more than 65 lb (290 N).
decreased.
7.8.5 Test Methods
7.8.3.3. For handgrip (squeeze) operated 7.8.5.1 Drawbar Drag Method
brakes, the force shall be limited to a maximum of50 (a) measure drawbar drag in forward and reverse
lb (225 N). direction while pulling at no more than 1 mph (1.6
7.8.3.4 Other types of brake actuation, incIud- km/h) in bothdirections;
ing those applied to position of the steering tongue, (b) the drawbar shall be horizontal and attached at
may be used. the standard coupler height but not more than36 in.
(900 mm) above the road surface;
7.8.4 Test Conditions (c) the service brake system shall enable
the truck to
7.8.4.1 Road surface shall be level clean
asphalt, develop a drawbar drag at least equal to a percent of
brushed concrete, or equivalent, and of adequate the loaded truck weight as follows (see Fig. 1):
length to permit safe conduct of the test. When using
the stopping distancetest procedure, it shall also beof
sufficient length to permit stabilized travel speed of D = 3V(mph)
the truck before application of the brakes.
D = 1.86V1 (km/h)
7.8.4.2 Truck shall be loaded to the maximum
permitted by the manufacturer. Power boost system,
if supplied, shall be operating. Travel controls, in-
but not required to exceed 25%
cluding the transmission, shall be in neutral and all D = drawbar drag as a percent of loaded truck
brake systems disengaged.
weight
7.8.4.3 Burnishingof brakesprior to test is V = travelspeedof the loaded truck, mph
optional. The followingis a suggestedprocedure: V, = travelspeedof the loaded truck, km/h
(a) load - 50% of truck rated capacity;
(b) initial road speed - maximum or 15 mph ( 2 A 7.8.5.2 Stopping Distance Method. Determine
0 km/h), whichever
less;is that the brakes
will the
stop loaded truck within the
13
required distance, measured from the point of brake 7.1O Travel Direction Control(s) Marking
application, calculated from the following formulas:
Forward and reverse direction control(s) shall be
clearly and durably identified on the control or in
3 .34v2 0.394~~' close proximity.
S= - or sl= -
D D
7.13.5 Clutch pedal, if used, shall disengage the 7.15.2 A single levermaybe used to performmore
clutch by downward motion, andshall be located for than one function.
0 left foot
operation. 7.1 5.3 The upper surface of a rotary control
device
7.13.6 If a combination clutch and service brake should move in the samesense ofdirection as a lever.
pedal is used, the initial downward movement shall 7.15.4 Special controls (such asfor preselective or
disengage the clutch and the final downward move- automatic devices) should preferably be identified and
ment shall apply theservice brakes. preferably be in accordance with the above recom-
7.13.7 The accelerator, if foot operated, shall in- mendations.
crease speed by downward motion of a pedal located 7.1 5.5 For load handling symbols, see ANSI
for right foot operation. MH11.3.
7.13.8 If a combinationpedal controls bothaccel- 7.15-6 Lever or handle type controls (including
eration and service brakes, downward motion of the toggle switches) should be arranged preferably in
brake portionshall apply the servicebrakes. The com- sequence of location and direction, according to
bination pedal shall be located for right foot operation Table 1.
or may be a double width pedaI for operationby either
foot, 7.15.7 Where the operation of lifting, lowering,
tilting, and/or auxiliary device is controlled by a pair
7.13.9 The engine starting mechanism shall not be of push buttons, they shall operateinthesamesense as
operable if the operationwill produce rotation of the described in para. 7.15.6. For .example, actuation of
drive wheels. the button that is located to the rear(relativeto thëop-
erator's position) should serve the same function as
motion of a controllever to the rear.
7,14 Travel Controls - Internal Combustion Pow-
ered Industrial Trucks, Stand Up Rider
7.~16HoistingRope
7.14.1 Travel controls shall be so arranged that
power will be applied to the wheels only when the Hoisting ropes for the loadblock and, where used,
0 transmission or direction control has been actuated. for theboom, shall have a factor ofsafety of not less
15
Hook hoist
Boom hoist
I up
UP
Down
Rearward or up
Rearward or up
Forward or down
than that indicated below, based on the minimum 7.21 Guards for Moving Parts
breaking strength of the rope multiplied by the effi-
The operator, in the normal operating position,
ciency of the rope attachment to the load block or
shall be protected from moving parts that represent a
boom.
hazard.
Factor of Safetv
ft-lb lb lb
-
3,000lb and under 4,000 750
3,001 lb to 5,000lb 8,000 1,500
5,001 lb to 8,000lb 16,000 3,000
8,001 lb to 14,000lb 24,000 3,000
14,001 lb to 25,000 lb 32,000 3,000
25.001 lb and over 36,000 3,000
kg J kg
1 360 kg and under 5 400 340
1 361 kg to 2 270 kg 800
680 10
2 271 kg to 3 630 kg 21 760 1 360
3 631 kg to 6 350 kg 640 32 1 360
6 351 kg to 1 1 300 kg 520 43 1 360
1 1 301 kg and over 48 960 1 360
NOTE:
energy, ft-lb
(1 1 Drop distance, ft =
actual weight of test load, lb
energy, J
Drop distance, m =
9.8 X actual weight of test load, kg
7.23.1.5 For sit down rider trucks a vertical (b) Ïf the 100lb (45kg) hardwood covered cube (or
clearance of at least 39 in. (990 mm) should be main- equivalent) drop test is conducted first, thesameover-
tained from thepoint of maximum depression ofthe head guard and mounting can be usedto conduct the
seat under the operator to the underside of the sectiontest. impact drop ,
of the guard under which the operator's head is lo-
cated in his normal position during truck operation. 7.23.2.2 Cube Drop Test - 100 lb (45 kg)
(a) The 100lb (45kg) test cubeshall be covered with
7.23.1.6 For stand up trucks, a vertical clear- hardwood (or equivalent) and measure approximately
ance ofat least 74 in. (1880 mm) should be maintained 1 ft (300 mm) on a side;
from the platform where the operator stands to the (b) The test cube shall be dropped in free fall
verti-
underside of the section of the guardunder which the cally at random on the overhead guard and thecenter
--`,````,``,`,,`,,`,`,```,`,,,,`-`-`,,`,,`,`,,`---
operator's head is located in his normal position dur- of the cubeshall strike within a 24 in. (600 mm) diame-
ing truck operation. ter circle centered above the operator'sseat or opera-
7.23.1.7 When requested bythe user, the manu- tor's standing position;
(c) The test cube shall be positioned to dropin free
facturem may reduce the normal overhead guard
height and the vertical clearance for the operator's fall with a flat surface approximately parallel to the
head under the guardto permit truck operationby the top of the overhead guard, and not strike oncorner
a
user with a guard in areas where overhead obstruc- or edge of the cube;
tions limit the overall lowered height of the truck. (d)The test cube shall be dropped as described, a
distance of 5 f t (1500 mm) ten times, without fracture
7.23.2 Test Procedures ~pàrE"S3päration;
(no however, evidence
of minor
7.23.2.1 General cracks
permissible)
is and without permanent defor-
(a) Tests shall be conducted with the overhead mation exceeding 0.75in. (18 mm) basedon the origi-
10 in. min. c
18
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e 9
19
Nonslewing type
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20
APPENDIX A
REFERENCES
The following are safety standards and codes (unless otherwisenoted) referenced within
this Standard. It is the intent of this Standard to refer to the standards and codes listed
below in their latest edition when they are referenced within the Standard.
--`,````,``,`,,`,,`,`,```,`,,,,`-`-`,,`,,`,`,,`---
(This Appendix is not part of ASMElANSl856.7-1987, and is included for informationpurpose'S only.)
angle indicator, boom - an accessory that measures outriggers- extendableor fixed metal arms, attached
the angle of the boom to the horizontal to the mounting base, which rest on supports at the
outer ends
boom - a structural member attached to thechassis
at one end with a load engaging meansat the other overhead guard- a framework fitted to a truck over
the head of a riding operator for thepurpose of pro-
boom angle - the angle between the boom and the viding protection for the operator from
falling objects
horizontal
parking brake - a device to prevent the movement of
boom hoist - a mechanism usedto change the angle a stationaryvehicle
of the boom to the horizontal
reeving - a rope system in which the rope travels
boom stoop - a device usedto limit the angle of the around drums and sheaves to change direction or
boom at the highest position increase mechanical advantage
0 bridgeplate - a portable device for spanning the gap
between two rail cars
rope - refers to wire rope unless otherwise specified
swing mechanism - the machinery involved in pro-
dockboard - a portable orfixed devicefor spanning viding rotation of the boom
the gap or compensating for difference in level
between loading platforms and carriers truck
approved industrial crane- a truckthat is listedor
drum - the cylindrical members around which the approved for firesafetypurposes using nationally rec-
ropes are wound for raising or lowering the load or ognized testing standards, for intended use by a
boom nationally recognized testing laboratory (e.g.,
end control- the operator control position is located UnderwritersLaboratories,Inc.;FactoryMutual
at the end opposite the loadend of the truck Research Corp.)
load block, lower -the assembly ofhook or shackle, electric - a truck inwhich the principal energy is
swivel,sheaves,pins, and främe suspended by the transmitted from power sources to motor(s) in the
form of electricity
hoisting ropes
~
used for hoisting and lowering loads industrialcrane - an industrial truck equipped
operatorplatform - a platform or area from which a with a boom, andhoisting block and cable
standing person controls the functionsof a lift truck internal combustion engine - a truck inwhich the
or other material handling device power source is a gasoline, LP gas, or diesel engine
powered industrial - a mobile, power.-driventruck
used to carry, push, pùll, lift, stack, or tier material
rider - a truck that is designedto be controlled by a
'For additional terms,seeANSI294.0, Terminology, latest edition. riding operator
23
The ASME Publications Catalog shows a complete list of all the Standards published
by the Society.
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.~.