MIX DESIGN OF PAVEMENT QUALITY CONCRETE

PQC M-40 GRADE

( As per IS:10262,& MOSRT&H )
Trail No. 1

DESIGN STIPULATION

1) Grade Designation : M–40

2) Characteristic compressive strength (28 days) : 40 N/mm2
3) Target Mean Strength as per MORT&H (28 days) : 52 N/mm2
4) Maximum size of coarse aggregate : 25mm
5) Degree of quality control : Good
6) Type of exposure : Normal
7) Maximum Water Cement Ratio : 0.50
8) Minimum quantity of cement to be used : 425 Kg/m3
9) Mode of placement : Concrete Pouring
10) Type of Admixture used : Conplast-Sp 430 G8 (Fosroc)
11) Slump Required as MORT&H : 30 + 15mm
12) Type of aggregate : Crushed angular aggregate

TEST DATA FOR MATERIALS

a) Cement : J K Lakshmi 43 Grade (OPC)

1) Nominal consistency : 31.5% (Penetration 7 mm)
2) Fineness : 1.30%
3) Initial setting time : 90 Minutes.
4) Final setting time : 216 Minutes.
5) Specific Gravity : 3.145
6) Compressive strength as per IS 516
For 3 days : 28.25 N/mm2
For 7 days : 38.02 N/mm2
For 28 days : 50.07 N/mm2

b) Source of water : Amar-DRA (JV) Base Camp Site Bo

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Page No.1
F PAVEMENT QUALITY CONCRETE
PQC M-40 GRADE
s per IS:10262,& MOSRT&H )

52 N/mm2

Conplast-Sp 430 G8 (Fosroc)

Crushed angular aggregate

J K Lakshmi 43 Grade (OPC)

31.5% (Penetration 7 mm)

Amar-DRA (JV) Base Camp Site Bore well

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Page No.1
d) FINE AGGREGATE
1) Source : Tendula river
2) Sand (confirming to IS: 383-1970) : Zone-II
3) Specific gravity : 2.586
4) Water absorption : 1.030%
5) Bulk density : 1384 kg/m3
6) Fineness Modulus (FM) : 2.75
7) SIEVE ANALYSIS OF SAND
IS Sieve As per IS: 383-1970
% Passing
Size (mm) (Zone-II)
10 100 100
4.75 92.07 90-100
2.36 87.11 75-100
1.18 81.81 55-90
600 50.49 35-59
300 12.59 8-30
150 1.02 0-10

e) COURSE AGGREGATE
1) Source : Km: 19+500RHS,0.05km from Road
2) Bulk density of 20 mm : 1316 Kg/m3
3) Bulk density of 10mm : 1336 Kg/m3
4) Water absorption 10mm : 0.59%
5) Water absorption 20mm : 0.492%
6) Specific gravity 10mm : 2.678
7) Specific gravity 20 mm : 2.716
8) Aggregate impact value : 21.30%
9) F.I & EI value : 23.32%
10) Sieve Analysis of individual Coarse Aggregate :
IS Sieve (mm) % of Passing
10mm 20mm
40 100 100
20 100 91.58
10 84.89 5.63
4.75 5.62 0.99

Required gradation for IS: 383-1970 as per graded 20mm aggregate after mixing 50% of 20mm nominal size and
of 10mm nominal size aggregate.

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Page No.2
 Km: 19+500RHS,0.05km from Road camp Crusher

m aggregate after mixing 50% of 20mm nominal size and 50%

Page No.2
Page No.2
The production is subjected to being adjusted to confirm to the gradation as per IS: 383-1970.

1. TARGET MEAN STRENGTH OF CONCRETE:

ft=fck+1.65 s
ft= Target Average Compressive Strength at 28 days
fck= Charateristic compressive Strength at 28 days
s= Standard devivation

As per IS 10262 the target mean Strength is =40+1.65x5.0

But As per MORT&H Table 1700-5 target mean strength to be adopted for M-40

2. SELECTION OF WATER CEMENT RATIO

As Per MORT Max. Water/ cement Prescribed for Normal Expose is 0.50, Based on trial
mixes adopted W/C Ratio is

3. CEMENT CONTENT IN THE MIX:

Cement content as Per BOQ for PQC and As Per Trails Mixes

4. SELECTION OF WATER CONTENT:

Water Content in the Mix = 425 X 0.42

5. PROPORTION OF VOLUME OF COARSE AGGREGATE & FINE AGGREGATER CONTEN

Total Aggregate volume 1.00 cu,m as per IS 10262-2009

The percentage of ingradients Coarse aggregate - 62%, Fine aggregate - 38% have been considered for sat

Page No.3
 : 48.25 N/mm2
: 52 N/mm2.

0.42

: 425 Kg/m3

: 178.5 Lts/m3. or Kgs

RSE AGGREGATE & FINE AGGREGATER CONTENT

0262-2009

te - 62%, Fine aggregate - 38% have been considered for satisfying

Page No.3
 Mix Calculation:
The mix calulations per unit volume of concrete shall be as follows:

a) Volume of concrete = 1cum

b) Volume of cement = (Mass of Cement / Specific Gravity of Cement) X 1 / 1000

425 1
= X =
3.145 1000

c) Volume of water = (Mass of water / Specific Gravity Of water) X 1 / 1000

178.5 1
= X =
1.00 1000

Volume of admixture@ 1.10%

d) by mass of cement ( Mass of Admixture / Spe.gravity of admixture ) 1 X 1000

4.68 1
= X =
1.125 1000

e) Volume of all in aggregate = {a-(b+c+d)}

= 1-(0.135+0.179+0.004) =

f) Mass of Coarse Aggregate = e x volume of CA x Spe.Gravity of CA x 1000

= 0.682x0.62x2.697x1000 =

g) Mass of Fine Aggregate = e x volume of FA x Spe.Gravity of FA x 1000

= 0.682x0.38x2.586x1000 =

7.0 Final Mix Proportion for 1 M3 SSD Condition

Water Cement sand Aggregates Admixture

178.5 425 670.2 1140.4 4.68
0.42 1 1.577 2.683 1.10%

8.0 Quantity of Ingredients For 1 Cum. Of Concrete ( SSD Condition)

Constituents Weights per Cum Units Remarks

Cement 425 kg

Water 178.5 kg

C.A.-I (20mm) 570 kg

C.A. –II(10mm) 570 kg
F.A. (Natural Sand) 670 kg
Admixture (by wt of Cement) 4.68 kg

Page No.4
Contractor's Representative Consultant's R

Page No.4
0.135

0.179

0.004

0.682

1140.4

670.2

Page No.4
Consultant's Representative

Page No.4
 OBSERVATION ON TRIAL DESIGN MIX PQC M-40
[As per IS:10262-2009]

S. No. Description Date

1 Mix Grade PQC
2 Characterestic compressive strength 40 N/mm2
3 Target Mean strength 52 N/mm2
4 Max. nominal size of aggregate 25 mm
5 Minimum Cement Content per Cum 425 Kg
6 Maximum Water cement ratio 0.50
7 Workability (Slump) 30 + 15
8 Exposure conditions Normal
9 Brand of cement J K Lakshmi 43 Grade (O
10 Brand of admixture Conplast-Sp 430 G8 (Fosr
11 Source of Coarse aggregate (CA) : 20 &10mm Gudiyari Crusher @Base
12 Source of Fine Aggregate (FA) : Natural Sand Tendula River
13 Source of water Bore well Point @ Camp
14 Sp.gravity of CA : Fraction I - 20mm 2.716
15 Sp.gravity of CA : Fraction II - 10mm 2.678
16 Sp.gravity of FA : Natural Sand 2.586
17 Sp.gravity of Cement 3.145
18 % ofWater absorption of CA : Fraction I - 20mm 0.492%
19 Water absorption of CA : Fraction II - 10mm 0.59%
20 Water absorption of FA : Natural Sand 1.030%
21 W/C ratio 0.42
22 Dosage of admixture (% by weight of cement) 1.10%
23 Wt. of Cement in Kg per Cu.m 425
24 % of FA in the total agg.: Sand 38%
25 % of CA in the total agg.: 20mm & 10mm 62%
26 % of Fraction I - 20mm in the CA 50%
27 % of Fraction II - 10mm in the CA 50%

Coarse Fine Ratio : 62% : 38%

Aggregate Cement Ratio: 4.260

Water Corrected dry

Water
Design Quantities Correction in Condition
Description Unit absorption
SSD Condition Agg Concrete weights
(%)
(kgs) for 1 M3
Cement Kgs 425 425
Water Liters 178.5 192
20 mm Kgs 570 0.492 2.81 567
10 mm Kgs 570 0.59 3.36 567
Sand Kgs 670 1.03 6.90 663
Admixture Kgs 4.68 4.68

Intial Sulmp /abserved 130 mm No . Of cubs taken

Sulmp after 30 min 80 mm Measurment of Cubes (mm) 150X
Sulmp after 60 min 45 mm No.Of Blows /No.of Layer 35 Blo
COMPRESSIVE STRENGTH OF CUBES
7 days Strength Date of Testing 28 days Strength
Date of Casting/ Date of testing
KN N/mm2 KN
802 35.64 1090
 814 36.18 1095
803 35.69 1087
818 36.36 1091
804 35.73 1065
810 36.00 1085
815 36.22 1099
802 35.64 1086
806 35.82 14.12.2016 1092
16.11.2016 / 23.11.2016
807 35.87 1087
808 35.91 1089
813 36.13 1086
- - 1105
- - 1085
- - 1109
- - 1065
- - 1089
- - 1088
AVG . Strength N/ mm 2 35.93 AVG . Strength N/ mm 2

Contractor Representative Consultant R

N TRIAL DESIGN MIX PQC M-40
s per IS:10262-2009]

Date : 16.11.2016

J K Lakshmi 43 Grade (OPC)

Conplast-Sp 430 G8 (Fosroc)
Gudiyari Crusher @Base camp Km :19+500RHS

Bore well Point @ Camp site Km :19+500RHS

8 cubes for
Concrete weights

11.48
5.17
15.32
15.30
17.91
0.126

12
150X150X150
35 Blows / 3 layers

28 days Strength Remarks

N/mm2
48.44
 48.67
48.31
48.49
47.33
48.22
48.84
48.27
48.53
48.31
48.40
48.27
49.11
48.22
49.29
47.33
48.40
48.36
48.38

Consultant Representative
 OBSERVATION ON TRIAL DESIGN MIX PQC M-40
[As per IS:10262-2009]

S. No. Description Date :

1 Mix Grade PQC
2 Characterestic compressive strength 40 N/mm2
3 Target Mean strength 52 N/mm2
4 Max. nominal size of aggregate 25 mm
5 Minimum Cement Content per Cum 425 Kg
6 Maximum Water cement ratio 0.50
7 Workability (Slump) 30 + 15
8 Exposure conditions Normal
9 Brand of cement J K Lakshmi 43 Grade (O
10 Brand of admixture Conplast-Sp 430 G8 (Fos
11 Source of Coarse aggregate (CA) : 20 &10mm Gudiyari Crusher @Base
12 Source of Fine Aggregate (FA) : Natural Sand Tendula River
13 Source of water Bore well Point @ Camp
14 Sp.gravity of CA : Fraction I - 20mm 2.716
15 Sp.gravity of CA : Fraction II - 10mm 2.678
16 Sp.gravity of FA : Natural Sand 2.586
17 Sp.gravity of Cement 3.145
18 % ofWater absorption of CA : Fraction I - 20mm 0.492%
19 Water absorption of CA : Fraction II - 10mm 0.59%
20 Water absorption of FA : Natural Sand 1.030%
21 W/C ratio 0.42
22 Dosage of admixture (% by weight of cement) 1.10%
23 Wt. of Cement in Kg per Cu.m 425
24 % of FA in the total agg.: Sand 38%
25 % of CA in the total agg.: 20mm & 10mm 62%
26 % of Fraction I - 20mm in the CA 50%
27 % of Fraction II - 10mm in the CA 50%

Coarse Fine Ratio : 62% : 38%

Aggregate Cement Ratio: 4.260

Water Corrected dry

Water
Design Quantities Correction in Condition
Description Unit absorption
SSD Condition Agg Concrete weights
(%)
(kgs) for 1 M3
Cement Kgs 425 425
Water Liters 178.5 192
20 mm Kgs 570 0.492 2.81 567
10 mm Kgs 570 0.59 3.36 567
Sand Kgs 670 1.03 6.90 663
Admixture Kgs 4.675 4.68

Intial Sulmp /abserved 135 mm No . Of Beams taken

Sulmp after 30 min 85 mm Measurment of Beams (mm) 150X
Sulmp after 60 min 45 mm No.Of Blows /No.of Layer 35 Blo
COMPRESSIVE STRENGTH OF BEAMS
7 days Strength Date of Testing 28 days Strength
Date of Casting/ Date of testing
KN N/mm2 KN
19 3.38 27
 21 3.73 28
20 3.56 26
19 3.38 29
20 3.56 27
21 3.73 26
20 3.56 31
21 3.73 26
22 3.91 28
17.11.2016 / 24.11.2016 15.12.2016
20 3.56 28
21 3.73 27
20 3.56 25
- - 28
- - 28
- - 26
- - 27
- - 28
- - 26
AVG . Strength N/ mm 2 3.61 AVG . Strength N/ mm 2

Contractor Representative Consultant Rep

ON TRIAL DESIGN MIX PQC M-40
[As per IS:10262-2009]

Date : 17.11.2016

J K Lakshmi 43 Grade (OPC)

Conplast-Sp 430 G8 (Fosroc)
Gudiyari Crusher @Base camp Km :19+500RHS
Tendula River
Bore well Point @ Camp site Km :19+500RHS

2.5 Beams for

Concrete weights

16.73
7.54
22.34
22.32
26.12
0.184

12
150X150X700
35 Blows / 3 layers

28 days Strength Remarks

N/mm2
4.80
 4.98
4.62
5.16
4.80
4.62
5.51
4.62
4.98
4.98
4.80
4.44
4.98
4.98
4.62
4.80
4.98
4.62
4.85

Consultant Representative