Qatar Gas Painting Procedure PDF

Procedure 02.18.60.
06
Qatar Gas Operating Company Effective 01/12/2011
Issue Date 01/11/2011
Limited Valid Until 30/11/2014
Revision 02
Procedure
Protective
Coating
Prepared By:
Corrosion Engineering – Coating Inspection
Protective Coating Procedure Issued By:
Integrity Division - Engineering & Ventures
Annexure 1 04/21/12/11 11:10
Procedure 02.18.60.06
Revision 02
REVISION HISTORY
Revision Issue Date Amendment Description Date Effective Revalidated
No.
00 06/03/2008 First Issue 20/03/2008
Incorporated QG2, QG3 & QG4
01 01/11/2009 01/12/2009 01/11/2011
maintenance coating system
Full Revision of 02.18.60.06. Rev1; to
Protective Coating Procedure for all
02 01/11/2011 Production facilities located Onshore, 01/12/2011
Coastal & Offshore operative under Qatar
Gas - OPCO Ltd.
Prepared By:
Protective Coating Procedure Corrosion Engineering – Coating Inspection
Page ii Issued By:
Annexure 1 04/21/12/11 11:10
Revision 02
TABLE OF CONTENTS
TABLE OF CONTENTS
REVISION HISTORY
PAGE NO
1. INTERNAL CONTROLS..................................................................................................................4
1.1. VALIDATION ............................................................................................................................4
1.2. EMPLOYEE RESPONSIBILITIES .................................................................................................4
1.3. APPROVAL..............................................................................................................................4
2. PURPOSE ..........................................................................................................................................5
3. SCOPE ..............................................................................................................................................5
4. CONFLICTS & RESOLUTION..........................................................................................................5
5. COMPANY'S PROJECT SPECIFICATIONS FOR REFERENCE……………………………………..6
6. ABBREVIATIONS USED ..................................................................................................................7
7. MAINTENANCE COATING PROCEDURE ......................................................................................8
8. APPENDIX LIST ...............................................................................................................................8
9. PAINTING SYSTEMS LIST ..............................................................................................................9
10. COATING SYSTEMS DETAILS ....................................................................................................15
11. APPENDIX 1 - INDUSTRY STANDARDS ......................................................................................78
12. APPENDIX 2 - FUNCTIONAL PROPERTIES OF EACH COAT………………………………….…..82
13. APPENDIX 3 - SURFACE PREPARATION METHODS……………………………………………….83
14. APPENDIX 4 - PREPARATIONS REQUIRED FOR PAINT APPLICATION………………………...87
15. APPENDIX 5 - PAINT APPLICATION REQUIREMENT…………………………………………….…88
16. APPENDIX 6 - FINAL COAT COLOUR FOR ONSHORE FACILITIES.…………………………….89
17. APPENDIC 7 - FINAL COAT COLOUR FOR OFFSHORE FACILITIES……………………………91
18. APPENDIX 8 - CHECKS, INSPECTION, ACCEPTANCE & DOCUMENTATION……………….…95
FIGURES
TABLES
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INTERNAL CONTROLS
1.1. VALIDATION
To assure Management's, Shareholders' and External Agencies' confidence in the Company's policies and practices;
Qatar Gas Internal Audit may verify without notice, compliance with this Procedure.
Inspection division shall re-validate this Procedure every 3 years to ensure that it continues to serve the purpose intended.
1.2. EMPLOYEE RESPONSIBILITIES
All employees of the Company are required to observe the Company’s policy and procedures.
1.3. APPROVAL
This Procedure and any amendments made thereto; require the following approvals:
Authority Date
Mark Staub _______________

Integrity Division Manager
Dean King _______________

Engineering Manager
_____________________________ _______________
COO Engineering & Ventures
This document has been reviewed by Business and Procedures. It complies with the requirements of
Procedure 01.00.01.02, and it is considered ready for issue.
Signed: _________________________ Date: ______________
Prepared By:
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2 Purpose
2.1 The purpose of this procedure is to ensure that Qatar Gas OPCO production facilities
located Onshore; Coastal & Offshore are painted / lined with Anticorrosive coatings
for protection against corrosive effect of atmospheric, marine & service environment.
2.2 To set procedure for maintenance painting of facilities necessary because the existing
protective coating has completely or partly deteriorated or failed and that the technical
integrity or safety of equipment is impaired and thereby to achieve maximum technical
and economic benefits from this specification.
3 Scope
3.1 This specification defines the minimum technical requirements to be met with regards
to selection of coating system, coating materials, surface preparations, applications
method, Quality checks, inspection & performance testing of applied coatings on
equipment & structures to provide protection against atmospheric & marine
corrosion, abrasion and impacts for maintenance painting of Qatar Gasfacilities.
3.2 Painting systems indicated in this procedure are based on Industry Standards & the
experience of Corrosion Engineering (Integrity division – Engineering & Ventures
dept.), acquired during their involvement with the design, construction, operation and
maintenance painting of processing units and facilities for corrosion protection.
3.3 The painting specification shall also be applicable to facilities which are covered
externally with Thermal Insulation & Fireproofing materials and internally with linings.
4 Conflicts & Resolution

4.1 All conflicting requirements between Protective Coating Procedure requirements
contained herein; Coating manufacturer’s instructions; Referenced documents and
Industry standards shall be brought to the attention of the Coating Inspections -
Corrosion Engineering group – Integrity Division of Engineering & Ventures for
resolution.
4.2 New Painting system & Recommendations can be submitted for company approval at
any time and at the supplier / manufacturer / contractor expenses.
4.3 Any waivers of any clause of this procedure shall be submitted for written approval by
QG – Corrosion Engineering (Integrity Dept.- Engineering & Ventures)
4.4 The Contractor &/or his Subcontractor may not use negligence of submitting a waiver
for approval as an argument for not fulfilling any of this procedure requirements.
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5 Company’s Project Specification for References

Qatar Gas OPCO facilities located Onshore; Coastal & Offshore are originally painted /
coated / lined with protective materials as per following specifications and all these
have been referred to arrive at suitable & compatible maintenance coating system.
1. QG 1 003/00/00/SP/TS/NA/005; 013; 014&SP-COR-181
2. QG2 QGX/20/SP/TS/NA/004; 005; 006; 007; 008; 009
3. QG 3 & 4 QCS/20/SP/TS/NA/004; 005; 006; 007; 008; 009
4. LR 1 150/80/00/SP/TS/NA/001/Rev14 & 011/Rev12 & 004
5. PMP PMP-199/00/00/SP/TS/NA/000012
6. CSP CSP-11/00/SP/TS/NA/004; 006; 005; 007; 012
7. CLLNG QGX/20/SP/TS/NA/004; 005; 006; 007; 008; 009
8. LPB 20, 21 003/00/00/SP/TS/NA/005; 013; 014 &SP-COR-181
9. LPB 22, 23 003/00/00/SP/TS/NA/005; 013; 014 &SP-COR-181
10. LPB 24, 25 QGX/20/SP/TS/NA/004; 005; 006; 007; 008; 009
11. LNG Berth 1 003/00/00/SP/TS/NA/005; 013; 014 &SP-COR-181
12. LNG Berth 4, 5, 6 QGX/20/SP/TS/NA/004; 005; 006; 007; 008; 009
13. NFB SP-COR-181 - Feb1998
14. WHP 1, 2, 3 SP-COR-181 - Feb1998
15. WHP 4, 5, 6 QGII/210/30/20/SP/TS/NA/017/Rev01 &016/Rev02
16. WHP 7, 8, 9 301/30/23/SP/TS/NA/001 and 301/30/20/QA/PC/NA/260/Rev2
17. 02.18.60.03/Rev01 Corrosion Protection of Bolted Flange Connections
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6 Abbreviations used In this Procedure

1. Owner Qatar Gas Operating Company Ltd. (QG OPCO Ltd.)
Company
2. Contractor The company which carries out maintenance painting work or may
appoint other company as applicator to carry out painting work.
3. Applicator The company which carries out maintenance painting work as per
Contractor’s directives.
4. Manufacturer The company that produces & supplies Paint Materials
5. Company The Engineering representative of owner company or Inspection
Inspector service agency acting on behalf of owner company.
6. Shall Means company’s requirement to do or perform in this procedure
7. XX-XX Paint system for Onshore Plant environment
8. XX-XXF Paint system for Offshore / Coastal environment
9. Temp. It refers to allowable temperature capabilities of coating system, not
Range the service temperature of painted facility or surfaces.
Temperature range shown for a coating system (including thermal-
cycling within this range) is that over which the coating system is
designed to maintain its integrity and capability to perform as specified
when correctly applied.
10. Flex Temp The max. temp of paint system may be exposed on a short time basis
11. HR Paints Heat Resistant paints to withstand dry heat
0
12. PP Surface at temp above 60 C insulated for Personal Protection
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7 Maintenance Coating Procedure

7.1 This Procedure defines painting system according to following parameters
 Type of substrate
 Service Atmosphere or Environment or Exposures
 Minimum & Maximum operating temperatures
7.2 The following factors are also considered in selecting the most appropriate economic
painting system
 Compatibility with existing coating systems
 Operating temperature,
 Adhesion to the existing substrate (coating or metal)
 Required lifetime before next maintenance
7.3 Following types of substrates & exposure services are considered
CS Carbon (Ferritic) Steel or Cast Iron or Low alloy steel
GA Galvanized / Aluminium or Aluminized carbon steel
SS Stainless steel & Special alloys
NF Non-Ferrous alloys - Copper, Cupro-Nickel, Aluminium, Bronzes etc.
CT Cement concrete surfaces
PL Plastic surfaces like GRP, PVC, HDPE etc. etc.
IM Immersed &/or Submerged services – Internal Coatings
TP Tape Wrapping protection
8 List of Appendices Page No.
Appendix 1: Industry Standards 78
Appendix 2: Functional properties of each coat 82
Appendix 3: Surface Preparation Methods 83
Appendix 4: Preparations required for paint applications 87
Appendix 5: Paint Applications requirements 88
Appendix 6: Final Coat Colour for Onshore facilities 89
Appendix 7: Final Coat Colour for Offshore facilities 91
Appendix 8: Checks, Inspection, Acceptance & Documentation 95
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9 PAINTING SYSTEMS LIST

Service
System
Substrate for Painting Insulation Temperature of Page No
Code Coating system
CARBON STEEL& LOW ALLOY STEEL ONSHORE
0 0
CS-01 Atmospheric Exposure Not Insulated - 46 C to 100 C 15
0
Insulated for PP (Flex to 120 C)
High Temp service Not Insulated
CS-02 0
101 C to 200 C
0
16
Atmospheric Exposure Insulated for PP
CS-03 High Temp service Not Insulated 0 0

201 C to 400 C 17
CS-04 High Temp service Not Insulated 0

Up to 500 C 18
High Temp service – Continuous 1200C to 4000C

CS-05 Insulated 19
Atmospheric Exposure (Flex to 7600C)
Cyclic Temp services Insulated

0
- 46 C to 150 C
0
CS-06 0 20
Atmospheric Exposure (Flex to 177 C)
Wet surface with Condensation

CS-07 Services in High humidity Not Insulated 0
- 46 C to Ambient 21
Atmospheric Exposure
Paint touch up on coated surface

affected by corrosive acids,
CS-08 alkalis, solvents & Chemicals Not Insulated 0
Ambient Temp service
Hot Surface application (1200C) Insulated

CS-09 0
- 46 C to 400 C
0
23
Cyclic Temp services Not Insulated
0
Hot Surface application (260 C) Insulated
CS-10 0
- 46 C to 650 C
0
24
CS-11 Concrete Encased for Fireproofing Concrete 0

Up to 100 C 25
services & Foundations Insulated
Below Ground Buried

CS-12 services Up to 70 C
0 26
Buried services
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GALVANIZED & ALUMINIZED STEEL SURFACES ONSHORE

0 0
GA-01 Atmospheric Exposure Not Insulated. - 46 C to 100 C 27
0
Below Ground / Buried services Not Insulated.
0 0
Concrete encased foundations Insulated for - 46 C to 100 C
GA-02 0 28
Concrete encased Fireproofing Fireproofing. (Flex to 120 C)
STAINLESS STEEL & SPECIAL ALLOYS ONSHORE

0 0
SS-01 Atmospheric Exposure Not Insulated - 46 C to 100 C
29
Insulated for PP (Flex to 1200C)
0 0
SS-02 High Temp service Not Insulated - 46 C to 120 C
0 30
Atmospheric Exposure Insulated for PP (Intermittent to 200 C)
SS-03 High Temp service Not Insulated 0 0

201 C to 500 C 31
0 0
SS-04 Cyclic Temp services Insulated - 46 C to 150 C
0 32
Atmospheric Exposure (Flex to 177 C)

SS-05 0
- 46 C to 400 C
0
33

SS-06 0
- 46 C to 650 C
0
34
Cryogenic Temp services Insulated for

SS-07 Below – 46 C
0
35
Atmospheric Exposure Cold Service
NON FERROUS ALLOYS ONSHORE

Copper, Cupro-Nickel, Bronzes,
Aluminium, Corrosion Resistant Insulated
NF-01 alloys
0
- 46 C to 100 C
0
36
Not Insulated
CONCRETE & MASONRY SURFACES ONSHORE
Atmospheric Exposure Open to Air &

CC-01 Sunlight Ambient Temp 37
Concrete fully Cured > 28 days
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Atmospheric Exposure Open to Air &

Concrete shall be 1 day cured
Concrete surfaces exposed to

chemical spillages/splashes of Open to Air &
Corrosive acids, Alkalis, Solvents
& Chemicals.
POLYMER SURFACES (PVC, HDPE, GRP) ONSHORE
Open to sunlight Ultraviolet Rays Open to Air &

PL-01 Up to Ambient Temp 40
Atmospheric Exposure Sunlight
CARBON STEEL & LOW ALLOY STEEL OFFSHORE

Deck Equipments &Structures – Outside & Inside locations
CS-01F Marine Atmosphere Services Not Insulated 0 0 41

- 46 C to 100 C
Insulated for PP

CS-02F 0
101 C to 200 C
0
42
Marine Environment Insulated for PP

CS-03F 0
201 C to 400 C
0
43
CS-04F High Temp service Not Insulated 0

Up to 500 C 44
High Temp service – Continuous Insulated 1200C to 4000C

CS-05F 0 45
Marine Environment (Flex to 760 C)
0 0
CS-06F Cyclic Temp services Insulated - 46 C to 150 C
Marine Environment 0 46
(Flex to 177 C)
Wet surface with Condensation

CS-07F services in High humidity Not Insulated 0
Marine Environment
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Paint touch up on coated surface

affected by corrosive acids, Not Insulated
CS-08F Up to Ambient 48
alkalis, solvents & Chemicals
Marine Environment
Hot Surface application (1200C)
Insulated
CS-09F Cyclic Temp services 0 0
- 46 C to 400 C 49
Not Insulated
Marine Environment
Insulated
CS-10F Cyclic Temp services 0 0
- 46 C to 650 C 50
Not Insulated
Marine Environment
Anti-skid or Anti-slip services

CS-11F Not Insulated Up to Ambient 51
Marine Environment
Splash Zone Structures – Jacket Zone 1
Surfaces of Jacket frame, spider
deck, Jacket legs up to 2m above
mean sea level, which are always Sea Water
CS-12F Sea Water Temp 52
under high saline humidity. Humidity zone
Salt laden high humid environment
Marine atmosphere services
Surfaces from 2m above mean

sea level to lowest tide sea level
subjected to sea swell, which are Sea Water
CS-13F Sea Water Temp 53
wet/damp or under high humidity Immersed
Salt laden wet environment
Frequent immersion in sea water
Flare boom & Deck crane Exposed to UV –

external surface sunlight and heat
CS-14F radiations from 54
Heat Resistant Coatingat
flare
various levels of flare boom
Flare boom external surface Exposed to UV –

CS-14F sunlight and heat
TSA Heat Resistant Coating at 55
radiations from
top levels near flare exhaust flare
GALVANIZED & ALUMINIZED IRON OFFSHORE
Ambient Temp service Not Insulated. 0 0

- 46 C to 100 C
GA-01F 0 56
Marine Environment Insulated for PP (Flex to 120 C)
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STAINLESS STEEL & SPECIAL ALLOYS OFFSHORE

0 0
SS-01F Marine Atmosphere Services Not Insulated - 46 C to 100 C
0 57
0 0
SS-02F High Temp service Not Insulated - 46 C to 120 C
0 58
Marine Environment Insulated for PP (Intermittent to 200 C)
SS-03F High Temp service Not Insulated 0 0

201 C to 500 C 59
Cyclic Temp services Insulated 0

- 46 C to 150 C
0
SS-04F Not Insulated 60
Marine Environment (Flex to 1770C)

Insulated
SS-05F Cyclic Temp services Not Insulated
0
- 46 C to 400 C
0
61
Marine Environment
Cyclic Temp services Insulated

0 0
SS-06F Un-insulated - 46 C to 650 C 62
Marine Environment
NON FERROUS ALLOYS OFFSHORE
Copper, Cupro-Nickel, Bronzes,
Aluminium, Corrosion Resistant Insulated
NF-01F alloys
0
- 46 C to 100 C
0
63
Not Insulated
Marine Atmosphere Exposure
POLYMER SURFACES (PVC, HDPE, GRP) OFFSHORE

Open to sunlight Ultraviolet Rays Open to Air &
PL-01F Up to Ambient Temp 64
Atmospheric Exposure Sunlight
IMMERSSED &/OR SUBMERGED SERVICES ONSHORE & OFFHSORE

Immersed
IM-01 Potable Water storage services services
0
Up to 50 C 65
Immersed
IM-02 Sea Water Lines services
0
Up to 90 C 66
Utility / Raw / Waste / slop oil Immersed

IM-03 Demineralised / Oily water services
0
Up to 50 C 67
storage tanks & vessels
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Immersed 0
IM-04 Instrument Air / fuel gas vessels Up to 50 C 68
services
De-odorised Field Condensate

(DFC) Storage tanks Alkaline Sludge
73 T– 103 A / B / C / D water Immersed 0
IM-05 Up to 50 C
73 T– 101 A / B / C / D services 69
Internal Coating on Bottom plate, pH= up to 14
Fittings & Shell wall up to 1.5mtr
Plant Condensate Storage tank Immersed
73 T– 102 A / B / C / D services 0
IM-06 73 T– 105 A / B Up to 50 C 70
Internal Coating on Bottom plate, Check pH of
Fittings & Shell wall up to 1.5mtr Sludge water
Untreated Field Condensate tanks Normal pH
UFC– 87T – 7601 A/B/C; 7702 A/B Sludge water
Gasoil - 87 T –7703 0
IM-07 Immersed Up to 50 C
Slops – 87 T– 7707 A/B 71
Internal Coating on Bottom plate, services
Fittings & Shell wall up to 1.5mtr Check pH
Kero-jet / Jet A1 storage tanks
87T –7704 A/B/C Immersed 0
IM-08 Up to 50 C 72
Naphtha storage tanks
87 T 7701 A/ B / C / D Immersed 0
IM-09 Up to 50 C 73
Process Vessels / Storage Tanks / Piping / Valves / Chemical Injection Packages
Fuel Storage Tanks Immersed 0

IM-10 Up to 50 C 74
Internal coating on entire surface services
Wet H2S / Sour services Acidic 0

IM-11 Internal Liquid Epoxy Coating Immersed Up to 50 C 75
pH 4.5 to 5.5 services
Process vessels subjected to Hot
IM-12 aqueous & Hydrocarbon Immersed 0
Up to 90 C 76
immersion services
Tape Wrapping for Below ground piping & complex design fittings
Self Adhesive Tape Wrapping for Below Ground 0
TP-01 below ground piping Up to 70 C 77
Buried services
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10.1 PAINTING SYSTEM CS - 01
Carbon steel and low alloy steel for atmospheric services butincluding
surfaces insulated for PP, operating at temp from-460C to 1000C (Flex 1200C)
ONSHORE
Typical Applications: Un-insulated external surfaces of equipments, piping,
structural steelwork, vessel and tankand above ground Piping
Surface Preparation:Remove rust deposits, dirt, dust, chemicals, salts, grease &other
contaminants from surfaces using hand tools combined with degreaser &/or solvent cleaning,
followed by fresh water pressure washing.
Abrasive blast cleaning to Sa 2½ or SSPC – SP10. Surface Profile: 50 – 75 µm
Refer detailed procedures as indicated in Appendices & related Industry standard.
Recommended Painting System

COATS GENERIC NAME DFT EXISTING COATING SYSTEM
PRIMER Polyamine cured Epoxy 100 µm QG 1 S1
MID COAT MIO Polyamide adduct cured Epoxy 125 µm * QG 2; QG 3&4 1C
TOP COAT Acrylic Polyurethane coating 50 µm LR A1
TOTAL MINIMUM DFT 275 µm CSP 1C
Approved Paint Products: For Spot repairs, Renovation & Refurbishment

COATS HEMPEL INTERNATIONAL JOTUN SIGMA
PRIMER Hempadur 45157 Interseal 670 HS Jotamastic 87 Sigmacover 630
MID COAT Hempadur MIO 45881 Interplus 256 MIO Penguard HB MIO Sigmacover 435
TOP COAT Hempathane 55210 Interthane 991 Hardtop AS Sigmadur 550
Approved Paint Products: For New Construction

PRIMER Galvosil 15700 Interzinc 22 Resist 78 Sigmazinc 158
For Coastal Area: Surfaces located in near vicinity of sea coast

*Mid coat shall be applied in two coats as 100 X 2 = 200 µm & the Total DFT shall be mini 350 µm
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Carbon steel and low alloy steel for atmospheric services operating at temp
From1010C to 2000C, including surfaces insulated for PP.
ONSHORE
Typical Applications: Un-insulated external surfaces of equipments, piping, stacks,
heat exchangers, heaters, boilers, columns, adjacent surfacesoperative at high temp
Refer detailed procedures as indicated in appendices & related Industry standard
COATS GENERIC NAME APPLICATION DFT EXISTING COATING SYSTEM

PRIMER Zinc Rich Ethyl Silicate Airless Spray 60 µm QG 1 S2
MID COAT Silicone Acrylic Alum. Spray / Roller 25 µm QG 2; QG 3&4 2C
TOP COAT Silicone Acrylic Alum. Brush / Roller 25 µm LR A2
TOTAL MAXIMUM DFT 110 µm CSP 2C
Approved Paint Products: For Refurbishment & New Construction

PRIMER Hempel 16900 Interzinc 22 Resist 86 Sigmazinc 158
MID COAT Silicone Acrylic 5694 Intertherm 891 Solvalitt Sigmatherm Silaacryl
TOP COAT Silicone Acrylic 5694 Intertherm 891 Solvalitt Sigmatherm Silaacryl
For Spot Repairs & Renovation:

Touch-up of welded portion &/or damaged shop applied Inorganic zinc silicate shall be applied
with Epoxy Zinc rich for up to 1000C and with Silicone zinc for 1010C to 4000Cfor hot services;
followed by application of mid coat & top coat for Renovation.
Brush application for Silicone Acrylic is recommended to achieve maximum wetting of previous
coating and to enhance intercoat adhesion of coating system.
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from2010C to 4000C, including surfaces insulated for PP.
ONSHORE
Typical Applications:Un-insulated external surfaces of equipments, heat exchangers,
heaters, stacks, boilers, columns, piping and adjacent surfaces operative at high temp.
Refer detailed procedures as indicated in Appendices & related Industry standard

PRIMER Zinc Rich Ethyl Silicate Airless Spray 60 µm QG 1 S3
MID COAT Silicone Aluminium Spray / Roller 25 µm QG 2; QG 3&4 3C
TOP COAT Silicone Aluminium Brush / Roller 25 µm LR A3

PRIMER Hempel 16900 Interzinc 22 Resist 86 Sigmazinc 158
MID COAT Silicone Al 5691 Intertherm 50 Solvalitt Sigmatherm 520
TOP COAT Silicone Al 5691 Intertherm 50 Solvalitt Sigmatherm 520
For Spot Repairs:

with Epoxy Zinc rich for up to 1000C and with Silicone zinc for 1010C to 4000C for hot services;
followed by application of mid coat & top coat for Renovation.
Brush application for Silicone Aluminium is recommended to achieve maximum wetting of previous
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above 4000C&up to 5000C, including surfaces insulated for PP.
ONSHORE
TypicalApplications:Un-insulated external surfaces of equipment, heat exchanger,
heater, stack, boiler, column, piping & adjacent surfacesoperative at high temp
Surface Preparation:Remove rust deposits, dirt, dust, chemicals, salts, grease and other
Refer detailed procedures as indicated in appendices & related Industry standard.
PRIMER Silicone Aluminium Airless Spray 20 µm QG 1 S8

MID COAT Silicone Aluminium Brush / Roller 20 µm QG 2; QG 3&4 8C
TOP COAT Silicone Aluminium Brush / Roller 20 µm LR A3
Approved Paint Products: For Spot repairs, Renovation, Refurbishment & New Construction
PRIMER Silicone Al 5691 Intertherm 50 Solvalitt Sigmatherm Al 520
MID COAT Silicone Al 5691 Intertherm 50 Solvalitt Sigmatherm Al 520
TOP COAT Silicone Al 5691 Intertherm 50 Solvalitt Sigmatherm Al 520
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Carbon steel and low alloy steel operating for dry temperature services
operative continuously above 1200C and up to 4000C, insulated for PP.
ONSHORE
Typical Applications:Insulated external surfaces of Equipments, heat exchangers,
heaters, stacks, boilers, columns and Piping & adjacent surfaces operative at high temp.
PRIMER ----- ----- QG 1 S5
MID COAT ----- ----- QG 2; QG 3&4 5D
TOP COAT Zinc rich primer coatings 65 µm LR B3
TOTAL MINIMUM DFT 65 µm CSP 5D

PRIMER --- --- --- ---
MID COAT --- --- --- ---
TOP COAT Hempel 16900 Interzinc 22 Resist 86 Sigmazinc 158
with Epoxy Zinc rich for up to 1000C and with Silicone zinc for 1010C to 4000C for hot services.
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Carbon steel and low alloy steel with operating temp from – 450C to 1200C and
having cyclic or intermittent temp excursion max to 1750C, insulated for PP.
ONSHORE
heaters, columns and above ground Piping operating at cyclic low to high temp.
PRIMER Epoxy Phenolic 100 µm QG 1 S6

MID COAT -------- ------ QG 2; QG 3&4 6R/6S
TOP COAT Epoxy Phenolic 100 µm LR B1
TOTAL MAXIMUM DFT 200 µm CSP 6R/6S
Monitor WFT to ensure DFT does not exceed 200 µm, to avoid cracking in paint film at High Temp
PRIMER Hempadur 85671 Interline 850 Tankguard Storage Phenguard 930
MID COAT ---- ----- ----- -----
TOP COAT Hempadur 85671 Interline 850 Tankguard Storage Phenguard 940
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Carbon steel surfaces which are cold & moist constantly in high humid areas
or are under condensation with cyclic operating temp from – 460C to Ambient
0
ONSHORE and up to 120 C.
Typical Applications: Un-insulated metal surfaces of equipments & piping surfaces
which are moist in high humid areas and available for painting under condensations
Surface Preparation: Remove rust deposits, dirt, dust, chemicals, salts, grease & other
Paint Application: Wipe out condensed water such that surface is damp and water drops are
not present at application of Interzone 954. Paint will continue to cure under condensation or
wetness or immersed conditions.
PRIMER Modified epoxy barrier coating 125 µm QG 1 1E (maintenance)
MID COAT Modified epoxy barrier coating 125 µm QG 2; QG 3&4 1E (maintenance)
TOP COAT Modified epoxy barrier coating 125 µm LR 1E (maintenance)
TOTAL MINIMUM DFT 375 µm CSP 1E (maintenance)
COATS INTERNATIONAL
PRIMER Interzone 954
MID COAT Interzone 954
TOP COAT Interzone 954
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Chemical Resistant Coating

ONSHORE Paint touch up of corroded surfaces & damaged coatings due to spillages or
leakages of corrosive HCL / H2So4 / Aqueous Caustic & Selexol solvent on piping,
equipments, structures &Concrete surfaces exposed to industrial atmosphere.
COATS GENERIC NAME Application DFT EXISTING COATING SYSTEM
PRIMER Brush / Roller 200 µm QG 1 1E (maintenance)
MID COAT Epoxy Novolac Coat Brush / Roller 150 µm QG 2; QG 3&4 1E (maintenance)
TOP COAT Brush / Roller 150 µm LR 1E (maintenance)
TOTAL MINIMUM DFT 500 µm CSP 1E (maintenance)
COATS FOSROC
PRIMER Nitocote EN 901
MID COAT Nitocote EN 901
TOP COAT Nitocote EN 901
Prepared By:
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Carbon steel and low alloy steel surfaces which are exposed to high &/or low
operating temp, including cyclic services in temp between -450C and 4000C.
ONSHORE
Typical Applications:Insulated & Un-insulated external surfaces of Equipments,
heat exchangers, heaters, stacks, boilers, columns and above ground Piping.
Coating Repairs : Surface Preparation & Paint touch-up on hot surface up to 1200C
 Wear suitable hand gloves and face shield with complete PPE for cleaning of hot surface
 Remove old paint, rust scales, dust & adherent insulation by using suitable hand tools
 Use air assisted cup gun for spraying Intertherm 751CSA @ 100µm X 2 coats

PRIMER Mist Spray Coat 50 µm QG 1 2 / 3
Heat Resistant
MID COAT Inorganic co-polymer Brush/Roller 75 µm QG 2; QG 3&4 2C / 3C
coating
TOP COAT Brush/Roller 75 µm LR A2 / A3
TOTAL MINIMUM DFT 200 µm CSP 2C / 3C
COATS INTERNATIONAL JOTUN
PRIMER Intertherm CSA 751 Jotatemp 650
MID COAT Intertherm CSA 751 Jotatemp 650
TOP COAT Intertherm CSA 751 Jotatemp 650
Brush application for Intertherm CSA 751 is recommended to achieve maximum wetting of previous
Prepared By:
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Carbon Steel surfaces which are exposed to extreme high and/or extreme low
operating temp from cryogenic to above 6500C (intermittent 7200C) including
ONSHORE cyclic services in temp between -1850C and 5400C.
Typical Applications:Insulated surfaces of equipments, heat exchanger, heater,
stack, boiler, column and pipinghaving substrate temp up to 2500C.
 Wear suitable hand gloves and face shield with complete PPE for application on hot surface
 Use air assisted cup gun for spraying Jotatemp 650 @ 75µmX 3 coats
PRIMER 75 µm QG 1 2 / 3
Heat Resistant
Conventional
MID COAT Inert multi-polymeric Spray
75 µm QG 2; QG 3&4 2C / 3C
matrix coating
TOP COAT 75 µm LR A2 / A3
TOTAL MINIMUM DFT 225 µm CSP 2C / 3C
COATS JOTUN
PRIMER Jotatemp 650
MID COAT Jotatemp 650
TOP COAT Jotatemp 650
Prepared By:
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Carbon steel surfaces below concrete fireproofing or surfaces encased or
protected with cement concrete materials
ONSHORE Typical Applications:Concrete insulated external surfaces of equipments,
vessel skirts, below ground piping and immersed piping which are fireproofed or
protected or encased with concrete material

MID COAT ------- ------ QG 2; QG 3&4 6F
TOP COAT Epoxy Phenolic 100 µm LR C1
TOTAL MINIMUM DFT 200 µm CSP 6F
PRIMER Hempadur 85671 Interline 850 Tankguard Storage Sigmaguard 730
MID COAT ------ ------ ------ -----
TOP COAT Hempadur 85671 Interline 850 Tankguard Storage Sigmaguard 730
Prepared By:
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Below ground Carbon steel piping used for Fire water & Sea water services
operating at temp up to 700C
ONSHORE Typical Applications: Un-insulated external surfaces of buried / below ground
equipments, bottom plate of tanks, piping & fittings (except complex design fittings
such as valves)
Surface Preparation:Remove rust deposits, dirt, dust, chemicals, salts, grease & other
PRIMER 200 µm QG 1 S10(Coal Tar Epoxy)

Amine / Amine adduct cured Epoxy
MID COAT or --------- QG 2; QG 3&4 10 (Coal Tar Epoxy)
Modified Epoxy
TOP COAT 200 µm LR A12(Coal Tar Epoxy)
TOTAL MINIMUM DFT 400 µm CSP 10 (Coal Tar Epoxy)
PRIMER Hempadur 85530 Interzone 954 Jotacote 113 Sigmaline 2000
MID COAT ----- ----- ----- -----
TOP COAT Hempadur 85530 Interzone 954 Jotacote 113 Sigmaline 2000
Pure epoxies are recommended as Coal Tar epoxy paints are not used to safeguard Environment
Prepared By:
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10.13 PAINTING SYSTEM GA - 01

Galvanized & Aluminized Iron surfaces for atmospheric services operating at
temp from - 460C to 1000C (Flex 1200C) including Fire water lines and Drinking
water lines.
ONSHORE
Typical Applications:Un-insulated external surfaces of equipments, piping,
structural steelwork, storage tanks, exchangers, heaters, columns& Fire water
lines and equipments.
contaminants from surfaces using hand tools combined with degreaser &/or solvent cleaning
Abrasive sweep blast cleaning to achieve roughness for better adhesion of paints

PRIMER Polyamine cured Epoxy 100 µm QG 1 S13
MID COAT Polyamide adduct cured EpoxyMIO 125 µm QG 2; QG 3&4 13
TOP COAT Acrylic Polyurethane coating 50 µm LR A10
TOTAL MINIMUM DFT 275 µm CSP 13
PRIMER Hempadur 1555 / 1536 Interguard 269 Penguard Sigmacover 280
MID COAT Hempadur 45881 Interguard 475HS Penguard Sigmacover 410
TOP COAT Hempathane 55210 Interthane 990 Hardtop XP Sigmacap Finish PU
Prepared By:
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10.14 PAINTING SYSTEM GA - 02
Below ground Galvanized & Aluminized iron piping used for Fire water &
Drinking water services operating at temp up to 700Cincluding surfaces below
concrete fireproofing or surfaces encased with concrete materials.
ONSHORE
Typical Applications: Un-insulated external surfaces of buried / below ground
equipments, bottom plate of tanks, piping & fittings (except complex design fittings
such as valves)
contaminants from surfaces using hand tools combined with degreaser &/or solvent cleaning

MID COAT Epoxy Phenolic 150 µm QG 2; QG 3&4 6F
TOP COAT Epoxy Phenolic 150 µm LR ---

TOTAL MINIMUM DFT 450 µm CSP 6F
MID COAT Hempadur 85671 Interline 850 Tankguard Storage Phenguard 935
Prepared By:
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10.15 PAINTING SYSTEM SS - 01
Stainless Steel & Special alloys surfaces for atmospheric services operating at
temp from – 460C to 1000C including surfaces insulated for PP
ONSHORE
structural steelwork, vessels, tanks, exchangers, heaters, columns.
Abrasive garnet sweep blast cleaning to achieve roughness for better adhesion of paints
PRIMER Polyamide AddCured Epoxy (Zinc Free) 50 µm QG 1 10(SP-COR-181)
MID COAT Polyamide Adduct Cured (Non MIO) 125 µm QG 2; QG 3&4 Not painted
TOP COAT Acrylic Polyurethane Epoxy 50 µm LR Not painted

TOTAL MINIMUM DFT 225 µm CSP Not painted
PRIMER Hempadur 15553 Interguard 269 Penguard Special Sigmacover 280
MID COAT Hempadur 45881 Interguard 475HS Penguard Midcoat Sigmacover 456
Prepared By:
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0 0
temp from -46 C to 1200C& intermittent temp excursion to maximum 200 C,
ONSHORE including surfaces insulated for PP
PRIMER Silicone Acrylic Mist Spray Coat 30 µm QG 1 S7
MID COAT ----- ------ ----- QG 2; QG 3&4 2C (Zn free)

TOP COAT Silicone Acrylic Brush / Roller 30 µm LR Not Painted
TOTAL MINIMUM DFT 60 µm CSP 2C (Zn free)
PRIMER Silicone Acrylic 56940 Intertherm 875 HT Solvalitt Sigmatherm 350
MID COAT Silicone Acrylic 56940 Intertherm 875 HT Solvalitt Sigmatherm 350
TOP COAT Silicone Acrylic 56940 Intertherm 875 HT Solvalitt Sigmatherm 350
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temp from 2000C to 5000C, including surface insulated for PP.
ONSHORE

PRIMER Silicone Aluminum Mist Spray Coat 30 µm QG 1 S2

MID COAT ---- ---- ---- QG 2; QG 3&4 3C (Zn free)
TOP COAT Silicone Aluminum Brush / Roller 30 µm LR Not Painted
TOTAL MINIMUM DFT 60 µm CSP 3C (Zn free)
PRIMER Silicone Alum. 56910 Intertherm 50 Solvalitt Sigmatherm 520
MID COAT Silicone Alum. 56910 Intertherm 50 Solvalitt Sigmatherm 520
TOP COAT Silicone Alum. 56910 Intertherm 50 Solvalitt Sigmatherm 520
Prepared By:
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Stainless Steel & Special alloys surfaces operating temp from - 450C to 1200C
and having cyclic or intermittent temp excursion maximum to 1750C.
ONSHORE
Typical Applications:Insulated external surfaces of equipments, piping, structural
steelwork, vessels,exchangers, heaters, columns operative at high temp.


MID COAT ------ ------ QG 2; QG 3&4 6S
TOP COAT Epoxy Phenolic 100 µm LR B1

TOTAL MINIMUM DFT 200 µm CSP 6S
PRIMER Hempadur 85671 Intertherm 228 Tankguard Storage Phenguard 930
MID COAT ---- --- --- ---
TOP COAT Hempadur 85671 Intertherm 228 Tankguard Storage Phenguard 940
Prepared By:
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Stainless steel and special alloy steel surfaces exposed to high &/or low
0 0
operating temp, including cyclic services in temp between -45 C and 400 C.
ONSHORE Typical Applications:Insulated & un-insulated surfaces of equipments, heat
exchangers, heaters, stacks, boilers, columns and piping available for painting
0
substrate up to 120 C.

PRIMER Mist Spray Coat 50 µm QG 1 7
Heat Resistant
MID COAT Inorganic co-polymer Brush/Roller 75 µm QG 2; QG 3&4 7D
TOP COAT
coating Brush/Roller 75 µm LR 10
Prepared By:
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Stainless Steel surfaces which are exposed to extreme high and/or extreme
low operating temp from cryogenic to above 6500C (intermittent 7200C)
ONSHORE including cyclic services in temp between -1850C and 5400C.
Typical Applications: Insulated & Un-insulated surfaces of equipments, heat
exchangers, heaters, stacks, boilers, columns and piping available for painting
substrate up to 2500C.
Abrasive garnet sweep blast cleaningto achieve roughness for better adhesion of paints
Coating Repairs : Surface Preparation & Paint touch-up on hot surfaces up to 2500C:
 Use air assisted cup gun for spraying Jotatemp 650 @ 75µm X 3 coats

PRIMER 75 µm QG 1 7
Heat Resistant
Conventional
MID COAT Inert multi-polymeric Spray
75 µm QG 2; QG 3&4 7D
TOP COAT
matrix coating 75 µm LR 10
COATS JOTUN
PRIMER Jotatemp 650
Prepared By:
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Stainless Steel & Special alloys surfaces operating temp at cryogenic temp
below - 460C
ONSHORE
Typical Applications:Insulated external surfaces of equipments, piping,
vessels,heat exchangers, columns operative at cryogenic temp.
PRIMER Epoxy Amine Adduct (Black finish Coat) 40 µm QG 1 S6

MID COAT ------ ------ QG 2; QG 3&4 7S/7R
TOP COAT Epoxy Amine Adduct (Black finish Coat) 40 µm LR No system

TOTAL MINIMUM DFT 80 µm CSP 7S/7R
PRIMER Hempadur 15400 Intergard 475HS Penguard HB Sigmaguard EHB
MID COAT ----- ------ ------ ------
TOP COAT Hempadur 15400 Intergard 475HS Penguard HB Sigmaguard EHB
Prepared By:
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10.22 PAINTING SYSTEM NF - 01

Copper, Cupro Nickel, Bronze, Aluminium& Corrosion resistant alloys
surfaces for atmospheric services, operating at temp from - 460C to 1000C,
ONSHORE requiring corrosion protection in marine & industrially polluted environment.
Typical Applications: Un-insulated external surfaces of equipments, piping, valves
& Instrument tubing
Abrade with silicone free emery paper to clean and achieve roughness for better adhesion of paint.
PRIMER Polyamide adduct cured epoxy (Zn Free) 50 µm QG 1 15 (maintenance)
MID COAT Polyamide adduct cured (NON MIO) 125 µm QG 2; QG 3&4 17

TOP COAT Acrylic polyurethane 50 µm LR ----
TOTAL MINIMUM DFT 225 µm CSP 17
MID COAT Hempadur 45881 Interguard 475 Penguard Midcoat Sigmacover 456
Primer + Top Coat is recommended for NF surfaces operative in moderately severe environment
Prepared By:
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10.23 PAINTING SYSTEM CC - 01

Masonry and Concrete surfaces exposed to atmosphere and which require
protection from degradation / erosion in polluted environment.
ONSHORE Typical Applications:External surfaces of concrete &/or masonry tanks,
Walls, bund walls, etc. etc.
Concrete repair surfaces must have been cured for minimum 28 days
Surface Preparation:Remove loose concrete, dirt, dust, chemicals, salts, grease and other
contaminants from surfaces using power tools, hand tools combined with degreaser &/or
solvent cleaning, followed by fresh water pressure washing.
Abrasive sweep blast cleaning to SSPC SP13 / NACE No. 6
Use Abrasive disc to grind & level hard concrete splashes or uneven joints on surface

PRIMER Alkali Resistant Acrylic Primer/Sealer 50 QG 1 S14
MID COAT Alkali Resistant Acrylic Paint 75 QG 2; QG 3&4 Acrylic Paints
TOP COAT Alkali Resistant Acrylic Paint 75 LR Not Painted
TOTAL MINIMUM DFT 200 CSP Acrylic Paints
PRIMER Hempel SB 26630 ----- Siloxane Acrylic Primer ------
MID COAT Hempel Contex 46600 ----- Jotashield TEX Ultra ------
TOP COAT Hempel Contex 46600 ----- Jotashield TEX Ultra ------
For Anti Skid applications – Use antislint coarse grains around Rotating machines & Helideck
and fine grains for escape routes, walkways, stair steps, workshop floors etc. etc.
Prepared By:
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Masonry and Concrete flooring surfaces for chemical injection packages
which require protection from Chemicals, UV & Trafficking abrasion/impacts.
ONSHORE Typical Applications:External surfaces of concrete &/or masonry tanks, walls, bund
walls degraded or cracked due to chemical spillages.
Concrete repair surfaces must have been cured for minimum 28 days
Surface Preparation:Remove loose concrete, dirt, dust, chemicals, salts, grease & other
Use Abrasive disc to grind & level dried repaired location.

PRIMER Brush / Roller 200 µm QG 1 ----
MID COAT Epoxy Novolac Coat Brush / Roller 150 µm QG 2; QG 3&4 Phenoline Coating
TOP COAT Brush / Roller 150 µm LR Acrylic coatings
TOTAL MINIMUM DFT 500 µm CSP Phenoline Coating
COATS FOSROC
PRIMER Nitocote EN901
MID COAT Nitocote EN901
TOP COAT Nitocote EN901
For Anti Skid applications – Use antislint coarse grains around Rotating machines and fine
grains for escape routes, walkways, stair steps, workshop floors etc. etc.
Prepared By:
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Masonry and Concrete surfaces in sea water inflow & outflow service which
require protection from Abrasion / Erosion / Degradation.
Typical Applications:External surfaces of concrete &/or masonry tanks, walls,
ONSHORE water ways/channels, bund walls.
Concrete/Masonry surfaces shall be Cured or Dried for 24 hours.
In case of urgency, as per work scope, full cure (28 days) is not required.
Surface Preparation:Remove loose concrete, dirt, dust, chemicals, salts, grease &other
Abrasive sweep blast cleaningto SSPC SP13 / NACE No. 6
Use Abrasive disc to grind & level hard concrete splashes or uneven joints on surface.

----- QG 1 (maintenance)
Acrylic Reinforced Cementitious
------ Flexible waterproofing coating. 1000 µm QG 2; QG 3&4 --
Single Coat application
TOP COAT LR --
TOTAL MINIMUM DFT 1000 µm CSP --
COATS BASF FOSROC
PRIMER ---- -----

MID COAT ----- -------
TOP COAT Masterseal 550 Nitocote CM 210
Prepared By:
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10.26 PAINTING SYSTEM PL - 01
GRP, HDPE & PVC external surfaces which require UV protection

ONSHORE
Typical Applications: External surfaces of Tanks & Piping
Surface Preparation:Remove old paint, dirt, dust, chemicals, salts, grease & other
On-line facilities: Abrade with silicone free emery paper to clean and achieve desired roughness
PRIMER Polyamide Adduct Cured Epoxy 125 µm QG 1 23 (maintenance)
MID COAT ------ ----- QG 2; QG 3&4 Not Painted
TOP COAT Acrylic polyurethane 50 µm LR Not Painted
TOTAL MINIMUM DFT 175 µm CSP Not Painted
PRIMER Hemadur 45550 Interthane 990 Penguard Primer Sigmacover 210
MID COAT ----- ----- ----- ------
Prepared By:
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10.27 PAINTING SYSTEM CS - 01F
Equipments & Structures – Outside & Inside locations

Carbon steel and low alloy steel for marine servicesoperating at temp from
OFFSHORE -200C to 1200C, including surfaces insulated for PP
Typical Applications: Un-insulated external surfaces of first deck, equipment,
piping, vessel, tank, structural steelwork, foundations &skids.

PRIMER Polyamine Cured Epoxy 100 µm NFB 2 & 2a
MID COAT MIO Polyamide Adduct Cured Epoxy 100x2=200µm WHP 1, 2, 3 2 & 2a
TOP COAT Polyurethane Coating 50 µm WHP 4, 5, 6 C2-NF
TOTAL MINIMUM DFT 350 µm WHP 7, 8, 9 C2-NF
Approved Paint Products: For Spot repairs, Renovation & Refurbishment

PRIMER Hempadur 45157 Interseal 670 HS Jotamastic 87 Sigmacover 630
Approved Paint Products: For New Construction
PRIMER Galvosil 15700 Interzinc 22 Resist 78 Sigmazinc 158
Prepared By:
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Carbon steel and low alloy steel for marine services operating at temp
from1010C to 2000C, including surfaces insulated for PP.
OFFSHORE
Typical Applications: Un-insulated external surfaces of equipments, piping, stacks,
heat exchangers, boilers, columns, adjacent surfacesoperative at high temp.
PRIMER Zinc Rich Ethyl Silicate Airless Spray 60 µm NFB 3a
MID COAT Silicone Acrylic Alum. Spray / Roller 20 µm WHP 1, 2, 3 3a
TOP COAT Silicone Acrylic Alum. Brush / Roller 30 µm WHP 4, 5, 6 7

TOTAL MAXIMUM DFT 110 µm WHP 7, 8, 9 TSA +Epoxy

PRIMER Hempel 15700/16900 Interzinc 22 Resist 86 Sigmazinc 158
MID COAT Silicone Acrylic 5694 Intertherm 891 Solvalitt Sigmatherm Silaacryl
TOP COAT Silicone Acrylic 5694 Intertherm 891 Solvalitt Sigmatherm Silaacryl
For Spot Repairs:

with Epoxy Zinc rich for up to 1000C and with Silicone zinc for 1010C to 4000Cfor hot services
Brush application for Silicone Acrylic is recommended to achieve maximum wetting of previous
Prepared By:
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Carbon steel and low alloy steel for marine services operating at temp from
2010C to 4000C, including surfaces insulated for PP.
OFFSHORE
Typical Applications:Un-insulated external surfaces of equipment, heat
exchangers, stacks, boilers, piping and adjacent surfaces operative at high temp
PRIMER Zinc Rich Ethyl Silicate Airless Spray 60 µm NFB 6
MID COAT Silicone Aluminium Spray / Roller 20 µm WHP 1, 2, 3 6
TOP COAT Silicone Aluminium Brush / Roller 30 µm WHP 4, 5, 6 6
TOTAL MAXIMUM DFT 110 µm WHP 7, 8, 9 TSA + Epoxy

PRIMER Hempel 15700/16900 Interzinc 22 Resist 86 Sigmazinc 158
MID COAT Silicone Al 5691 Intertherm 50 Solvalitt Sigmatherm 520
TOP COAT Silicone Al 5691 Intertherm 50 Solvalitt Sigmatherm 520
For Spot Repairs& Renovation:

with Epoxy Zinc rich for up to 1000C and with Silicone zinc for 1010C to 4000Cfor hot services;
followed by application of mid coat & top coat for renovation of coating
Prepared By:
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Carbon steel and low alloy steel for marine atmosphere operating above
4000C and up to 5000C, including surfaces insulated for PP.
OFFSHORE
TypicalApplications:Un-insulated external surfaces of equipment, heat
exchanger, heater, stack, boiler, piping & adjacent surfacesoperative at high temp
PRIMER Silicone Aluminium Airless Spray 25 µm NFB 6
MID COAT Silicone Aluminium Brush / Roller 25 µm WHP 1, 2, 3 6
TOP COAT Silicone Aluminium Brush / Roller 25 µm WHP 4, 5, 6 11
TOTAL MINIMUM DFT 75 µm WHP 7, 8, 9 TSA + Epoxy
PRIMER Silicone Al 5691 Intertherm 50 Solvalitt Sigmatherm Al 540
MID COAT Silicone Al 5691 Intertherm 50 Solvalitt Sigmatherm Al 540
TOP COAT Silicone Al 5691 Intertherm 50 Solvalitt Sigmatherm Al 540
Prepared By:
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Carbon steel and low alloy steel operating for dry temperature services
operative at above 1200C & continuously up to 4000C
OFFSHORE
Typical Applications:Insulated external surfaces of equipment, heat exchanger,
heater, stack, boiler, column, piping & adjacent surfaces operative at high temp.
Abrasive blast cleaningto Sa 2½ or SSPC – SP10. Surface Profile: 50 – 75 µm

PRIMER ------- ------ NFB 5
MID COAT ------- ------ WHP 1, 2, 3 5
TOP COAT Zinc Rich primer coatings 65 µm WHP 4, 5, 6 9

PRIMER --- --- --- ---
MID COAT --- --- --- ---
TOP COAT Hempel 16900 Interzinc 22 Resist 86 Sigmazinc 158
For Spot Repairs:

with Epoxy Zinc rich for up to 1000C and with Silicone zinc for 1010C to 4000C for hot services.
Prepared By:
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Carbon steel and low alloy steel with operating temp from - 200C to 1200C and
having cyclic or intermittent temp excursion maximum to 1750C.
OFFSHORE
heaters, columns and piping operating at cyclic low to high temp.
PRIMER Epoxy Phenolic 100 µm NFB 5
MID COAT ----- N.A. WHP 1, 2, 3 5
TOP COAT Epoxy Phenolic 100 µm WHP 4, 5, 6 10
TOTAL MINIMUM DFT 200 µm WHP 7, 8, 9 S2-NF
MID COAT ---- ----- ----- -----
Prepared By:
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Carbon steel surfaces which are cold & moist constantly in high humid areas
or are under condensation with cyclic operating temp from - 200C to ambient
0
and up to 120 C
OFFSHORE
TypicalApplications: Un-insulated metal surface of equipment & piping
surfaces which are moist in high humid areas and available for painting under
condensation.

PRIMER Modified epoxy barrier coating 150 µm NFB 1

MID COAT Modified epoxy barrier coating 125 µm WHP 1, 2, 3 1
TOP COAT Modified epoxy barrier coating 125 µm WHP 4, 5, 6 2
TOTAL MINIMUM DFT 400 µm WHP 7, 8, 9 C2-NF
COATS INTERNATIONAL
Prepared By:
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Chemical Resistant Coating
OFFSHORE Paint touch up of corroded surfaces & damaged coatings due to spillages or
leakages of corrosive HCL / H2So4 / Aqueous Caustic & Selexol solvent on piping,
equipments, structures & Cement concrete surfaces
PRIMER Brush / Roller 200 µm NFB 2& 2a
MID COAT Epoxy Novolac Coating Brush / Roller 150 µm WHP 1, 2, 3 2 & 2a
TOP COAT Brush / Roller 150 µm WHP 4, 5, 6 3&4

TOTAL MINIMUM DFT 500 µm WHP 7, 8, 9 C2 - NF
COATS FOSROC
PRIMER Nitocote EN 901
MID COAT Nitocote EN 901
TOP COAT Nitocote EN 901
Prepared By:
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Carbon Steel surfaces which are exposed to high &/or low cyclic operating
temp between -450C and 4000C
OFFSHORE Typical Applications:Insulated & Un-insulated surfaces of equipments, heat
exchangers, heaters, stacks, boilers, columns and piping.
Intertherm 751 CSA can be applied on hot surfaces up to 1200C
Abrasive blast cleaningto Sa 2½ or SSPC – SP10. Surface Profile: 50 – 75µm
 Use air assisted cup gun for spraying Intertherm 751CSA @ 100µmX 2 coats

PRIMER Mist Spray Coat 50 µm NFB 3 & 3a
Heat Resistant
MID COAT Inorganic co-polymer Brush/Roller 75 µm WHP 1, 2, 3 3 & 3a
TOP COAT
coating Brush/Roller 75 µm WHP 4, 5, 6 6&7
Brush application for Intertherm CSA 751 is recommended to achieve maximum wetting of
previous coating and to enhance intercoat adhesion of coating system.
Prepared By:
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CS surfaces which are exposed to extreme high and/or extreme low cyclic
0 0
operating temp from cryogenic to above 650 C (intermittent 720 C) including
cyclic services in temp range between -1850C and 5400C.
OFFSHORE
Typical Applications:Insulated& Un-insulated surfacesof equipments, heat
exchangers, heaters, stacks, boilers, columns and piping.
Jotatemp 650 can be applied on Hot surfaces up to 2500C
Abrasive blast cleaning to Sa 2½ or SSPC – SP10. Surface Profile: 50 – 75µm
 Remove visible old paint, rust scales, dust & adherent insulation by using suitable hand tools
 Use air assisted cup gun for spraying Jotatemp 650 @ 75 microns per coat X 3 coats
PRIMER 75 µm NFB 3 & 3a

Heat Resistant Conventional
MID COAT Inert multi-polymeric Spray 75 µm WHP 1, 2, 3 3 & 3a
matrix coating
TOP COAT 75 µm WHP 4, 5, 6 6, 7, 8 & 9
COATS JOTUN
PRIMER Jotatemp 650
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Skid proof / Anti-skid / Anti-slip Coatings

Carbon steel and Concrete surfaces subjected to human trafficking and
OFFSHORE material movements on decks / plateforms.
Typical Applications: Helideck , floorings, escape routes, walkways, stairs, steel
decks, concrete floorings around machines and plateforms
PRIMER 200 µm NFB 7

HB Epoxy Polyamide/amine
MID COAT or 200 µm WHP 1, 2, 3 7
Modified epoxy barrier coating
TOP COAT 200 µm WHP 4, 5, 6 12
TOTAL MINIMUM DFT 600 µm WHP 7, 8, 9 C6-NF & C5-NF
PRIMER Hempadur 45751 Interzone 954 Jota Armour Sigmacover 630
MID COAT Hempadur 45751 Interzone 954 Jota Armour Sigmacover 630
TOP COAT Hempadur 45751 Interzone 954 Jota Armour Sigmacover 630
For Anti Slip applications – Use antislint coarse grains around Rotating machines & Helideck
and fine grains for escape routes, walkways, stair steps, workshop floors etc. etc.
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Splash Zone Structures (Identified as Zone 1)

Structures from Spider deck – Jacket frame to EL +2m above sea level; which
are in marine atmospheric zone exposed to continuous high humidity but not
OFFSHORE
wet/damp.
Typical Applications: Jacket frame, JacketLegs, Risers, Boat landing,
Conductor Casings and associated surfaces
Immersed structures shall be protected against corrosion by combination of painting and cathodic protection
PRIMER 200 µm NFB 1

HB Epoxy Polyamide/ Amine
MID COAT 200 µm WHP 1, 2, 3 1
TOP COAT 200 µm WHP 4, 5, 6 1
PRIMER Hempadur 45751 Interzone 954 Sigmacover 630
MID COAT Hempadur 45751 Interzone 954 Sigmacover 630

TOP COAT Hempadur 45751 Interzone 954 Sigmacover 630
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Splash Zone Structures

Structures from lowest tide level EL+0 to EL+2m which are subjected to sea swell
and sea water splash & which are always wet or damp for maintenance painting
Structures which are always submerged below mean sea level EL+0 and likely to
OFFSHORE be in submerged condition, not immediately but after some time, when applied with
maintenance painting.
Typical Applications: Jacket Legs, Risers, Boat landing, Conductor Casings
and associated surfaces which are in damp/wet conditions for maintenance
painting.
Immersed structures shall be protected against corrosion by combination of painting and cathodic protection

PRIMER Modified epoxy barrier coating 200 µm NFB 0 &1

MID COAT Modified epoxy barrier coating 200 µm WHP 1, 2, 3 0 &1
TOP COAT Modified epoxy barrier coating 200 µm WHP 4, 5, 6 2
COATS INTERNATIONAL
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Flare boom & Deck crane external surface
OFFSHORE Heat Resistant Coating fromEL+18 to EL+44 levels of flare structures

Typical Applications: Coating with heat resistant properties to protect surfaces
from flare heat, heat radiation& UV in marine environment at various levels
Spot repair + Renovation by abrasive blast cleaning to achieve roughness for better adhesion of
painting systems.
Recommended Painting System – For EL+18 to EL+44

PRIMER Zinc Rich Epoxy 50 µm NFB 5&6

MID COAT MIO Polyamide adduct cured Epoxy 200 µm WHP 1, 2, 3 5&6
TOP COAT Acrylic Polyurethane coating 75 µm WHP 4, 5, 6 6&7
TOTAL MINIMUM DFT 325µm WHP 7, 8, 9 TSA + Epoxy
PRIMER Hempadur 15360 Interzinc 52 Penguard Sigmacover 280
MID COAT Hempadur 45881 MIO Interplus 256 MIO Penguard HB MIO Sigmacover 410 MIO
TOP COAT Hempathane 55210 AL Interthane 991 AL Hardtop XP Sigmacap Finish PU
NFB & WHP 1, 2 & 3 = Existing top coat of non-epoxy Aluminium paint & aged epoxy mid coat
shall be removed to facilitate adhesion of Epoxy systems on to epoxy mid coat.
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10.41 PAINTING SYSTEM CS - 15F TSA
Flare boom & Deck crane external surface
OFFSHORE Heat Resistant Coating at top levels near flare exhaust

Typical Applications: Coating with heat resistant properties to protect surfaces
from flare heat, heat radiation & UV in marine environment at various levels
Spot repair + Renovation by abrasive blast cleaning to achieve roughness for better adhesion of
TSA repairs.
Recommended Painting System – Spot Repair & Renovation @ EL+44 to EL+89

NFB TSA
TOP COAT Thermal Sprayed Aluminium 400 µm
WHP 1, 2 & 3 TSA
WHP 4, 5 & 6
SEALER Silicone Acrylic 40 µm
WHP 7, 8 & 9 TSA + Sealer + Epoxy
TOTAL MINIMUM DFT 440 µm
Existing TSA is over- coated with Sealer coat at top elevation near flare exhaust and lower
elevations TSA is over-coated with sealer coat (40µm) + Aliphatic PU epoxy (40µm)
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10.42 PAINTING SYSTEM GA - 01F
Galvanized & Aluminized Iron surfaces for marine service operate at temp
from - 200C to 1000C including Fire water lines and Drinking water lines.
OFFSHORE Typical Applications: Un-insulated external surfaces of equipments, piping,
structural steelwork, storage tanks, Heat exchangers, heaters, columns, Caged
ladders, Cable trays, Stair case, hand Rails& Fire water lines and equipments.
PRIMER Polyamine cured Epoxy 100 µm NFB 4
MID COAT Polyamide adduct cured EpoxyMIO 125 µm WHP 1, 2, 3 4
TOP COAT Acrylic Polyurethane coating 50 µm WHP 4, 5, 6 15 & 16
TOTAL MINIMUM DFT 275 µm WHP 7, 8, 9 O2-NF
PRIMER Hempadur 1555/1536 Interguard 269 Penguard Sigmacover 280
MID COAT Hempadur 45881 Interguard 475HS Penguard HB MIO Sigmacover 410 MIO
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10.43 PAINTING SYSTEM SS - 01F
Stainless Steel & Special alloys surfaces for marine atmospheric services
operating at temp from - 200C to 1200C including surfaces insulated for PP
OFFSHORE
structural steelwork, vessels, tanks, exchangers, heaters, columns
Surface Preparation: Remove rust deposits, dirt, dust, chemicals, salts, grease &
other contaminants from surfaces using hand tools combined with degreaser &/or solvent
cleaning, followed by fresh water pressure washing.
Abrasive garnet sweep blast cleaning to achieve desired roughness for better adhesion of paints
PRIMER Polyamide Adduct Cured Epoxy 50µm NFB 2 & 2a
MID COAT Polyamide Adduct Cured (Non MIO) 125 µm WHP 1, 2, 3 2 & 2a
TOP COAT Acrylic Polyurethane 50 µm WHP 4, 5, 6 10
PRIMER (Zn free) Hempadur 15553 Interguard 269 Penguard Special Sigmacover 280
MID COAT Hempadur 45881 Interguard 475HS Penguard Midcoat Sigmacover 456
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Stainless Steel & Special alloys surfaces for marine services operating at
temp from -200C to 1200C& intermittent temp excursion maximum 2000C.
OFFSHORE
PRIMER Silicone Acrylic Alum Spray Mist Coat 30 µm NFB 5
MID COAT ----- ----- ----- WHP 1, 2, 3 5
TOP COAT Silicone Acrylic Alum Brush / Roller 30 µm WHP 4, 5, 6 11
PRIMER Silicone Acrylic 56940 Intertherm 875 HT Solvalitt Sigmatherm 350
MID COAT ----- ----- ----- -----
TOP COAT Silicone Acrylic 56940 Intertherm 875 HT Solvalitt Sigmatherm 350
Brush application for Silicone Acrylic Aluminium is recommended to achieve maximum wetting of
previous coating and to enhance intercoat adhesion of coating system.
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temp from 2000C to 5000C, including surface insulated for PP.
OFFSHORE
structural steelwork, vessels, tanks, exchangers, heaters, columns
PRIMER Silicone Aluminum Mist Spray Coat 25 µm NFB 6
MID COAT ----- ---- ---- WHP 1, 2, 3 6
TOP COAT Silicone Aluminum Brush / Roller 25 µm WHP 4, 5, 6 11
PRIMER Silicone Alum. 56910 Intertherm 50 Solvalitt Sigmatherm 520
MID COAT ---- ---- ---- ----

TOP COAT Silicone Alum. 56910 Intertherm 50 Solvalitt Sigmatherm 520
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0 0
temp from -20 C to 120 C and having cyclic or intermittent temp excursion
0
OFFSHORE maximum to 175 C.
Typical Applications:Insulated external surfaces of equipment, piping,
structural steelwork, vessels, tanks, exchangers, columns for marine services

PRIMER Epoxy Phenolic 100 µm NFB 3
MID COAT ---- -----. WHP 1, 2, 3 3
TOP COAT Epoxy Phenolic 100 µm WHP 4, 5, 6 10 & 11
PRIMER Hempadur 85671 Intertherm 228 Tankguard Storage Phenguard 930
MID COAT ---- --- --- ---
TOP COAT Hempadur 85671 Intertherm 228 Tankguard Storage Phenguard 940
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Insulated Stainless Steel & Special alloys surfaces for marine services
operating at cyclic temp from -450C to 4000C, requiring corrosion protection
below insulation under cyclic temp services.
exchangers, stacks, boilers, columns and piping substrate available for painting
up to 1200C, on-line..
Intertherm 751 CSA can be applied on hot surfaces up to 1200C

PRIMER Mist Spray Coat 50 µm NFB 3a & 6
Heat Resistant
MID COAT Inorganic co-polymer Brush/Roller 75 µm WHP 1, 2, 3 3a & 6
TOP COAT
coating Brush/Roller 75 µm WHP 4, 5, 6 10 & 11
TOTAL MINIMUM DFT 200 µm WHP 7, 8, 9 -------
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Stainless Steel surfaces which are exposed to extreme high and/or extreme
0 0
low operating temp from cryogenic to above 650 C (intermittent 720 C)
including cyclic services in temp between -1850C and 5400C.
exchangers, stacks, boilers, columns and piping substrate available for painting
up to 2500C, on-line.
Jotatemp 650 can be applied on hot surfaces up to 2500C.
Surface Preparation: Remove rust deposits, dirt, dust, chemicals, salts, grease and other
Coating Repairs : Surface Preparation & Paint touch-up on hot surfaces up to 2500C:
 Use air assisted cup gun for spraying Jotatemp 650 @ 75µm X 3 coats

PRIMER 75 µm NFB 3a & 6
Heat Resistant
Conventional
MID COAT Inert multi-polymeric 75 µm WHP 1, 2, 3 3a & 6
Spray
TOP COAT
matrix coating 75 µm WHP 4, 5, 6 10 & 11
COATS JOTUN
PRIMER Jotatemp 650

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10.49 PAINTING SYSTEM NF - 01F

Copper, Cupro Nickel, Bronze, Aluminium & Corrosion Resistant Alloy (CRA)
surfaces for marine services, operating at temp from - 200C to 1000C,
OFFSHORE requiring corrosion protection.
Typical Applications:Un-insulated external surfaces of equipments, piping, valves
& Instrument tubing etc. etc.
Abrade with silicone free emery paper to achieve roughness for better adhesion of paints
PRIMER Polyamide adduct cured epoxy (Zn Free) 50 µm NFB 10
MID COAT Polyamide adduct cured (NON MIO) 125 µm WHP 1, 2, 3 10
TOP COAT Acrylic polyurethane 50 µm WHP 4, 5, 6 10
TOTAL MINIMUM DFT 225 µm WHP 7, 8, 9
MID COAT Hempadur 45881 Interguard 475 Penguard Midcoat Sigmacover 456
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10.50 PAINTING SYSTEM PL - 01F
GRP, HDPE & PVC external surfaces which require UV protection in marine
OFFSHORE environment
Typical Applications: External surfaces of Tanks & Piping
Surface Preparation:Remove old paint, dirt, dust, chemicals, salts, grease &other
On-line facilities: Abrade with silicone free emery paper to clean & achieve desired roughness for
better adhesion of paints.
PRIMER Polyamide Adduct Cured Epoxy 100 µm NFB PU Epoxy
MID COAT ------ ----- WHP 1, 2, 3 PU Epoxy
TOP COAT Acrylic polyurethane 50 µm WHP 4, 5, 6 PU – 80 µm
TOTAL MINIMUM DFT 150 µm WHP 7, 8, 9 PU – 80 µm
PRIMER Hemadur 45550 Interthane 990 Penguard Primer Sigmacover 210
MID COAT ----- ----- ----- ------
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10.51 PAINTING SYSTEM IM - 01
ONSHORE Internal coating Carbon Steel tanks used for Potable / Drinking water services with
0
OFFHSORE storage temp up to 50 C
Vacuum Blast cleaning using abrasive mix (steel shots + steel grits) for cleaning of tank floor

PRIMER Solvent Free Epoxy (Food Grade) 150 µm QG 1 SF Epoxy

MID COAT Solvent Free Epoxy (Food Grade) 150 µm QG 2; QG 3&4 Phenolic Epoxy
TOP COAT Solvent Free Epoxy (Food Grade) 150 µm LR Phenolic Epoxy
TOTAL MINIMUM DFT 450 µm CSP Phenolic Epoxy
Hempadur Interline Sigmaguard CSF

PRIMER Tankguard 412
85671 / 35530 850 / 925 575 / 585
MID COAT Tankguard 412
85671 / 35530 850 / 925 575 / 585
TOP COAT Tankguard 412
85671 / 35530 850 / 925 575 / 585
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ONSHORE Internal coating / lining of equipments, piping, vessels & storage tanks in Sea water
OFFSHORE service at ambient temp.

PRIMER Glass Flake ReinforcedVinyl Ester 750 µm QG 1 GF Vinyl Ester
MID COAT ----- ----- QG 2; QG 3&4 GF Vinyl Ester
TOP COAT Glass Flake Reinforced Vinyl Ester 750 µm LR GF Vinyl Ester
TOTAL MINIMUM DFT 1500 µm CSP GF Vinyl Ester
PRIMER Hempel GF 35910 Interline 955 Chemflake Classic Sigmarite 755
MID COAT ------ ------- ------ -----
TOP COAT Hempel GF 35910 Interline 955 Chemflake Classic Sigmarite 755
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ONSHORE Internal coating of equipments, vessels and piping & storage tanks used for
Industrial / Utility / Raw / Waste / Brackish / De-mineralised water / oily water & Slop
OFFSHORE oil with storage temp up to 500C.

PRIMER Phenolic Epoxy 150µm QG 1 SF Epoxy
MID COAT Phenolic Epoxy 150µm QG 2; QG 3&4 Phenolic Epoxy
TOP COAT Phenolic Epoxy 150µm LR Phenolic Epoxy
PRIMER Hempadur 85671 Interline 982 Tankguard Storage Sigmaguard 790
MID COAT Hempadur 85671 Interline 984 Tankguard Storage Sigmaguard 790
TOP COAT Hempadur 85671 Interline 984 Tankguard Storage Sigmaguard 790
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ONSHORE Internal coating of equipments, vessels and piping & storage tanks used for Fuel
0
OFFSHORE gas, Wet air & Instrument air, with operating temperature up to 50 C.

PRIMER Phenolic Epoxy 150µm QG 1 SF Epoxy
MID COAT Phenolic Epoxy 150µm QG 2; QG 3&4 Phenolic Epoxy
TOP COAT Phenolic Epoxy 150µm LR Phenolic Epoxy
MID COAT Hempadur 85671 Interline 984 Tankguard Storage Phenguard 935
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Internal coating of Floating roof storage tanks used for De-odorised Field
Condensate (DFC) with storage temp up to 500C.
ONSHORE
Typical Applications: Surface for painting shall be Tank floor, fittings & shell wall
OFFSHORE up to 1.5 meters.
Alkaline pH of sludge water = 13.7 (up to 14)
PRIMER 300 µm QG 1 Coal Tar Epoxy

Solvent Free
MID COAT Novolac Phenolic Epoxy N.A. Tank Farm GF Polyester
TOP COAT 300 µm LR Phenolic Epoxy
SURFACES HEMPEL INTERNATIONAL JOTUN SIGMA
Hempadur 35600 Interline 984 Tankgard SF Novagard 840
Tank Floor, 100% VS 100% VS 100% VS 100% VS
Fittings, Solvent Free Solvent Free Solvent Free Solvent Free
Shell Wall (1.5M) Phenolic Epoxy Phenolic Epoxy Phenolic Epoxy Phenolic Epoxy
Hempadur 85671 Tankguard

Interline 850 Phenguard 930/940
Storage
Internal Surface 66% VS 76% VS 66% VS
Phenolic Epoxy 63% VS
of Floating Roof Phenolic Epoxy Phenolic Epoxy
100µm X 2coats Phenolic Epoxy
100µm X 2coats 100µm X 2coats
100µm X 2coats
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Internal coating of Floating roof storage tanks used for Plant Condensate
with storage temp up to 500C.
ONSHORE
Typical Applications - Surface for painting shall be Tank floor, fittings & shell wall
OFFSHORE up to 1.5 meters.
pH of sludge water, if any, shall be checked to assign maintenance coating system
PRIMER Vinyl Ester holding Primer 50 µm QG 1 Coal Tar Epoxy
MID COAT Glass Flake Vinyl ester Coating 600 µm Tank Farm GF Polyester
TOP COAT Glass Flake Vinyl ester Coating 600 µm LR Phenolic Epoxy
SURFACES HEMPEL INTERNATIONAL JOTUN
Tank Floor, Hempadur 35920 Interzone 2000 Baltoflake

Fittings, 90% VS 100% VS 100% VS
Shell Wall (1.5M) GF Polyester Coat GF Polyester Coat GF Polyester Coat
Hempadur 85671 Interline 850 Tankguard Storage

of Floating Roof Phenolic Epoxy Phenolic Epoxy Phenolic Epoxy
100µm X 2coats 100µm X 2coats 100µm X 2coats
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Internal coating of Floating roof tanks used for Untreated Field Condensate
with storage temp up to 500C.
ONSHORE
Typical Applications - Surface for painting shall be Tank floor, fittings & shell wall up
OFFSHORE to 1.5 meters subjected to immersion in sludge water.
pH of sludge water, if any, shall be checked to assign maintenance coating system
PRIMER Phenolic Epoxy 150 µm QG 1 Coal Tar Epoxy
MID COAT Phenolic Epoxy 150 µm Tank Farm GF Polyester

TOP COAT Phenolic Epoxy 150 µm LR Phenolic Epoxy
Tank Floor, Hempadur 35920 Interzone 2000 Baltoflake

Fittings, 90% VS 100% VS 100% VS -----------
Shell Wall (1.5M) GF Polyester Coat GF Polyester Coat GF Polyester Coat

Internal Surface 66% VS 76% VS 63% VS ---------
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Internal coating of Floating roof storage tanks used for Jet A1 / Kerojet /
ONSHORE Gasoil with storage temp up to 500C.
OFFSHORE Typical Applications - Surface for painting shall be Tank floor, fittings & shell wall
up to 1.5 meters
PRIMER 750 µm QG 1 Coal Tar Epoxy
MID COAT Glass Flake Vinyl Ester N.A. Tank Farm GF Vinyl Ester
TOP COAT 750 µm LR Phenolic Epoxy

Tank Floor, Hempel 35910 Interline 955 Chemflake Special

Fittings, GF Vinyl Ester GF Vinyl Ester GF Vinyl Ester -----------
Shell Wall (1.5M) 100% VS 100% VS 100% VS

Internal Surface 66% VS 76% VS 63% VS ----------
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Internal coating of Floating roof storage tanks for Naphtha/Condensate

ONSHORE with storage temp up to 500C.
OFFSHORE Typical Applications - Surface for painting shall be Tank floor, fittings & shell wall
up to 1.5 meters
MID COAT Phenolic Epoxy N.A. Tank Farm Phenolic Epoxy

Tank Floor, 100% VS 100% VS 100% VS 100% VS
Fittings, Solvent Free Solvent Free Solvent Free Solvent Free
Shell Wall (1.5M) Phenolic Epoxy Phenolic Epoxy Phenolic Epoxy Phenolic Epoxy
Hempadur 85671 Phenguard

Interline 850 Tankguard Storage
930/940
Phenolic Epoxy 66% VS
of Floating Roof Phenolic Epoxy Phenolic Epoxy
100µm X 2coats Phenolic Epoxy
100µm X 2coats
Prepared By:
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ONSHORE Internal coating of Fuel storage tanks

Typical Applications – Entire internal surface for painting shall be Bottom, Shell
OFFSHORE
wall, Fittngs & Roof.
MID COAT Phenolic Epoxy N.A. Tank Farm Phenolic Epoxy

ENTIRE SURFACE HEMPEL INTERNATIONAL JOTUN SIGMA
100% VS 100% VS 100% VS 100% VS
OPTION 1
Solvent Free Solvent Free Solvent Free Solvent Free
Phenolic Epoxy Phenolic Epoxy Phenolic Epoxy Phenolic Epoxy
Hempadur 85671 Tankguard Phenguard

Interline 850
Storage 930/940
OPTION 2 66% VS 76% VS
Phenolic Epoxy 63% VS 66% VS
Phenolic Epoxy
100µm X 2coats Phenolic Epoxy Phenolic Epoxy
100µm X 2coats
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ONSHORE Internal coating of equipments, vessels and piping & storage tanks used for
Wet H2S – Sour services, with operating temp up to 700C
OFFSHORE
pH of processing liquid in equipment = 5.5 to 6.0

PRIMER Brush / Trowel 250 µm QG 1

Belzona
Ceramic S-metal QG 2 Belzona 1321
TOP COAT Brush / Trowel 250 µm QG 3&4 Belzona 1391
TOTAL MINIMUM DFT 500 µm LR Epoxy System
COATS BELZONA
PRIMER Belzona 1321
MID COAT Belzona 1321
TOP COAT Belzona 1321
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ONSHORE Internal coating for Process vessels, equipments, Piping & Storage tanks
0
OFFSHORE subjected to Hot aqueous & Hydrocarbon immersion and operative up to 90 C.

PRIMER Brush / Trowel 250 µm QG 1 Belzona 5891

Belzona
MID COAT HT Immersion Grade QG 2
TOP COAT Brush / Trowel 250 µm QG 3&4
TOTAL MINIMUM DFT 500 µm LR
COATS BELZONA
PRIMER Belzona 5891
MID COAT
TOP COAT Belzona 5891
Prepared By:
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10.63 PAINTING SYSTEM TP - 01
Self Adhesive Tape Wrapping for below ground piping

ONSHORE Typical Applications: Un-insulated external surfaces of buried / below ground /
Road crossings piping & fittings having complex design fittings such as valves &
Flanges used for various services opeartive up to 700C
Recommended Tape Wrapping System
COATS Manual application of Tape EXISTING COATING SYSTEM
PRIMER Apply Bituminous primer or Adhesive uniformly QG 1 D
Fill-in mastic or filler on irregular surfaces to obtain

FILLERS
smooth transition on complex design fittings
QG 2; QG 3&4 B
A spiral wrap of tape shall be applied with minimum

of 50% overlap across entire primed surface as per LR Applied as per spec
TAPE WRAP vendor recommended procedure.
Tape width shall be selected as per piping diameter. CSP B
Approved Tape Products: For Repairs, Renovation, Refurbishment & New Construction
COATS Serviwrap Polyken Polyguard Tapecoat
PRIMER Serviwrap Primer Polyken Primer Polyguard Primer Tapecoat Primer
FILLER Moulding Putty Moulding Putty Moulding Putty Moulding Putty
TAPE Serviwrap Tape PolykenTape PolyguardTape Tapecoat Tape
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Appendix 1:
11 INDUSTRY STANDARDS
Where appropriate painting systems of this maintenance procedure are based on or
reference is made to, National, Regional, Local, International & Industry standards.
11.01 SIS 05 59 00 - Swedish standard - Pictorial surface preparation standards for
1967 painting steel surfaces. (24 photos)
11.02 DIN 55 928 – 4 German standard – Protection of steel substrate from corrosion by
organic & metallic coatings; preparation & testing of surfaces.
(4 photos)
11.03 ISO 8501 - 1 Preparation of Steel Substrates before Application of Paints and
Related Products – Visual Assessment of Surface Cleanliness
(BS7079-Part A)
Representative photographic examples of the change of appearances
imparted to steel when blast cleaned with different abrasives.
This part identifies four levels of Rust grades on uncoated erected
steel and steel held in stock. It also identifies degree of visual
cleanliness obtained after using common methods of surface cleaning
prior to painting.
11.04 ISO 8501 – 2 Preparation grades of previously coated steel substrates after
(BS 7079-Part B) localized removal of previous coatings
11.05 ISO 8501 – 3 Preparation grades of welds, cut edges and other areas with surface
(BS7079-Part C) imperfections
11.06 ISO 8503 - 1 Specifications and definitions for ISO surface profile comparators for
the assessment of abrasive blast cleaned surfaces
11.07 ISO 8503 - 2 Method for the grading of surface profile of abrasive blast cleaned
steel – Comparator procedure
11.08 ISO 8504 – 1 Preparation of steel substrate before application of paints & related
products Surface preparation methods – Part 1 General Principals
11.09 ISO 8504 – 2 Part 2 - Abrasive blast cleaning
11.10 ISO 8504 – 3 Part 3 - Hand & Power tool cleaning
11.11 ISO 11126-7, Specification for non-metallic blast cleaning abrasives: fused
8 & 10 aluminium oxide, olivine sand and garnet.
11.12 ISO11127(1 to 7) Methods for testing non-metallic blast cleaning abrasives
11.13 ISO 8502 – 1 Preparation of steel substrate before application of paints & related
products – Tests for the assessment of surface cleanliness
Field test for Soluble iron corrosion products
11.14 ISO 8502 – 2 Laboratory determination of chloride on cleaned surfaces
11.15 ISO 8502 – 3 Assessment of dust on steel surface prepared for painting ( pressure
sensitive tape method)
11.16 ISO 8502 – 4 Guidance on the estimation of the probability of condensation prior to
paint application
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11.17 ISO 8502 – 5 Measurement of chloride on steel surfaces prepared for painting
(ion detection tube method)
11.18 ISO 8502 – 6 Extraction of soluble contaminants for analysis – The Bresle method
11.19 ISO 8502 – 9 Field method for the conductometric determination of water soluble salts
11.20 ISO 12944 - 1 Paints and Varnishes – Corrosion protection of steel structures by
protective paint system –
Part 1 - General Introduction
11.21 ISO 12944 - 2 Classification of Environments
11.22 ISO 12944 - 3 Design Considerations
11.23 ISO 12944 - 4 Types of surface and surface preparation
11.24 ISO 12944 - 5 Protective paint systems
11.25 ISO 12944 - 6 Laboratory performance test methods
11.26 ISO 12944 - 7 Execution and supervision of paint work
11.27 ISO 12944 - 8 Development of specifications for new work and maintenance
11.28 ISO 4628 – 1 Paints & varnishes – Evaluation of degradation of coatings –
Designation of quantity and size of defects, and intensity of uniform
changes in appearance
Part 1 – General introduction and designation system
11.29 ISO 4628 – 2 Assessment of degree of Blistering
11.30 ISO 4628 – 3 Assessment of degree of Rusting
11.31 ISO 4628 – 4 Assessment of degree of Cracking
11.32 ISO 4628 – 5 Assessment of degree of Flaking
11.33 ISO 4628 – 6 Assessment of degree of Chalking by tape method
11.34 ISO 4628 – 7 Assessment of degree of Chalking by velvet method
11.35 ISO 4628 – 8 Assessment of degree of delamination & corrosion around a scribe
11.36 ISO 4628 – 10 Assessment of degree of filliform corrosion
11.37 ISO 20340 Paints & Varnishes – Performance requirements for protective paint
system for offshore & related structures.
11.38 ISO 1513 Paints & varnishes – Examination & Preparation of samples for testing
11.39 ISO 9223 Corrosion of metal & alloys. Atmospheric Corrosivity classification
11.40 ISO 19840 Paints & Varnishes – Determination of dry film thickness. Non-
destructive magnetic flux method
11.41 ISO 2409 Paint & Varnishes – Cross cut tests
11.42 ISO 4624 Paints & Varnishes – Pull off tests
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11.43 ASTM D4417 Standard test method for Field measurement of surface profile of blast
cleaned steel.
Method A – Visual comparison with prepared standards of profile
Method B – Using surface profile gauge
Method C – Profile replica on Testex tape measured with micrometer
11.44 ASTM D610 Standard test method for evaluating degree of Rusting on painted
steel substrate
11.45 ASTM D4285 Standard test method for indicating oil & water in compressed air
11.46 ASTM D4940 Standard test method for conductometric analysis of water soluble
ionic contamination of blasting abrasives.
11.47 ASTM D4752 Standard test method for measuring MEK resistance of ethyl silicate
(inorganic) Zinc rich primer by solvent rub.
11.48 ASTM D3359 Standard test method for measuring adhesion by tape test
Standard test method for Pull-off strength of coatings using Portable
11.49 ASTM D4541
adhesion testers.
Standard practice for Discontinuity (Holiday) testing of Nonconductive
11.50 ASTM D5162
Protective coating on metallic substrates.
11.51 SSPC-PA2 Measurement of dry film thickness of paint by magnetic gauges
11.52 NACE No. 1 SSPC-SP5 White Metal blast cleaning
11.53 NACE No. 2 SSPC-SP10 Near white metal blast cleaning
11.54 NACE No. 3 SSPC-SP6 Commercial blast cleaning
11.55 NACE No. 4 SSPC-SP7 Brush off blast cleaning
11.56 NACE No. 5 SSPC-SP12 Surface preparation of steel & other hard materials by
High and Ultrahigh pressure water jetting prior to recoating
11.57
NACE No. 6 SSPC-SP13 Surface preparation of concrete
11.58
NACE No. 8 SSPC-SP Industrial blast cleaning
11.59 RP0188-99 Discontinuity (Holiday) testing of New protective coating on conductive
substrates
11.60 RP0274-98 High voltage electrical inspection of pipeline coatings prior to
installations
11.61 RP0198-98 The control of corrosion under thermal insulation and fireproofing
materials – A system approach
11.62 RP0287 Field Measurement of Surface Profile of Abrasive Blast Cleaned Steel
Surfaces Using a Replica Tape
11.63 SSPC-PA 1 “Shop, Field and Maintenance Painting” (Steel Structures Painting
Manual, Ch 5 - Paint Application Specs.)
11.64 SSPC-PA 2 “Measurement of Dry Film Thickness with Magnetic Gages” (Steel
Structures Painting Manual, Ch 5 - Paint Application Specs.)
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11.65 SSPC-PA 3 “A Guide to Safety in Paint Application”
11.66 Solvent Cleaning (Steel Structures Painting Manual, Ch 2 - Surface

SSPC-SP 1
Preparation Specs.)
11.67 SSPC-SP 2 Hand Tool Cleaning
11.68 SSPC-SP 3 Power Tool Cleaning (Steel Structures Painting Manual, Ch 2 -

Surface Preparation Specs.)
11.69 SSPC-SP 5 White Metal Blast Cleaning, NACE No. 1-2000 (Steel Structures
Painting Manual, Ch 2 - Surface Preparation Specs.)
11.70 SSPC-SP 10 Near-white Metal Blast Cleaning, NACE No.2-2000 (Steel Structures
Painting Manual, Ch 2 - Surface Preparation Specs.)
11.71 SSPC-SP 11 Power Tool Cleaning to Bare Metal
11.72 M 501 NORSOK standards by Norwegian petroleum industry

11.73 BS 4800 Paint colours for Building purposes
ANSI / AWWA -
11.74 C214 – Sec 3 Tape Coating for exterior of steel - water pipelines
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Appendix 2:
12 FUNCTIONAL PROPERTIES OF EACH COAT
12.1 Surface Cleanliness
To ensure good coating adhesion it is essential that the surface to be painted is dry
and free from rust, dirt, dust & debris that might prevent the paint adhering to the
surface. Roughening of the surface in order to improve the adhesion may be required
12.2 Stripe Coat
The life of any protective system is determined by dry film thickness of anticorrosive
coating system present on weld-seams, sharp edges, bolts & nuts, these being the
critical 20% of surface area where coating breakdown begins therefore all critical areas
should be given extra stripe coat of consecutive coating material.
Stripe coated &/or Spray painted weld joint shall not be abraded
Given more attention to above areas will extend life of maintenance coating system.
12.3 Primer Coat
Anticorrosive properties rely on presence of inhibitive pigments in primers.
Primer applied to correct dry film thickness will provide sufficient protection against rust
creep in case of mechanical damage to coating afterwards, while in service.
12.4 Tie Coat
Tie coat of mid coat shall be applied on porous substrate of Zinc Silicate primer coat to
minimise popping effects. Sweep blast cleaned aged coating in dark colours are
provided with tie coat to enhancing colour hiding before light coloured finish coat.
12.5 Mid Coat
Mid coat enhance overall protection and provide good intercoat adhesion.
Incorporation of lamellar pigments like Micaceous Iron Oxide (MIO), Aluminium, and
Talc reduces or delays moisture penetration, decreases permeability to Oxygen,
improves strength and improves penetration of binder resins.
It also provides recoatability with enhanced adhesion for top coat (colour hiding).
12.6 Top Coat
Top Coat gives the required colour, gloss and surface resistance of coating system,
providing first line of defence against weather, sunlight, condensation impact, abrasion
and chemical attack.
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Appendix 3:
13 SURFACE PREPARATION METHODS
13.1 Degree of Cleanliness
a. For optimum performance of coating in providing corrosion protection to facility, the
substrate must be cleaned from old paint, rust deposits & contaminants etc.by
abrasive garnet blast cleaning. Salt content in abrasive shall be less than 25ppm.
b. Small areas, where blasting is not possible or not permitted, suitable means may be
used to achieve desired degree of surface cleaning, as per approval of company.
13.2 Worksite Preparations

a. The design of access by scaffolding or other suitable means shall be such that
surfaces are within reach of painting crew and provide enough room for work as
surface that is easily accessible will receive a better coatingthan that is not.
b. Contractor shall cover &/or protect all equipment that is not to be painted or may be
contaminated &/or affected by the over blast of abrasive& over spray of paints.
13.3 Spot Repair of corroded location

a. Remove rust deposits, dirt, dust, chemicals, salts, grease and other contaminants
from surfaces, bolt holes, crevices, corners, pockets, entrapments & foundations
using hand tools combined with degreaser or solventcleaning, followed by fresh
water pressure washing.
b. Corroded spot shall be abrasive blast cleaned up to metal surface & feathered back
to minimum of 75mm prior to application of primer. (Extent of feathering as per
surrounding coating system)
c. Primer applied to 25mm, Mid-coat to 50mm & Top coat applied to level spot repair
and over coated onto adjacent sound coating.
13.4 Spot Repair + Renovation of coating

a. Clean the surface and carry out spot repairs as per above procedure
b. Overall coated surface shall be sweep blast cleaned to remove aged hard / UV
degraded / chalked coating up to sound existing film and also to create considerable
roughness or anchor profile on paint film to facilitate strong adhesion of subsequent
compatible mid & top coat.
c. Compressed air shall be used to dry and blow out dust etc. from cleaned surfaces
d. Use cotton rags to wipe out water stains from surface and allow it to air dry
13.5 Refurbishment of coating

a. Refurbishment of coating means removing all existing coating including rust scales
by abrasive garnet blast cleaning to expose the metal substrate for all new painting.
b. Surfaces for maintenance painting shall be cleaned as per above procedures.
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c. Blast clean the surface with Garnet as abrasive to standard Sa 2½ or SP10, to

achieve surface profile in range of 50 - 75µm measured & recorded on Testex tape.
d. Deep Pitting, if any, due to loss of metal by corrosion shall be checked, assessed for
integrity and documented by coating & mechanical inspector.
Metal surface repairs shall be done as per Inspection Recommendation.
e. On approval the pits shall be filled and levelled with Belzona 1111 (supplied by QG)
followed by subsequent coating system as per contract on overall surface.
13.6 Hand tool Cleaning to standard St2, St3, Sp2, Sp3

a. Surfaces for maintenance painting shall be cleaned as per procedure above.
b. Carry out surface preparation with hand tools like wire brushing, scrapper, chisels
and suitable means to remove rust deposits, loose & detached coatings.
c. Power tools like power brushing or abrasive disc grinding or other suitable means
may be used depending on surface conditions but as per company approval.
d. Strongly adherent rust scales shall be loosened by application of Rust Guard, on
approval of company and then be cleaned as per above steps.
e. Compressed air shall be used to dry and blow out dust etc. from cleaned surfaces.
f. Use Cotton rags to wipe out water stains from surface and allow it to air dry.
13.7 For inaccessible surfaces at piping contact points & below pipe clamps
a. Inaccessible surface on piping at contact points showing severe crevices corrosion
shall be shown to coating & mechanical inspection to assess integrity of facility.
b. Deep Pitting, if any, due to loss of metal by corrosion shall be checked, assessed for
integrity and documented by coating & mechanical inspector.
Metal surface repairs shall be done as per Inspection Recommendation
c. On approval the pits shall be filled and levelled with Belzona 1111 (supplied by QG)
followed by subsequent coating system as per contract on overall surface.
13.8 For Valves, Clamps, Fittings & Bolted Flange Connections

a. Care shall be taken to avoid damage to threaded parts of bolts by excess blasting
b. The bolting to be unscrewed frequently shall be cleaned & applied with primer or
otherwise shall be coated to full thickness as per adjacent coating
c. The bolting to be unscrewed frequently shall be cleaned & applied with primer and
then preserved with wrapping of Denso tape system in coastal /offshore locations
13.9 For Stainless Steel, Galvanized steel & Aluminized steel surfaces
a. Abrasives shall be Garnet of suitable mesh size to achieve desired roughness for
better adhesion of coating system. Chloride content of abrasive shall be less than
25ppm.
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13.10 For Aluminium, Copper, Copper-Nickel, Bronzes &GRP surfaces

a. Surfaces shall be cleaned with solvent & degreaser followed by pressurised fresh
water wash and then abraded with suitable emery paper to achieve adequate surface
roughness to facilitate adhesion of subsequent coating system.
13.11 For Cement Concrete surfaces

a. Abrasives shall be Garnet of suitable mesh size to achieve adequate surface
roughness to facilitate adhesion of subsequent coating system.
13.12 For High performance thick coatings or linings on Carbon steel surfaces
a. Vacuum Blast cleaning may be carried out using steel shot & steel grits (4:1 ratio) for
cleaning & preparation of tank floor (internally) to protect environment from paint dust
pollution. Approval for vacuum blast cleaning shall be obtained from company.
b. Manual blast cleaning shall be carried our using garnet abrasivesuitable mesh size to
achieve Surface profile of 75 to 100µm, measured on Testex Tape
c. Compressed air shall be used to dry and blow out dust etc. from cleaned surfaces
13.13 Abrasive medium for Blast cleaning

a. The blasting medium, unless otherwise specified, shall be Garnet. For use of other
abrasive medium, approval shall be obtained from company.
b. Abrasives garnet of suitable mesh size shall be used to achieve desired anchor
profile or surface amplitude or Roughness. Abrasive shall not be reused
c. Abrasive in use or in storage shall be protected from dust & moisture by covering
d. The abrasive material shall be tested for Salt content, Conductivity& Impurities at
QG chemical laboratory &/or shall be tested at site.
e. Copper Slag abrasive shall not be used in live plant & offshore locations
13.14 Chloride salt content
a. Soluble salts along with above contaminations between the coats may be checked, if
excess than following limits, shall be washed out &rechecked before coating
Soluble Salt Contaminations

Metal Substrate mg/m2 µg/cm2
2 2
Atmospheric services 30 mg/m 3 µg/cm
2 2
Immersed services 20 mg/m 2 µg/cm
2 2
Tank bottom plate 60 mg/m 6 µg/cm
2 2
Structural Steel 100 mg/m 10 µg/cm
b. Blast cleaned surfaces measuring salt contents beyond maximum limits shall be air
cleaned & re-blasted, and retested for salt contents.
c. Painted surfaces measuring salt contents beyond maximum limits, shall be rewashed
with pressurised fresh water and retested for salt contents
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13.15 Assessment of dust on surface prepared for painting

a. Thumb press about 150mm of freshly exposed pressure sensitive adhesive tape on
to prepare surface under test and move the thumb, while maintaining a firm pressure,
at a constant speed along the tape three times in each direction, so that each stroke
takes between 5 to 6 seconds.
b. Remove the tape from test surface, place it on display board and cause it to adhere
to the board rubbing with the thumb
c. Acceptance of dust quantity limits shall be approved by Company Inspector
13.16 Degree of surface preparation / cleaning

a. Surface preparation or cleaning standards shall be recorded under one of Industry
standards as given below in table:
DEGREE OF SURFACE PREPARATION

SURFACE PREPARATION SSPC NACE ISO SWEDISH
Solvent Cleaning SP 1 - -
Hand Tool Cleaning SP 2 - - St 2& St 3
Power Tool Cleaning SP 3 - - St 2& St 3
Flame Cleaning New Steel SP 4 - -
Blast Cleaning “White” Metal SP 5 NACE # 1 Sa 3 Sa 3
Commercial Blast Cleaning SP 6 NACE # 3 Sa 2 Sa 2

Brush Off Blast Cleaning SP 7 NACE # 4 Sa 1 Sa 1
Pickling SP 8 - - -
Near White metal blast cleaning SP 10 NACE # 2 Sa 2½ Sa 2½
Power Tool Cleaning to Bare Metal SP 11 - - -
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Appendix 4:
14. PREPARATIONS REQUIRED FOR PAINT APPLICATION

14.01 All materials shall be supplied from approved manufacturer in original sealed
containers strong and non-leaky with printed description related to contained paint.
14.02 Different brands or types of paint shall not be inter mixed for application
14.03 Paint materials shall be stored in air-conditioned rooms at recommended
temperature and the storage temp shall be monitored with min-max thermometer.
14.04 Stock rotation of paint materials shall be maintained on First In - First Out basis
14.05 Expired paint materials shall not be used and shall be removed out from stores
14.06 Paint materials for use shall be delivered to worksite, as per requirement of job and
shall be kept under shade and not in direct sunlight.
14.07 Paint containers in use shall be closed properly and used at first opportunity
14.08 Paint material skin shall be removed &/or filtered through fine mesh to avoid defects
14.09 Bottom settling in High build paint cans shall be loosened before mixing of two parts
14.10 Measuring cans shall be used to measure two components; for mixing in small parts
14.11 Paint mixing stirrer shall be used for thorough mixing of two components
14.12 Cotton rags shall be of good quality & not to leave threads on cleaned surfaces
14.13 Paint brushes in use shall be cleaned and dried after every use.
14.14 Paint brushes with loosened bristles shall not be used and discarded.
14.15 Manufacturer’s data sheet with application instructions shall be understood &
followed by paint application crew to execute quality work
14.16 Airless spray painting location shall be well covered to prevent overspray on
adjacent equipments &/or to avoid rework of cleaning and repainting of overspray.
14.17 Surfaces as indicated by operations shall be masked and shall not be painted.
14.18 Incompatible coating shall not be applied in multiple coating system
14.19 Individual coats of multi-coat system shall be in contrasting colour for identification
14.20 Over-coating interval shall be followed strictly as per procedure & product data sheet
14.21 Batch numbers of paint product in use shall be noted and recorded in painting report
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Appendix 5:
15. PAINT APPLICATION REQUIREMENTS

15.1 The paint shall be applied in accordance with the paint Manufacturer's product data
sheet,which shall include the mix ratio, the method of application, the use of thinners
andover-coating times
15.2 The dry film thicknesses shall be as specified in paint system for particular
application. Areas with inadequate coating thickness shall be thoroughly cleaned
and abraded, and additionalcompatible coats shall be applied until they meet the
required film thickness.
15.3 Painting shall not be performed when the temperature of the surface is less than
0
3 Cabove the dew point of the surrounding air or when the relative humidity of the
air is more than 85% unless local conditions dictate otherwise and the Company
Inspector is in agreement.
Guidance on the estimation of the probability of condensation can be found in ISO
8502-4.
The measurement of these conditions is the responsibility of the painting contractor.
15.4 In addition, paints shall not be applied on surface under the following conditions:
 when the surface temperature is greater than 45°C
 when there is the likelihood of an unfavorable change in weather conditions
within twohours after painting
 when there is a deposition of moisture in the form of rain, condensation & frost
 when the available light is less than 500 lux
15.5 If condensation, rain, dust or other foreign materials contaminate the surface of a
coating which is not dry to the touch, the paint shall be removed, the surface re-
cleanedand fresh paint applied in accordance with this procedure
15.6 Extra coats of paint shall be applied on the areas where the shape and/or plane of
application result in thinly applied coatings, e.g. at edges, welds, corners etc
15.7 To compensate for these effects, stripe coats of paints shall be applied (normally
applied first, so that they will be covered by the full coat)
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Appendix 6:
16. FINAL COAT COLOUR FOR ONSHORE FACILITIES - PIPING
Pipe Content / Service Line Service Code Basic Colour BS 4800 RAL
Ref. No. Ref. No.
Green +
Water - Potable DW Yellow band 12-D-45
BW, CW, HW, RW,

Water – All others SR, SS, SW, TW Green 12-D-45
Water – Process Waste CC, CS, PW, WW Black 00-E-53 9005
Water – oily waste OW, RS Black 00-E-53 9005
Drains DR Black 00-E-53 9005
Vents AV, MHV Black 00-E-53 9005

Treated Effluents NW, SY Black 00-E-53 9005
Chemical Effluents Violet 22-C-37 4005
Caustic NA Violet 22-C-37 4005
Oxazolidone Violet 22-C-37 4005
Chemical Injection Violet +

AC, CH Yellow Band 22-C-37 4005
Sulphuric Acid
Fuel gas diesel Brown 06-C-39 8016

Hydraulic fluid & Oil Brown 06-C-39 8016
Hot oil HO Brown 06-C-39 8016
Lube & Seal oil LO Brown 06-C-39 8016
DG, ET, GL, LG,

Process Hydrocarbon
LP, ME, MR, NG, Brown 06-C-39 8016
(Liquid & Vapour)
P, PC, PR,SG
Regeneration Gas Brown 06-C-39 8016

Brown +
Acid Gas AG Yellow band 06-C-39 8016
Instrument Air IA Light Grey 10-A-03 9002
Inert Gas – nitrogen N Blue 20-D-45 5010

Plant Air SA Light Blue 20-E-51 5012
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Pipe Content / Service Line Service Code Basic Colour BS 4800 RAL
Ref. No. Ref. No.
Instr. Cable conduit Light blue 20-E-51 5012
Electrical cable conduit Orange 06-E-51 2003
Water – fire fighting FW, HF Red 04-E-53 3000
CO2 Red 04-E-53 3000
Fuel gas all others FG Yellow Ochre 08-E-51 1006

Flare Line CV, RV, SF Yellow Ochre 08-E-51 1006
Blow-down line BD, DB, WB Yellow Ochre 08-E-51 1006

LNG lines – Cryogenic Black 00-E-53 9005
FINAL COLOUR COAT FOR OFFSHORE STRUCTURALS:

BS 4800 RAL
LNG Production Facilities & Equipments Basic colour Ref. No. Ref. No.
Caged ladders, Hand rails, Safety equipments,
Golden Yellow 08-E-51 1006
Crane, Hoist, Monorails,
Beam, Columns, Overhead bridges on Roads Golden Yellow
& Walkways. Overhead obstructions on work with Black 08-E-51 1006
plate form. stripes
Moving parts of machine Orange 06-E-51 2003

Electrical Installations – Live Blue 20-D-45 5010
Dark grey or
Refractory lined ducts & equipments
Black
First Aid, Eye wash & Safety showers Green 12-D-45
Fire fighting equipments, Hydrants, Hose Reel Red 04-E-43 3000
Above ground Piping, Equipments, Stairways,

Plate-forms, Walkways, Pipe supports,
Light grey 10-A-03 9002
Storage tanks, Vessels, Pumps, Compressor,
Electrical equipments,
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Appendix 7:
17. FINAL COAT COLOUR FOR OFFSHORE FACILITIES - PIPING
SERVICE PIPELINE M ARKING FLOW DIRECTION
CRUDE OIL Br W Br HC
DIESEL OIL Br W Br DO
HYDRAULIC OIL Br V Br W Br V HO
LUBE OIL Br V Br W Br V LO
SEAL OIL Br V Br W Br V SO
HELIFUEL Br W Br HE
CONDENSATE / NGL Br Yo Br W Br Yo CD
NAPHTA Br W Br NH
PROCESS GAS Yo W Yo PG
FLARE GAS Yo W Yo FL
HYDROCARBON (GAS) Yo W Yo HG
FUEL GAS Yo W Yo FG
GAS INJECTION Yo W Yo GI
EXHAUST Yo W Yo EX
INERT GAS Yo Db Yo W Yo Db IG
INSTRUMENT AIR LB W LB IA
PLANT AIR LB W LB
PA
ATMOSPHERIC VENT LB Yo LB W LB Yo ATH
HALON GAS Yo R Yo W Yo R HLG
GLYCOL V Br V W V Br GLC
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SERVICE PIPELINE M ARKING FLOW DIRECTION
WASTE OIL DRAIN Bl W Bl DR
CEMENT LIQUID G V G W G V CE
BULK BARYTES V W V BB
BULK CEMENT V W V BC
HIGH PRES. CEMENT V DB V W V DB HPC
L. P. OIL MUD Br W Br LM
MUD OIL Br W Br MO
H.P. OIL MUD Br DB Br W Br DB HM
KILL FLUID Br R Br W Br R KF
COLOUR COLOUR CODE Bs 4800 No. RAL No.

YELLOW Y 08 E 51 1007
RED R 04 E 53 3000
BROWN RED BR 04 D 45 3011
LIGHT BLUE LB 20 E 51 5012
DARK BLUE DB 20 C 40 5003
LIGHT GREY LG 10 B 17 7032
TRAFFIC GREY TG 18 B 21 7042
WHITE W 00 E 55 9010
BLACK BL 00 E 53 9005
GREEN G 14 E 53 6001
VIOLET V 22 C 37 4005
YELLOW OCHRE YO 08 E 51 1006
BROWN Br 06 C 39 8016
SILVER GREY S 00 A 95 7001
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FINAL COLOUR COAT FOR OFFSHORE STRUCTURALS:
OFFSHORE STRUCTURAL FACILITY FINAL COLOUR

All submerged steel parts of the jacket (if required painted)
excluding the splash zone Traffic Grey
Structural steel below tidal range (splash zone) including casing Brown
Structural steel above tidal range including structural steel for Heli-deck Yellow
Pipe supports Same as nearby
Lighting posts White
Guard rails (Handrails) White
Pedestal cranes (moving parts) Red/White strips

Pedestals Same as Nearby
Bridge structure Yellow
Tanks, vessels, heat exchangers White
Pipe work (See section 2.10.2 for identification (ISO R508) Base white
All equipment and package Light Grey

Internal walls/ceilings of equipment enclosures White
Internal flooring of equipment enclosures & Brown Red
Fire pump enclosures : External walls Red

Fire pump enclosures : Internal walls & ceiling White
Control Panels Light Grey
Moving parts and overhead obstructions Red / White strips
Fire fighting equipment and piping Red
Stairways and associated structure White
Runway beams (external and internal) Yellow / Black strips
Escape routes (external and internal) Black / Yellow strips
Drilling derricks and big radio tower Red / White strips
Floors, decks and walkways Brown Red
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Doors Green
Buildings, walls, door & window frames

White
(except for Fire Pump Enclosures)
Helideck structural Yellow
Helideck Surface Green

Helideck markings White/yellow trips
Life boat davits Yellow
Grating Structural colour
Netting framing White

Flare (excepted top of flare to be Aluminium) Red/White
Pumps, Motors, Skids, Package, Compressor enclosure, Control
Light Grey
panels, Transformers, Main & Emergency Generator package.
First Aid Box Green
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Appendix 8:
18. CHECKS, INSPECTION, ACCEPTANCE & DOCUMENTATION
Throughout the duration of the work, Contractor's Quality Control department shall
provide following inspection tools & instruments to check quality of painting work
under following points and record the results in its quality control report:
18.1 Quality Control Inspection tools & Instruments

1. Whirling Hygrometer
2. Surface temp gauge with magnetic base
3. Surface profile gauge to monitor surface profile during blast cleaning
4. Micrometer to measure surface profile on Testex tape
5. Chloride content test instrument for abrasive at worksite
6. Salt detection kit for testing soluble chloride level on surface
7. Pressure Sensitive tapefor testing of dust
8. Wet film thickness gauge
9. Digital Coating thickness gauge – Dual type for Ferrous & Non-ferrous surfaces
10. Cross cut / Cross Hatch tool
11. Adhesion tester – Dolly pull off type
12. Holiday test – Wet Sponge & High Voltage DC type
13. Inspection mirrors for inspectors & painting foremen
QC Inspection tools & Instruments in use shall be duly calibrated attached with certificates.
Quality Control Inspections

18.2 Surface Construction quality
Rounding of corners, sharp edges to 2 mm radius minimum, form, quality and continuity of
welds, weld spatters & weld fluxes.
18.3 Surface preparation quality

 Grade of cleanliness: As per ISO 8501
 Cleanliness: no grease or oil, dust level 2 maximum according to ISO 8502-3
 Anchoring profile: G medium according to ISO 8502
 Contamination including chlorides – as per ISO 8502-6 & 8502-9
 Conductivity test for blasting abrasives shall be assesses according to ASTM D4940
and shall be less than 150 µS/cm and chloride level shall be less than 25ppm
Soluble Salt Contaminations

Metal Substrate mg/m2 µg/cm2
2 2
Atmospheric services 30 mg/m 3 µg/cm
2 2
Immersed services 20 mg/m 2 µg/cm
2 2
Tank bottom plate 60 mg/m 6 µg/cm
2 2
Structural Steel 100 mg/m 10 µg/cm
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18.4 Climatic conditions for application

 Temperature of substrate at least 3°C above dew point,
 Maximum humidity 85% RH (90% for inorganic zinc silicates),
 Ambient temperature (>10 °C for epoxy, >5 °C for polyurethane)
 Weather conditions – Existing and Forecasted
18.5 Paint Application

 For inorganic zinc silicate: maintain record of spraying with fresh water to enhance
hydrolysis and results of MEK test: Level 5 according to ASTM D4752.
 State of curing of primer and of each coat before application of next coat
 Wet film thickness for each coat immediately after application
 Monitor interval between coats (in accordance to product data sheets)
 Number of coats applied as per recommended paint system
 DFT of each coat and of the final system according to ISO 19840
 Appearance and color of finishing coat
 Painting & Preservation of fasteners like nut & bolts on bolted flange connections.
18.6 Adhesion Test ISO 2409 & ISO 4624

The tests shall be carried out only when the paint system is completely dry and fully
Polymerized
 For coating system of DFT less than 200µm, adhesion test shall be cross cut test as per
ISO 2409 and acceptance result shall be No. 0 as a minimum
 For coating system DFT more than 200µm, adhesion test shall be pull-off test as per
ISO 4624 and acceptance result shall be
- more than and equal to 3Mpa minimum for coating on External surfaces
- more than and equal to 4Mpa minimum for coating on Internal surfaces
Test coupons may be used for adhesion test of paints applied for immersion services
18.7 Holiday test for Integrity ASTM D 5162

The tests shall be carried out only when the paint system is completely dry and fully
Polymerized& also as per manufacturer’s product data sheet
Porosity of the coating shall be checked across the entire surface using wet sponge or
electrical brush for immersed services and buried or below ground surfaces.
Company inspector shall mark position of defects and porosity shall be repaired as per this
procedure.
18.8 Visual Test & DFT checks

 Visual inspection shall reveal no defects such as grit inclusions, pitting, low DFT, Very
high DFT, orange peel, cracking, bubbling, pinholes, runs, tears, sags, blistering,
missing, brush marks, Mud cracks in Zn silicate coatings, etc. etc.
 DFT check of paint system shall be measured after primer, intermediate & final coat.
 Ascertain application of stripe coats by visual checks & film thickness.
 Total DFT - no single spot measurement can be less than 80% of specified thickness
and no more than 120%.
 Total DFT of paint system shall be average thickness calculated by averaging thickness
of points measured on painted surface.
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18.9 Coating repairs to application related defects

 The crew must understand reasons for occurrence of application related defects and
they shall be trained as to avoid recurrence of such defects.
 Quality Tool Box shall be held at site to brief above trainings & skills to avoid recurrence
 Quantity & Intensity of pin holes or holidays shall be recorded before repairs
 Spot repairs & Renovations of defects shall be carried out as per this procedure
18.10 Coating Inspection by Contractor’s Coating Inspector

Contractor’s Foreman, Supervisor & Coating Inspector shall check Workmanship and
Quality of work carried out on daily basis and also before company’s inspection
Defects, if any, shall be marked for identifications and then repaired as per procedure.
Contractor’s Coating Inspector must Inspect Quality & confirm completion of work and then
only shall raise request for company’s final inspection.
Daily Painting Report shall be complete and presented to Company inspector at the time of
Final Inspection for review and approvals.
18.11 Coating Inspection by Company Coating Inspector / Representative

The Company Inspector or its Representative shall be allowed free access to the painting
work site for Quality surveillance & in progress quality checks.
The Contractor shall make all means of close access like scaffolding etc. required for proper
inspection of painting work.
Up on completion of painting work and final inspection approval, Daily Painting Report shall
be signed off by company inspector.
Company Inspector shall prepare “Painting / Coating Inspection Report” as per approved
format, attached with photographs of painted facility and submit the same to Corrosion
Engineer for approval.
Approved “Painting / Coating Inspection Report” shall be scanned and filed in company’s
shared folder for referenecs of related disciplines.
18.12 QG - Painting / Coating Inspection Report

As given on page 98 of this procedure.
18.13 QG - Painting / Coating Material Inspection Report

As given on page 99 of this procedure.
Prepared By:
Page 97 Issued By:
Annexure 1 04/21/12/11 11:10
Revision 02
Qatar Liquefied Gas Company Limited

Painting/Coating Inspection Report
Contractor: Coating System:
Work Location: Document Ref:
SAP Notification no: Work order no.
Unit Report No: Date:
Tag No / Items:
Surface Preparation
Method Dry Blast Wet Blast Sweep Blast Power Tools Hand Tools Other
Abrasive Used Type: Brand: Batch
no:
Chloride Content: Size
Prep Standard Specified: Achieved: Testex Tape
Profile Specified: Achieved:
Other Test Chlorides: Iron Salts:
Remarks:
Painting
Description Primer Mid Coat Top Coat
Manufacturer
Product
Application Method
Specified DFT (Microns)
WFT (Microns )
DFT Actual (Microns)
Batch No (Base)
Batch No (Curing)
Wrapping Tape
Application Date
Inspection and Repair
Thickness and appearance DFT - Accept / Reject Appearance: Accept / Reject
Holiday Detection Test LV / HV Tester Test voltage: Accept / Reject :
Coating Adhesion Test Adh Tested Pull off stress: Accept / Reject :
Repaired areas % of Area Locations Rej Reason:
Remarks
Prepared By Reviewed By Approved By

Name
Position
Date
Signature
Ref: Document No: 02.18.60.06. Rev 02
Prepared By:
Page 98 Issued By:
Annexure 1 04/21/12/11 11:10
Revision 02
Qatar Liquefied Gas Company Limited

Painting / Coating Material Inspection Report
Date: Report No:
Contractor Location:
Inspection findings
Abrasive
Type : Manufacturer/Brand:
Size Total quantity:
Number of samples taken: Batch No:
Chloride content: Visual inspection: Accept/Reject
Batch certificate available: Yes/No Storage condition: Accept/Reject
Remarks:
Paint
Manufacturer: Product name:
Total quantity: Batch No: Base- Curing Agent-
Production date: Expiry date
MSDS Available: Yes/No Batch certificate available: Yes/No
Storage condition: Accept/Reject Visual inspection: Accept/Reject
Remarks:
Prepared By Reviewed By Approved By
Name
Position
Date
Signature
Ref: Document No: 02.18.60.06. Rev 02
Prepared By:
Page 99 Issued By:
Annexure 1 04/21/12/11 11:10

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Procedure 02.18.60.

Mark Staub _______________

Dean King _______________

Signed: _________________________ Date: ______________

4 Conflicts & Resolution

5 Company’s Project Specification for References

6 Abbreviations used In this Procedure

7 Maintenance Coating Procedure

8 List of Appendices Page No.

Appendix 1: Industry Standards 78

Appendix 2: Functional properties of each coat 82

Appendix 3: Surface Preparation Methods 83

Appendix 4: Preparations required for paint applications 87

Appendix 5: Paint Applications requirements 88

Appendix 6: Final Coat Colour for Onshore facilities 89

Appendix 7: Final Coat Colour for Offshore facilities 91

Appendix 8: Checks, Inspection, Acceptance & Documentation 95

9 PAINTING SYSTEMS LIST

CS-03 High Temp service Not Insulated 0 0

CS-04 High Temp service Not Insulated 0

High Temp service – Continuous 1200C to 4000C

Cyclic Temp services Insulated

Wet surface with Condensation

Paint touch up on coated surface

Hot Surface application (1200C) Insulated

CS-11 Concrete Encased for Fireproofing Concrete 0

Below Ground Buried

GALVANIZED & ALUMINIZED STEEL SURFACES ONSHORE

STAINLESS STEEL & SPECIAL ALLOYS ONSHORE

SS-03 High Temp service Not Insulated 0 0

Hot Surface application (1200C) Insulated

Hot Surface application (2600C) Insulated

Cryogenic Temp services Insulated for

NON FERROUS ALLOYS ONSHORE

CONCRETE & MASONRY SURFACES ONSHORE

Atmospheric Exposure Open to Air &

Atmospheric Exposure Open to Air &

Concrete surfaces exposed to

POLYMER SURFACES (PVC, HDPE, GRP) ONSHORE

Open to sunlight Ultraviolet Rays Open to Air &

CARBON STEEL & LOW ALLOY STEEL OFFSHORE

CS-01F Marine Atmosphere Services Not Insulated 0 0 41

High Temp service Not Insulated

High Temp service Not Insulated

CS-04F High Temp service Not Insulated 0

High Temp service – Continuous Insulated 1200C to 4000C

Wet surface with Condensation

Paint touch up on coated surface

Anti-skid or Anti-slip services

Surfaces from 2m above mean

Flare boom & Deck crane Exposed to UV –

Flare boom external surface Exposed to UV –

GALVANIZED & ALUMINIZED IRON OFFSHORE

Ambient Temp service Not Insulated. 0 0

STAINLESS STEEL & SPECIAL ALLOYS OFFSHORE

SS-03F High Temp service Not Insulated 0 0

Cyclic Temp services Insulated 0

Hot Surface application (1200C)

Cyclic Temp services Insulated

POLYMER SURFACES (PVC, HDPE, GRP) OFFSHORE

IMMERSSED &/OR SUBMERGED SERVICES ONSHORE & OFFHSORE

Utility / Raw / Waste / slop oil Immersed

De-odorised Field Condensate

Signed: ___________ Date: