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1. ASPALT
1.1 TYPES OF ASPHALT
Large potholes can ruin anyone’s day. Not only are they a nuisance to your car (and your alignment), but
they also create a safety hazard for pedestrians. Whether you need to clear up a pothole in a street, a
driveway, or a parking lot, asphalt is the material that you will need in order to smooth your way.
When working with asphalt, it is important to know the different varieties that are available. There are
three main types of asphalt: Hot Asphalt, MC Cold Mix, and UPM. There are also different varieties of
these asphalts for summer and winter use.
Hot Asphalt is the type of asphalt that you mostly see when driving past a construction crew. Use mostly
for paving and patching, Hot Asphalt, as its name suggest, is easiest to work with when the temperature
of the asphalt is high. Hot Asphalt is a permanent solution to a problem, but must be used almost
immediately after purchasing. As the asphalt cools, it becomes increasingly difficult to work with, and
once completely cool, it hardens like a rock.
MC Cold Mix is asphalt that can be used as a temporary fix. Since the asphalt is used at cold
temperatures, it is slow to cure and best used in areas that have little to no traffic.
UPM is also a cold mix asphalt, but unlike MC Cold Mix, it can be used as a
permanent fix to any asphalt or concrete problem, designed to work in any
weather condition, UPM can be used to fix both wet and dry holes, allowing you
to make any repair in any situation. Once that asphalt has been compacted, it is
immediately ready to be tread upon. Learn more about the benefits of UPM.
These three different types of asphalt offer good solutions to asphalt problems
that you might have in your home or business. By knowing the differences, you can make sure you pick
the right one for your situation.
The black cementing agent known as asphalt has been used for road construction for centuries. Although
there are natural deposits of asphalt, or rock asphalt, most used today is produced by the oil refining
industry. Asphalt is a constituent of most petroleum’s and is isolated through the refining process of
distillation.
Asphalt is called a bituminous material because it contains bitumen, a hydrocarbon material soluble in
carbon bisulfate. The tar obtained from the destructive distillation of soft coal also contains bitumen. Both
petroleum asphalt and coal tar are referred to as bituminous materials.
However, because their properties differ greatly, petroleum asphalt should not be confused with coal tar.
Whereas petroleum asphalt is composed almost entirely of bitumen, the bitumen content in coal tar is
relatively low. The two materials should be treated as separate entities.
One of the characteristics and advantages of asphalt as an engineering construction and maintenance
material is its great versatility. Although a semi-solid at ordinary temperatures, asphalt may be liquefied by
applying heat, dissolving it in solvents, or emulsifying it. Asphalt is a strong cement that is readily adhesive
and highly waterproof and durable, making it particularly useful in road building. It is also highly resistive
to the actions of most acids, alkalis, and salts.
1.3 AGGREGATES
Aggregates (or mineral aggregates) are hard, inert materials such as sand, gravel, crushed stone, slag, or
rock dust. Properly selected and graded aggregates are mixed with the cementing medium asphalt to form
pavements. Aggregates are the principal load-supporting components of an Asphalt Concrete pavement.
They total 90 to 95 percent of the mixture by weight and 75 to 85 percent by volume.
Asphalt Concrete paving aggregates are classified according to source or means of preparation. A brief
description of the classifications follows.
Both gravel and sand are typically pit or bank-run natural aggregates. They usually are screened to proper
size and washed to remove dirt before being used for Asphalt Concrete paving purposes. Processed
Aggregates When natural pit or bank-run aggregate has been crushed and screened to make it suitable for
Asphalt Concrete pavements, it is considered a processed aggregate. Crushing typically improves the
particle shape by making the rounded particles more angular. Crushing also improves the size distribution
and range. Crushed stone is also a processed aggregate.
It is created when the fragments of bedrock and large stones are crushed so that all particle faces are
fractured. Variation in size of particles is achieved by screening. Aggregates that have received little or no
screening are known as crusher run. These aggregates are generally more economical than screened
aggregates and can be used in Asphalt Concrete pavements in many instances. In the processing of crushed
limestone, the rock dust produced is separated from the other crushed aggregate and may be used as crushed
sand or as a mineral filler in Asphalt Concrete pavements.
2. Synthetic Aggregates
Aggregates produced by altering both physical and chemical properties of a parent material are called
synthetic or artificial aggregates. Some are produced and processed specifically for use as aggregates; others
are the byproduct of manufacturing and a final burning process. Blast furnace slag is an example of a
synthetic aggregate.
There are different types of bitumen available with different properties, specifications and uses based on
requirements of consuming industry. The specification of bitumen also shows variation with the safety,
solubility, physical properties, and the durability.
To understand the performance of the bitumen when it is on service, the design of physical properties of
the material is highly essential. The standard testing methods are carried out to grade bitumen.
The bitumen can be classified into the following grade types:
1. Penetration Grade Bitumen
2. Oxidized Bitumen Grades
3. Cut Back Bitumen
4. Bitumen Emulsion
5. Polymer Modified Bitumen
The ERA 1426 and ERA 1427 provides the penetration and softening point values for the respective
grades, as from Table-1. This will help in identifying the equivalent viscosity and the hardness of the
bitumen grade. The grades are represented by the penetration values.
The ERA 13303 also gives the measure of loss on heating with respective limits for all penetration bitumen
grades. This measure is to ensure that there are no volatile components present. So, no component whose
loss will contribute to the setting and hardening of bitumen during its preparation or lay course is undergone.
The ERA 12592 provides the solubility values to ensure that there is less or no impurities in the bitumen
material.
b. Oxidized Bitumen
The refinery bitumen is further treated by the introduction of
processed air. This will give us oxidized bitumen. By
maintaining a controlled temperature, the air is introduced
under pressure into soft bitumen.
Compounds of higher molecular weight are formed by the
reaction of this introduced oxygen and bitumen components.
Thus, the Asphalt and the Molten content increases resulting
in a harder mix. This harder mix has a lower ductility and
temperature susceptibility.
The oxidized bitumen is used in industrial applications such as roofing and coating for pipes. By this method
of processing, the bitumen that has a lower penetration can be manufactured, which can be employed for
paving roads.
c. Cutback Bitumen
These are a grade of bitumen that comes under penetration
grade bitumen. This type of bitumen has a temporarily
reduced viscosity by the introduction of a volatile oil. Once
after the application, the volatile material is evaporated and
bitumen gain its original viscosity.
The penetration grade bitumen is a thermoplastic material.
It shows the different value of viscosity for different
temperature. In areas of road construction, it is necessary
for the material to be fluid in nature at the time of laying i.e. during surface dressing.
It is also essential for the material to regain back to its original hardness and property after setting. This is
ensured by cutback bitumen. The fluidity is obtained for any bitumen by raising the temperature. But when
it is necessary to have fluidity at lower temperatures during surface dressing, cutback bitumen is employed.
The time for curing and the viscosity of cutback bitumen can be varied and controlled by the dilution of
volatile oil, and the volatility of the oil added.
70/100 or 160/220 pen bitumen that is diluted with kerosene are the main composition of bitumen in the
construction. The standard tar viscometer is used to test the standard viscosity.
The table-2, shows the cutback specifications based on ERA 3690. This provides the requirement of the
bitumen to satisfy solubility property, distillation property as well as recovery of properties after curing.
Table-2: The Cutback Bitumen Specification as per ERA: Part 1 & ERA 12591
d. Bitumen Emulsion
The type of bitumen forms a two-phase
system with two immiscible liquids. One of
them is dispersed as fine globules within the
other liquid. When discrete globules of
bitumen are dispersed in a continuous form
of water, bitumen emulsion is formed.
This is a form of penetration grade bitumen
that is mixed and used for laying purposes.
An emulsifier having a long hydrocarbon
chain with either a cationic or anionic ending
is used for dispersing the bitumen globules.
This emulsifier provides an electrochemical
environment. The ionic part of the chain has
an affinity towards water and the bitumen is
attracted by hydrocarbon part.
As shown in figure below, the hydrocarbon binds the bitumen globules strongly and the ionic part is seen
on the surface of the globules. Depending on the ions present, the droplets take a charge.
The emulsions can be cationic (positive charge) or anionic (negatively charged). The globules of the same
charge hence repel each other, making the whole system stable. To facilitate adhesion with the aggregates
(that are negatively charged), cationic emulsions are more preferred.
Bitumen during Dispersion in an emulsifier
The stability of emulsions is dependent on the following factors types of bitumen emulsifier and its quantity
Water evaporation rate
Bitumen quantity
Bitumen globules size
Mechanical forces
The emulsions are applied by using sprays. For this viscosity is a primary concern. With the increase of
bitumen content, the mixture becomes more viscous. This is found to be sensitive when the amount exceeds
60%. The ERA 434: Part 1 and ERA 13808 gives the specification for the viscosity of road emulsions.
5. Staged Construction
This helps in carrying out staged construction in a situation when problems of fund constraint or traffic
estimation problems are faced.
6. Life Cost is less
The initial cost and overall maintenance cost of bituminous pavement are less compared to concrete
pavement.
7. Temperature Resistant
They act resistant against high temperature from melting and are not affected by de-icing materials.
1.4.2 Disadvantages of Bituminous Pavement
Bituminous pavements are less durable
Low tensile strength compared to concrete
pavement
Extreme weather and improper weather
conditions tend to make bituminous pavement
slick and soft.
Bitumen with impurities can cause pollution to
soil, hence ground water by their melting. These
may have hydrocarbons in small amounts.
Clogging of pores and drainage path during construction and service life
More salting- to prevent snow during winter season
Cost of construction high during extreme conditions of temperature
Where;
BSG is bulk specific gravity
Md is the mass of dry specimen
Mi is the mass of immersed specimen;
Msd is the mass of surface-dry specimen; and
W is the specific gravity of water.
Unit weight
Marshall Stability
Flow
VMA
Voids in total mix (Pav)
Optimum binder content is selected as the average binder content for maximum density, maximum stability
and specified percent air voids in the total mix. Thus the next step is to calculate the voids in aggregate
(VMA), the air voids in mix (VIM) and the voids in aggregate filled with bitumen (VFB) using
𝑽𝑴𝑨 = 𝟏𝟎𝟎 − 𝑽𝒂 %
𝑽𝑰𝑴 = 𝟏𝟎𝟎 − 𝑽𝒂 − 𝑽𝒃 %
𝑽𝒃
𝑽𝑭𝑽 = ( ) 𝟏𝟎𝟎%
𝟏𝟎𝟎 − 𝑽𝒂
Where;
2. Drying system
Driving units have auto lubrication device,
greatly reduces labor cost;
Different areas inside the drying drum have
different blade configurations, which can
handle aggregates in different processes;
The rolling rings and rollers are applying high
strength wear-resisting material. Deviation
preventing rollers for both rolling rings;
The cylinder adopts boiler steel and stainless
steel skin, which gives it high temperature
resistance and non-deformability;
The cylinder employs thermal insulating rock
wool material that can maintain the
temperature inside, reducing heat loss.
3. Aggregates elevating system
The aggregates elevator takes modular design
with newest dust sealing structure;
Elevator applies double plate link chains
design, which extends the elevator's service
life and reduces maintain frequency.
Excellent leak proof ness with the motors;
Applies famous cyclical pin gear speed
reducers, more powerful and reliable;
The aggregates slide tunnel adopts damping
structure wear-resisting plate link chains to
enhance the performance.
4. Screening system
Vibrating screens that apply world famous vibration motors are completely sealed;
Aggregate storage bin adopts large bin
structure to avoid material overflow;
Aggregate bins are separated by high strength
wear-resisting plate to avoid aggregates
mixing.
5. Weighing system
Adopts world famous brand (TOLEDO) weighing
component, to make sure that the measurement error of
aggregates is below 0.5%, and the measurement error of
bitumen and filler is below 0.25%.
6. Mixing system
The mixer, mixing blades and liner plates are all
using the best materials with high hardness and high
abrasion performance;
The cycloidal pin gear speed reducer has better
transmission efficiency and simpler structure.
9. Control system