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EC-C1
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FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
KENR5128-03
May 2019
© 2019 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Pilot Oil 200-0750 1 B-5
Cooler Gp - Hydraulic Oil 169-3806 2 D-2
Cylinder Gp - Angling Note B 287-1973 3 F-5
Cylinder Gp - Lift Note A (STD) 227-0844
Note A (LGP) 227-0843
4 F-3
Note B (PAT STD) 227-0994
Note B (PAT LGP) 233-0478
Cylinder Gp - Ripper Lift 227-0842 5 D-2
Cylinder Gp - Tilt Note A (Dual - Angling) 227-0841 F-4
6
Note A (STD) 233-9134 E-4
Note B (PAT) 227-8893 7 F-5
Filter Element As - Oil (Hydraulic) 1R-0777 8 B-3
Filter Gp - Oil (Hydraulic Fan, Steering) 177-6979 9 E-3
Manifold Flexxaire Fan 6T-9559 10 D-1
Manifold (For Angle Control) Note B 272-0258 11 A-4
Manifold Gp - Control (Implement Pilot Pressure) 226-4751 12 C-5
Motor Gp - Piston (Steering Motor) 269-4749 13 E-5
Pump Gp - Piston (Implement) 280-7137
(with LS and Cut Off) 271-2116 14 C-3
(Winch) 278-1445
Pump Gp - Piston (Steering) 271-2114 15 E-4
Screen (Implement Pilot Oil) 6E-5066 16 C-5
Tank & Filter Gp - Hydraulic 273-6050 17 C-3
Valve Gp - Bank 2 (Dozer Lift / Tilt) 269-8161 F-7
Bank 3 (Dozer Lift / Tilt / Ripper) 269-8160 F-7
Bank 3 (Dozer Lift / Tilt / Winch) 269-8157 F-8
18
Bank 3 (PAT Dozer Lift / Tilt / Angle) 269-8159 D-6
Bank 4 (PAT Dozer Lift / Tilt / Angle / Rip) 269-8158 D-6
Bank 4 (PAT Dozer Lift / Tilt / Angle / Winch) 269-8156 D-8
Valve Gp - Solenoid Flexxaire Fan 3E-9205 19 D-1
Valve Gp - Bypass (Cooler) 126-0747 20 D-3
Valve Gp - Pilot (Dozer Pilot Control) 200-0189 21 B-3
(Ripper Pilot Control) 167-1177 22 A-5
(Steering) 9T-8693 23 E-3
(Winch Pilot Control) 160-0766 24 B-5
Valve Gp - Quick Drop 227-0831 25 F-3
Valve Gp - Relief (Steering Lines Pressure)(Cold Oil) 198-9219 26 D-3
Valve Gp - Solenoid Note B (For Angle Control) 257-0267 27 A-4
(Hydraulic Lockout) 201-0950 28 B-5
Winch Ar Note C 29 F-1
AccuGrade Option
Valve & Mtg Gp - Bulldozer (Grade Control) (EH Solenoid Valve) 239-5317 30 C-2
Valve (Shuttle Valve) 233-6942 31 C-1
Note A: For S-Blade Equipped Machine.
Note B: For PAT-Blade Equipped Machine.
Note C: Refer to the Parts Manual for your particular machine.
TAP LOCATION
Tap Schematic
Description
Number Location
CP Pilot Valve Supply B-5
CPG Accumulator C-5
HA Implement Pump Discharge at Valve C-5
HB Implement Pump Signal C-4
HC Left Steering Loop at Motor D-5
HD Right Steering Loop at Motor E-5
HH Filter Outlet E-3
JJ Cooler Inlet (Backfill) D-2
KK Filter Inlet (SOS) E-3
SOS Implement Manifold Oil Sampling Port C-5
X1 Right Steering Actuator E-3
X2 Left Steering Actuator E-3
Y1 Left Steering Pilot D-3
Y2 Right Steering Pilot D-3
8 7 6 5 4 3 2 1
(29) WINCH AR
(7) CYLINDER GP BLADE TILT (NOTE C)
TILT (PAT) (NOTE B)
227-8893
(18) VALVE GP
BANK 3
LS (DOZ LIFT / TILT / WINCH) LS TOP G
269-8157 1
F (6) CYLINDER GP
X F
TILT (DUAL - ANGLING) (NOTE A) T2
(18) VALVE GP 2 227-0841
S1 BANK 2 S1 (25) VALVE GP
RELIEF VALVE
(DOZ LIFT / TILT)
RELIEF VALVE
3 QUICK DROP S2
269-8161 227-0831 PAY OUT
W1
4 (4) CYLINDER GP
LIFT HAUL IN
(18) BANK 3 W2
(DOZ LIFT / TILT / RIP) LEFT DUAL TILT OPTION NOTE A
B A
FS2
269-8160 BL1 (STD) 227-0844
LIFT LIFT LEFT SIDE
(LGP) 227-0843
A B C D
OF TRACTOR BLADE ANGLE (3) CYLINDER GP
BL2 NOTE B
ANGLING (NOTE B) (STD) (PAT) 227-0994
VT1 VA2 287-1973 (LGP) (PAT) 233-0478
RIGHT
TILT TILT
E (15) PUMP GP E
HD PISTON (STEERING) X2 X1
271-2114
STEERING CHARGE FILTER
(13) MOTOR GP
STEERING MOTOR
DT3 DT4 DT3 DT4 PISTON (STEERING) STEERING PUMP
269-4749
LEFT
HH
BT1 BT1
RIGHT LEFT KK
BT2
RIGHT BT2
(9) FILTER GP
WINCH RIPPER STEERING PILOT VALVE
OIL (HYDRAULIC FAN,
STEERING)
177-6979 WINCH OPTION
(23) VALVE GP
PILOT (STEERING)
HP3 RR1 9T-8693 (19) SOLENOID
FLEXXAIRE
RIGHT LEFT
3E-9205
RAISE C1 C2
W1 PAY OUT R2 YI
LOWER HC Y2 S-1 S-2
W2 HAUL IN R1
P T
(HYDRAULIC)
4 WAY 3 POSITION
COVER
JJ (10) MANIFOLD C1=PUSH
COVER FLEXXAIRE
C2=PULL
D 6T-9559
D
FLOAT PILOT BOOST SIGNAL FPB T1 FLOAT PILOT BOOST SIGNAL FPB T1 FLEXXAIRE OPTION
(26) VALVE GP
RELIEF
(STEERING LINES
S-BLADE & WINCH S-BLADE & RIPPER PRESSURE) (COLD OIL)
198-9219
COOLER BYPASS VALVE
T2
T
(18) VALVE GP
BANK 3 (20) VALVE GP (2) COOLER GP
(PAT DOZ LIFT / TILT / ANGLE) LS BYPASS HYDRAULIC OIL
(COOLER) 169-3806
(18) VALVE GP 269-8159
126-0747
BANK 4
(18) BANK 4 L S
(PAT DOZ LIFT / TILT / ANG / WINCH) (14) PUMP GP
LS 269-8156
LS (PAT DOZ LIFT / TILT / ANGLE / RIP) PISTON (IMP)
MARGIN
269-8158 280-7137 (5) CYLINDER GP
RIPPER LIFT
(WITH LS AND 227-0842
CUT OFF)
S1 RELIEF VALVE
S1 271-2116
RELIEF VALVE
X
R1 R2
HB (WINCH)
278-1445
IMPLEMENT PUMP B
(16) SCREEN
LIFT LIFT (IMPLEMENT S1
PILOT OIL) HA RIPPER OPTION
6E-5066
C VACUUM C
BREAKER
(12) MANIFOLD GP (30) VALVE & MTG GP
CONTROL (IMPLEMENT BULLDOZER
PILOT PRESSURE) (GRADE CONTROL)
DR2 DR1 DR2 DR1 226-4751 PS T
AIR RELIEF
239-5317
DR2
DR1
DT3
DT4
LOWER BL2 LOWER BL2 AIR VENT
RAISE RAISE
BL1 BL1
PAT TILT PAT TILT IMPLEMENT
SOS CONTROL
ACCUMULATOR
CPG
VALVE
OPTIONS
PRESSURE
(CPG) (17) TANK & FILTER GP
HYDRAULIC
DT3 CPG 273-6050
DT4 DT3 DT4
LEFT RIGHT
VT1 VT1
RIGHT LEFT ACC BYPASS
VT2 VT2 (31) VALVE
(SHUTTLE)
(1) ACCUMULATOR GP HYDRAULIC 233-6942
PILOT OIL TANK
200-0750
LIFT / TILT CONTROL
CP
(8) FILTER ELEMENT AS
OIL (HYDRAULIC) ACCUGRADE OPTION
PILOT DRAIN
(28) VALVE GP 1R-0777
B PAT ANGLE PAT ANGLE SOLENOID B
PILOT SUPPLY CP (HYDRAULIC LOCKOUT)
201-0950
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT PUMP OUTPUT
IMPLEMENT PUMP OUTPUT
WINCH CONTROL CIRCUIT
T1 Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
BLADE LIFT CYLINDER CONTROL CIRCUIT
FREE SPOOL HAUL IN/PAY OUT (21) VALVE GP SUPPLY LINE
DA1 DA2 DA1 DA2 S2 FPB DOZ RAISE DOZ TILT
PILOT
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc- RIPPER CYLINDER CONTROL CIRCUIT
1 2 3 4 T 1 2 3 4 (DOZER PILOT BLADE ANGLE CYLINDER CONTROL CIRCUIT
WINCH tions or heed the warnings could result in injury or
LEFT
VA1 VA1 SUPPLY CONTROL) death. Proper care is your responsibility. LOAD SENSING SIGNAL
200-0189 DRAIN / RETURN LINE
RIGHT
STEERING AND CHARGE PUMP OUTPUT
VA2 VA2 BLADE TILT CYLINDER CONTROL CIRCUIT
LINE PATTERNS
PILOT SUPPLY
Pressure Line
1 T S 2 3 T S 4 1 T S 2 3 T S 4
PILOT DRAIN
Pilot / Load Sensing Pressure
WINCH RIPPER
FS2 HP3 DR1 DT3 DT4 Drain / Return Lines
(24) VALVE GP (11) MANIFOLD
PILOT ANGLE LEFT (FOR ANGLE CONTROL) Air Line
(WINCH PILOT RIPPER RAISE DA2 (NOTE B)
CONTROL) 1 2 272-0258 DR2 Component Group
160-0766
HP3 RR1 DOZ ANGLE CALLOUTS
ECM
JOYSTICK
THUMB LIFT / TILT CONTROL YY Taps (Pressure, Sampling, Sensor - by letter)
W1
PAY OUT R2 RAISE (22) VALVE GP
SWITCH STANDARD
PILOT
A HAUL IN
R1
LOWER
(RIPPER PILOT (27) VALVE GP
DL DL D Connectors (By letter) A
W2 CONTROL) SOLENOID Note A: For S-Blade Equipped Machine. Callout Number Component
COVER COVER 167-1177 Note B: For PAT-Blade Equipped Machine. (Machine Location from (52) VALVE GP - CONTROL Name
(FOR ANGLE CONTROL)
DA1 ANGLE RIGHT (NOTE B) Note C: Refer to the Parts Manual for your particular machine. Component LocationsTable)
138-1234 Part Number
1 T S 2
257-0267
LOWER RAISE
FPB T1 FPB T1 THIS SCHEMATIC IS FOR THE D6T TRACK-TYPE TRACTOR (2 PUMPS)
FLOAT PILOT BOOST SIGNAL FLOAT PILOT BOOST SIGNAL
RR1 DOZER ANGLE CONTROL
HYDRAULIC SYSTEM
PAT-BLADE & WINCH PAT-BLADE & RIPPER MEDIA NUMBER: KENR5128-03
RIPPER / WINCH CONTROLS
SCHEMATIC PART NUMBER: 265-8972, CHANGE: 05, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
IMPLEMENT CONTROL VALVE OPTIONS MAIN SCHEMATIC in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1
BLADES
VIEW ALL CALLOUTS
3 3
4
6
6
Standard Dozer Blade
FLEXXAIRE FAN
VIEW ALL CALLOUTS
19
10
LINES GP - PILOT
VIEW ALL CALLOUTS
12 1 17
CP
HA
SOS
CPG
HB 18
14
LINES GP - STEERING
VIEW ALL CALLOUTS
KK
17 HH
Y2 Y1
20
JJ 9
HD
2
HC
13
15 X2 X1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS
23 13 14 15 26
21
18
27
25
24
2
22
30
31
8 17 28 1 11 12 16 20
23 1 11 12 16 28 25
21
27
24
22 2
17
30
31
18 13 14 15 26 20
RIPPER
5
WINCH
29