Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
8010
8010
REGULATOR DISASSEMBLY...................................................................................................................................... 13
WEAR INSPECTION..................................................................................................................................................... 18
REGULATOR ASSEMBLY............................................................................................................................................ 20
TROUBLESHOOTING .................................................................................................................................................. 25
REGULATOR ADJUSTMENT....................................................................................................................................... 28
SECTION D-D
HYDRAULIC CIRCUIT
SECTION A-A
HYDRAULIC CIRCUIT
SECTION B-B
SECTION A-A
SECTION D-D
VIEW C
CI port
Leads to servo piston
large-bore chamber
direction
direction
Remove the screws (436), and remove the pilot cover Remove the lever (2) (613). Do not pull out the pin
(641). (875).
Remove the pilot cover (641), and remove the pin 2 • This can be easily removed by using a pair of tweez-
(898) and sleeve (631) from the compensation section ers.
and the set spring (655) from the pressure adjustment
section. Remove the stop ring (814), and remove the STEP 7
spring seat (653), return spring (654), and sleeve (651).
• The sleeve (651) is assembled with a snap ring (836).
• When removing the stop ring (814), the return spring
(654) flies out, so be careful not to lose this part.
STEP 5
Pull out the pin (874), and remove the feedback lever
(611).
• Use a fine steel rod to push out the pin (874) (pin
diameter Ø4) from above without touching the lever
(1) (612).
STEP 8
Remove the lever (1) (612). Do not pull out the pin
(875).
STEP 9
Pull out the pilot piston (643) and spool (652).
Play at the shoe piston and the 0-0.1 / 0.3 0-0.1 / 0.3 0-0.1 / 0.3 0-0.1 / Replace the pistons and the
guide (A) mm mm mm 0.35 mm piston retaining plate
Shoe thickness (t) 3.9 / 3.7 4.9 / 4.7 5.4 / 5.0 5.4 / 5.0 Replace the pistons and the
mm mm mm mm piston retaining plate
Free height of cylinder springs 31.3 / 41.1 / 47.9 / 40.9 / Replace the springs
(L) 30.2 mm 40.3 mm 47.1 mm 40.1 mm
Height of the base plate and 19.0 / 23.0 / 23.8 / 23.8 / Replace the base plate and
the spherical bushing (H-h) 18.2 mm 22.0 mm 22.8 mm 22.8 mm the spherical bushing
Overhaul dimension of the cylinder, the distribution machined plate and the swash plate (machined surface)
Distribution machined plate (sliding contact surface) Standard roughness after 3-Z
Swash plate (at the plate) grinding
Cylinder (sliding contact surface)
Roughness of the sur- 0.4 Z or lower (lapping)
Irregularity of each surface
face at the wear limit
d D
A
H
t h
Insert the pin (875) injected in the lever (2) (613) into
the groove on the pilot piston (643), and assemble the
lever (2) (613).
Lep SM210B8010-0NA Issued 05-07
8010-21
STEP 10 STEP 13
Assemble the pilot cover (641), and tighten the screws
(436).
STEP 14
Assemble the spring seat (644), pilot spring (646), and
adjusting ring (645) into the pilot opening, and assem-
ble the spring seat (644), inner spring (626), and outer
spring (625) into the compensation opening.
• Be careful to assemble the spring seat (644) in the
correct direction.
STEP 15
Install the pump casing (271) by tapping the swash Install the drive shaft (111, 113) with attached cylinder
plate support board (251) with a hammer. roller bearing (123), bearing spacer (127), and stop
• If the servo piston, tilting pin, stopper , and stopper spring (824) to the swash plate support board (251).
have been removed, assemble these parts in the STEP 4
pump casing in advance.
• To avoid damaging the tilting pin head and feedback
pin, use a jig when tightening the servo piston and tilt-
ing pin. Also be sure to coat the screw sections with
Locktite (moderate strength).
STEP 2
Assemble the piston cylinder subassembly (cylinder Face down the pump regulator installation surface hori-
(141), piston subassembly (151, 152), holder plate zontally on the work surface, and install the pump cas-
(153), spherical bush (156), spacer (158), cylinder ing (271) and valve block (312).
spring (157)), and insert it into the pump casing in align- • When facing down the regulator installation surface,
ment with the phase of the spherical bush and cylinder be sure to place a rubber plate or similar material on
spline. the work surface so as not to damage the regulator
STEP 6 installation surface.
• Install the valve block in the correct direction. (Install
the valve block with the regulator facing up and the
suction flange facing to the right when looking at the
valve block from the front.)
• When installing the pump casing and valve block,
install the 1st gear at the same time.
STEP 8
Install into the valve block (312) while aligning the valve
plate (313, 314) with the pin (885).
• Be careful not to mistake the intake and discharge
directions of the valve plate.
4) When pump flow rate declines significantly or discharging pressure does not increase.
(1) Inspect whether the power shift command current value is correct.
(2) Power shift pressure is low. Inspect the amp dither.
Replace the electromagnetic pro-
portional pressure reducing valve.
(3) Sticking of the compensation piston (621) and compensation rod (623) Disassemble and clean.
(4) Sticking of the pin (898) Disassemble and clean.