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48-8000
Instruction Manual
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Microsoft, MS, MS-DOS, Windows, Windows NT, are trademarks or registered trademarks
of Microsoft Corporation. US Robotics Sportster 14400 is a registered trademark of US
Robotics, Inc. Lasat Unique 14400 is a registered trademark of Lasat, UCOM Fastlink
14400 is a registered trademark of UCOM, Hidem 14400 fasx is a registered trademark of
Hidem, HANDY 144 is a registered trademark of Handy, Inc.
All other trademarks or product names mentioned herein are trademarks of their respective
owners.
041123
April 2006
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Contents
2.1.5
2.1.6 Operating Temperature
Electrical Safety Warnings Warnings
. . . . . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 2-2
2-3
2.1.7 Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.8 Lead Acid Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.9 In Case of an Accident . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.2 Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.2.1 Storage and Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.2.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.2.3 Handling Electrostatic Sensitive Devices . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.2.4 Traceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.2.5 Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Contents iii
A.5 Schematic
A.6 Schematic Diagram PBDU
Diagram PPR - 039153
16.48/5 - Rev:400V
3phase A . .AC
. . .-.040962
. . . . . . -. .Rev:
. . . ./ .. .. .. .. .. .. .. .. A-7
A-6
A.7 Schematic Diagram PPR 16.48/5 1phase 230V AC - 040963 - Rev: / . . . . . . . . A-8
Contents v
1.1 Objectives
1.2 Audience
This manual is to be used by installers and technicians who are preparing the
site for a new installation and installing the power system. This manual
assumes that the technician has an understanding of power systems in
general and understands safety procedures for working around AC and DC
voltage.
The user of this document should be familiar with electronic circuitry and wiring
practices and have some expertise as an electronic, power, or
electromechanical technician.
Document Key
NOTE This symbol means the reader should take note. Notes are
helpful suggestions or reminders.
Abbreviation Description
P1 Power One
PPS P1 Power Supply System
PMP P1 Modular Power
CMP Convection-cooled Modular Power
FMP Fan-cooled Modular Power
PCS P1 Control and Supervision
PCU P1 Control Unit
PCC Prime Controller Card
GMC Galero Modular Controller
PPR P1 Power Rack
PBDU P1 Battery Distribution Unit
PBC P1 Battery Cabinet
PDU P1 Distribution Unit
PPRD P1 Power Rack with DC Distribution
PPC P1 Power Supply Cabinet
PBF P1 Battery Fuse Unit
PCB Printed Circuit Board
http://www.power-one.com/cgi-bin/start.cgi/dynamic/selector/emailtech.html
or contact by phone:
1.5 Disclaimer
Power-One is not responsible for system problems that are the result of
installation or modification of the instructions provided in this manual.
This manual is intended for two-sided black and white printing. Some pages
are intentionally left blank.
The pages are numbered consecutively within each chapter, prefixed by the
chapter number.
Ground Symbol
Product Label - The product label contains the system part number, model
number and system rating. The label is located inside the system.
Keep the system area clear and dust-free during and after the
installation.
Always know the location of emergency shut-off switches in case of an
accident.
Always wear appropriate eye protection and use appropriate tools for
working with high voltage equipment.
Do not perform any action that creates a potential hazard to other
people in the system area.
Never work alone in potentially hazardous conditions.
Always check for possible hazards before beginning work.
Remove watches, rings, jewelry etc. that may present a hazard while
working on the power system.
Before moving the Power System, read the system specifications sheet
to determine wether the install site meets all the size, environmental,
and power requirements.
The system should only be moved by qualified personnel and
equipment.
The Power System should be properly mounted to the building structure
at the install location to prevent bodily injury.
Installation of the equipment in the rack should be properly installed so
that hazardous conditions are not present due to uneven loading.
When installing the system in a rack, allow adequate room to prevent
blocking of the vent openings on the power equipment and to allow for
optimal air circulation and to reduce the chance of system overheating.
contact withtolethal
connected voltages.
the power For before
system safety reasons, cables should be
power is applied.
Remove all metallic jewelry like watches or rings that may present a
hazard while working on the power system.
Before connecting the AC input source to the power system, always
verify voltage.
Verify the AC source capacity. See system specifications for AC
information.
All AC connections must meet the National Electrical Code (NEC) and
must conform to all local codes.
When making AC connections, all AC power and DC load distribution
breakers should be in the OFF position.
All circuit breakers should meet the original design specifications of the
system. In addition, equipment connected to the system should not
overload the circuit breakers which may have a negative effect on
overcurrent protection and supply wiring, causing system or user harm.
Verify the DC capacity before making connections. See system
specifications for DC information.
Potentially lethal voltages are present within the system. Ensure that all
power supplies are completely isolated by setting all power switches to
OFF, disconnecting all relevant connectors and removing all relevant
breakers before attempting any maintenance work. Do not rely on
switches alone to isolate a power supply. Batteries should also be
disconnected.
Potentially lethal voltages are present within this system. Ensure that
low voltage safety requirements are implemented before attempting to
work on the system with power connected.
2.1.7 Grounding
Ensure the following guidelines are observed when dealing with equipment
that may contain lead acid batteries:
Any attempt to burn these batteries may result in an explosion and the
generation of toxic fumes.
Should a lead acid battery suffer damage, it must be moved into a
well-ventilated area. Contact with the corrosive fluid must be avoided.
Neutralize any acid corrosion with copious amounts of a solution of
baking soda and water, and then wipe off all traces of soda.
If the lead acid battery is removed from the equipment, any exposed
contact must be insulated prior to disposal.
Ensure that protective full-face shields, rubber gloves and aprons are
worn and insulated tools are used when working with the batteries. It is
advised also to have water available in case acid gets in contact with the
eyes.
Caution
2.2 Caution
2.2.2 Disposal
CAUTION The product should not be disposed with other wastes at the
end of its working life so as to prevent possible harm to the environment
or human health from uncontrolled waste disposal.
2.2.4 Traceability
Caution
2.2.5 Breakers
CAUTION Breakers should always be replaced with the same type and
rating in order to avoid damage to system components.
3.1 General
displayed
displayed on the system
remotely controller’s
via the PC-based(PCC) optional
PowCom™ 1 LCD and can also be
software package. This
system range can have several cabinet options combining rectifiers, DC
distribution and backup batteries in one enclosure.
General
1
pow ron pow ron pow ron pow ron pow ron
MERLINGERIN MERLINGERIN MERLINGERIN MERLIN GERIN MERLIN GERIN MERLIN GERIN MERLIN GERIN MERLIN GERIN MERLIN GERIN MERLIN GERIN MERLIN GERIN MERLIN GERIN MERLIN GERIN
multi 9 m ul
ti 9 m ul
ti 9 multi 9 multi 9 multi 9 multi 9 multi 9 multi 9 multi 9 multi 9 m ul
ti 9 multi 9
C120N C120N C120N C60N C60N C60N C60N C60N C60N C60N C60N C60N C60N
D100 D100 D100 C16 C16 C16 C16 C16 C16 C16 C16 C16 C16
415V 415V 415V 230/400V 230/400V 230/400V 230/400V 230/400V 230/
400V 230/400V 230/400V 230/400V 230/
400V
6000 6000 6000 6000 6000 6000 6000 6000 6000 6000
2
3 3 3 3 3 3 3 3 3 3
I ON
O I ON
O I ON
O I ON
O I ON
O I ON
O I ON
O I ON
O I ON
O I ON
O
I ON
O I ON
O I ON
O
i
ETHERNET
IOIOI
3. Battery shelves
Technical data
PCC
DC distribution
FMP 16
AC F
F
FMP 16 LVD
FB
BATT
Input:-
Output:
Weight:
System: 80-100 kg, depending on system size.
Cabinet dimensions:
Operation
3.3 Operation
During a mains input power failure, the rectifiers are shut down and the
batteries deliver the power required by the load, for a certain backup
time. If the battery voltage drops below the pre-set level, the low voltage
disconnection
prevent batterycircuit, LVD disconnects
deep discharge the
and thus batteries
prolong theautomatically to
battery life. When
the mains input power is restored, the rectifiers start up automatically
feeding the load, closes LVD circuit and are starting recharge the
batteries.
The alarm and threshold setting of the PPS 16 can be set locally by use
of the PCC push buttons and menu guided operation or remotely, by
use of the PowCom TM program.
System overview
MERLIN GERIN MERLIN GERIN MERLINGERIN MERLIN GERIN MERLIN GERIN MERLIN GERIN MERLIN GERIN MERLIN GERIN MERLIN GERIN MERLIN GERIN MERLIN GERIN MERLIN GERIN MERLIN GERIN
multi 9 multi 9 multi 9 multi 9 multi 9 multi 9 multi 9 multi 9 multi 9 multi 9 multi 9 multi 9 multi 9
C120N C120N C120N C60N C60N C60N C60N C60N C60N C60N C60N C60N C60N
D100 D100 D100 C16 C16 C16 C16 C16 C16 C16 C16 C16 C16
415V 415V 415V 230/400V 230/400V 230/400V 230/400V 230/400V 230/400V 230/400V 230/400V 230/400V 230/400V
6000 6000 6000 6000 6000 6000 6000 6000 6000 6000
3 3 3 3 3 3 3 3 3 3
I O
ON I O
ON I O
ON I O
ON I O
ON I O
ON I O
ON I O
ON I O
ON I O
ON
I O
ON I O
ON I O
ON
i
ETHERNET
IOIOI
A B
System overview
The site should be suitable and ready for the Power supply. If it is not or you
are unsure about this, contact your supervisor before continuing. Check, using
a spirit level, that the site is level.
Installation procedure
4.2.1 Unpacking
Check that the received equipment is in accordance with the packing list.
Ensure that the cabinet and the equipment have not been damaged during
transportation.
You must report any parts that are damaged, missing or incorrect. If possible,
correct the problem before continuing.
CAUTION Care must be taken when installing this system. The units
can be damaged and can cause damage if not handled with care. Pay
particular attention to the order in which units are installed.
Installation procedure
4.2.4 Grounding
Earth connection is essential BEFORE connecting supply.
Remove the cabinet roof by loosening the two screws at the front, which hold
the top in position. Pull the top forward and lift it up.
Installation procedure
Alarm connection is located in the top right side of the system. (Access from
top of cabinet).
Alarm connection is located in the top right side of the system. (Access from
top of cabinet)
Ground
Mains Entry
Installation procedure
1. Alarm connections
2. Protective Earth
4. + Battery/Load Connections
5. - Battery/Load Connections
2. Enter the mains supply cable into the cabinet through the mains cable
entry in the cable entry box.
Installation procedure
5. The mains input terminal blocks can be connected to: 3x230V or 3x230/
400V AC.
USA / Canada connections: 1x220V AC, 3x220V AC or 3x220/440V AC.
L1
L1
L2 L1
L3 L2 N
L3
N PE
PEN
PE
1 wire system
4 wire system
5 wire system TN-S
TN-C/IT
TN-S/TT 230V AC 1ph
230V AC 3ph
230/400V AC 3ph
Installation procedure
1 1 2 3 4 5 6 7
3x400V AC
1 1 2 3 4 5 6 7
1x230V AC
PE PE N L
1 1 2 3 4 5 6 7
3x230V AC
PE PE L1 L2 L3
attached tobags
two plastic the cables between
containing the terminal
fishplates, blocks stickers
high voltage and the subrack) there
(400VAC), are
labels
for 3 phase 400 VAC and labels for 3 phase 230VAC for mains input change.
Installation procedure
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Installation procedure
6. Insert wire into the correct positions in the green connector and tighten
screw to clamp wire into connector.
7. Route the wires through the cable area at the top left of the cabinet.
4.2.10Battery connection
The battery cables of the system are, if ordered, pre-connected to the systems
battery breakers. The “+” cable of each battery string is connected to the
positive bus bar of the system, and the “-“ cable to the negative battery breaker
(separate for each string). Connect the other ends of the cables to the “-“ and
“+” terminals of the batteries.
NOTE Fasten the cable lugs pointing upwards, as there is not enough
space in the cabinet for sideways installation.
4.2.11DC connection
This section details how to connect external load to the DC load breakers.
Installation procedure
3. Connect the positive (+) DC supply cable directly to the positive bus bar
by inserting the stripped cable to the hole on top of the screw connector
so that the cable is behind the bus bar, and then tightening the screw.
4. Start connecting the loads to the bus bar from the first connector on the
left. Make sure the cable is the correct rating (i.e. thick enough) for the
load.
5. Check that all the cables are secured tightly to the connectors.
Use in the Maintenance and troubleshooting chapter for the correct torque.
Installation procedure
Chapter 5 Commissioning
Before delivery the system was thoroughly inspected and tested. The following
chapter is a guide to the set-up and operation of the control functions of the
system.
If there are any difficulties in increasing the voltage to alarm level, the alarm
level can be adjusted to a lower level.
Commissioning 5-1
5.3 Preparation
Power: The incoming mains AC power is available for this site. The site
power switch and circuit breakers are clearly labelled. The power cables
are correctly terminated.
2. Ensure load and battery MCB breakers are set to OFF position -
ensuring the load and battery strings are connected.
3. Ensure all rectifier modules are removed. If not, remove each one in
turn starting from the rightmost position.
4. Check the battery polarity with the Multimeter (3½ Digit, 0·1% dc). Place
the positive lead of the meter to the positive busbar, and the negative
lead to the battery breaker. The meter must now show a positive
voltage. If the voltage is negative, change over the connection of the
blue and black battery cables to the batteries.
7. Plug in all rectifier modules, starting from the leftmost position. Make
sure to fasten the rectifiers again. The rectifiers will turn on
automatically.
13. If any alarms are present, they should be reset in accordance with
"Show alarms" in product description controller.
16. Check that all changes to drawings, if any have been completed.
Table 5-1
Commissioning 5-3
Battery supervision
The symmetry fault alarm is to be simulated by pulling out one symmetry cable
from the battery string. Measure that setting to make sure that it is in
accordance with the battery manufacturer’s recommendations.
For systems with temp. probe cable supplied:
Battery test
The temperature compensation is factory pre-set. Check that the temp. probe
is activated and verify that the compensation level is according to the battery
manufacturers requirements. (If no compensation level is available from the
battery manufacture, Power One recommends it to be set to 0,5V).
Commissioning 5-5
Commissioning record
Checked Result
()
1. Check that the rack is level
2. Check that all breakers are turned to “off” position
and that no rectifiers are mounted in the
subrack(s).
3. Connect AC, and measure voltage on the mains L1-N:………..V AC
input connections in the cabinet, Is to be 230V AC L2-N:...............V AC
(Measure 230V from phase to N when 400V mains L3-N:...............V AC
input is used)
4. Mount the rest of the rectifiers
5. After connection of battery, verify right polarity by
measuring the voltage drop across the battery
breakers (normally not more than 5V DC).
6. Check float charge, U1, and boost charge, U2. It is
to be adjusted according to the battery U1:……..V DC
manufacturers requirements. U2:.........V DC
7. Check temperature compensation. It is to be
adjusted according to the battery manufacture Comp. :…….V/10oC
requirements.
Check temperature read from the controller Read off:………oC
compared to the ambient temperature.
8. Check symmetry measurement and set number of
battery strings according to actual number of Number: ….
supervised battery strings in the system.
Alarm limit:……
9. Check alarm transmission by running an alarm test.
For more detailed project specific information regarding system settings see
Appendix B, Configuration. This document specifies all available standard
Power-One alarms, i.e. alarm 0 up to 23 and any customer specific alarms
NOTE Some of the alarms have Power-One standard limits and some
of them have customer specific adjusted limits.
This is the master unit in the system communicating with all distributed micro
controllers. Features include LCD, visual alarm indication, RS232 contact for
remote operation and RS485 for internal communication with up to 20
rectifiers.
Technical specification:
The following section contains basic PCC functions including starting the PCC,
adding modules and removing modules from the PCC system.
Operation - Introduction
1
2
1. Fastening Screw
2. LCD
4. Left to right: Power LED (Green), Warning LED (Yellow) and Alarm LED
(Red)
5. Ethernet Connection
Operation - Introduction
2. The PCC will locate the module, and the new module will give a current
sharing fault until its output voltage has been adjusted to the correct
voltage. This may take additional time.
2. Make sure that there are no communication faults caused by any other
failure before doing this as it will cause all non-communicating modules
to be removed from the inventory.
3. This will make all communication faults disappear, but it will not fix any
problems so it must only be used if the communication fault is caused
by the module being intentionally removed.
To adjust the
RETURN alarmthe
to enter limits,
sub use theand
menu, arrow keys to once
RETURN selectmore
"adjust limits"."alarm
to select Press
limit". By using the arrow keys the various alarm limits can be checked. For
adjusting a limit: select the correct limit and press RETURN. The correct
password must be entered before a new value can be set.
Operation - Introduction
The password is set to 1234 by default, but can be changed. Use the arrow
keys to set and RETURN to confirm each digit. CANCEL can be used to
correct a digit. For more information on setting the system password, see the
section "Set New Password" in this chapter.
Adjust mode is indicated by a the edit icon being visible and a blinking cursor.
Use the arrow keys to adjust the alarm limit and press RETURN to confirm the
value or CANCEL to revert to the previous value.
To return to main menu, press the CANCEL button. If the PCC is left
unattended the display will return to main menu automatically after 2 minutes.
- +
Battery Icon
- +
The battery icon displays the charge status for the batteries shown in 20%
increments. The charge status is calculated from an accumulated amount of
discharged Ah. It also takes into account the load current and the voltage to
predict the remaining capacity.
During charging the battery icon will pulsate. During the final fill charge of the
battery only the rightmost segment will blink.
After theicon
battery system is started
is fully the first
operational. Thetime it willcapacity
battery take up must
to 48be
hours before the
set correctly in
the Adjust Limits | Battery settings menu for the Icon to work properly. If the
Battery capacity is set to 0 the icon is not shown.
Operation - Introduction
NOTE The battery charge status may not be correct if the battery is
malfunctioning.
Graph Icons
Boost Test
The graph icons indicate charging mode either Boost mode or Battery Test
mode. The graph showing an upgoing curve is the Boost icon, while Battery
Test is indicated with a downgoing curve on the graph.
Update Mode
This icon is displayed in editing mode when the user is accessing editable
parameters in the menu tree. The values that can be updated can be accessed
by pressing the enter button when the value is shown.
Warning Alarm
The Warning icon is present when a warning is present, while the alarm icon
indicates an alarm situation.
7-segment Display
The 7-segment displays the system voltage with 2 decimal points (V).
Operation - Introduction
Module
This menuData
displays information from each rectifier module. Use the arrow keys
to select the module number.
NOTE Rectifier modules are numbered from the top to bottom, and left
to right.
Once the rectifier is selected on screen, Pressing RETURN will display a new
menu with the following information: communication status, module current,
mean current, module temperature, module measured voltage, Module OVP
limit, alarm information, serial number and module software version number.
Module alarms are indicated by 3 letter flags. The meanings of these are as
follows.
Operation - Introduction
FAN - Fan failure, will cause the module turn off (depending on type of
module.)
CUR - Current sharing fault. Current deviates too much from average
Temperature
This menu displays the battery temperature.
Symmetry Voltage
The symmetry voltage for each battery branch is displayed.
Alarm limits.
This menu allows the following alarm limits to be changed:
High voltage
Operation - Introduction
Low voltage
Change these limits using the arrow keys and RETURN to select. See
Appendix B, Configuration for default settings.
Boost parameters.
This menu contains the limits for boost charging control. See section "Boost
Temperature comp.
This menu turn the temperature compensation on and off, and is used to set
the compensation factor.
6.3.6.7 Miscellaneous
The miscellaneous menu is used to set the date and time, change password,
view version information, initialize modem, show symmetry voltages and
temperature.
Set time
The clock is shown. Press RETURN to adjust the clock. The clock has a
battery back-up and will keep the time even if the PCC is turned off.
Relay test
Press RETURN to check the alarm relays. Use the arrow keys to select the
relay to be activated.
Alarm blocking
Use Alarm Blocking to disable the relays during service. One alarm relay will
normally be active as long as the alarms are blocked.
Operation - Introduction
Version
Show the PCC software version, configuration number and serial number.
NOTE Be sure to note the new password. If the password is not known
or access is denied, contact Power-One technical support for assistance
Shunt A
Displays the current rating of the battery shunt. I.e. this parameter shows the
value of current in the current/voltage ratio of the shunt.
Shunt mV
Displays the voltage drop of the battery shunt at rated current. I.e. this
parameter shows the value of voltage in the current/voltage ratio of the shunt.
Network address
Displays the network address for each module. Several PCC’s may be
connected together in a multidrop RS232 network. The modules require a
unique address between 2 and 255. This address may be set here. Also this
submenu is used to set TCP/IP address for use on the ethernet version of the
controller.
Baud rate
Select the baud rate for the RS232 serial port of the PCC. Either 2400 or 9600.
Init modem
Press RETURN to send a string to initiate a modem. The initiation string will
set the modem to auto-answer after two rings. See the modem instructions to
see if it requires additional initialization to operate.
Reset to defaults
This command will reset the system to default values without deleting logged
data or system information. It is recommended to try this instead of Master
Operation - Introduction
Reset if a reset is needed. After a reset always check all limits and adjust them
to the desired level.
Master reset
Will completely reset the PCC, deleting all stored data. If possible backup the
data to a PC before doing a master reset. After a reset always check all limits
and adjust them to the desired level.
Operation - Introduction
LCD:
- +
Batcurr: xxxx A
Distcurr: xxxx A
Rectcurr: xxxx A
Alarms:
Show alarms
Alarm n..
Alarm n+1..
Temperature:
xx C
M.no:xx xx C
Show data
OVP=xx.xV
Curr limit=xxx%
External External meas: x
measurements Text string
xx.xx
M.no:xx Alarms
MNS CUR TMP
OVS
Symmetry Symmetry:
measurements 1:xx.xx 2:xx.xx
3:xx.xx 4:xx.xx
U1
Normal voltage:
xx.x V
Select/adjust U2
U1-U4 Boost voltage:
xx.x V
U3
Test voltage:
xx.x V
U4
Spare voltage:
xx.x V
Reference:
XX
Overvoltage
Set time: Boost interval: shutdown:
Symmetry limit: xx Weeks
hh:mm:ss Battery Settings xx.x V
xx.x V
dd.mm.yyyy
Boost factor: Load/battery
Miscellaneous No of batteries:
Testing relay: Test end xx.x disconnect:
Relay test xx
x Battery test voltage: xx.x V
xx.x V
Boost t1: Partial
Alarm blocking Battery type: disconnect:
Enable temp. xx.x V
off Temperature 4 blocks xx.x V
compensation:
compensation Test duration:
PCC V.xx.xx Off
xxx Min Boost t2:
Battery capacity Load/battery
Version Sno: 16777216 xx.x V
Comp. Factor: xxxxx Ah reconnect:
Cfg:xxxxxxxx
x.x V/10 C xx.x V
Autoboost
Set new password enable: High load:
Time of test: Off xxx %
xx
Shunt current
xxxx A Temperature
No of tests per alarm:
year: High: xxx C
Shunt voltage
xx
xxx mV
Temperature
alarm:
Low: xxx C
Init modem
Netmask:
Accept removed xxx.xxx.xxx.xxx
parts
Operation - Introduction
6.3.7 Connecting to PC
The PCC to PC connection requires a RS232 cable to connect to the PCC and
to the PC serial port connection.
Cable
The PC to PCC connection is made using a modem, or directly with a
null-modem cable (PCC to PC cable). P1 and P2 are both 9-pin female D-sub
plugs. P1 is to be connected to the PCC.
9 5 1 6
P1 P2
Pin P1 P2
2 Receive Transmit
3 Transmit Receive
5 0V (Ground) 0V (Ground)
Table 6-1 RS232 Cable Pin Outs
1. To connect the PCC to the PC, locate the RS232 interface connector on
the front of the PCC.
3. Route the cable to the rear of the PC (the PC should be powered "Off").
Operation - Introduction
1. Select "9600" baud rate from the Port Setup menu (Figure 6-6).
2. Select "OK"
3. Choose "Direct Communication" from the Communications menu.
To dial up the system using PowCom, please refer to the PowCom user
manual delivered with the PowCom software package.
Operation - Introduction
Automatic boost charging - when during a mains failure the battery voltage
falls below LEVEL t1 value, a timer is started. When the mains return, the
system will start an automatic boost. This will last a certain time after the
battery voltage reach LEVEL t2. This time will be multiplied with a factor, K.
LEVEL t1, LEVEL t2 and the factor can all be set.
Voltage (V)
Level t2
U1 (Float Charge)
Level t1
Operation - Introduction
6.3.10Battery test
The following section contains the procedure for testing the batteries in the
system.
The battery test will automatically be interrupted and output rectifier voltage
will raise to U1 level, if programmed time or end voltage is reached during the
test.
Battery tests can also be set to activate automatically 1-6 times a year. In the
"Choose Reference" menu, select "Select no. of tests".
Parameter Settings.
The parameter settings feature allows for the partial discharge of the batteries
(approx. 30-40% of the capacity) in order to test the batteries for errors. The
settings should be done according the battery manufacturer requirements,
however, the following settings can be used for standard VR lead batteries:
U3 = 1,9 V/cell
End voltage = 1,94V/cell
Time = 40% of expected backup time
Operation - Introduction
No of test/year: 0 - 4
No of batteries: 0 - 12
Battery type: 4 blocks, 3 blocks or 2 blocks
6.3.11Temperature compensation
The supervisory module can adjust the charging voltage to compensate for
temperatures above or below 20oC. T > 20 oC lower charging voltage. T <
20oC higher charging voltage. The zero point for temperature compensation
can optionally be set to 25 oC.
The temperature compensation function can be enabled and disabled and the
level of compensation is adjustable.
6.3.12High load
The "High Load" alarm is activated when the load current exceeds the capacity
of the installed modules multiplied by the high load limit. This is an indication
that the system requires increased rectifier capacity.
Operation - Introduction
The FMP 16 rectifier module is a modular power supply designed for parallel
operation and plug-in installation in the PPS 16 systems. The rectifiers
provides extremely reliable DC power in the highest possible density. The
module incorporates the latest in power monitoring solutions through an
internal microprocessor, giving up to the second updates to the system
controller and adjacent rectifiers, guaranteeing tightly controlled load sharing
among rectifiers, and providing status and identification information to the
controller.
There
cablesisare
noconnected
cabling at using
the front of the unit.integral
a backplane The ACtoinput, DC output
the cabinet andA signal
frame.
rectifier module can be plugged into, or unplugged from, the support frame
with no impact upon the other modules.
The rectifiers operate on the principle of active load sharing and can operate in
parallel. They incorporate "soft start" at the input and at the output, which
avoids high incoming and outgoing currents. The output voltage of the rectifier
is automatically adjusted to the required voltage at installation by the controller.
The rectifiers in the system are controlled by the controller, see chapter
Operation / Product description Controller .
Technical specification
7.2.2 DC output
7.2.2.1
Voltage:
Mains input 185-250VAC
45V DC - 56 V DC nominal
Current limit: 32A
Power: 1600W
Efficiency: >93%, typical 93.5% (at 40-90% load)
7.2.3 Weight
Approximately 2.2 kg
Operation
Enclosure: IP 20
7.3 Operation
FMP 16 has status indicators that is located on the front panel of the module.
The output voltage is adjusted from the controller.
There are three LEDs situated on the rectifier's front panel, which indicate the
operating condition of the rectifier.
Environment
GREEN
Power ON
YELLOW
Thermal protection. Communication failure (flashing).
RED
Module failure / high output voltage / shutdown.
7.4 Environment
7.4.1 Storage
ETS 300 019-2-1 Class 1.2.
7.4.2 Transport
ETS 300 019-2-2 Class 2.3.
Safety
7.4.3 Operation
ETS 300 019-2-3 Class 3.2.
7.5 Safety
The FMP 16 rectifiers fulfil those international and national safety standards for
these systems according to grounding, fire protection and other safety matters
as specified in the following standards:
UL60950
7.6 EMC
EMC
1. Plug in module
3. Wait. After 1 minute the yellow LED will start blinking. Wait for max. 4
min
8.2 Troubleshooting
Troubleshooting
Load/battery disconnected:
If breaker blows once more, there is either a too high load or short circuit
at the system
Mains error:
Check the equipment that is connected to the blown breaker (there may
be a reason for this breaker to blow) and reconnect it.
Battery failure:
Module failure:
Pull it out.
Troubleshooting
Check ventilation.
Symmetry fault:
Check batteries.
High load:
Communication failure:
Check if there is a module in current position.
Maintenance
8.3 Maintenance
The connections on the terminal blocks and circuit breakers must be checked
according to the Torque table at least once a year.
At least once a year the output voltage should be verified to be within limits.
Result of the test should be recorded and filed to see any deviations.
TORQUE TORQUE
TYPE: MODEL / DESCRIPTION: (Nm): (Inch LB):
Terminal block for rail AKG 16mm2 2,5 Nm 22
Drawings
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45
pow ron pow ron pow ron pow ron pow ron
40 M ERLIN
m ulti9
C120N
D100
GERIN M ERLINGERIN
m ulti 9
C120N
D100
M ERLIN
m ulti9
C120N
D100
GERIN M ERLIN
C60N
C16
GERIN
m ulti9
M ERLIN
C60N
C16
GERIN
m ulti 9
M ERLI
C60N
C16
N GERIN
m ulti 9
M ERLI
N GERIN
m ulti9
C60N
C16
M ERLI
NGERIN
m ulti9
C60N
C16
M ERLIN
GERIN
m ulti9
C60N
C16
M ERLIN
GERIN
m ulti9
C60N
C16
M ERLIN
GERIN
m ulti9
C60N
C16
M ERLI
N GERIN
m ulti9
C60N
C16
M ERLI
NGERIN
m ulti9
C60N
C16
415V 415V 415V 230/400V 230/400V 230/400V 230/400V 230/400V 230/400V 230/400V 230/400V 230/ 400V 230/ 400V
6000 6000 6000 6000 6000 6000 6000 6000 6000 6000
3 3 3 3 3 3 3 3 3 3
I ON
O I ON
O I ON
O I ON
O I ON
O I ON
O I ON
O I ON
O I ON
O I ON
O
O
I ON O
I ON O
I ON
i IOIOI
ET HERNET
35
30
25
20
15
10
Page 01 of 01
Cabinet layout
PPS 16.48-8000 ref: Rev:
040957 /
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Drawings A-3
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+ L
- BM0718 N
PE
8
L
Subrack PL4 COM N
8
PL6 COM Subrack for PE
L
N
8
PL3 Current share PE
8
5xFMP 16 L
N
PL5 Current share PE
L
N
PE
PCC 96 9
J3 BM0714 J2 RS 232
control unit
10 8
J12 Display J1 Ethernet
Distribution
See schematic
0V
diagram for more
details
- LVD
- Battery 1
- Battery n
m
r
a d
l
a r
a
e o - Load 1
s b
u
F
- Load n
Optional PLD
- PLD Load 1
- PLD Load n
BM0723 3
J1 Multi purpose 1-3 2
1
3
J2 Multi purpose 4-6 2
1
+12V 3
26 2
J4 Temp.1 Sense
J10 0V 1
3
2
J6
Alarm 1 1
3
J7 2
Alarm 2 1
3
2
J8
Alarm 3 1
3
2
J9
Alarm 4 1
12
alarm
Mains 11
14
Optional Over
Voltage Protection
10.04.06 JBL
Page 1 of 1
Block diagram PPS 16.48-8000
ref: Rev:
040964 /
Drawings A-5
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0V Battery
0V Load
LVD
- Battery 1
- Black Red +
- Battery n
- Load 1
- Load n
Optional PLD
- PLD Load n
- Black Red +
- PLD Load n
B1-1
6 BM0721 B2-1
B3-1
J1 B4-1
6
J3
MH1 F1-1
F2-1
MH5 Fn-1
Fn-1
1
2
3 J2
4
1
2 J4
8
BM0722
8
J24 Com. J5 RS232
96
J3
1 0V System voltage 2
2 System voltage J23 0V 1 System voltage out
6
J20A Sh1 Dis1
6
Used when PLD is present only J20B Sh1 Dis2
26
J10
BM0723
3
J1 Multi purpose 1-3 2
1
3
J2 Multi purpose 4-6 2
1
+12V 3
26
J4 Temp. 1 Sense 2
J10 0V 1
3
2
J6 Alarm 1 1
3
J7 2
Alarm 2 1
3
J8 2
Alarm 3 1
3
2
J9 Alarm 4 1
Page 1 of 1
Schematic diagram PBDU
Powec ref:
ref: Rev:
039153 A
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L L L L L
N N N N N
PE PE PE PE PE
Optional Over
Voltage Protection
07.04.06 JBL
040962 /
Drawings A-7
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L L L L L
N N N N N
PE PE PE PE PE
Optional Over
Voltage Protection
07.04.06 JBL
040963 /
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Appendix B - Configuration
Appendix C - Distribution
Distribution PBDU
Breaker 6(A) 10(A) 40(A) 63(A) 100(A) Char. PLD Type of equipment
FB1 X D Battery 1
FB2 X D Battery 2
FB3 X D Battery 3
F1 X C
F2 X C
F3 X C
F4 X C
F5 X C
F6 X C
F7 X C X
F8 X C X
F9 X C X
F10 X C X
Distribution PBDU C1
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