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Surface Treatment Protocols in the Cementation

Process of Ceramic and Laboratory-Processed


Composite Restorations: A Literature Review
CARLOS JOSÉ SOARES, DDS, MS, PHD*
PAULO VINÍCIUS SOARES, DDS†
JANAÍNA CARLA PEREIRA, DDS†
RODRIGO BORGES FONSECA, DDS, MS†

ABSTRACT
The clinical longevity of indirect restorations made of ceramics or indirect composite resins
depends on their successful treatment and cementation. The cementation technique is determined
by the type of restorative material—ceramics or indirect composite resins; thus, their intaglio sur-
face treatment should be performed according to their particular compositions. The aim of this lit-
erature review was to define surface treatment protocols of different esthetic indirect restorative
materials. A PubMed database search was conducted for in vitro studies pertaining to the most
common treatment protocols of tooth-colored materials. Articles that described at least the surface
treatment procedure, its effects on adhesion, its relationship with the material’s composition, clini-
cal aspects, and expected longevity were selected. The search was limited to peer-reviewed articles
published in English between 1965 and 2004 in dental journals. Sandblasting, etching techniques,
and silane coupling agents are the most common procedures with improved results.

CLINICAL SIGNIFICANCE
Tooth-colored restorative materials vary considerably in composition and require different proto-
cols for adhesive cementation.

(J Esthet Restor Dent 17:224–235, 2005)

Ceramic materials have some


T he advances of adhesive den-
tistry have an increasing
importance to the esthetic aspect of
important properties, such as
translucency,1–3 chemical stabil-
to fracture propagation.3,9–11
Those properties indicate that
ceramics are materials capable of
dental care. Among tooth-colored ity,2,4 fluorescence,1,3–6 biocompat- mimicking human enamel. Several
restorative materials, ceramics and ibility,1,4,7–9 a high resistance to alternatives have been developed
indirect composite resins can be compression, and a coefficient of to increase their mechanical prop-
used to replace partially or com- thermal expansion similar to tooth erties and expand their clinical
pletely metal-supported restorations structure,10,11 in spite of some clin- applications, based on the prin-
or even as inlays, onlays, laminated ical disadvantages and limitations, ciples of reinforcement with
veneers, and crowns.1 such as friability and susceptibility ceramic oxides, manufacturing

*Professor at Department of Operative Dentistry and Dental Materials, Dentistry School, Federal University
of Uberlândia, Uberlândia, MG, Brazil
†Graduate student at Dentistry School, Federal University of Uberlândia, Uberlândia, MG, Brazil

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technique, and improvement of fillers, presenting both low resis- on the restorative material, this
adhesion to dental structure.2,3,12–17 tance against wear and undesirable fact is based either on mechanical
clinical results.27 This situation bond obtained with aluminum
The use of feldspathic ceramic stimulated the manufacturers, in the oxide or diamond sandblasting, or
reinforced with a large amount early 1990s, to develop a second on chemical bond, conferred by the
of leucite,3,12,18,19 lithium di- generation of laboratory resins, lab- application of a silane bonding
silicate,1,3,20–23 aluminum oxide, oratory-processed composite resins. agent or even with its inside struc-
and zirconium has resulted in better These present a composition similar tural modification.3,12,38–42
fracture resistance.3,12,14,15,24–26 to that of current direct composite
However, according to Borges and resins,33 although they are processed The treatment of the intaglio sur-
colleagues, the clinical success of by sophisticated techniques that face of indirect restorations is
ceramic restorations depends on combine heat, pressure, vacuum, dependent on the composition of
the cementation process, which and high light intensity.29,34 the restorative material.1,33 In the
varies according to the composition presence of a large amount of dif-
of the ceramic material.1 These new composite resins might ferent indirect restorative materials
present either high amounts of filler showing different composition and
As with the ceramic materials, com- content—such as Targis (Ivoclar, surface treatment options, it seems
posite resins also present satisfactory Schaan, Liechtenstein), Artglass adequate to analyze the literature
characteristics such translucence, (Heraeus Kulzer Inc., South Bend, to look for methods that guide the
surface polishing, resilience, and IN, USA), and belleGlass (SDS-Kerr, clinician during the cementation
positive esthetics.27 According to Orange, CA, USA)—which makes of indirect restorations made of
Ferracane,28 direct composite resins them adequate for restoring poste- ceramics or indirect composite
have limited indications because rior teeth, or a intermediate filler resins, in an attempt to simplify a
they present volumetric contraction volume fraction, such as Solidex procedure of such great importance
during the process of polymeriza- (Shofu Inc., Kyoto, Japan), enabling to clinical longevity of restorations.33
tion resulting in stress concentra- better esthetics. However, the smaller
tion at the adhesive interface,29 amount of inorganic particles in this Therefore, the aim of this study was
cusp flexure,30 postoperative sensi- latter group makes them specially to discuss the most common surface
tivity,31 microleakage, and sec- indicated for anterior teeth.27,33,35,36 treatment protocols of different
ondary caries.31 In the face of those indirect restorative materials by
disadvantages, the first generation The penetration of monomers into means of reviewing the literature.
of laboratory-developed resins was demineralized dentinal structure This literature review was based on
developed in the early 1980s to after polymerization promotes a a PubMed database search limited
overcome some of the inherent micromechanical bond through to peer-reviewed articles in English
deficiencies of composite resins, the formation of a hybrid layer.37 that were published between 1965
including polymerization shrinkage, The same principle of this retention and 2004 in dental journals. The
inadequate polymerization, and process can be similarly reproduced following key words were used in
restoration of proximal contacts in the intaglio surface of ceramic the PubMed search: “ceramic sur-
and contour.32 In spite of this, those or laboratory-processed composite face treatment,” “composite resin
materials are characterized by a resin restorations through the use surface treatment,” “ceramic and
small amount of inorganic micro- of different treatments. Depending laboratorial resin restorations,” and

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SURFACE TREATMENT PROTOCOLS IN THE CEMENTATION PROCESS OF CERAMIC
AND LABORATORY-PROCESSED COMPOSITE RESTORATIONS

“silane surface treatment.” Articles TREATING CERAMIC ubility and good adhesion to the
RESTORATIONS
that described at least the surface dental structure.44,45 These materi-
treatment procedure, its effects on The types of ceramic surface treat- als constitute a primary link when
adhesion, its relationship with the ments and their corresponding considering the interaction between
material’s composition, clinical compositions are summarized in the restoration and the tooth struc-
aspects, and expected longevity were Table 1. ture. The micromechanical reten-
selected. Although not an exhaus- tions to be created on the internal
tive review, the concepts included Mechanical Treatment surface of indirect restorations are
here were obtained from the surface The clinical success of ceramic essential to the process of bonding
treatment protocols literature. restorations seems to be dependent to the composite cement.1,3,7,33,46,47
Some illustrative clinical situations on the bonding quality developed
are presented as examples of the over the entire prepared dentin.3,43 Conventional dental porcelain is a
suggested techniques. Composite cements present low sol- vitreous ceramic based on a silica

TABLE 1. CERAMICS COMPOSITION AND SURFACE TREATMENT PROTOCOLS.


Restorative Material Composition* Surface Treatment Protocols

Feldspar ceramics: Noritake EX3 SiO2; K2O, Al2O3, 6SiO2; 9.5% hydrofluoric acid for 2 to 2.5 min;
(Noritake, Nagoya, Japan), Na2O, Al2O3, 6SiO2 application 1 min washing; silane application
Duceram (Degussa Dental/
Dentsply, Hanau, Germany)
Leucite-reinforced ceramics: SiO2, Al2O3 , K2O, Na2O, CeO2, 9.5% hydrofluoric acid for 60 s;
IPS Empress, Cergogold other oxides 1 min washing; silane application
Lithium di-silicate–reinforced SiO2 (57–80%), Li2O (11–19%), 9.5% hydrofluoridric acid for 20 s;
ceramic: IPS Empress II Al2O3 (0–5%), La2O3 (0.1–6%), 1 min washing; silane application
MgO (0–5%), P2O5 (0–11%),
ZnO (0–8%), K2O (0–13%)
Glass-infiltrated aluminum oxide Al2O3 (82%), La2O3 (12%), Sandblasting: synthetic diamond particles
ceramic: In-Ceram alumina SiO2 (4.5%), CaO (0.8%), (first choice) or 50 µm Al2O3 particles;
other oxides (0.7%) restoration by washing with water for
1 min; or retentive preparation design
Cements: phosphate-monomer-containing resin
cement (first choice), conventional resin
cement, glass ionomer, or zinc phosphate
Zirconium-reinforced ceramic: Al2O3 (62%), ZrO2 (20%), Retentive preparation design; alternative:
In-Ceram zirconium La2O3 (12%), SiO2 (4.5%), sandblasting with 50 µm Al2O3 particles
CaO (0.8%), other oxides (0.7%) Cements: phosphate-monomer-containing
resin cement (first choice), conventional resin
cement, glass ionomer, or zinc phosphate
Densely sintered, aluminum Al2O3 (99.5%) Retentive preparation design; alternative:
oxide ceramic: Procera AllCeram sandblasting with 50 µm Al2O3 particles
Cements: phosphate-monomer-containing resin
cement (first choice), conventional resin
cement, glass ionomer, or zinc phosphate
*According to manufacturers.

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(SiO2) network and potash feldspar tions.1,3,12 Prior studies have is enough to remove the second
(K2O, Al2O3, 6SiO2) or soda demonstrated positive results for IPS crystalline phase and the glassy
feldspar (Na2O, Al2O3, 6SiO2), or Empress (Ivoclar-Vivadent, Schaan, matrix, thus creating an adhesion-
even both components. In spite of Liechtenstein) and Cergogold favorable surface.1 Airborne particle
its esthetic qualities and high com- (Degussa Dental/Dentsply, Hanau, abrasion alone provides insufficient
patibility to metal alloys, the felds- Germany), which are examples of bond strengths.60,61 Excessive air-
pathic ceramics are not resistant leucite-reinforced ceramics, using borne particle abrasion has induced
to tension and shear, presenting hydrofluoric acid for 60 sec- chipping or a high loss of ceramic
serious limitations to their being onds.1,20,38,39,57,58 An illustrative material and is therefore not recom-
employed as metal-free restorative clinical situation (Figures 1–6) mended for cementing silica-based
materials.2,3,4,14,48–50 depicts the substitution of unes- all-ceramic restorations.12,61 Kato
thetic amalgam restorations with and colleagues compared airborne
For the feldspathic ceramics, the leucite-reinforced ceramic onlays particle abrasion with different
chemical etching time should be (Cergogold) surface treated with acid-etching agents and found that
from 2 to 2.5 minutes with hydro- hydrofluoric acid. hydrofluoric acid and sulfuric
fluoric acid in a concentration vary- acid–hydrofluoric acid provided
ing between 8 and 10%,46,51 which The same process occurs in ceramics the highest and most durable
promotes a morphologic change of reinforced with lithium di-silicate, bond strengths.53
the ceramic surface, creating a such as the IPS Empress II system,
honeycomb-like topography, ideal which has a main crystalline phase However, hydrofluoric acid surface
for micromechanical bonding.1,51–53 constituted of long crystals embed- treatment promotes shallow surface
This process is generated by the pref- ded in a glassy matrix.20,59 The use micromechanical retentions in alu-
erential chemical reaction between of this system is demonstrated in an minum oxide (Al2O3) or alumina-
hydrofluoric acid and the silica phase illustrative clinical situation (Fig- reinforced ceramic restorations
of feldspathic ceramics (6H2F2 + ures 7–10) of an anterior crown due to its low silica content.1,3,13,26
6SiO2 → 2H2SiF6 + 4H2O),54 thus construction, surface-treated with In-Ceram alumina system (Vita
forming a salt named hexafluorosili- hydrofluoric acid. According to Zahnfabrik, Seefeld, Germany) has
cate, which is removed by water Della Bona and colleagues, IPS 82% alumina, whereas the In-Ceram
spray.23,52–56 According to Della Bona Empress I and II ceramic surfaces zirconium system (Vita Zahnfabrik)
and colleagues, the bond strength have shown greater adhesion values is reinforced with 62% alumina,
of composite cements increases when conditioned by 9.5% hydro- 20% zirconium oxide, and 12%
with increasing ceramic surface fluoric acid compared with the lanthanum oxide.1 According to
roughness caused by acid-etching.22 value obtained with 4% acidulated Sen and colleagues, hydrofluoric
phosphate fluoride.38 Della Bona acid chemical conditioning did not
Ceramics reinforced with and colleagues have also demon- produce good results for those
leucite,3,12,18,19 lithium di-sili- strated that microstructural differ- ceramics, and surface sandblasting
cate,1,3,20–23 alumina, and zirco- ences between both systems have can be considered a good alterna-
nium3,12,14,15,24–26 have been largely led to the achievement of higher tive for creating a micromechanical
used as restorative materials, and adhesion and flexure resistance val- adhesion-favorable surface.40 This
the surface treatment has been con- ues for IPS Empress II. Borges and study also defined some important
sidered a factor directly related to colleagues related that 9.5% hydro- parameters to be followed to maxi-
the clinical success of those restora- fluoric acid-etching for 20 seconds mize the results of surface sand-

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AND LABORATORY-PROCESSED COMPOSITE RESTORATIONS

Figure 1. Clinical situation 1. Occlusal view of Class II Figure 2. Clinical situation 1.Occlusal view of onlay prepa-
mesio-occlusodistal amalgam restorations in the upper right rations with palatine cusp coverage.
second premolar and first molar.

Figure 3. Clinical situation 1. Surface treatment with Figure 4. Clinical situation 1. Surface chemical treat-
9.5% hydrofluoric acid for 60 seconds. ment through the application of monocomponent
silane bonding agent for 1 minute.

Figure 5. Clinical situation 1. Cementation of the restoration Figure 6. Clinical situation 1. Final clinical aspect obtained
using a dual-composite cement. with a ceramic restoration.

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Figure 7. Clinical situation 2. Discoloration of the upper left Figure 8. Clinical situation 2. Surface treatment of the crown
central incisor, the initial clinical aspect. with 9.5% hydrofluoric acid for 20 seconds.

blasting: pressure to be applied, Awliya and colleagues and Kern phosphoric acid, or control (no
particle size, particle shape, inci- and Thompson found significantly treatment).3,12 In spite of this fact,
dence angle of the particle, and wet positive results with the adhesion of Borges and colleagues showed that
versus dry particles. As an alternative the composite cement when submit- sandblasting with 50 µm Al2O3
treatment, silica coating and silane ting In-Ceram alumina, In-Ceram particles was not effective in increas-
application with the Rocatec System zirconium, and Procera AllCeram ing irregularities on the surface of
(3M ESPE Dental Products, St. Paul, (Nobel Biocare, Gothenburg, these ceramics, which could mean
MN, USA) seems to provide a Sweden) ceramics to the shear test an unreliable surface treatment to
durable resin bond to glass-infiltrated after sandblasting with 50 µm alu- improve adhesion.1 Aluminum
aluminum oxide ceramic with minum oxide particles compared oxide particles and alumina have
bisphenol A glycidyl methacrylate with hydrofluoric acid chemical similar hardness, which tends to
(BIS-GMA) composite cements.62–64 etching, diamond abrasion plus cause flattening of the alumina

VOLUME 17, NUMBER 4, 2005

Figure 9. Clinical situation 2. Surface chemical treatment Figure 10. Clinical situation 2. Final clinical aspect obtained
through the application of a monocomponent silane coupling with a ceramic restoration and diastemas closing with direct
agent for 1 minute. composite resin.

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AND LABORATORY-PROCESSED COMPOSITE RESTORATIONS

crystals.1 Thus, an alternative, at (Si—O—Si), completing the bond- Some studies have demonstrated
least for glass-infiltrated aluminum ing process.48,57,68,69 According to significant results when associating
oxide ceramics (In-Ceram alumina), Peumans and colleagues, silane has silanization process with heat appli-
is to use 1 to 3 µm diameter dia- functional groups that promote cation, which helps to eliminate
mond particles, which show higher chemical bonding with hydrolyzed water, alcohol, and other solvents,
hardness rates than alumina par- silicon oxide from the ceramic sur- and thus promotes the condensa-
ticles found in the restoration.40 face, and with the methacrylate tion reaction and the silica-silane
Regarding densely sintered alu- group from the adhesive system or covalent bonding.74,75 Hooshmand
minum oxide ceramic (Procera the composite cement by copolymer- and colleagues concluded that a
AllCeram), Blatz and colleagues ization.46 Monocomponent systems 15-second washing using 80°C
state that the small number of long- that contain alcohol or acetone- water prior to a 30-second drying
term in vitro studies on its bond diluted silane require hydrofluoric using a 50°C air jet promotes a
strength does not allow for clinical acid treatment of the ceramic sur- reduction of the number of adhe-
recommendations.65 According to face so that the surface becomes sive flaws,75 which has also been
Borges and colleagues, the retention chemically active. The same process observed by Roulet and colleagues
should be reached with a retentive is necessary for double-component who used a 20°C temperature for
preparation design.1 In this way, it solutions, in which silane is diluted 60 seconds and 100°C for another
seems that restorations manufac- in an acid hydrous solution, 60 seconds, obtaining a restoration
tured with these materials can be hydrolyzing the coupling agent, adhesion twice as resistant com-
cemented using glass ionomer which becomes able to react directly pared with surface treatment
cements or even zinc phosphate with the ceramic surface. If not without heat application.74
cements. To improve bond strength, used for the right length of time,
chemical treatment can be used as polymerization over silane will However, silane efficiency is com-
an additional technique, as dis- form nonreactive polysiloxane promised in ceramic systems highly
cussed below. bonding chains.70 reinforced with alumina because
there is a reduced and unstable
Chemical Treatment The application of a silane coupling adhesion between silane and alu-
Silane is a bifunctional molecule agent (see Figures 4 and 9) is impor- mina.3,40 In addition, the silane
that acts as a bonding agent tant to the adhesion of ceramic chemical bonding reaction depends
between the inorganic particles of restorations, which is responsible on the presence of silica on the
ceramics and the adhesive compos- for the chemical union between the ceramic surface, which is not com-
ite resin matrix.42,48,66,67 This bond- inorganic ceramic phase and the mon in the composition of aluminum
ing agent has a general chemical organic phase of the composite ceramics.3,40 An alternative is to use
structure, R′—Si(OR)3, where R′ is cement.36,42,52,71–73 Della Bona and phosphate-monomer-containing
the organofunctional group, typi- colleagues have demonstrated an composite cements, which seem to
cally a methacrylate, that reacts to increase in adhesive resistance when provide strong and long-term
the adhesive system or the compos- using silane with ceramics reinforced durable resin bonds to air particle–
ite cement, creating a covalent bond with feldspar, leucite, or lithium abraded, glass-infiltrated aluminum
after polymerization.48,57 The alkyl di-silicate, also concluding that only oxide ceramics and to glass-infiltrated
group (R) is hydrolyzed to a silanol the application of silane over non- zirconium oxide ceramics.62–65 The
(SiOH), creating a covalent bond treated ceramics presents a low- adhesive functional phosphate
with the silicon inorganic particles resistant adhesive interface.38 monomer 10-methacryloyloxy-

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decyldihydrogen phosphate bonds resulted in laboratory-processed ation of the composite because of


chemically to metal oxides such as composite resins reaching polymer- the dissolution of the inorganic
aluminum and zirconium oxides.63 ization levels of up to 80%,76 particles present in microhybrid
Some authors recommend the use thus enhancing their mechanical composites.78–81 However, surface
of these cements without a silane properties and widening their indi- mechanical treatment in laboratory-
or bonding agent,62 whereas others cations.77 Soares and colleagues, processed composites using sand-
suggest a silane coupling agent to through a microtensile bond strength blasting with aluminum oxide
increase wettability of the ceramic test, compared Targis and Solidex particles seems to be the best alter-
substrate.16,64 The use of a retentive (Shofu Inc., Kyoto, Japan) indirect native to raise restoration surface
preparation design is indicated to composite resins with Filtek Z250 energy because it promotes a non-
obtain greater retention of alumina- universal composite resin (3M selective degradation of the resin
reinforced ceramic systems, accord- ESPE).33 They used laboratory and results in a better adhesion to
ing to Borges and colleagues.1 polymerization, hydrofluoric acid the composite cement.33,36,56,79,82
surface treatment, and aluminum An illustrative clinical situation
TREATING INDIRECT COMPOSITE oxide particle sandblasting, and (Figures 11–15) demonstrates the
RESIN RESTORATIONS
concluded that no differences were construction of a Targis/Vectris
All types of laboratory-processed observed between the laboratory- (Ivoclar-Vivadent) glass fiber–
composite restorations, surface processed composite resin and the reinforced composite fixed partial
treatments, and their corresponding direct composite resin in bonding denture; the composite resin of
compositions are summarized in with the composite cement due to this system is classified as a
Table 2. the similarity in their compositions. second-generation resin with 67%
inorganic particles (by weight)
The combination of polymerization Surface treatment of laboratory- and 33% BIS-GMA, decane
processes based on high light inten- processed composite resin restora- dimethacrylate, and urethane
sity, temperature, pressure, vacuum, tions with hydrofluoric acid dimethacrylate organic matrix.27
and nitrogen atmosphere have promotes a microstructural alter- This case illustrates resin sand-

TABLE 2. LABORATORY-PROCESSED COMPOSITE COMPOSITION AND SURFACE TREATMENT PROTOCOLS.


Restorative Materials Composition* Surface Treatment Protocols

Solidex 61% UDMA and photostarters; Sandblasting with aluminum oxide


39% (vol) inorganic particles for 10 s and silane application
Targis 33% BIS-GMA, DMA, and UDMA; 67% (vol) Sandblasting with aluminum oxide
inorganic particles for 10 s and silane application
Artglass 30% methacrylates; 70% inorganic particles Sandblasting with aluminum oxide
for 10 s and silane application
belleGlass 26% UDMA and DMA; 74% inorganic particles Sandblasting with aluminum oxide
for 10 s and silane application
Filtek Z250 40% UDMA, BIS-EMA, BIS-GMA; 60% inorganic particles Sandblasting with aluminum oxide
for 10 s and silane application
BIS-GMA = bisphenol A glycidyl methacrylate; BIS-EMA = bisphenol-A polyethylene glycol diether dimethacrylate; DDMA = decane dimethacry-
late; UDMA = urethane dimethacrylate.
*According to manufacturers.

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AND LABORATORY-PROCESSED COMPOSITE RESTORATIONS

Figure 11. Clinical situation 3. Missing second right upper Figure 12. Clinical situation 3. Surface sandblasting of a
premolar. glass fiber–reinforced composite fixed partial denture with
50 µm Al2O3 for 10 seconds.

Figure 13. Clinical situation 3. Scanning electron micro- Figure 14. Clinical situation 3. Internal surface chemical
scopic image of the Targis surface treated with aluminum treatment through application of a monocomponent silane
oxide sandblasting, showing angular and irregular surface fis- coupling agent for 1 minute.
sures; the silane coupling agent and the adhesive system will
penetrate these fissures (×1,000 original magnification).

Figure 15. Clinical situation 3. Final aspect obtained with a


glass fiber–reinforced composite fixed partial denture.

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blasting with aluminum oxide par- DISCLOSURE 12. Kern M, Thompson VP. Sandblasting
and silica coating of a glass infiltrated alu-
ticles, showing the microscopic The authors do not have any finan- mina ceramic: volume loss, morphology,
characterization of the surface. and changes in the surface composition.
cial interest in the companies whose J Prosthet Dent 1994; 71:453–461.
materials are discussed in this article.
13. Seghi RR, Sorensen JA. Relative flexural
The presence of inorganic particles
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