Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
mannesmann
Rexroth
SYNAX
Decentralized System for the
Synchronization of Machine Axes
Firmware Version FWA-CLC*DP-SY*-04VRS
DOK-SYNAX*-SY*-04VRS**-FVN1-EN-P
273571 Indramat
SYNAX Decentralized System for the Synchronization of Machine Axes
The purpose of the This document is a supplement to the Applications Description: SYNAX
documentation Decentralized System for the Synchronization of Machine Axes (Version
04VRS), doc. no.: DOK-SYNAX*-SY*-04VRS**-FKB1-EN-P.
Validity All rights are reserved with respect to the content of this documentation
and the availability of the product.
Contents
1 References 1-1
1.1 Product Family ..................................................................................................................................... 1-1
1.2 Referenced hardware........................................................................................................................... 1-1
1.3 Referenced firmware............................................................................................................................ 1-1
1.4 Supplementary documentation ............................................................................................................ 1-2
1.5 EPROM Types ..................................................................................................................................... 1-2
DOK-SYNAX*-SY*-04VRS**-FVN1-EN-P Contents I
SYNAX Decentralized System for the Synchronization of Machine Axes
4 Glossary 4-1
II Contents DOK-SYNAX*-SY*-04VRS**-FVN1-EN-P
SYNAX Decentralized System for the Synchronization of Machine Axes
1 References
• CLC-D
• CLC-P
• DAK01.1M (ARCNet)
• DAQ01.1M (CLC-link and/or ARCNet)
• DAQ01.2M (CLC-link and/or ARCNet)
• DAQ02.1M (CLC-link and/or ARCNet)
• DEA28.1 (Digital I/O)
• DEA29.1 (Digital I/O)
• DEA30.1 (Digital I/O)
• DPF05.1 (Profibus combi slave)
• DBS03.1 (Interbus Slave)
Permissible drives
2 7 2 6 8 4
EPROM IC15:
FWC-CLC*DP-SY*-04V01-MS
B349 HIGH
2 7 2 6 8 4
• Switch machine on
CLC-D: After powering up, the CLC-D will boot up into parametrization
mode and then will display, due to invalid parameter, diagnosis 14
"CLC parameter checksum error (see C-0-0068)". The drive with
address 1 now displays P2. All others display the warning E4/10 "drive
not scanned or address 0".
CLC-P: The CLC-P boots up to initialilzation mode only after powering
up.
• Final activities
Secure the new A and C parameters on the CLC.
Profibus
In conjunction with the CLC-D daughter board DPF05.1, a profibus combi
slave connection is now possible.
INTERBUS-S
In conjunction with the CLC-D daughter board DBS03.1, an interbus S
slave connection is now possible.
CLC link
Double ring
With the help of the new daughter board DAQ02.1, the CLC link can be
constructed with a redundant double ring. The double ring guarantees
single-fault tolerance in the CLC link.
The inputs and outputs of the new card are actuated in the I/O logic.
New C parameters
New A parameters
C-0-0048 C-0-0046
Fault C-0-0047 diagnostics text in the diagn. Dis- binary cancel
number CLC system info play output via
9 Emergency reaction 'Phase 0' - mode change 10000h 09 -- --
not possible
80 More than one extension card not possible 10000h 80 -- --
(CLC hardware)
140 3964R serial interface overrun 10000h 32 _A:C01.03 _E:C01.03
141 3964R serial interface parity error 10000h 32 _A:C01.03 _E:C01.03
142 3964R serial interface transmission error 10000h 32 _A:C01.03 _E:C01.03
(frame)
150 Communication via the fieldbus is impossible 10000h 33 _A:C01.03 _E:C01.03
151 Non-supported firmware version of the interface 10000h 33 _A:C01.03 _E:C01.03
board
191 CLC link not possible (CLC hardware) 10000h 15 -- --
227 C-0-0013: Adressed DEA28 not plugged in 10000h 15 -- --
228 C-0-0013: Adressed DEA29 not plugged in 10000h 15 -- --
229 C-0-0013: Adressed DEA30 not plugged in 10000h 15 -- --
Fig. 2-5: New diagnostics messages
CLC link
Master axis allocation in operating mode
Parameter "CLC link - master selection" (A-0-0104) is no longer write
protected. It is now possible to allocate a following axis to a master axis in
operating mode. A change is, however, only permitted if the drive enable
is not applied to the relevant drive.
Idle
Effective immediately, idle has four selectable speeds with their own limit
values.
The selection of the active idle speed is done with the help of binary
inputs _E:F#.33 and _E:F#.34.
The binary outputs _A:F#.33 and _A:F#.34 are used to acknowledge the
activated idle speed.
All idle speeds are followed with "idle acceleration" (A-0-0012).
I/O logic
It is necessary to start with firmware version 04VRS, PARA.EXE, version
06VRS.
With the new version, external inputs and outputs can be used on the
daughter boards DEA28, DEA29 and DEA30.
Deactivated drive
The procedure for deactivating a defective drive has been simplified.
Deactivation is performed via axis parameter "drive deactivation"
(A-0-0006):
• A-0-0006 = 00000000 00000000: drive activated
• A-0-0006 = 00000000 00000001: drive deactivated
The current list of all deactivated drives can be read out of parameter
"addresses deactivated drives" (C-0-0086).
Winding control
The winding axis of a turning reference axis can now be halted via the
binary input "process controller pause". The current torque at the winding
axis is brought up, the winding diameter is frozen.
Interface 3964R
Transmitting data block DB0 lists
The procedure when writing long lists (e.g., cams) with data block DB0
has been changed.
• Present procedure:
Upon receipt of the final data block, the internal transmission of the list
to the drive was started. Only after the list was loaded, was the
transmission acknowledged with a reaction telegram. As long as the
internal transmission was running, the receiving channel of the 3964R
interface remained blocked. Any command telegrams received during
this time were not acknowledged by the CLC.
• New procedure:
The transmission sequence has been adapted to the procedure
already used for Siemens S5 applications. Immediately upon receipt of
the last data block, the CLC acknowledges transmission with a
positive reaction telegram. As long as the following transmission to the
drive is running, all further received command telegrams are
acknowledged with a BUSY signal.
The results of the list transmission must be checked by polling
parameter C-0-0057. Polling C-0-0057 must be repeated until there is
no longer any BUSY signal.
Transmission error
With transmission errors, the CLC sets a diagnosis (fault 140 - 142,
display 32). The fault message is cleared with the CLC input "external
CLC error - clear communications".
Interface CLC-P-DPRAM
Phase progression: changed fault codes
The following fault codes have been changed (contents of register
ERR_INFO):
Terminal
Menu 'load parameters'
Menu 'load parameters': the first step (RETURN) has been dropped.
Previously, when loading parameters, system errors could be generated
without hitting the <RETURN> key.
Changed C parameters
Changed A parameters
Pattern gearbox
The pattern gearbox "cold start" is no longer supported.
ARCNet
Sending reaction telegrams with write access
The CLC responded to a write access via ARCNet sporadically with a
reaction telegram. No reaction telegrams may, however, be sent with
write access.
Type: SWD-SYNTOP-INB-02V02-MS-C1,44
Serial number:
System prerequisites
SynTop can be operated with MS-Windows 3.1, Windows 95 and
Windows NT and makes the following hardware demands of the PC
used:
• 80486 processor or higher
• at least 8MB main memory
• at least 5MB available hard drive memory
• a free serial RS232 interface (only with serial communications)
Oscilloscope function
There are new menu points in menu "Extras" such as "Oscilloscope drive
selection" and "oscilloscope". With the dialogs to the oscilloscope
function, variables in the drives, which support this function, can be
recorded. The values can be depicted in the time diagram.
Parameter group
There is a new point in menu "Overview", namely, "Parameter group".
The user can enter the parameters relevant to his use into the list, then
store this group and load.
Master axis
The parameters relevant to the master axis can be set in the setup
commissioning dialog. Menu "Parameter" dialogs "Master axis selection",
virtual master axis: "Velocities", "Basic functions", real master axis:
"Feedback system", "Monitoring", Actual value smoothing".
CLC link
The parameters relevant to the CLC link can be set in a setup dialog.
Status messages
The parametrizable monitoring window for the status messages can be
set in a setup dialog.
Drive diagnostics
The status messages in the drive, the analog outputs (DIAX03 only), the
outputs of the dynamic drive limit switches (DIAX03 only), the status of
the probe function and the DEA4 (DIAX03 only) are supported in menu
"Extras", menu item "Drive diagnostics".
Known firmware
Currently:
SynTop has recognized drive firmware DIAX03-ELS-04VRS and DKC02-
SSE-02VRS until now and has thus supported these firmwares in the
setup dialogs. With other unknown firmware versions, a message was
generated. The user had the option with this unknown firmware to branch
into the setup dialogue of firmware version DIAX03-ELS-04VRS.
New:
SynTop additionally recognizes drive firmware DKC02-SSE-03VRS.
Online help
No online help for the drives is supplied with SynTop. The presently
available help for drives (DIAX03-ELS-04VRS and ECODRIVE-SSE-
03VRS) and SYNAX 04VRS can be separately installed. SynTop will
recognize and support them.
Setup dialogs
Menu item "Mechanical system/el. line shaft"
Menu item "Mechanics" was changed to "Mechanical system/el. line
shaft" in this dialog where the parameters for the ELS coupling unit for the
master axis is also located.
Parameter relocation
The parameters for setting the master axis feedback were relocated out
of the "Feedback system" to "Real master axis - feedback system".
The command value mode for modulo format was relocated out of
"Mechanical system" into "Setup mode".
Parameter expansions
Dialog "Absolute measurement" was expanded with "Absolute feedback
monitoring window".
4 Glossary
1MB
AC kit motor with water cooling for integration in spindles (inductance
principles).
2AD
AC motors in power range of approx. 3.5 - 93 KW (inductance principle).
Absolute encoder
Encoders that supply an absolute position over several rotations (e.g.,
4096).
ARCNet
Serial communication system (coaxial line).
If used with printing machines, for example.
CCD
Housing for CLC-D + daughter boards
CLC
Families of control cards with SERCOS interface. Available are CLC-P
and CLC-D. Various software packages are available (here SYNAX).
CLC link
With the help of a SERCOS interface ring, up to 32 CLC-D controls can
be connected. Master axis positions are synchronously distributed to all
CLC-D's for this purpose.
CLC-D02
Plugin control for DIAX03 drives and CCD box.
CLC-D03
Plugin control for CCD box with external battery (requires two slots).
CLC-P01
PC plugin control with ISA bus.
CLC-P02
PC plugin control with PC/104 bus.
DAG
SSI- EnDat encoder interface
DAQ
CLC link and/or ARCNet connection - CLC-D daughter board.
DBS
INTERBUS-S slave connection - CLC-D daughter board.
DEA
Digital 24V I/Os- CLC-D daughter board or plugin module for digital
drives.
DFF
High resolution master axis encoder interface - plugin module for digital
drives.
DIAX03
Controller family with an output width of 1 ... 100kW. (DDS02.2 / DDS03.2
/ DKR02.1 / DKR03.1 / DKR04.1)
DIAX03 controller
Controller with uniform functions and a output band width of 1... 100kW.
(DDS02.2 / DDS03.2 / DKR02.1 / DKR03.1 / DKR04.1)
DLF
High resolution sinusoidal encoder interface - plugin module for digital
drives.
DPF
Profibus slave connetion - CLC daughter board.
DRF
Analog input interface - plugin module for digital drives.
DSA
Master axis position with SSI signals - plugin module for digital drives.
DSS
SERCOS interface - plugin module for digital drives.
DZF
High resolution gear/tooth interface - plugin module for digital drives.
GDS
Master axis encoder.
I/O logic
Simply logic with e.g. AND, OR, NOT allocations with which simply I/O
allocations are executed.
The I/O logic is generated as a text file and translated. The results of this
translation procedure are loaded into the CLC-D. A return to the original is
not possible.
LAF
AC linear motor - flat construction (inductance principle).
LAR
AC linear motor - round construction (inductance principle).
LSF
AC linear motor - flat construction (synchronous principle)
LWL
Fiber optic cable, e.g., for SERCOS interface
MBW
AC mounting motor with hollow shaft for printing cylinders (inductance
principle).
MDD
AC motor with digital servo feedback synchronous principle)
MKD
AC motor with resolver feedback (synchronous principle)
Multi-Turn
Encoder, that supplies an absolute position over several revolutions (e.g.
4096).
Select lists
Documentation used to determine, for a specific application, a specific
motor/controller combination.
SERCOS interface
Internationally standardized digital interface (IEC1491) for
communications between control and drives in numerically controlled
drives.
Single-Turn
Encoder, that supplies an absolute position over a single revolution.
SSI
Synchronous serial interface. Interface for encoder systems with serial
transmissions of digital actual values.
SYNAX
Decentralized System for the Synchronization of Machine Axes, made up
of SYNAX firmware, SynTop software, CLC control, DIAX03 and
ECODRIVE drives.
Europe
Austria Austria Belgium Denmark
G.L.Rexroth Ges.m.b.H. G.L.Rexroth Ges.m.b.H. Mannesmann Rexroth N.V.-S.A. BEC Elektronik AS
Geschäftsbereich INDRAMAT Geschäftsbereich INDRAMAT Geschäftsbereich INDRAMAT DK-8900 Randers
A-1140 Wien A-4061 Pasching B-1740 Ternat Zinkvej 6
Hägelingasse 3 Randlstraße 14 Industrielaan 8
Telefon: 086/447866
Telefon: 1/9852540-400 Telefon: 07229/4401-36 Telefon: 02/5823180 Telefax: 086/447160
Telefax:1/9852540-93 Telefax: 07229/4401-80 Telefax: 02/5824310
Switzerland Russia
Rexroth AG Tschudnenko E.B.
Geeschäftsbereich INDRAMAT Arsenia 22
Gewerbestraße 3 153000 Ivanovo
CH-8500 Frauenfeld Rußland
Telefon: 052/720 21 00 Telefon: 093/22 39 633
Telefax: 052/720 21 11
European customer service loations excluding Germany
Outside of Europe
Argentina Argentina Australia Brazil
Mannesmann Rexroth S.A.I.C. Nakase Australian Industrial Machenery Mannesmann Rexroth Automação
Division INDRAMAT Asesoramiento Tecnico Services Pty. Ltd. Ltda.
Acassusso 48 41/7 Diaz Velez 2929 Unit 3/45 Horne ST Divisão INDRAMAT
1605 Munro (Buenos Aires) 1636 Olivos Campbellfield VIC 2061 Rua Georg Rexroth, 609
Argentina (Provincia de Buenos Aires) Australia Vila Padre Anchieta
Argentina BR-09.951-250 Diadema-SP
Telefon: 01/756 01 40 Telefon: 03/93 59 0228
Argentina Caixa Postal 377
01/756 02 40 Telefax: 03/93 59 02886
BR-09.901-970 Diadema-SP
Telex: 262 66 rexro ar Telefon 01/790 52 30
Telefax: 01/756 01 36 Telefon: 011/745 90 65
011/745 90 70
Telefax: 011/745 90 50
USA USA
Rexroth Corporation Rexroth Corporation
INDRAMAT Division INDRAMAT Division
5150 Prairie Stone Parkway 2110 Austin Avenue
Hoffman Estates, Illinois 60192 Rochester Hills, Michigan 48309
Telefon: 847/645-36 00 Telefon: 810/853-82 90
Telefax: 857/645-62 01 Telefax: 810/853-82 90
Customer service locations outside of Europe
Notes
Notes DOK-SYNAX*-SY*-04VRS**-FVN1-EN-P
SYNAX Decentralized System for the Synchronization of Machine Axes
Notes
DOK-SYNAX*-SY*-04VRS**-FVN1-EN-P Notes
Indramat