Piping Material Specification Rev C

PIPING MATERIAL SPECIFICATION
C1 31/05/2007 YD Re-Issued for Approval AR PP

C 03/05/2007 YD Issued for Approval AR PP
B 05/04/2007 YD Issued for Review AR PP
A 28/03/2007 YD Issued for IDC AR PP
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BP West Java Rehab Project THIS DOCUMENT IS THE PROPERTY OF BPWJ

Custodian:
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Jl. TB. Simatupang Kav 88, Jakarta 12520 A THIRD PARTY WITHOUT PRIOR CONSENT
MM REHABILITATION
PROJECT - FEED
CONTRACT NO: STC-0244
REHAB-MM-X-SPE-2002
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BP WEST JAVA – REHABILITATION PROJECT
CTR NO.1005
Doc. Title : PIPING MATERIAL SPECIFICATION Page 2 of 44
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TABLE OF CONTENTS
BP WEST JAVA REHABILITATION PROJECT Doc. No: REHAB-MM-X-SPE-2002

STC-0244 CTR-1005 Rev. C1
Date 31-May 2007
CTR NO.1005
1.0 INTRODUCTION .................……………………………………………………………………….……….. 4

1.1 Scope ...............……………………………………………………………………………………… 4
1.2 Code Specification …………………………………………………………………………………………….. 5
1.3 Applicable Code …………………………………………………………………………………………….. 5
1.4 Company Specification ……………………………………….………………………………………………… 6
2.0 GENERAL REQUIREMENTS.................................................................................................................. 6

2.1 Material Identification ………………………………………………………………………………………... 6
2.2 Method of Marking …………………………………………………………………………….………………….. 6
2.3 Certification ……………………………………………………………………………………………………… 7
2.4 Maximum Strength ………………………………………………………………………….……………….……. 7
2.5 Pipe ………........................................…………………………………………………………………………… 7
2.6 Fitting ………………………………………..…….................................................................................……. 9
2.7 Flange …………………………………………………………………………………………………………......… 9
2.8 Gasket ….............………………………………………………………………………………………………….. 9
2.9 Bolting Material ……..................………………………………………………………………………………… 9
2.10 Inspection and Testing ………………………………………………………………………………………….. 10
2.11 Exclusion …………………………………......................…………………………………………………….... 10
2.12 Wall Thickness Calculation ........………......................…………………………………………………….... 10
2.13 Inspection and Testing........………......................……………………………………………........……….... 11
3.0 MATERIAL AND SPECIFICATION……………………………………………………………………..….. …. 12

3.1 Copper and Copper Alloys ...................................................................................................................... 12
3.2 Carbon and Carbon Manganese ..................................................................................................... 12
3.3 Chromium Molybdenum Steel .................................................................................................................... 12
3.4 Branch Connections .................................................................................................................................... 13

Date 31-May 2007
CTR NO.1005
1.0 INTRODUCTION
BP West Java Ltd. intends to rehabilitate the production facilities at Offshore North West Java. The Java
Rehabilitation Project are initiated to achieve main objective to reduce the Major Accident Risk (MAR) of
Java Performance Unit (PU) to the acceptable level below MAR Group’s Reporting Line as stipulated in
the IM Management Report updated in 2005.
The Java Rehabilitation Project is initiated for achievement of the following objectives:
1. Substantial Major Accident Risk reduction,

2. Substantial Major Hazard Register reduction,
3. Sustainability production reliability through minimizing unplanned production losses and
providing a secure growth base,
4. Conformance with the Group IM Standard, including the Group MAR Reporting Criteria.
The risk reduction is focused on the following five key areas as recommended by IM report updated
2005, as follows:
1. MAR studies and reports

2. MAHAR/HAZOP reports
3. Texas City Follow Up
4. Integrity/Defects findings
5. ETP Conformance
1.1 SCOPE
Engineering requirements of this Code, while considered necessary and adequate for safe design, gen-
erally employ a simplified approach to the BP West Java Rehabilitation. Rules for the Process Piping Code
Section B31.3 have been developed considering piping typically found in petroleum refineries; chemical,
cryogenic plants; and related processing plants and terminals.
This Specification adopts from GP 42-10 Guidance on Practise with certain modifications to ASME B31.3 to
allow for the use of BP and British Standard Specifications to cover situations where BP practice does not
follow.
Piping Material Specification defines the minimum technical requirements for BP West Java Rehabilitation
Project. This specification shall be read in conjunction with the Guidance on Practice for ASME B31.3 Piping
System (GP-42-10).
Contractor shall obtain Company written approval for any deviations from the requirements of this
Specification or specifications, standards and drawings referenced herein or elsewhere in the Contract.
Content and Coverage
(a) This Code prescribes requirements for materials and components, design, fabrication, assembly,
erection, examination, inspection, and testing of piping.
(b) This Code applies to piping for all fluids, including raw, intermediate, and finished chemicals
(1) petroleum products

(2) gas, steam, air, and water
(3) fluidized solids
(4) refrigerants
(5) cryogenic fluids

Date 31-May 2007
CTR NO.1005
1.2 CODES, SPECIFICATIONS, AND REFERENCES
The latest editions of all applicable codes, specifications and references shall define the minimum
requirements applicable to the subject work and no statement contained in this Specification shall be
construed as limiting the work to such minimum requirements.
Wherever conflicts or omissions between codes, specifications and contract occur, the most onerous
condition shall apply. Contractor is responsible for reviewing the list below and informing the Company of
any omissions. All conflicts shall be formally brought to the attention of the Company.
1.3 Applicable Codes
ASME B31.3 Process Piping Design (Modified on GP 42-10)

ASME B31.4 Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids
ASME B31.8 Gas Transmission and Distribution Piping Systems
MSS SP-44 Manufacturers Standardization Society Standard Practice
(For Topside pipeline flanges not covered by ASME B16.5)
ASME B 1.1 Unified Screw Threads
ASME B 1.2 Gages and Gauging for Unified Screw Threads
ASME B 1.20.1 Pipe Threads, general purpose (inch)
ASME B 16.5 Pipe Flanges and Flanged Fittings
ASME B 16.9 Factory Made Wrought Steel Butt-welding Fittings
ASME B 1 6 . 1 0 Face to Face and End to End Dimensions of Valves
ASME B 16.11 Forged Steel Fittings, Socket-Welding and Threaded
ASME B 16.20 Metallic Gaskets for Pipe Flanges - Ring-Joint, Spiral-Wound, and Jacketed
ASME B 16.21 Non-metallic Gaskets for Pipe Flanges
ASME B 16.34 Steel Valves
ASME B 16.36 Steel Orifice Flanges
ASME B 16.47 Large diameter steel flanges NPS 26 Through NPS 60

ASME B 18.2.1 Square and Hexagonal Bolts and Screws
ASME B 18.2.2 Square and Hexagonal Nuts
ASME B 36.10M Welded and SEAMLESS Wrought Steel Pipe
ASME B 36.19M Stainless Steel Pipe
MSS SP 25 Standard Marking System for Valves, Fittings, Flanges and Unions
MSS SP 97 integrally reinforced forged branch outlet fittings - Socket welding,
threaded and butt welding end
API 5 L Line Pipe
API 6D Specification for Pipeline valves
API 6FA Fire test for Valves
API 594 Wafer-Type Check Valves
API 598 Valves Inspection and Test

Date 31-May 2007
CTR NO.1005
API 600 Steel Gate Valves Flanged or Butt-welding Ends

API 602 Compact Steel Gate Valves
API 605 Large Diameter Carbon Steel Flanges
API 607 Fire Test for Soft-Seated Quarter-Turn Valves
API 609 Butterfly Valve Lug type and Wafer type
1.4 Company Specifications
 GP-42-10 Guidance on Practice for ASME B31.3 Piping System

 GP-62 Valve Guidance Practice
 GIS 62 Valve Industrial Standard
2.0 General Requirements
Contractor shall provide all piping materials with the exception of those furnished by Company, and
specifically noted as Company furnished items. Unless noted otherwise, all materials furnished by the
Contractor shall be new, unused and undamaged.
Unless otherwise noted, all piping components shall be supplied in accordance with the applicable codes
referenced here-in and this specification.
Substitution of materials by Contractor may not be made without prior written approval of Company.
2.1 Material Identification
Piping shall have continuous longitudinal marking of material grade and cast number when specified by BP.
If not specified, marking shall be carried out in accordance with the manufacturing standard (e.g.
ASME B16.5 etc.).
Piping components e.g. elbows, spool pieces, flanges and reducers shall have the following additional
information marked upon them using the appropriate coding system and method of marking:
(i) Manufacturer’s name or trademark.
(ii) Nominal size.
(iii) Nominal wall thickness in millimetres (inches) or schedule number.
For cast fittings the melt reference should also be indicated if possible.
Normally only stainless steel pipe is continuously stencilled for the full length. Carbon steel pipe greater
than DN 50 (NPS 2) is normally stencilled or stamped at one end and pipe under this size has only bundle
labelling with no marking on individual pipes.
2.2 Methods of marking

Pipe and piping components shall be legibly marked for identification using an indelible, heat resistant ink,
electrical engraving or titanium oxide pigmented paint.
For austenitic and nickel base steels, the mark shall be such that it shall have a life of at least a year in
unheated storage under cover. The dried film shall not contain more than 250 ppm of lead, zinc, tin or
copper and paints shall be as free as practicable from sulphur and halogens. Limits on these elements will
be specified by BP. Adhesive tapes shall not be used.

Date 31-May 2007
CTR NO.1005
2.3 Certification
Materials shall be supplied with the certification called for in the relevant codes and standards and in the
purchase specifications. Certificates shall refer to the specific items purchased.
All piping materials shall be supplied with certified material test reports and certificates to identify the type
of steel, composition, heat number, and special tests.
The Contractor or Supplier shall allow access for Company Inspector’s review of all mill certificates for
Contractor/Supplier purchased materials.
2.4 Maximum Strength

The actual ultimate tensile strength of any steel component shall not exceed the minimum required by the
relevant specification by more than 150 MPa (22 000 psi).
2.5 Pipe
2.5.1 Process pipe shall be seamless up to specified size in the piping material table.
2.5.2 Welded pipe ERW (Electric Resistance Welded) will be used with the following condition;
a) Unless restricted by c) below, use of ERW piping is permitted only in the following services:
i) Category D service, or
ii) Normal Fluid Service, at design temperatures less than 200°C (400°F).
ERW is prone to accelerated corrosion in hot oil service.
b) If the use of ERW piping is permitted, it shall be:

i) Used only on a Project basis, and shall not to be used for maintenance, except for clearly
defined projects as determined by BP.
ii) Inventory controlled and removed upon completion of project. Procedures for control of ERW
pipe shall be submitted to BP Inspector for review and approval prior to onsite delivery.
c) ERW pipe is not permitted in the following services:

i) Aggressive Environmental Service, which is defined as any process stream that can cause
stress corrosion cracking or hydrogen attack. Due to ERW is not furnished to a weld hardness
requirement.
ii) Design conditions exceeding rating of PN 50 (ASME Class 300).
iii) Services containing water (including service water), unless an evaluation shows that
preferential corrosion along the weld seam will not occur.
2.5.3 Seam welded (EFW) pipe may be used for severe cyclic duty, only when a weld factor of 1 (0.9 for non
toxic duty) can be applied to the longitudinal weld, i.e. 100% NDE of the weld is performed.
2.5.4 Pipe incorporating longitudinal or spiral welded seams shall meet the material, thickness and service
requirements as specified by GIS 42-2 This testing should be carried out at the pipe mill.
2.6 Fitting
2.6.1 Only seamless Fitting shall be used.

Date 31-May 2007
CTR NO.1005
2.6.2 Fitting wall thickness shall be match to pipe schedule.

2.6.3 The thickness of reducing fitting shall match to the wall thickness of the pipe wall at larger end. The smaller
end then shall be tapered on a 1 : 4 to ensure fitting wall thickness matches the pipe wall.
2.6.4 Fitting shall confirm to the requirement of ASME B16.9 and ASME B16.11. Fitting shall not be manufactured
from bar stock.
2.7 Flange
2.7.1 Flange shall be welding Neck for size 2” and above and socket weld for 11/2” and smaller.
2.7.2 The bore of the weld neck flanges shall be the same as the ID of the pipe to which it is to be welded.
2.7.3 Where metallic flange are bolted to non metallic flange both flange face shall be flat face and provide with
full face gasket.
2.7.4 Flange shall be in accordance with ASME B16.5 for size up to DN 600 (NPS 24”) while steel flange DN 650
(NPS 26”) through DN 1500 (NPS 60”), up to and including PN 150 (Class 900) shall be specified as
confirming to ASME B16.47 series B (API 605), except series A flange (same as MSS SP-44) shall be
specified as required to meet with valve or equipment flange.
2.8 Gasket
2.8.1 Use of asbestos gasket is prohibited.
2.8.2 Spiral wound gasket with flexible graphite filler, inner and outer ring shall be used in conjunction with rise
face flange up to PN 150 (Class 900). Inner ring material shall be suitable for the specified service fluid.
2.8.3 Graphite should not be used on process with Sulphuric Acid, Nitric Acid, Hypochlorites, Permanganate and
Oxygen above 500 oC (930 oF). The used of plain Graphite Gasket is not recommended in Oxygenated
Seawater handling system.
2.8.4 High Performance Nitrile Rubber base reinforced sheet, containing Non-respirable Glass Faiber maybe use
in utility service PN 20 and 50 (class 150 and 300), where the temperature is below than 100 oC.
2.8.5 Metallic oval ring type joint should be used for PN 260 and PN 420 (class 1500 and 2500) flanges. For
hydrogen service PN 150 (class 900) flange should also have ring type joint unless otherwise specified by
BP. Soft iron or Carbon Steel ring joint should be cadmium or zinc plated.
2.9 Bolting Material.
Particular attention shall be given in bolting design and material selection to prevent relaxation or
overstressing of the bolting when:
(a) Different materials for bolting and flanges are used at elevated or low temperatures.
(b) The flange assembly is subject to cyclic temperature conditions.
(c) The flange assembly or through bolting is used at temperatures above 260°C (500°F), and
below –50°C (–60°F).
Alloy steel B7 bolts should be specified as the minimum grade for use on chemical, refinery and
offshore services.
Threading should be UNC up to and including 25 mm (1 in) diameter, and 8 TPI (8 UN series)
for sizes 29 mm (1 1/8 in) and above.

Date 31-May 2007
CTR NO.1005
Bolting in sour service shall not be denied atmospheric exposure (e.g. flanges insulated). If
insulation is required, alternative bolting, resistant to sour service, shall be used and lower
strengths, if applicable, shall be taken into consideration in the flange joint design.
(d) Bolting for carbon steel, stainless steel and high-alloy steel flanges and piping components, with
temperature ranges from –254°C (–425°F) to 540°C (1 000°F), shall be in accordance with
Table 309.
(e) Bolting for austenitic stainless steel flanges and piping components operating above 400°C
(750F) shall be:
1. ASTM A193, Gr. B8M Class 2 studs.
2. ASTM A194, Gr. 8A or 8M nuts.
Table 309 - Bolting for flanges
Allowable
Temperature Range °C Insulated Flanges Uninsulated Flanges
(°F)
–250 to 540 (–425 to ASTM A320, Gr. B8, Cl. 1 N/A
1 000) studs
ASTM A194, Gr. 8 nuts
–200 to 40 (–325 to 100) ASTM A320, Gr. B8 studs N/A
–100to 370 (–150 to 700) ASTM A320, Gr. L7 studs N/A
–45 to 400 (–50 to 750) ASTM A193, Gr. B7M studs* N/A
ASTM A194, Gr. 2H nuts*
–40 to 370 (–40 to 700) ASTM A193, Gr. B7 studs** N/A
ASTM A194, Gr. 2H nuts
–30 to 425 (–20 to 800) ASTM A193, Gr. B16 studs ASTM A193, Gr. B7 or B16 studs
ASTM A194, Gr. 4 or 7 nuts ASTM A194, Gr. 2H, 4, or 7 nuts
–30 to 480 (–20 to 900) N/A ASTM A193, Gr. B16 studs
ASTM A194, Gr. 4 or 7 nuts
* May also use ASTM A320, Gr. L7 studs with ASTM A194, Gr. 4 nuts
** If furnished in a quenched and tempered condition, this material may be used at a
temperature not lower than –45°C (–50F) temperature, without impact testing.
Irrespective of other references of stud and bolts coating requirement in other reference specifications,
the following requirement must be followed:
 Supplier shall use Hot dipped spun galvanized alloy steel stud bolts in accordance with ASTM A-193,
grade B7M (HDG). The Hot dipped spun galvanized alloy steel nuts for stud bolts shall be in
accordance with A-194, grade 2HM (HDG). Stud bolts shall have a full continuous thread and be long
enough to extend one thread outside each nut.
 The galvanized coating for American threads shall be as per ASTM 153 class-C (1.25 oz/ft² or 381
g/m² minimum average) spun galvanized.

Date 31-May 2007
CTR NO.1005
 The galvanized coating for metric threads shall be as per BS EN ISO 1461 per table 3. The thickness
shall be 55 micron (396 g/m² ) minimum average spun zinc coating for bolts >20 mm in diameter and
45 micron (325 g/m² ) minimum average spun zinc coating for bolts 6 mm to 20 mm in diameter.
2.10 Material protection, painting & corrosion under insulation (CUI)

External environmental considerations should be taken into account at all stages. Special attention is
drawn to the need to protect against corrosion under insulation.
BP may specify protection of austenitic stainless steel piping against chloride attack.
2.11 Exclusions
Low melting point materials including brasses, aluminium, and brittle materials including cast, nodular or
malleable iron are not acceptable for hydrocarbon, other flammable or toxic duty or for fire mains unless
specified otherwise by BP. Brittle materials shall not be used on steam or other gaseous duty. Because of
the possibility of failure in the event of fire or shock loading.
2.12 Wall Thickness Calculations
2.12.1 The pipe schedules given on the piping material specification sheets attached hereto are based on the
following assumptions:
 Design pressure equal to the flange cold working pressure rating per ASME B16.5, except where
specifically noted otherwise. In other words, the flanges shall be the "weak link" in the piping system
(not the pipe), unless otherwise noted.
 Corrosion allowance as detailed on the piping material specification sheets.
 Threading allowance, where applicable, per ASME B1.20.1 and API-RP 14E, and as shown in
paragraph 2.4.2 below.
 Pipe OD as detailed by the nominal pipe size on the piping material specification sheets.
 Mill tolerance of 12.5% on wall thickness of SEAMLESS A-106-B pipe and API-5L Grade B
SEAMLESS pipe. The mill tolerance is 10% on wall thickness of API-5L Grade B welded pipe 20
inches and above.
2.12.2 The required pipe wall thickness for pipe sizes, materials, design pressures, corrosion allowance, other
than those detailed on the piping material specification sheets, shall be determined by the following
formula, and in no case should be less than 0.375" (9,52 mm). Note that pipe wall thickness less than
0.375" (9,52 mm) is allowed, if it is in accordance with the attached Material Specification Sheets.
1 PD
T  tm where tm  c
MT 2( SE  PY )
Where:
 PD  1
T   c T = Pipe wall thickness (measured/
 2( SE  PY )  MT minimum per purchase spec.)
tm = minimum required wall thickness (inches).
P = internal design pressure (psig).
D = outside diameter of pipe (inches).
S = allowable stresses for pipe material (psi), per tables in ASME B31.3 (Appendix A)
Date 31-May 2007
CTR NO.1005
E = longitudinal weld joint factor, per tables in ASME B31.3 (Appendix A - normally 1.0 for
SEAMLESS pipe).
Y = temperature factor, per Table 304.1.1 in ASME B31.3 (Normally 0.4).
c = the sum of mechanical allowances (groove depth and threading) plus allowances for
corrosion and erosion (inches).
MT = factor to account for mill tolerance on pipe wall thickness. 0.875 for SEAMLESS A-106
Gr. B pipe and SEAMLESS API-5L Gr. B pipe. 0.90 for API-5L Gr. B welded 20 inch NPS
and above.
Notes: (1) This formula should only be used for t less than D/6 and for P/SE less than or equal to
0.385.
(2) This formula is derived from the basic formula for internal pressure design thickness from
ASME B31.3 (ASME B31.4 and B31.8 have different formulae). A minimum corrosion
allowance of 0.0625" (1/16") is recommended for all carbon steel piping. A higher
corrosion allowance would be appropriate for known corrosive or erosive services.
(3) Threading allowances are as follows (from ASME B1.20.1, ASME B31.3, Sections
304.1.1 and 314):
DN 15 – 20 (½" - ¾" NPS) 0.0571" (1.45 mm) thread allowance
2.13 Inspection and Testing
2.13.1 INSPECTION
2.13.2 All fabrication shall be subject to inspection. CONTRACTOR shall submit for COMPANY approval, a
QA/QC plan to inspect piping systems.
2.13.3 All welds shall be visually inspected. No cracks, undercut, slag inclusions, other defects, or evidence of
poor workmanship shall be permitted. Liquid penetrant inspection per ASME Specification SE-165 or
ASTM E-165 may be used in addition to visual inspection in critical areas.
2.13.4 Radiography shall be required as per individual piping specifications.
N.B.:
For process hydrocarbons 100% RTof all welds is required.
2.13.5 Special care shall be taken in the inspection of branch welds and reinforcing pad welds. For flange
ratings, ASME 900# and higher, all welds shall merge smoothly with the surface of the pipe with no
notches or undercut permitted. Sharp corners of reinforcing pads shall be ground off.
2.13.6 Testing procedures, schedules and Hydrotest - Pneumatic Test Mechanical Flow Diagrams shall be
submitted for approval during the design phase.
These procedures and documents shall be specifically related to each project.
2.13.7 All material shall be suitable for the hydrostatic test temperatures. Special consideration shall be given to
the possibility of brittle fracture.
2.13.8 Packing shall be replaced in equipment such as valves when leaks cannot be stopped by normal
tightening of the packing glands.

Date 31-May 2007
CTR NO.1005
3.0 Material and Specification
3.1 Copper and Copper Alloys
Copper pipe shall be solid drawn to ASTM B42 with maximum bismuth content of 0.003%, normally in the
hard condition.
Copper nickel alloy pipe shall be SEAMLESS solid drawn to ASTM B466 up to DN 400 (NPS 16) and
seam welded to ASTM B467 for larger sizes.
3.2 Carbon and Carbon Manganese Steel
Fittings in certain materials (e.g. cupro-nickel) are not normally covered by international standards. These
should only be used where there is evidence of proof testing acceptable to BP.
EEMUA Publications No. 144, 145 and 146 provide guidance for Cu - Ni piping components for offshore
applications. The chemical composition, by check analysis, of steels to be welded shall be restricted as
follows:
a. Carbon 0.23% max. (pipe)
0.25% max. (forgings and castings)
Carbon equivalent (C.E.) 0.45% max.
where
C.E. = C + + +
Note: If necessary to achieve minimum specified strengths, the maximum manganese content may be a
maximum of 1.60% provided the maximum permitted C.E. is not exceeded.
Forged components shall be normalised or normalised and tempered.
3.3 Chromium-Molybdenum Steel
a. Carbon content:
Steels with less than 2% Cr. (nominal): carbon content 0.17% max.
Steels with more than 2% Cr. (nominal): carbon content 0.15% max.
b. Residual elements:
Copper 0.30% max.
Nickel 0.40% max.
Tungsten 0.10% max.
Tin 0.015% max.
Phosphorous 0.015% max.
c. Forged components shall be normalised or normalised and tempered.

3.4 Branch Connections
Branch connections shall be made in accordance with the branch connection tables as shown on the
Piping Material Specification Datasheets.
Table 3.4.A
NOMINAL RUN SIZE (In)

Date 31-May 2007
CTR NO.1005
42 36 32 28 24 22 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

Date 31-May 2007
CTR NO.1005
½ OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL RT RT RT T
B ¾ OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL RT RT T
R 1 OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL RT T
A 1½ OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL RT T
N 2 W W W W W W W W W W W W W W W RT T
C 3 W W W W W W W W W W W W W RT RT T
4 W W W W W W W W W W W W RT RT T
H 6 W W W W W W W W W W RT RT RT T
8 W W W W W W W W RT RT RT RT T
S 10 W W W W W W RT RT RT RT RT T
I 12 W W W W RT RT RT RT RT RT T
Z 14 W W W RT RT RT RT RT RT T
E 16 W W RT RT RT RT RT RT T
18 W RT RT RT RT RT RT T T : Tee
20 W RT RT RT RT RT T RT : Reducing Tee
22 RT RT RT RT RT T W : Weldolet (Thread Olet for Galv line)
24 RT RT RT RT T OL : Sockolet (Thread Olet for Galv line)
28 RT RT RT T
32 RT RT T
36 RT T
42 T
Note
1. For a header and branch of different schedule, the respective header and branch weight
designations shall be indicated accordingly.
2. Exceptions to this chart are listed in the individual piping specifications.
Table 3.4.B
NOMINAL RUN SIZE (Inch)

24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½
½ SB SB SB SB SB SB SB SB SB SB SB SB RT RT RT T
¾ SB SB SB SB SB SB SB SB SB SB SB SB RT RT T
B 1 SB SB SB SB SB SB SB SB SB SB SB SB RT T
RT
1½ SB SB SB SB SB SB SB SB SB SB SB T
R F
RT/ RT/ RT/
22 S S S S S S S S T
A S S S

Date 31-May 2007
CTR NO.1005
RT/ RT/ RT/

N 3 S S S S S S S S S S T
C 4 X X X X X RT RT RT RT T
H 6 X X X RT RT RT RT RT T
8 RT X RT RT RT RT RT T T= Tee
S 10 RT RT RT RT RT RT T RT = Reducing tee
I 12 RT RT RT RT RT T SB = Saddle w/90-10 Cu-Ni bushed outlet
Z 14 RT RT RT RT T (1½ & Smaller) Bondstrand Saddle
E 16 RT RT RT T X= Tee w/nipple & reducer
18 RT RT T S= Bondstrand Saddle
20 RT T (2” and Larger)
24 T RTF = Reducing Tee with 1-1/2” Flange
Table 3.4.C
NOMINAL RUN SIZE (Inch)

24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½
¾ OL OL OL OL OL OL OL OL OL OL OL OL Y Y T T
1 OL OL OL OL OL OL OL OL OL OL OL RT Y T
B 1½ OL OL OL OL OL OL OL OL OL OL RT RT T
R 2 W W W W W W W W W RT RT T
A 3 W W W W W W W RT RT RT T
N 4 W W W W W W RT RT RT T
C 6 W W W W W RT RT RT T
H 8 W W W W RT RT RT T
10 W W W RT RT RT T
S 12 W W RT RT RT T T= Tee
I 14 W RT RT RT T RT = Reducing tee
Z 16 RT RT RT T W= Weldolet
E 18 RT RT T Y= Reducing Tee with Insert
20 RT T OL = Sockolet/Threadolet
24 T
PIPE SPEC “A” ANSI 150 PROCESS Rev. C1 Material: Carbon Steel PROJECT NO.
Design Code Service Corr. Allowance Rating Class
RF ANSI 150
ASME B31.3 PROCESS HYDRO CARBON, PRESSURE DRAIN 0.1"
ASME B16.5 A
Radiography 100 % All weld PRESSURE DESIGN CONDITION

Hydrotest 450 psig Temp (F) -20 to 100 200 300 400 500 600
Allow Press (psig) 285 260 230 200 170 140
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24-36

Date 31-May 2007
CTR NO.1005
Joint Construction Socket Weld Butt Welded

sch Sch 80 Std. Wt.
Pipe ASTM A106 GR.B SEAMLESS API-5L Gr B, WELD
Swage (Note 2) A234 WPB
Nipple (Note 2) ASTM A106 GR.B

SW Fittings (Note 2) SW 3000 Lbs A105
Threaded Fitting (Note 1)
Refer to (ASME B16.11)
BW Fitting (Note 2)
Refer (ASME B16.9) SEAMLESS A-234 WPB
& (MSS SP-97)
Flanges (Notes 3, 4) 150# RF SW A-105 150# RF WN A-105
V Ball Refer to Data Sheet REHAB-MM-X-PDS-2001
A Check Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005
L Gate Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006
V Globe Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)
E Butterfly Refer to Data Sheet REHAB-MM-X-PDS-2009
S Plug Refer to Data Sheet REHAB-MM-X-PDS-2008
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal
Gaskets 0.175” Thick , Spiral Wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Thrd. Fitting: (Instrument

Notes: connection only)
1) Threaded joints not allowable for Hydrocarbon and Chemical service, Corrosive fluid and Steam service Cap, Coupling, Elbow, Tee, Olet,
2) Schedule to match with pipe sch Hex Plug Union (GJ Integral Seat)
3) Raise Face finish flanges 120 to 140 RMS
4) Flanges larger than 24” shall be in accordance with ASME B16.47 Series ‘B’. SW Fittings
5) MDMT limit as per ASME B31.3 Table 323.2.2A Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat)
Branch Connection:
Refer to Table 3.4.A
PIPE SPEC “B” ANSI 300 PROCESS Rev. C1 Material: Carbon Steel PROJECT NO.
RF ANSI 300
ASME B31.3 PROCESS HYDRO CARBON 0.1"
ASME B16.5 B

Hydrotest 1125 psig Temp (F) -20 to 100 200 300 400 500 600
Allow Press (psig) 740 675 655 635 600 550
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24-36

Date 31-May 2007
CTR NO.1005

sch Sch 80 Std. Wt. 30
Pipe (Note 6) ASTM A106 GR.B SEAMLESS API-5LGr B, WELD

BW Fitting (Note 2)
& (MSS SP-97)
Miscellaneous

1) Threaded joints not allowable for Hydrocarbon and Chemical Service, Corrosive fluid and Steam Service Cap, Coupling, Elbow, Tee, Olet,
6) Pipe 24” To 36” API 5L Gr.B SAW Union (GJ Integral Seat)
Branch Connection:
PIPE SPEC “D” ANSI 600 PROCESS Rev. C1 Material: Carbon Steel PROJECT NO.
RF ANSI 600
ASME B16.5 D

Hydrotest 2225 psig Temp (F) -20 to 100 200 300 400 500
Allow Press (psig) 1480 1350 1315 1270 1200
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24-36

Date 31-May 2007
CTR NO.1005

sch Sch 80
Pipe ASTM A106 GR.B SEAMLESS API-5LGr.B, WELD

BW Fitting (Note 2)
& (MSS SP-97)
Flanges (Notes 3, 4) 600# RF SW A-105 600 # RF WN A-105
V Globe Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004
Miscellaneous

Union (GJ Integral Seat), Swage
Branch Connection:
PIPE SPEC “E” ANSI 900 PROCESS Rev. C1 Material: Carbon Steel PROJECT NO.
RF ANSI 900
ASME B16.5 E
Allow Press (psig) 2250 2025 1970 1900 1795
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24-36
sch Sch 160 80 (XS) 120 100

Date 31-May 2007
CTR NO.1005
Pipe ASTM A106 GR.B SEAMLESS API-5LGr.B WELD

BW Fitting (Note 2)
& (MSS SP-97)
Miscellaneous
0.175” Thick, Spiral Wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20 or approval
Gaskets equal.
Notes: Nipple (Note 2)

1) Threaded joints not allowable for Hydrocarbon and Chemical Service, Corrosive fluid and Steam Service A 106 Gr.B PE,
2) Schedule to match with pipe sch unless for ½ to 11/2” Swage use sch XXS
4) Flanges larger than 24” shall be in accordance with ASME B16.47 Series ‘B’. SW Fittings (Refer to ASME B16.11)
Reducer, Union (GJ Integral Seat)
Branch Connection:
PIPE SPEC “F” ANSI 1500 PROCESS Rev. C1 Material: Carbon Steel PROJECT NO.
RTJ 1500 #
ASME B16.5 F

Allow Press (psig) 3705 3375 3280 3170 2995
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24-36

Date 31-May 2007
CTR NO.1005
sch Sch 160

Pipe ASTM A106 GR.B SEAMLESS API-5L Gr.B, WELD

SW Fittings (Note 2, 6) SW 3000 Lbs A105
BW Fitting (Note 2)
& (MSS SP-97)
E Butterfly
Miscellaneous
Gaskets Metallic Oval Ring joints R type Low Carbon Steel Cadmium plated. John-Manlle 950 or equal.
3) For piping 2” and larger, use 2" RTJ WN flanges 120 to 140 RMS
6) Line vents and drains shall use valves socket weld one end thrd one end complete with 6000# hex plug. Union (GJ Integral Seat)
Branch Connection:
PIPE SPEC “H” 150 WOG Utility Rev. C1 Material: PVC PROJECT NO.
ASTM D 1785 (PIPE) FF ANSI 150
ASTM D 2467 (FITTING)
POTABLE WATER, CLORINATE SEAWATER
ASME B16.5 H
Radiography None PRESSURE DESIGN CONDITION
Hydrotest 150 psig Temp (F) 110
Allow Press (psig) 125
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket type

Date 31-May 2007
CTR NO.1005
sch Sch 80
Pipe ASTM 1785 P 1120 (P TYPE-1 GRADE-1
Taper Socket Fitting P TYPE-1 ASTM D 2467
Screwed Fitting (Note 1) P TYPE-1 ASTM D 2467 NPT-F

Flanges 150# FF Socket type
Refer to Data Sheet REHAB-MM-X-PDS-
V Ball 2001
Refer to Data Sheet REHAB-MM-X-PDS-
A Check 2010 (Up to 2”) & REHAB-MM-X-PDS-2005
Miscellaneous
Gasket 1/8" thick soft neoprene rubber, Flat 1/8" thick soft neoprene rubber, Flat faced type, Garlock 8312 or
approved equal faced type
Bolt & Nut ASTM A193 Gr B7 Nuts, ASTM A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal
Clean thoroughly with P primer before applying P Cement, Celanese heavy duty industrial grade or
Socket equal.
SEALER
Screwed Teflon Tape
Welded ALL joints 3" and larger shall be back-welded after cementing in place using a heat gun and PVC rod.
Notes: Socket Type Fitting:
1) Fittings with screwed end may be furnished to mate with the connections of Vendor Cap, Coupling, Elbow, Tee, Union,
Furnished equipment or instrumentation. Plug, Reducer
2) A heat gun and suitable quantity of PVC rod shall be supplied on site and shall be
used for
Used for welded
welded joins and/or the repair of leaks detected during testing.
3) Long exposed runs of PVC piping shall be run in structural channel of sufficient size
and banded every 6’-0” to channel using SS-316 banding material.
4) 2" PVC pipe and smaller shall be supported at a maximum distance of 6'-0"
between supports. the use of angle pick-ups shall be permitted. Branch Connection:
Refer to Table 3.4 B
5) 3" PVC end Larger shall be supported at a maximum distance of 9'-0" between With exception : All size Reducing Tee use
Supports. The use of angle pick-ups shall be permitted Socket taper without Saddle & Bushed Outlet.
6) The mechanical contractor shall be responsible to see that minimum stresses are
imposed on the PVC pipe due to testing, operating conditions, thermal expansion,
mechanical equipment connection, and platform and equipment vibration.

Date 31-May 2007
CTR NO.1005
PIPE SPEC “K” ANSI 150 UTILITY Rev. C1 Material: Carbon Steel (Galv) PROJECT NO.
RF ANSI 150
ASME B31.3 POTABLE WATER (Outside Quarter) 0.1"
ASME B16.5 K

Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Thrd / Coupled (T & C) Butt Welded
sch Sch 80 Sch 40
Pipe (Note 1) ASTM A106 GR.B SEAMLESS API-5LGr.B, WELD
Swage (Note 1, 2) A234 WPB
Nipple (Note 1, 2) ASTM A106 GR.B

Threaded Fitting (Note 1) Thrd 3000 Lbs A105 (Galv).
Refer to (ASME B16.11) (Note 2)
BW Fitting (Note 2)
& (MSS SP-97)
Flanges (Notes 3, 4) 150# RF Thrd A-105 (Galv) 150# RF WN A-105
E Butterfly
Miscellaneous
Thrd. Fitting:
Notes: (Instrument connection only)
1) Hot dip Spun Galvanized for ½” to 2” Cap, Coupling, Elbow, Tee, Olet,
2) Schedule match with pipe sch for ½ to ¾ Thrd Nipple use sch 160 and 1” to 1 ½” sch XS for Thrd Swage Hex Plug Union (GJ Integral Seat)
SW Fittings
Cap, Coupling, Elbow, Tee, Olet,
Branch Connection:

Date 31-May 2007
CTR NO.1005
PIPE SPEC “L” ANSI 150 UTILITY Rev. C1 Material: Carbon Steel (Galv) PROJECT NO.
RF ANSI 150
ASME B31.3 Utility, Salt Water & Firewater 0.1"
ASME B16.5 L
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24-36
sch Sch 80 Sch 60
Pipe (Note 1) ASTM A106 GR.B SEAMLESS API-5LGr.B, WELD.

SW Fittings (Note 2)
Threaded Fitting (Note 1) Thrd 3000 Lbs A105 (Galv)
BW Fitting (Note 2)
& (MSS SP-97)
E Butterfly
Miscellaneous
Thrd. Fitting:
Notes: (Instrument connection only)
1) Hot dip Spun Galvanized for ½” t0 2” Cap, Coupling, Elbow, Tee, Olet,
2) Schedule to match with pipe sch except for ½ to 3/4” Thrd Nipple use sch 160 and 1” to 1 ½” sch 80
for Thrd Swage size ½” to 2” use sch XS Hex Plug Union (GJ Integral Seat)
3) Raise Face finish flanges 120 to 140 RMS.
SW Fittings
Branch Connection:

Date 31-May 2007
CTR NO.1005
PIPE SPEC “M” ANSI 300 UTILITY Rev. C1 Material: Carbon Steel (Galv) PROJECT NO.
RF ANSI 300
ASME B31.3 Fire Water, Utility & Salt Water 0.1"
ASME B16.5 M
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24-36
sch Sch 80 Sch 60
Pipe (Note 1) ASTM A106 GR.B SEAMLESS API-5L Gr .B, WELD.

BW Fitting (Note 2)
& (MSS SP-97)
E Butterfly
S Plug
Miscellaneous

2) Schedule to match with pipe sch for Nipple size ½ to ¾” use sch 160 , 1” to 2” use sch XS and sch XS
for Swage Hex Plug Union (GJ Integral Seat)
SW Fittings
Branch Connection:

Date 31-May 2007
CTR NO.1005
PIPE SPEC “N” ANSI 150 UTILITY Rev. C1 Material: Carbon Steel (Galv) PROJECT NO.
RF ANSI 150
ASME B31.3 INSTRUMENT AIR, UTILITY AIR 0.1"
ASME B16.5 N

Pneumatic test 100 psig Temp (F) 100
Hydrotest 450 psig Allow Press (psig) 285
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24-36

Date 31-May 2007
CTR NO.1005

sch Sch 80 Sch 40
Pipe (Note 1) ASTM A106 GR.B SEAMLESS API-5L-Gr.B, WELD.

BW Fitting (Note 2)
& (MSS SP-97)
E Butterfly
Miscellaneous

2) Schedule to match with pipe sch for ½ to ¾ Thrd Nipple use sch 160 and 1” to 1 ½” sch XS for Thrd
Swage Hex Plug Union (GJ Integral Seat)
SW Fittings
Branch Connection:

Date 31-May 2007
CTR NO.1005
PIPE SPEC “P” ANSI 150 Utility Rev. C1 Material: Cu-Ni PROJECT NO.
EEMUA 144, 145, 146 POTABLE WATER, UTILITY SALT WATER
(Inside Ling Quarter)
NONE P
Hydrotest None Temp (F) 200
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction SW / Thrd
sch
Pipe / Tubing (Note 1) ASTM B 466 Annealed, SMLS
SW Fitting SW 90-10 Cu-Ni
Screwed Fitting
FF WN Flange EMUA 145

Flanges 90-10 Cu-Ni UNS 7060X
Refer to Data Sheet REHAB-
V Ball MM-X-PDS-2001
A Check MM-X-PDS-2010 (Up to 2”)
L Gate MM-X-PDS-2010 (Up to 2”)
V Globe MM-X-PDS-2010 (Up to 2”)
S Plug
Miscellaneous
Gasket 1/8" thick soft neoprene rubber, Flat 1/8" thick soft neoprene rubber, Flat faced type, Garlock 8312 or
approved equal faced type
Bolt & Nut ASTM A193 Gr B7 Nuts, ASTM A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal
Notes:
Branch Connection:
1) Use insulating union for connecting Copper to ferrous material Refer to Table 3.4.C

Date 31-May 2007
CTR NO.1005
PIPE SPEC “Q” ANSI 150 UTILITY Rev. C1 Material: Carbon Steel (Galv) PROJECT NO.
RF ANSI 150
ASME B31.3 INSTRUMENT GAS, UTILITY GAS 0.1"
ASME B16.5 Q

Hydro test 450 psig Temp (F) 100
Pneumatic test 100 psig Allow Press (psig) 285
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Thrd / Coupled (T & C)
Sch Sch 80
Pipe (Note 1) ASTM A106 GR.B SMLS

SW Fittings
Refer to (ASME B16.11) Thrd 3000 Lbs A105 (Galv)
BW Fitting (Note 2)
Refer (ASME B16.9)
& (MSS SP-97)
Flanges (Notes 3, 4) 150# RF Thrd A-105 (Galv)
V Ball MM-X-PDS-2001
A Check MM-X-PDS-2010 (Up to 2”)
L Gate MM-X-PDS-2010 (Up to 2”)
V Globe MM-X-PDS-2010 (Up to 2”)
E Butterfly
Miscellaneous

1) Hot dip Spun Galvanized for ½” to 2” Cap, Coupling, Elbow, Tee, Olet,
2) Schedule to match with pipe sch for ½ to ¾ Thrd Nipple use sch 160 and 1” to 2” sch XS for Thrd Swage Hex Plug Union (GJ Integral Seat)
SW Fittings
Branch Connection:

Date 31-May 2007
CTR NO.1005
PIPE SPEC “R ” ANSI 600 PROCESS Rev. C1 Material: Carbon Steel PROJECT NO.
RF ANSI 600
ASME B31.3 PROCESS HYDRO CARBON (Well Head Piping) NONE
ASME B16.5 R

Allow Press (psig) 1480 1350 1315 1270 1200
Size ½ ¾ 1 1½ 2 3 4 6
sch XXS Sch 80
Pipe ASTM A106 GR.B SEAMLESS

BW Fitting (Note 2)
& (MSS SP-97)
E Butterfly
Miscellaneous
Notes: Thrd. Fitting: (Instrument

1) Threaded joints not allowable for Hydrocarbon and Chemical Service, Corrosive fluid and Steam Service connection only)
2) Schedule to match with pipe sch.
3) Raise Face finish flanges 120 to 140 RMS or MSS SP44
4) MDMT limit as per ASME B31.3 Table 323.2.2A SW Fittings
Branch Connection:

Date 31-May 2007
CTR NO.1005
PIPE SPEC “S” UTILITY Rev. C1 Material: ASTM A269 F316 PROJECT NO.
ASME B31.3 CHEMICAL INJECTION, SAMPLE LINE None No Flange S
Radiography PRESSURE DESIGN CONDITION

Hydrotest Temp (F) 100
Size 1/8 1/4 5/16 3/8 1/2 5/8 3/4
Joint Construction FLARELESS TYPE

sch 0.028 0.035 0.035 0.049 0.065 0.083 0.083
Pipe / Tubing (Note-1) Annealed SMLS ASTM A269 F316
Swage
Nipple
Fittings Flareless type SS 316 Swagelok or equal
Threaded Fitting
BW Fitting
Flanges
Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to
A Check 2”) & REHAB-MM-X-PDS-2005
L Gate
V Globe
E Butterfly
Miscellaneous
Bolt & Nut
Gaskets
Notes: Branch Connection:

1) Hardness Rb 80 or less Tubing to be free scratches and suitable for banding Refer to Table 3.4.A

Date 31-May 2007
CTR NO.1005
PIPE SPEC “T” ANSI 150 PROCESS Rev. C1 Material: Stainless Steel SS 316 PROJECT NO.
CHEMICHAL INJECT. SUCTION PIPING,BRINE WATER RF ANSI 150
ASME B31.3 (CONCENTRATED) HELICOPTER JET FUEL
None
ASME B16.5 T

Pneumatic test 100 psig Temp (F) 100
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24-36

Date 31-May 2007
CTR NO.1005

sch Sch 80 Sch 40
Pipe ASTM A312 F316 SEAMLESS ASTM A312 F316 WELD
Swage (Note 1,2) ASTM A182 F316
Nipple (Note 1,2) ASTM A312 F316

SW Fittings (Note 2) SW 3000 Lbs A182 F316
BW Fitting (Note 2)
Refer (ASME B16.9) ASTM A182 F316
& (ASME B16.28)
Flanges (Notes 3) 150# RF SW SS-F316 150# RF WN A182 F316
E Butterfly
S Plug
Miscellaneous
Bolt & Nut ASTM A193 B8M CL.2 / A194 8M Heavy Hex
Gaskets (API 601) 0.175” Thick , Spiral Wound, 316 SS Windings Flexible graphite filler SS inner & outer ASME B16.20

1) Threaded joints allowable for Instrument Connection only connection only)
2) Schedule to match with pipe sch for Swage use sch XS
4) MDMT limit as per ASME B31.3 Table 323.2.2A SW Fittings
General Note
Bleed ring shall be 316 SS RF
Ring Drilled & Tapped for ¾”
NPT
Branch Connection:
PIPE SPEC “U” ANSI 150 UTILITY Rev. C1 Material: Carbon Steel PROJECT NO.
OPEN DRAIN, CLOSE HYDROCARBON DRAIN RF ANSI 150
ASME B31.3 (Down stream of last block Valve when allowed by PFD)
0.1"
ASME B16.5 U
Radiography Not Required PRESSURE DESIGN CONDITION

Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24-36

Date 31-May 2007
CTR NO.1005

sch Sch 80 Std. Wt.
Pipe ASTM A106 GR.B SEAMLESS API-5L-Gr.B, SAW.

BW Fitting (Note 2)
& (MSS SP-97)
Flanges (Notes 3, 4) 150# RF Thrd A 105 150# RF WN A-105
V Globe
E Butterfly
S Plug
Miscellaneous

1) Threaded joints not allowable for Hydrocarbon and Chemical Service, Corrosive fluid and Steam
Service Cap, Coupling, Elbow, Tee, Olet,
2) Schedule to match with pipe sch for ½ to ¾ Thrd Nipple use sch 160 & sch XS for Thrd Swage Hex Plug Union (GJ Integral Seat)
Branch Connection:
PIPE SPEC “V” ANSI 150 UTILITY Rev. C1 Material: FRP PROJECT NO.
ASME B31.3
COOLING WATER, UTILITY WATER, FIREWATER,
DRAIN
None
RF ANSI 150
ASME B16.5
V

Hydrotest 225 psig Temp (F) 200 200
Allow Press (psig) 150 225
Size 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Epoxy type adhesive bonded

Date 31-May 2007
CTR NO.1005
sch Dimension, Length and Wall Thickness shall follow API 15LR
Pipe (Notes 1) Glass Filament reinforced thermosetting Epoxy resin Polymers with glass Fiber
Reinforced to ASTM D2996 or ASTM D2310
Glass Filament reinforced thermosetting Epoxy resin Polymers with glass Fiber
Fitting (Notes 1)
Reinforced to ASTM D1599
Glass Filament reinforced thermosetting Epoxy resin Polymers with glass Fiber
Flanges (Notes 2, 3, 4)
Reinforced to ASTM D2996 or ASTM D2310
Ball
V
A Check
L Gate
V Globe
S Plug
Miscellaneous
Gaskets 1/8” thick flat ring butyl rubber
Notes:
Elbow, Tees, Lateral, Reducer,
1) Joining method for fitting to pipe and fitting to fitting shall be by elastomeric “O” ring nylon key lock. Bell Nipples, Couplings, Cap and
and Spigot, epoxy-type adhesive bonded fittings may also be utilized. adaptors shall be proprietary item.
2) Flange shall be drilled to ASME B16.5 Class 150 lb pattern and shall be flat face with raised sealing
ring for flat face gasket .with Elastomeric “O” Ring nylon key lock.
3) Filament Reinforce plastic lap Flange with steel backing rings may be utilized for connecting FRP Handling, fabrication & installation to
system to RF Steel Flange system if required be carry out strictly in accordance
4) Flanges larger than 24” shall be in accordance with ASME B16.47 Series ‘B’. With manufacture’s recommendation
5) Up to 11/2” size refer to piping class W
FRP Piping shall be protected from
Branch Connection: Ultraolet degradation and shall
Refer to Table 3.4.B Be coating / protection
Flange shall be capable of with standing
bolt load imposed by installation of
wafer type valve between flange with
out detrimental distortion
PIPE SPEC “W” ANSI 150 Rev. C1 Material: 90-10 Copper Nickel PROJECT NO.
RF ANSI 150
ASME B31.3 FIRE WATER, UTILITY WATER None
ASME B16.5 W

Hydrotest None Temp (F) 200
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12
Joint Construction Threaded Butt weld

Date 31-May 2007
CTR NO.1005
sch (MM) 1.5 1.5 1.5 1.5 1.5 2.0 2.5 2.5 3.5 4.0 5.0
Pipe 90-10 Fe Cu-Ni CN 102 DIN 17664 Alloy 2.0872
Fittings (Note-1,4) 90-10 Fe Cu-Ni CN 102 DIN 17664 Alloy 2.0872

Flanges (Note-2) 90-10 Forge Fe Cu-Ni

Refer to Data Sheet REHAB-MM-X-PDS-2010 & REHAB-MM-X-PDS-2005
A Check
L Gate
Refer to Data Sheet REHAB-MM-X-PDS-2010 & REHAB-MM-X-PDS-2004
V Globe
E Butterfly
S Plug
Miscellaneous
Gaskets (Note-3) High performance Nitrile Rubber based reinforced sheet containing non-respirable glass fibres.
Notes: Tee refer to table bellow;

1. Elbow 1,5 x Diameter one piece forging dimension to DIN 2602 12 10 8 6 4 3 2
2 S S S S S S S
2. Carbon Steel outer surface normalize to ASTM A105 Galv. And painted with Poliamide epoxy Paint 3 S S S S S S
Composite weld neck with CuNi inner Flange & CS outer flange, Inner flange dimension to DIN 86037 4 S S S S S
Composite Slip On with Cu Ni inner Flange & CS outer flange, Inner flange dimension to BS 4504 part 2 6 S S S S
And Table 16/23 of DIN 86036, Slip On Forged 90-10 Fe Cu Ni 8 WS S S S : SEAMLESS
Blind CS with Fe-Cu Ni disk, Spectacle, Ring / Blind spade flange CS Clading with 90:10 Fe-CuNi 10 WS S WS : Welded Saddle
3. Insulating gasket c/w bolt sleeves between. 90-10 Fe CuNi piping and Steel Piping System, Gasket to 12 W or SEAMLESS
be Maloney or equal W : Welded Saddle
4. Reducer concentric SEAMLESS one piece forging dimension to ASME B16.9, BS-1640 table 8. INTEGRALLY REINFORCED FITTING
thickness to match tube.
2 - 12 X 1 TE and SW
4 - 12 X 2 TE and SW
2 - 12 X 1 Butt Welding type (Weldolet)
Branch Connection: 8 - 12 X 6 Butt Welding type (Weldolet)
Refer to Table 3.4.C REDUCED AVAILABLE
MAIN REDUCED MAIN REDUCED

12 10 , 8 , 6 6 4,3,2
10 8 ,6,4 4 3,2
8 6 ,4,3 3 2
PIPE SPEC “FW” ANSI 150 Rev. C1 Material: Cu-Ni & FRP PROJECT NO.
ASME B31.3 /
EMUA 144, 145, 146
FIRE WATER SERVICE None FF ANSI 150 FW
Radiography PRESSURE DESIGN CONDITION

Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Screwed adhesive, straight taper Butt and wrap or semi thread taper

Date 31-May 2007
CTR NO.1005
All piping shall have a minimum wall thickness of 5mm For all
1.5 unprotected pipe and at least 3 mm wall thickness for pipe with external
Sch (MM) fire protection
EMUA 144 90-10 Cu Ni Glass filament wound / reinforced thermosetting epoxy or epoxy Vinyl
Pipe (Note 1) ASTM B 466 Annealed ester resin pipe accordance with ASTM D3567.
Fittings (Note 2) 90-10 Fe Cu-Ni CN 102
Glass filament wound/reinforced thermosetting epoxy or hand lay-up
DIN 17664 Alloy 2.0872
epoxy Vinyl ester resin couplings
Epoxy intumescent-type coating or an approved alternate fireproof coating
Fireproofing (Note 3) shall be utilised on all dry FRP piping and all joint areas on wet FRP
piping (except within quarters ling areas or on the butt and wrap joints
Flanges (Notes 2, 4) Fixed type, glass filament wound/reinforced or land lay'-up weld neck
ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal
Bolt & Nut (washers should always be placed behind each stud head and nut prior to milting)
Gaskets Gaskets shall he manufactured from Buna-N Nitrite, EPDM, or a fluorocarbon based elastemer.
Notes: Approved Manufacture;
1) Dimensions of piping shall be determined accordance with ASTM D3567 for ID, OD., weight, Pipe – Fitting / Coupling;
and total wall thickness. Approved FRP firewater piping products and their recommended Ameron (Bonstrand 2000M)
jointing system are listed. Specialty (Fiberbond 20-FR-E)
2) Minimum wall thicknesses of at least 5mm for unprotected components and at least 3mm Plastics.
wall thickness for components with external fire protection. Elbows, tees, nipples, Smith.
couplings, nozzle couplings, and adapters shall all be proded by the FRP pipe (Red Thread II, Green Thread)
manufacturer and are considered proprietary items. The only allowable nozzle coupling
for sprinkler head installation will be a 36t] degree coupling to the pipe that is fitted with a Fireproofing;
stainless steel NPT threaded insert that can accept a sprinkler head. No saddle clamp PPG (Pitt-Char)
nozzle couplings are allowable. Textron (Chartek-4)
Thermal Designs (K-Mass)
3) Coating materials shall prode a standard hydrocarbon fire endurance of at least twenty
Carboline (Intumastic 285)
minutes. An approved alternate fireproof coating shall be defined as one which (a) has been
proven a an ARCO or 3rd party-witnessed Fire test to adhere to FRP pipe in a hydrocarbon fire
at a thickness which is sufficient to keep the dry pipe surface temperature below 300F for 20
minutes (b) does not require additional reinforcement such as wire mesh, steel banding, etc. to
maintain adherence to the pipe and (0) does not add sufficient weight to the pipe such that
additional pipe supports will be necessary.
Branch Connection:
4) Fixed flanges shall be flat faced with the flange face perpendicular to the axis within 1 / 2
degree. Filament reinforced plastic lap flanges with steel backing rings may be utilized for
Refer to Table 3.4.B
connecting PRP systems to raised face steel flanged systems, Dimensions of RFP flanges
should be compatible with existing steel flanges according to the dimension, in ANSI B16.5.
5) Design, Handling, shipping, fabrication & installation to be carry out strictly in accordance with manufacture’s
recommendation and engineering system requirements.
PIPE SPEC “XA” ANSI 150 PROCESS Rev. C1 Material: Carbon Steel PROJECT NO.
ASME B31.4 (LIQUID)
RF ANSI 150
ASME B31.8 (GAS) DECK PIPING SUBSEA PIPELINE 0.1"
ASME B16.5 XA
ASME B31.3 (PIG LAUNCER)

Pneumatic test Temp (F) -20 to 100 200 300 400 500 600
Hydrotest 450 psig Allow Press (psig) 285 260 230 200 170 140
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
Joint Construction SW Butt Welded

Date 31-May 2007
CTR NO.1005
sch Sch 160 120 XS

Pipe (Note 1) API 5LX Gr X52 SEAMLESS
Swage (Note 2) ASTM A105 or A234 WPB

SW Fittings (Note 2) ASTM A105
BW Fitting (Note 2)
Refer (ASME B16.9) SEAMLESS ASTM A-860 Gr. WPHY 52
& (MSS SP-97)
Flanges (Notes 3) 150# SW RF A-694 F52 150# WN RF ASTM A-694 F52
Miscellaneous

Notes: connection only) A105, 3000 lb
1) 24” Above API 5LX Gr X52 Weld Cap, Coupling, Elbow, Tee, Olet,
2) Schedule to match with pipe sch . Union (GJ Integral Seat)
SW Fittings
Branch Connection:
PIPE SPEC “XB” ANSI 300 PROCESS Rev. C1 Material: Carbon Steel PROJECT NO.
ASME B31.4 (LIQUID)
RF ANSI 300
ASME B16.5 XB

Pneumatic test Temp (F) -20 to 100 200 300 400 500 600
Hydrotest 1125 psig Allow Press (psig) 740 675 655 635 600 550
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24

Date 31-May 2007
CTR NO.1005
sch Sch 160 120 XS


BW Fitting (Note 2)
Refer (ASME B16.9) SEAMLESS ASTM A-860 Gr. WPHY 52
& (MSS SP-97)
Flanges (Notes 3) 300# SW RF A-694 F52 300# WN RF ASTM A-694 F52
E Butterfly
Miscellaneous

1) 24” Above API 5LX Gr X52 Weld Cap, Coupling, Elbow, Tee, Olet,
SW Fittings
Branch Connection:

Date 31-May 2007
CTR NO.1005
PIPE SPEC “XD” ANSI 600 PROCESS Rev. C1 Material: Carbon Steel PROJECT NO.
ASME B31.4 (LIQUID)
RF ANSI 600
ASME B16.5 XD

Pneumatic test Temp (F) -20 to 100 200 300 400 500
Hydrotest 2225 psig Allow Press (psig) 1480 1350 1315 1270 1200
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
sch Sch 160 120 XS

BW Fitting (Note 2)
Refer (ASME B16.9) SEAMLESS A-860 Gr. WPHY 52
& (MSS SP-97)
Flanges (Notes 3) 600# SW RF A-694 F52 600# WN RF A-694 F52
E Butterfly
Miscellaneous

1) 24” Above API 5LX Gr X52 WELD Cap, Coupling, Elbow, Tee, Olet,
SW Fittings ;
Branch Connection:

Date 31-May 2007
CTR NO.1005
PIPE SPEC “SA” ANSI 150 HIGH CO2 Rev. C1 Material: Duplex Stainless Steel PROJECT NO.
RF ANSI 150
ASME B31.3 HIGH CO2 PROCESS HYDRO CARBON None
ASME B16.5 SA

Allow Press (psig) 230 195 175 160 145
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24

Date 31-May 2007
CTR NO.1005

sch Sch 80 Designed to system Pressure
Pipe DUPLEX 2205 or ASTM A312 F316L (for temp Below 160 oF)
Swage (Note 1,2) ASTM A182 F316L 3000 lb
Nipple (Note 1,2) ASTM A312 F316L

SW Fittings (Note 2) SW 3000 Lbs A182 F316L
BW Fitting (Note 2)
Refer (ASME B16.9) ASTM A182 F316L
& (ASME B16.28)
Flanges (Notes 3, 4 & 5) 150# RF SW A182-F316L 150# RF WN A182 F316L
E Butterfly
S Plug
Miscellaneous
Gaskets (API 601) 0.175” Thick , Spiral Wound, 316L SS Windings Flexible graphite filler 316L SS inner & outer ASME B16.20

2) Schedule to match with pipe A182 F316L, 3000 lb
5) All 316 SS flanges or 316 SS flanged valves shall have Isolating kit when connected or bolted to 316L
SS flanges. Cap, Coupling, Elbow, Tee, Olet,
General Note
Strength calculation shall be
provided for Pipe / fitting wall
thickness, flanged , bolt for each
specific application
Branch Connection:
PIPE SPEC “SB” ANSI 300 HIGH CO2 Rev. C1 Material: Duplex Stainless Steel PROJECT NO.
RF ANSI 300
ASME B16.5 SB

Allow Press (psig) 600 505 455 415 380

Date 31-May 2007
CTR NO.1005
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
sch Sch 80 Designed to system Pressure
Pipe DUPLEX 2205 or ASTM A312 F316L (for temp Below 160F)

SW Fittings (Note 2) SW 3000 Lbs
ASTM A182-F316L
BW Fitting (Note 2)
& (ASME B16.28)
Flanges (Notes 3, 4 & 5) 300# RF SW A182-F316L 300# RF WN A182 F316
E Butterfly
S Plug
Miscellaneous

5) All 316 SS flanges or 316 SS flanged valves shall have Isolating 10 when connected or bolted to 316L SS flanges.
carbon steel or other dissimilar metals. Cap, Coupling, Elbow, Tee, Olet,
General Note
Branch Connection:
PIPE SPEC “SD” ANSI 600 HIGH CO2 Rev. C1 Material: Duplex Stainless Steel PROJECT NO.
RF ANSI 600
ASME B16.5 SD

Allow Press (psig) 1200 1015 910 825 765

Date 31-May 2007
CTR NO.1005
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
sch Sch XS Designed to system Pressure
Pipe ASTM A312 F316L

or ASTM A182-F316L
BW Fitting (Note 2)
& (ASME B16.28)
E Butterfly
Miscellaneous

General Note
Branch Connection:
PIPE SPEC “SE” ANSI 900 HIGH CO2 Rev. C1 Material: Duplex Stainless Steel PROJECT NO.
RF ANSI 900
ASME B16.5 SE

Allow Press (psig) 1800 1520 1360 1240 1145
Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24

Date 31-May 2007
CTR NO.1005

sch Sch XS Designed to system Pressure
Pipe ASTM A312 F316L

or ASTM A182-F316L
BW Fitting (Note 2)
& (ASME B16.28)
E Butterfly
Miscellaneous

General Note
Branch Connection:

Date 31-May 2007

Piping Material Specification Rev C

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PIPING MATERIAL SPECIFICATION

C1 31/05/2007 YD Re-Issued for Approval AR PP

BP West Java Rehab Project THIS DOCUMENT IS THE PROPERTY OF BPWJ

TABULATION OF REVISED PAGES

Doc. Title : PIPING MATERIAL SPECIFICATION Page 2 of 44

BP WEST JAVA REHABILITATION PROJECT Doc. No: REHAB-MM-X-SPE-2002

Doc. Title : PIPING MATERIAL SPECIFICATION Page 3 of 44

1.0 INTRODUCTION .................……………………………………………………………………….……….. 4

2.0 GENERAL REQUIREMENTS.................................................................................................................. 6

3.0 MATERIAL AND SPECIFICATION……………………………………………………………………..….. …. 12

BP WEST JAVA REHABILITATION PROJECT Doc. No: REHAB-MM-X-SPE-2002

Doc. Title : PIPING MATERIAL SPECIFICATION Page 4 of 44

1. Substantial Major Accident Risk reduction,

1. MAR studies and reports

Content and Coverage

(1) petroleum products

BP WEST JAVA REHABILITATION PROJECT Doc. No: REHAB-MM-X-SPE-2002

Doc. Title : PIPING MATERIAL SPECIFICATION Page 5 of 44

1.2 CODES, SPECIFICATIONS, AND REFERENCES

1.3 Applicable Codes

ASME B31.3 Process Piping Design (Modified on GP 42-10)

ASME B 16.21 Non-metallic Gaskets for Pipe Flanges

ASME B 16.34 Steel Valves

ASME B 16.36 Steel Orifice Flanges

ASME B 16.47 Large diameter steel flanges NPS 26 Through NPS 60

BP WEST JAVA REHABILITATION PROJECT Doc. No: REHAB-MM-X-SPE-2002

Doc. Title : PIPING MATERIAL SPECIFICATION Page 6 of 44

API 600 Steel Gate Valves Flanged or Butt-welding Ends

1.4 Company Specifications

 GP-42-10 Guidance on Practice for ASME B31.3 Piping System

2.0 General Requirements

2.1 Material Identification

2.2 Methods of marking

BP WEST JAVA REHABILITATION PROJECT Doc. No: REHAB-MM-X-SPE-2002

Doc. Title : PIPING MATERIAL SPECIFICATION Page 7 of 44

2.4 Maximum Strength

b) If the use of ERW piping is permitted, it shall be:

c) ERW pipe is not permitted in the following services:

2.6.1 Only seamless Fitting shall be used.

Doc. Title : PIPING MATERIAL SPECIFICATION Page 8 of 44

2.6.2 Fitting wall thickness shall be match to pipe schedule.

2.8.1 Use of asbestos gasket is prohibited.

2.9 Bolting Material.

BP WEST JAVA REHABILITATION PROJECT Doc. No: REHAB-MM-X-SPE-2002

Doc. Title : PIPING MATERIAL SPECIFICATION Page 9 of 44

Table 309 - Bolting for flanges

BP WEST JAVA REHABILITATION PROJECT Doc. No: REHAB-MM-X-SPE-2002

Doc. Title : PIPING MATERIAL SPECIFICATION Page 10 of 44

2.10 Material protection, painting & corrosion under insulation (CUI)

2.12 Wall Thickness Calculations

 Corrosion allowance as detailed on the piping material specification sheets.

Doc. Title : PIPING MATERIAL SPECIFICATION Page 11 of 44

DN 15 – 20 (½" - ¾" NPS) 0.0571" (1.45 mm) thread allowance

2.13 Inspection and Testing

2.13.4 Radiography shall be required as per individual piping specifications.

BP WEST JAVA REHABILITATION PROJECT Doc. No: REHAB-MM-X-SPE-2002

Doc. Title : PIPING MATERIAL SPECIFICATION Page 12 of 44

3.0 Material and Specification

3.1 Copper and Copper Alloys

3.2 Carbon and Carbon Manganese Steel

3.3 Chromium-Molybdenum Steel

c. Forged components shall be normalised or normalised and tempered.