TATA STEEL LIMITED - KALINGANAGAR, ODISHA

PROTECTION & RELAY SETTING CHART FOR HT FEEDERS FOR CONVERTER WATER SYSTEM

RECOMMENDED PROTECTION RELAY SETTINGS

NEGATIVE
LOCKED ROTOR UNDER VOLTAGE
O/C WITH TIME DELAY S/C WITH DEFINITE E/F WITH TIME Short Ckt SEQUENCE
PROTECTION (14) PROTECTION (27)
RATED FULL (51) TIME (50) DELAY (51N) Inst PROTECTION (46) RELAY/ CHARACTE
SL. PANEL C.T.
FEEDER NAME CAPACITY LOAD RELEASE RISTICS
No. NO. RATIO
KVA/KW 'AMPS' TIME TIME MODEL TYPE
RELAY RELAY TIME RELAY TIME Ip=Inx RELAY RELAY TIME RELAY TIME
MULTIPLIER SETTING
SETTING SETTING SETTING SETTING SETTING CURRENT SETTING SETTING SETTING SETTING SETTING
SETTING
(A) (A) (ms) (A) (ms) "AMP" (ms) (V) (ms)
(ms)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

L05
IEC
1 INCOMER 1 & 2 _ _ 800/1A 0.9 1 4 400 0.2 400 8 _ _ 66 2500 STANDARD
Siemens INVERSE
L16 7SJ62

IEC
2 BUS COUPLER L11 _ _ 800/1A 0.9 1 4 300 0.2 300 8 _ _ _ _ STANDARD
L-07 Siemens INVERSE
7SJ62
L-
MOTOR FEEDER 08 IEC
3 290kW-DCW PUMP 290KVA 33A 50/1A 0.67 1.00 7.00 200.00 8.00 0.20 200 13% 15.00 600% 10.00 _ _ STANDARD
(Gr.-1) Siemens INVERSE
L-14 7SK80
L-04

L-15
POWER IEC
4 L-09 2000KVA 175A 300/1A 0.64 1.00 4.00 200 12.00 0.20 200 _ _ _ _ _ _ EXTREME
TRANSFORMER
Siemens INVERSE
7SJ80
L-13
L10
6600/√3
5 BUS PT 1 & 2 _ _ _ _ _ _ _ _ _ _ _ _ 66V 2000.00
110V/√3
Siemens
L12 7RW80

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REMARK

19

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TATA STEEL LIMITED-KALINGANAGAR, ODISHA
RECOMMENDED PROTECTION SETTINGS FOR "BOF -WS -LCSS "
(CONVERTER WATER SYSTEM)
RECOMMENDED SETTINGS ON BUILT-IN RELEASE
ESTIMATED OVER LOAD CURRENT, SHORT CKT. SHORT CKT.
EARTH FAULT
CHARACTERI
FEEDER / C.T. MAXIMUM "AMP" (Ir=Inx) DEFINITE TIME INST. STICS
SL. FEEDER RELAY/
MODULE RATIO DEMAND ON Is=Inx Ig=Inx REMARK
No. DETAILS TIME Ip=Inx TIME RELEASE
NO. (In) BOARD CURRENT, CURRENT,
"AMP." CURRENT TMS DELAY CURRENT, DELAY MODEL TYPE
"AMP" "AMP"
(Ts), ms "AMP" (Ts), ms
I²t (off) I²t (off)
1 2 3 4 5 6 7 8 9 10 11 12

Overload
MCC-3A, I= L&T
1 1F-B 1250/5A 870.62 0.7 3.00 400.00 6.00 0.20 400.00 curve _
FEEDER-1 6XIr(1 Sec) SR 71
1 sec

K-17,K-18 (VAGM-22, RANGE

40%÷80%, SET AT 60%)
D-11 (VTT-11, RANGE 0.5Sec
3200/5A ÷5.0Sec, SET AT 2.0Sec)
INCOMER-1 2782.5 Overload
Ir (A) =0.9 I= L&T K-19 (CDG-14, RANGE
2 2F-B FROM (Nominal 3.00 400.00 6.00 0.20 400.00 curve
(Nominal 6XIr(1 Sec) SR 71 10%÷40%, SET AT 10%)
TRANS.'1T' Current) 1 sec
Current) D-12 (VTT-11,
RANGE 1.0÷10.0Sec, SET AT
1.0Sec) (FOR ABT SCHEME)

Overload
MCC-1, I= L&T
3 3F-A 1250/5A 917.84 0.75 3.00 400.00 6.00 0.20 400.00 curve
FEEDER-1 6XIr(1 Sec) SR 71
1 sec

Overload
I= L&T
4 3F-B PDB 1250/5A 697.01 0.55 3.00 400.00 6.00 0.20 400.00 curve _
6XIr(1 Sec) SR 71
1 sec

Overload
MCC-1A, I= L&T
5 4F-A 1600/5A 1016.47 0.65 3.00 400.00 6.00 0.20 400.00 curve _
FEEDER-1 6XIr(1 Sec) SR 71
1 sec

Overload
MCC-2, I= L&T
6 4F-B 800/5A 401.01 0.6 3.00 400.00 6.00 0.20 400.00 curve _
FEEDER-1 6XIr(1 Sec) SR 71
1 sec

Overload
MCC-4, I= L&T
7 5F-A 1600/5A 1000.00 0.65 3.00 400.00 6.00 0.20 400.00 curve _
FEEDER-1 6XIr(1 Sec) SR 71
1 sec

Overload
MCC-3, I= L&T
8 5F-B 800/5A 279.48 0.4 3.00 400.00 6.00 0.20 400.00 curve _
FEEDER-1 6XIr(1 Sec) SR 71
1 sec

Page 2 OF 9
TATA STEEL LIMITED-KALINGANAGAR, ODISHA
RECOMMENDED PROTECTION SETTINGS FOR "BOF -WS -LCSS "
(CONVERTER WATER SYSTEM)
RECOMMENDED SETTINGS ON BUILT-IN RELEASE
ESTIMATED OVER LOAD CURRENT, SHORT CKT. SHORT CKT.
EARTH FAULT
CHARACTERI
FEEDER / C.T. MAXIMUM "AMP" (Ir=Inx) DEFINITE TIME INST. STICS
SL. FEEDER RELAY/
MODULE RATIO DEMAND ON Is=Inx Ig=Inx REMARK
No. DETAILS TIME Ip=Inx TIME RELEASE
NO. (In) BOARD CURRENT, CURRENT,
"AMP." CURRENT TMS DELAY CURRENT, DELAY MODEL TYPE
"AMP" "AMP"
(Ts), ms "AMP" (Ts), ms
I²t (off) I²t (off)
1 2 3 4 5 6 7 8 9 10 11 12

K-17,K-18 (VAGM-22, RANGE

40%÷80%, SET AT 60%)
D-11 (VTT-11, RANGE 0.5Sec
÷5.0Sec, SET AT 2.0Sec)
2782.5 Overload
BUS Ir (A) =0.9 I= L&T K-19 (CDG-14, RANGE
9 7F-B 3200/5A (Nominal 3.00 400.00 6.00 0.20 400.00 curve
COUPLER-1 6XIr(1 Sec) SR 71 10%÷40%, SET AT 10%)
Current) 1 sec
D-12 (VTT-11,
RANGE 1.0÷10.0Sec, SET AT
1.0Sec) (FOR ABT SCHEME)

K-17,K-18 (VAGM-22, RANGE

40%÷80%, SET AT 60%)
D-11 (VTT-11, RANGE 0.5Sec
÷5.0Sec, SET AT 2.0Sec)
2782.5 Overload
BUS Ir (A) =0.9 I= L&T K-19 (CDG-14, RANGE
10 8F-B 3200/5A (Nominal 3.00 400.00 6.00 0.20 400.00 curve
COUPLER-2 6XIr(1 Sec) SR 71 10%÷40%, SET AT 10%)
Current) 1 sec
D-12 (VTT-11,
RANGE 1.0÷10.0Sec, SET AT
1.0Sec) (FOR ABT SCHEME)

Overload
MCC-4, I= L&T
11 10F-A 1600/5A 1000 0.65 3.00 400.00 6.00 0.20 400.00 curve _
FEEDER-2 6XIr(1 Sec) SR 71
1 sec

Overload
MCC-3, I= L&T
12 10F-B 800/5A 279.48 0.4 3.00 400.00 6.00 0.20 400.00 curve _
FEEDER-2 6XIr(1 Sec) SR 71
1 sec

Overload
MCC-1A, I= L&T
13 11F-A 1600/5A 1016.47 0.65 3.00 400.00 6.00 0.20 400.00 curve _
FEEDER-2 6XIr(1 Sec) SR 71
1 sec

Overload
I= L&T
14 11F-B MLDB 800/5A 120.00 0.4 3.00 400.00 6.00 0.20 400.00 curve _
6XIr(1 Sec) SR 71
1 sec

Overload
MCC-2, I= L&T
15 12F-B 800/5A 401.01 0.6 3.00 400.00 6.00 0.20 400.00 curve _
FEEDER-2 6XIr(1 Sec) SR 71
1 sec

Page 3 OF 9
 TATA STEEL LIMITED-KALINGANAGAR, ODISHA
RECOMMENDED PROTECTION SETTINGS FOR "BOF -WS -LCSS "
(CONVERTER WATER SYSTEM)
RECOMMENDED SETTINGS ON BUILT-IN RELEASE
ESTIMATED OVER LOAD CURRENT, SHORT CKT. SHORT CKT.
EARTH FAULT
CHARACTERI
FEEDER / C.T. MAXIMUM "AMP" (Ir=Inx) DEFINITE TIME INST. STICS
SL. FEEDER RELAY/
MODULE RATIO DEMAND ON Is=Inx Ig=Inx REMARK
No. DETAILS TIME Ip=Inx TIME RELEASE
NO. (In) BOARD CURRENT, CURRENT,
"AMP." CURRENT TMS DELAY CURRENT, DELAY MODEL TYPE
"AMP" "AMP"
(Ts), ms "AMP" (Ts), ms
I²t (off) I²t (off)
1 2 3 4 5 6 7 8 9 10 11 12

K-17,K-18 (VAGM-22, RANGE

40%÷80%, SET AT 60%)
D-11 (VTT-11, RANGE 0.5Sec
÷5.0Sec, SET AT 2.0Sec)
2782.5 Overload
INCOMER-3 Ir (A) =0.9 I= L&T K-19 (CDG-14, RANGE
16 13F-B 3200/5A (Nominal 3.00 400.00 6.00 0.20 400.00 curve
FROM 'TR-3' 6XIr(1 Sec) SR 71 10%÷40%, SET AT 10%)
Current) 1 sec
D-12 (VTT-11,
RANGE 1.0÷10.0Sec, SET AT
1.0Sec) (FOR ABT SCHEME)

Overload
MCC-1, I= L&T
17 14F-A 1250/5A 917.84 0.75 3.00 400.00 6.00 0.20 400.00 curve _
FEEDER-2 6XIr(1 Sec) SR 71
1 sec

Overload
MCC-3A, I= L&T
18 14F-B 1250/5A 870.62 0.7 3.00 400.00 6.00 0.20 400.00 curve _
FEEDER-2 6XIr(1 Sec) SR 71
1 sec

NOTES :

1) ACB TYPE C- POWER WITH BUILT IN PROTECTION RELEASE SR-71.

2) THE FIGURES IN COLUMN ARE TAKEN FROM APPROVED DOCUMENT NO. BOF-BD-EL-007.

3) THE APPROVED DOCUMENT NO. BOF-BD-EL-007 DID NOT COVER THE MCC-4, HENCE THE VALUE IN COLUMN IS BASED
ON THE OPERATIONAL LOGIC AS MADE AVAILABLE BY MND.

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 TATA STEEL LIMITED-KALINGANAGAR, ODISHA
RECOMMENDED PROTECTION SETTINGS FOR "INCOMER FEEDERS OF MCC's" (CONVERTER WATER SYSTEM)

RECOMMENDED SETTINGS ON BUILT-IN RELEASE

ESTIMATED OVER LOAD CURRENT, "AMP" SHORT CKT. WITH SHORT CHARACT
MAXIMUM E/F PROTECTION RELAY/
SL. FEEDER / C.T. RATIO Ir=In x (A) / Ts(ms) DEFINITE TIME CKT. INST. ERISTICS
FEEDER DETAILS DEMAND ON REMARK
No. MODULE NO. (In)
BOARD CURRENT, CURRENT,
TIME Ip=Inx TIME
"AMP." "AMP" "AMP" RELEASE
CURRENT TMS DELAY CURRENT, DELAY TYPE
Is=In x (Ts) Is=In x MODEL
"ms" "AMP" "ms"
(I²t off) (Ts)

1 2 3 4 5 6 7 8 9 10 11

Overload
I= L&T
1 7F-A MCC-3A, FEEDER-1 1250/5A 870.62 0.7 3.00 350.00 6.00 0.20 350.00 curve _
6XIr(0.5 Sec) SR 71
0.5sec

Overload
I= L&T
2 6F-1 MCC-1, FEEDER-1 1250/5A 917.84 0.75 3.00 350.00 6.00 0.20 350.00 curve
6XIr(0.5 Sec) SR 71
0.5sec

Overload
I= L&T
3 3F-A PDB 1250/5A 697.01 0.55 3.00 350.00 6.00 0.20 350.00 curve _
6XIr(0.5 Sec) SR 71
0.5sec

Overload
I= L&T
4 9F-1 MCC-1A, FEEDER-1 1600/5A 1016.47 0.65 3.00 350.00 6.00 0.20 350.00 curve _
6XIr(0.5 Sec) SR 71
0.5sec

Overload
I= L&T
5 5F-A MCC-2, FEEDER-1 800/5A 401.01 0.6 3.00 350.00 6.00 0.20 350.00 curve _
6XIr(0.5 Sec) SR 71
0.5sec

Overload
I= L&T
6 6F-A MCC-4, FEEDER-1 1600/5A 1000.00 0.65 3.00 350.00 6.00 0.20 350.00 curve _
6XIr(0.5 Sec) SR 71
0.5sec

Overload
I= L&T
7 9F-A MCC-3, FEEDER-1 800/5A 279.48 0.4 3.00 350.00 6.00 0.20 350.00 curve _
6XIr(0.5 Sec) SR 71
0.5sec

Overload
I= L&T
8 8F-A MCC-4, FEEDER-2 1600/5A 1000.00 0.65 3.00 350.00 6.00 0.20 350.00 curve _
6XIr(0.5 Sec) SR 71
0.5sec

Overload
I= L&T
9 11F-A MCC-3, FEEDER-2 800/5A 279.48 0.4 3.00 350.00 6.00 0.20 350.00 curve _
6XIr(0.5 Sec) SR 71
0.5sec

Overload
I= L&T
10 11F-A MCC-1A, FEEDER-2 1600/5A 1016.47 0.65 3.00 350.00 6.00 0.20 350.00 curve _
6XIr(0.5 Sec) SR 71
0.5sec

I= SIEMENS
11 11F-B MLDB 400A MCCB 120.00 0.4/10 - - 6.00 0.2 350 _ _
6XIr(0.5 Sec) ETU12

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 TATA STEEL LIMITED-KALINGANAGAR, ODISHA
RECOMMENDED PROTECTION SETTINGS FOR "INCOMER FEEDERS OF MCC's" (CONVERTER WATER SYSTEM)

RECOMMENDED SETTINGS ON BUILT-IN RELEASE

ESTIMATED OVER LOAD CURRENT, "AMP" SHORT CKT. WITH SHORT CHARACT
MAXIMUM E/F PROTECTION RELAY/
SL. FEEDER / C.T. RATIO Ir=In x (A) / Ts(ms) DEFINITE TIME CKT. INST. ERISTICS
FEEDER DETAILS DEMAND ON REMARK
No. MODULE NO. (In)
BOARD CURRENT, CURRENT,
TIME Ip=Inx TIME
"AMP." "AMP" "AMP" RELEASE
CURRENT TMS DELAY CURRENT, DELAY TYPE
Is=In x (Ts) Is=In x MODEL
"ms" "AMP" "ms"
(I²t off) (Ts)

1 2 3 4 5 6 7 8 9 10 11

Overload
I= L&T
12 7F-A MCC-2, FEEDER-2 800/5A 401.01 0.6 3.00 350.00 6.00 0.20 350.00 curve _
6XIr(0.5 Sec) SR 71
0.5sec

Overload
I= L&T
13 8F-A MCC-1, FEEDER-2 1250/5A 917.84 0.75 3.00 350.00 6.00 0.20 350.00 curve _
6XIr(0.5 Sec) SR 71
0.5sec

Overload
I= L&T
14 9F-A MCC-3A, FEEDER-2 1250/5A 870.62 0.7 3.00 350.00 6.00 0.20 350.00 curve _
6XIr(0.5 Sec) SR 71
0.5sec

Page 7 OF 9
 HIGHEST MOTOR RATING FEEDER PROTECTION SETTING ON MCC'S OF CONVERTER WATER SUPPLY SYSTEM
RELAY SETTING
MCC O/L SETTING S/C E/F
FEEDER NAME C T MOTOR MOTOR SETTING
S.NO. OF
NO. RATIO KW F/L AMPS STARTING SETTING TIME TIME
SETTING SETTING TIME
DRIVE CURRENT tg (s)
(Ir=Inx) tr Invese (Is=XIr) (Ig=XIr)
(Ts) (ms)
1 2 3 4 5 6 7 8 9 10 11 12 13 14
ICW- 10 Sec at
1 MCC-1 4FA PUMP-P- 300/5 160 261-(0.87) 600 ℅ 0.9 6 Ir 8 Inst. 0.2 100
2A (Fixed)

CONVER
TER 10 Sec at
2 MCC-1A 6FA GSW- 300/5 160 261-(0.87) 600 ℅ 0.9 6 Ir 8 Inst. 0.2 100
PUMP-P- (Fixed)
6A

COOLING
10 Sec at
TOWER
3 MCC-2 1FA 125/5 55 94 A (0.752) 600 ℅ 0.8 6 Ir 8 Inst. 0.2 100
DCW
(Fixed)
CKT. 5

10 Sec at
AIR
4 MCC-3 6FA 150/5 75 129 A (0.86) 600 ℅ 0.9 6 Ir 8 Inst. 0.2 100
BLOWER
(Fixed)

FILTER
10 Sec at
TRANSF
5 MCC-3A 4FA 80/5 37 64 A (0.8) 600 ℅ 0.8 6 Ir 8 Inst. 0.2 100
ER PUMP
(Fixed)
P-27A

FIRE
FIGHTIN 10 Sec at
6 MCC-4 4FA G MAIN 300/5 160 KW 261 A (0.87) 600 ℅ 0.9 6 Ir 8 Inst. 0.2 100
PUMP P- (Fixed)
7A

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 HIGHEST MOTOR RATING FEEDER PROTECTION SETTING ON MCC'S OF CONVERTER WATER SUPPLY SYSTEM
RELAY SETTING
MCC O/L SETTING S/C E/F
FEEDER NAME C T MOTOR MOTOR SETTING
S.NO. OF
NO. RATIO KW F/L AMPS STARTING SETTING TIME TIME
SETTING SETTING TIME
DRIVE CURRENT tg (s)
(Ir=Inx) tr Invese (Is=XIr) (Ig=XIr)
(Ts) (ms)
1 2 3 4 5 6 7 8 9 10 11 12 13 14
NOTE:- L&T MAKE 'MCCB' TYPE 'DN' SERIES WITH BUILT IN MICRO PROCESSOR BASED PROTECTION RELEASE ON RC-10

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