Electrical System Hydraulic System

Maintenance Point Type of Maintenance Maintenance Point

Chassis electrics cabines Visual check
Superstr. hydro oil tank
Clean, grease and tighten
terminals

Batteries Check blocks for firm seating Auxiliary pump

Steering cylinders incl. control

Check state of charge block

Battery main switch Visual check

Jack cylinders
3-phase generator Visual check
Visual check
Stabiliser limit switches
Check cab controls
Extension cylinders
Auxiliary power supply Visual check

Superstructure electrics room Visual check

Luffing cylinder incl. valve block
Superstructure hydraulic pump Visual check
motor
Hoist motors Visual check Stabiliser control blocks
Slewing gear motor Visual check Brake system cylinders

Visual check Brake system valve blocks

Superstructure/chassis locking
device Perform limit switch functional Brake system accumulator
test
Hoist and lowering limit Visual check Travel gear motors
switches Functional test
Tower cab switch cabinet Visual check
Visual check
Boom limit switch
Functional test
Visual check
Job site lighting
Functional test
Visual check
Slack rope switch
Functional test
Visual check
Video camera incl. monitor
Functional test
Visual check
Stairway lighting
Functional test
Visual check
Lighting
Functional test
Anemometer Functional test
Visual check of load cell
Safe load indicator
visual check of angle sensor
Visual check
Intercom system
Intercom system
Functional test
Visual check
Emergency stop buttons
Functional test
Hydraulic System Diesel Engine System
Type of Maintenance Maintenance Point
Visual check
Diesel engine
Check oil level; top up if cecessary

Visual check Radiator

Visual check
Air intake filter
Visual check

Functional test Exhaust system

Lubricate piston rod
Fuel system
Visual check
Lubricate piston rod

Visual check

Lubricate piston rod

Visual check
Visual check

Visual check

Visual check

Visual check
Diesel Engine System Travel Gear
Type of Maintenance Maintenance Point Type of Maintenance
Visual check Visual check
Differentials
Check oil level Check oil level

Visual check Drive axle shafts Visual check

Visual check Steering linkage and cylinders Visual check

Check indicator Axle suspension Visual check

Visual check Wheel brakes Visual check

Visual check Visual check
Wheel rims + tyres
Empty water separator Tightening of wheel studs
Wheel hub gearboxes Check oil level
 Stabilisers
Maintenance Point Type of Maintenance
Visual check
Stabiliser beams
Grease sliding plates where
required

Stabiliser pads Visual check

 Slewing Gear Hoist
Maintenance Point Type of Maintenance Maintenance Point
Check brake lining Hoist reduction gear unit

Slewing gear brake Visual check Hoist brakes

Functional test Rope drums

Pinion and gear wheel Visual check Couplings

Check running noises Rope exit seals

Roller bearing slew ring
Check bolts
Lubricate bearings
Hoist Tower/Boom System
Type of Maintenance Maintenance Point Type of Maintenance
Tower/superstructure mounting Visual check
Check oil level points

Visual check Tower/boom pivot point Visual check

Check rope clamps for firm

seating

Functional test

Visual check
 Central Lubrication
Maintenance Point Type of Maintenance
Check grease supply; top up if
Grease pump and tank required
 Driver Cab Tower Cab
Maintenance Point Type of Maintenance Maintenance Point
Control panels Visual check
Control panels
Visual check
Windscreen wiper system
Functional test

Windscreen wipers/wash
Visual check system
Heater
Functional test

Visual check Heater

Seat
Functional test
Air conditioner

Seat
Tower Cab
Type of Maintenance
Visual check
Perform lighting test
Ropes and Lifting gear
Maintenance Point Type of Maintenance
Check rope condition
Ropes
Grease if required

Visual check

Functional test

Check water tank; top up if

required
Functional test
Visual check
Functional test
Visual check

Functional test