ETU ELECTRONIC FUEL INJECTION

ATTENTION

1. This Vehicle ( Toyota Grand new Avanza 1NR-VE 2015 ) on problem condition

(Engine can not run).Found this problem and repair so engine can to run.

2. After engine can to run , found problem on Engine Control System by scan tool

and read engine check lamp blinking.

3. You may use tools and equipment you have, and is provide for you to diagnose

and repair problems found.

4. Show to the judge what you have found and ask to him for repair-parts

needed

5. Repair problem on this vehicle appropriate on standard procedure.

6. Check and measure sensors part on your desk properly.

7. Check the exhaust emission using the Emission Analyzer and record your

findings.

2
Task A : LKS WILKER 3 JATIM 2019
 Report Sheet

Performanc
No Items e
Components
Good Bad
1. Fuel Injector Inspection

Resistance Injector ________ Ohm

2. Throttle Motor Unit

Terminal 1 (M-) with 2 (M+) ________ Ohm

3. THA 1(THA) with 2(E2) at 20˚C ________ Ohm

4. Throttle motor connector (+B) with 2(E2) ______ volt

Reading Current Data

5. Intake Air Temperature ___________˚C

6. Coolant Temperature ___________˚C

Target Throttle Position

Pedal Accelerator Fully Closed ___________%

Pedal Accelerator Fully Open ___________%

Exhaust Emission Test

Idling Speed
CO reading ________________ %
CO2 reading ________________ %
Lamda reading ________________
HC reading ________________ ppm

At 2,500 rpm
CO reading ________________ %
CO2 reading ________________ %
Lamda reading ________________
HC reading ________________ ppm
 Body Electrical Systems

Check operation of head light

Diagnose if faulty
Repair if necessary
Fill in report form

Check operating of Power Window

Diagnose if found faulty
For repairs refer to the
expert Fill in the report form

Check operating of Horn

Diagnose if found faulty
For repairs refer to the expert Fill
in the report form

Check operation of interior light

Diagnose if faulty
For repairs refer to the expert Fill
in report form

Check operation of Doorlock

Diagnose if faulty
For repairs refer to the expert Fill
in report form

Task B : LKS WILKER 3 JATIM 2019 2

 Competitor Name Competitor No Task

Report Sheet

1. Did the head lights operate normally ? [ ] yes [ ] no

Fault(s) found :
.......................................

2. Did the Power Window system operate normally ? [ ] yes [ ] no

Fault(s) found:
......................................

3. Did the Horn system operate ? [ ] yes [ ] no]

Fault(s) found:
.......................................

4. Did the interior light operate normally ? [ ] yes [] no]

Fault(s) found:
......................................

5. Did the Doorlock system operate normally ? [] yes [ ] no]

Fault(s) found:
......................................

Task B : LKS WILKER 3 JATIM 2019 3

 Brake System Task Instruction

Perform service work on the left side brake mechanical system

Rectify the cause of excessive parking brake Lever travel distance

Fill in the mechanical section report sheet (competitor Report Sheet) as your
work

Use safe and clean working practice at all times

LKS WILKER 3 JATIM 2019_BRAKE SYSTEM 2

 Report Sheet

Task Measuring Mechanical Brake System

Performance
No. Items of Components

Good Bad

Brake pad Thickness

1. Thickness Spec. Thickness
Front Left

__________ mm ________ mm

Disc Thickness
2. Thickness Spec. Thickness

Front Left

__________ mm ________ mm

3. Disc Run out

Run Out Spec.
Front Left

__________ mm __________ mm

4. Brake shoe Thickness

Thickness Spec. Thickness
Rear Left
__________ mm ________ mm

5. Drum Diameter
Diameter Spec.Diameter
Rear Left

__________ mm ________ mm

LKS WILKER 3 JATIM 2019_BRAKE SYSTEM 3

 Engine Mechanical Task Instruction

Perform dismantling timing chain

2. Perform dismantling cylinder head

3. Perform Dismantling a piston

4. Measure cylinder bore, piston and main journal. Fill the result in the report
Sheet

5. Perform assembly piston

6. Perform assembly cylinder head

7. Perform assembly timing chain

2
LKS WILKER 3 2019_ENGINE
 Report Sheet

ENGINE MECHANICAL
a) Piston

Description Specification Actual Serviceable Unserviceable

Piston Outer Diameter
b) Cylinder bore

Description Specification Actual Serviceable Unserviceable

No. 1 Cylinder inner diameter A1:
B1:
C1:
A2:
B2:
C2:

c) Crankshaft

Description Specification Actual Serviceable Unserviceable

No. 1 Crankshaft Main journal A1:
Outer Diameter B1:
A2:
B2:
Oil clearance Main Journal (No.
1 cylinder)
Crankshaft journal out of round No.1

Crankshaft journal taper No.1

3
LKS WILKER 3 2019_ENGINE