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Cold cutting machines are designed to eliminate the hazards associated with thermal cutting, and are increasingly
being specified for their inherent safety advantages. Their development reflects the priorities in pipeline repairs as
follows:
1. Safety - is first and foremost as the primary consideration before any pipeline project is planned. This covers
the safety of the operators of the tools and the safety of the product flowing through the pipeline.
2. Time – time is a critical factor affecting pipeline repairs when the community is relying on you to consistently
provide safe sources of water, gas and other infrastructural elements.
3. Money – there is always a budget that needs to be kept in so it is important that while cold cutting machines are
both safe and save time, they need to have a good ROI.
Undesirable HAZ (Heat Affected Zone) No HAZ after cold cutting - the perfect weld prep!
A significant advantage of the cold cutting process over torch cutting is the prevention of a HAZ (Heat Affected
Zone). A HAZ is created when extreme temperature such as those produced by plasma or acetylene torches,
is applied to a pipe. This changes the molecular structure of metal itself and often alters its properties to
detrimental effect.
Safe
Dangers of the open flame produced by a gas torch is eliminated. In addition, airborne contaminants that are
introduced into the environment by torch cutting are no longer a potential health hazard.
Low Clearance models - designed to balance weight, clearance and portability issues
Heavy Duty models - designed for large diameter or heavy wall pipe
Introduced in 1949, the Trav-L-Cutter® was the first pipe cutting machine that utilised the cold cutting method.
Designed to crawl around the pipe on its mounting chain, the Trav-L-Cutter® utilized a high speed milling head to
simultaneously cut and bevel the pipe. The two main benefits of this were:
TRAV-L-CUTTER
The Trav-L-Cutter is ideal for severing and beveling all common pipe
materials, wall thicknesses and sizes from 6” (DN150) on up. Its special
milling blades, leaves the pipe ends with a fine milled finish with no heat
affected zone (HAZ).
DYNAPREP
The DynaPrep® Split Frame is a cold cutting tool that splits in half to
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mount over inline CONSUMABLES SHOP BY
pipe. It is designed for RESOURCES
cutting, bevelling, CONTACT
facing, counter
boring and flange facing on heavy wall pipe including high alloy material.
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GUILLOTINE SAW
Guillotine pipe saws are designed to cold cut 2” through 32” (DN50-800)
pipe, as well as solids such as bar stock, rails and beams. They’re strong
yet light, simple to mount, simple to operate and simply bulletproof.
Out-of-Round Tooling
The pipe generally used in pipelines is a medium to large diameter pipe with relatively thin walls of about .5”
(12.7mm) or less. This type of pipe is seldom perfectly round and can be egg shaped, a condition known as
“out-of-round”. To ensure consistent contact of the tooling, spring tracking or out-of-round (tool) slides are
available. They use springs to locate a wheel that rides along the contour of the pipe, preventing the tooling
from diving in and out of the work. Out-of-round slides also speed the set-up of the machine by making it less
critical that the machine be perfectly centred on the pipe.
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AUTOMATION ORBITAL WELDER PIPE SIZE CHART PIPING SIZE GUIDE REFERENCE CHART
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