Index for Parts & Service News 

Type B1

Section Designation ......................................................................................... Page

Section 00 Service bulletins / General information ................................................................................. 2
Section 01 Engine (Diesel) ......................................................................................................................... 3
Section 02 Electric motor ............................................................................................................................ 4
Section 03 Hydraulic pumps, Pump regulation ........................................................................................ 5
Section 04 Hydraulic cylinders ................................................................................................................... 6
Section 05 Power take off (Pump-distributor gear) PTO ........................................................................ 7
Section 06 Final drive gear (Travel gear) ................................................................................................. 7
Section 07 Swing machinery (Slewing gear) ........................................................................................... 8
Section 08 Hydraulic motors....................................................................................................................... 8
Section 09 Steel structures, Weldings ...................................................................................................... 9
Section 10 Hydraulic components ........................................................................................................... 11
Section 11 Track group ............................................................................................................................. 13
Section 12 Hydraulic lines, Piping ........................................................................................................... 15
Section 13 Attachment, Special Equipment for the Attachment ......................................................... 16
Section 14 Tightening torque’s ................................................................................................................. 17
Section 15 Hydraulic system (general) ................................................................................................... 17
Section 16 Hydraulic oil cooler, Gear oil cooler, Coolant, Radiator, Fan ........................................... 18
Section 17 Electronic system, Electric system, Lighting ...................................................................... 19
Section 18 Oil and Grease ........................................................................................................................ 21
Section 19 Swing circle (Slewing connection) ....................................................................................... 21
Section 20 Lubrication system, lubrication ............................................................................................. 22
Section 21 Assembly of the excavator .................................................................................................... 22
Section 22 Coupling, Joint shaft .............................................................................................................. 23
Section 23 Bushes, Pins, Sealings .......................................................................................................... 23
Section 24 Filters........................................................................................................................................ 24
Section 25 Swivel joint (Rotary joint) ....................................................................................................... 24
Section 26 Nitrogen hydraulic accumulators .......................................................................................... 24
Section 27 Operator’s cab, air condition, heating ................................................................................. 24
Section 28 Fire extinguishing and warning system ............................................................................... 25
Section 29 Cable drum .............................................................................................................................. 26
Section 30 PM Clinic sheets ..................................................................................................................... 27

Edition - July 2019 1/ 27

 Index for Parts & Service News 
Type A Section 00 / 01

Section 00 Service bulletins / General information

21 - 592 Recovery of an Excavator PC3/4/55/7/8000

AH00502b Introduction of the appearance of the Service News PC3/4/55/7/8000

AH01505b Procedure for traveling an excavator PC3/4/55/7/8000

AH01516a Lift off superstructure platform PC8000

AH05536a Central refilling system – connection parts PC3/4/55/8000

AH10509a Release of new General Safety Precautions PC3/4/55/7/8000

AH11532 Web Care (Maintenance Management by Condition Monitoring) PC3/4/55/8000 (X2)

AH13501a Fastening device for safety harness PC3/4/55/7/8000

AH15813 Hints for a long term storage of an excavator PC3/4/55/8000

AH15831 Battery driven torque multipliers PC3/4/55/7/8000

AH16818a Reinforced rescue Ladder (Rope ladder) PC3/4/55/8000-6

AH16848 Parking position for FS excavators PC3/4/55/7/8000FS

AH18848 Metal and ground material projectiles PC3/4/55/7/8000

AH18908 Cylinder mounting tool must be scrapped PC3/4/55/7/8000

AH19881 Hydraulically operated access - Emergency release function PC4/8000

Edition - July 2019 2/ 27

 Index for Parts & Service News 
Type A Section 01 / 02

Section 01 Engine (Diesel)

AH01521f Diesel engine suspension PC3/4/55/7/8000D

AH03504 Cummins engine oil recommendations PC3/4/55/7/8000D

AH03531c Hints for replacing the water cooler roller bearings PC3000/6

AH07501 Retro fitment of Fire Suppression System PC3/4/55/7/8000D

AH07527 Temperature monitoring check (PT100 sensor) PC3/4/55/8000

AH08512a Wiggins Refueling system VR300 PC4000

AH08513b Temperature Sensors PT100 with Amplifiers PC4/55/8000

AH08527a Wiggins Refueling system VR300 PC5500

AH09515 Wiggins Refueling system VR300 PC8000/6D

AH09526a Wiggins Refueling system VR300 PC3000/6D

AH13505 Extended Engine oil change intervals PC3/4/55/8000D

AH13507d Closing gaps in the fire wall (engine house) PC4000/6D

AH14501 Exhaust system – mounting hints PC4000/6D

AH14534 New engine oil pressure switch (B1) PC3/5500/6D

AH14563 New engine air intake hose PC3/4/55/8000

AH15801 New coolant for engines PC3/4/55/7/8000

AH15813 Hints for a long term storage of an excavator PC3/4/55/7/8000

AH15862 Edge protection for fire wall plates PC4000/6D

AH16801a 140 A alternator expansion kit PC55/8000/6D

AH16805 Release of new AC compressor V – belts PC3/4/55/8000-6D

AH16859 Mounting hints for engine cover bolts PC8000/6

AH17868 Hints for the engine start / stop PC4000/6 K+2

AH17877 Safety Hints for maintenance work (Tier II and Tier IV) PC3/4/55/7/8000D

AH17896 Replacing of an engine pressure switch B30 PC5500(to 15138)

AH17900 New water cooler fan drive bearing PC4000 Tier 1

AH18855 Reducing the engine start delay PC4000 SFS

AH18909 Mounting hints for PTO and engine bearings PC4000/6

AH19876a Release of a new rubber element coupling PC3/4/55/7000D

Edition - July 2019 3/ 27

 Index for Parts & Service News 
Type A Section 01 / 02

Section 02 Electric motor

AH01523e Replacement of the elastic coupling PC3/4/55/8000E

AH03528 Pilot control safety line PC8000/6

AH07531b Electric motor / Monitoring of bearing condition PC3/4/55/7/8000E

AH08510 Grounding procedure high voltage system PC3/4/55/8000E

AH09519b Temperature control relay – adjustment hints PC3/4/55/8000E

AH10537 PTO Gear oil temperature PC8000/6E

AH10541 New bearing of the ABB motors PC4/8000E

AH11503a New type of ESR – modules PC3/4/55/8000E

AH11510a New motor mounting bolts for electro motors PC5500/6E

AH11517e Hints for alignment of the electric motors PC3/4/55/8000

AH12521 Power Frame – checking for cracks PC5500/6E

AH14551 Adjustment hints for temperature transducer PN 79938173 PC4000E-K+2

AH15805 Pilot control safety line / limit switches PC3/4/55/7/8000-6E

AH15838 Hints for cleaning of the elastic coupling PC3/4/55/8000-6E

AH15841 Mounting hints for the coupling “Reich” PN 940 890 40 PC3000/6E

AH15846a Maintenance hints for the slip ring unit PC3/4/5/7/8000

AH15854 New springs for the current collector (cable drum; slip ring) PC3/4/55/8000/6E

AH15855 Battery charger in the cab support PC3/4/55/8000/6E

AH15872 Recommendations for power supply cables PC3/4/55/7/8000/6E

AH16808 Analysis of mistakes with “VIBXPERT” and “OMNITREND” PC3/4/55/7/8000/6E

AH16814 Cable drum - New function for “Sleipner Transport System” PC55/7/8000/6E

AH16817 Slip ring – maintenance schedule PC3/4/55/7/8000/6E

AH16819 Installation hints for HV cables and parts up to 10 KV PC3/4/55/7/8000/6E

AH16851a Excavator operating without engine capacitor PC3/4/55/7/8000/6E

AH16853 Remove the air intake pipe for the ABB Electric Motors PC8000/6E

AH17903b Release of a new coupling “Centalink” PC8000/6E

Edition - July 2019 4/ 27

 Index for Parts & Service News 
Type A Section 02 / 03

Section 03 Hydraulic pumps, Pump regulation

AH01513 Bleeding of hydraulic pumps PC3/4/55/8000

AH05515c Pump A4VSLO 750 – Altitude Adjustment PC4/8000

AH05521 Fluor – Elastomer seals such as VITON PC3/4/55/7/8000

AH05522 Allen Headed Blanking Plugs, for closing ports PC3/4/55/7/8000

AH06519 Main hydraulic pumps – hints for venting PC3000/6

AH06542b Pump A4VSO 500 - Altitude Adjustment PC5500/6

AH07530 Additional installation of an oil transfer pump PC5500/6

AH09517a Update of bleeding procedure for hydraulic pumps PC5500/6

AH10530 Operation of the hydraulic oil transfer pump PC3/4/5500/6

AH11514 Hydraulic Pump for Lube system (Manual) PC3/4/55/8000

AH12503b Adjustment of the Komatsu Main Pumps PC3/4/7000/6

AH13509 Installation kit for Main Pump bleeding with the transfer pump PC8000/6

AH14533 Additional hints for bleeding the pilot pressure gear pumps PC5500; PC8000

AH15814 Reinforced power supply for the transfer pump PC4000/6 PLC

AH16852 Installation hints for the lower main pumps PC8000/6

AH16884 Release of a new transfusing pump (continuous operation) PC3/4/55/7/8000

AH18850 Avoiding fire by wrong wiring the transfer pump PC3/4/55/8000/6

AH18853a Function test – hydraulic oil transfer pump PC3/4/55/7/8000

Edition - July 2019 5/ 27

 Index for Parts & Service News 
Type A Section 04 / 05

Section 04 Hydraulic cylinders

AH00507c Replacing of chevron seals, scrapers and support rings PC3/4/55/7/8000

AH03516a Cylinder Data Markings PC3/4/55/7/8000

AH05522 Allen Headed Blanking Plugs, for closing ports PC3/4/55/7/8000

AH06524 Hints for bleeding PC3/4/55/7/8000

AH06545 Installation hints for hydraulic cylinder bushings PC3/4/55/7/8000

AH08501a Improved safeguard of the piston groove nut PC3/4/55/8000

AH08508a Bushings of the attachment and at the under carriage PC3/4/55/7/8000

AH08509c Hydraulic cylinders rod seal (NOK 2) PC3/4000-6

AH10540 Bucket cylinder lubrication line / fitting PC8000/6

AH15811 Backhoe cylinder – avoiding of cracks PC3/4/55/8000

AH15840 Mounting device for hydraulic cylinders PC3/4/55/7/8000

AH15870 Boom cylinder pivot bearings of the superstructure A-frame PC8000

AH16865 New piston rod for stick cylinder with sheet steel fork head PC8000FS

AH17813b Release of Chesterton Sealing for the piston rod PC3/4/55/7/8000

AH17870b Installation hints for PTFE piston rings PC3/4/7000

AH17901 Adjusting hints for axial play at the bullclam bucket PC3/4/55/7/8000

AH18851 Release the Repair Manual for Hydraulic cylinders PC3/4/55/7/8000

AH18908 Cylinder mounting tool must be scrapped PC3/4/55/7/8000

Edition - July 2019 6/ 27

 Index for Parts & Service News 
Type A Section 06 / 07

Section 05 Power take off (Pump-distributor gear) PTO

AH06548b Recommendation for gear lubricating oil PC3/4/55/7/8000

AH07515a PTO – Adapter housing for Main Hydraulic Pumps PC3/4/55/8000

AH10517 Release of a new shaft seal ring (Viton) for L&S PTO PC3/4/55/8000

AH10537 PTO Gear oil temperature PC8000/6E

AH12514 Hints for adjustment the gear oil sort PC4/55/8000-6(X2)

AH15803 Software upgrade for PTO protection PC4/55/8000 (PLC)

AH15822 Change to a put in version dip stick for the PTO PC3/4/55/8000

AH17826 Maintenance hints for PTO drive shafts PC3/4/55/7/8000

AH18909 Mounting hints for PTO and engine bearings PC4000/6

AH19877 New specification and serial plates on all gear boxes PC3/4/55/7/8000

Section 06 Final drive gear (Travel gear)

AH01505b Procedure for traveling an excavator PC3/4/55/7/8000

AH05511c Dual cone seal ring mounting hints PC3/4/55/7/8000

AH06548b Recommendation for gear lubricating oil PC3/4/55/7/8000

AH11526 Hints for replacing a L&S final drive gear by a Zollern gear PC5500/6

AH12510 New tightening torque for travel gear bolts PC8000

AH12524 Final drive cover (PN 429 271 40) PC4000/6

AH16803 Travel parking brake – retrofit minimess for bleeding PC3/4/55/7/8000

AH17819 Hints for replacing of the hollow shaft bushings PC4/55/7/8000

AH17844 Field test of a new travel parking brake PC8000/6

AH17874 Travel gear box brake without oil filling PC7/8000

AH19877 New specification and serial plates on all gear boxes PC3/4/55/7/8000

Edition - July 2019 7/ 27

 Index for Parts & Service News 
Type A Section 06 / 07

Section 07 Swing machinery (Slewing gear)

AH00511m Installation procedure for the swing circle PC3/4/55/7/8000

AH05518a Wear check – swing circle pinion PC3/4/55/7/8000

AH05535g Hints for replacing a slew gear of another manufacturer PC3/4/55/8000

AH06548b Recommendation for gear lubricating oil PC3/4/55/7/8000

AH07508a Oil level of the “Siebenhaar” swing gear brake PC3/4/55/8000

AH07509 Hints for replacement of the “Siebenhaar” brake PC3/4/5500

AH10538d Hydraulic swing motor (PN 927 032 40) modification PC5500

AH15863 Connection between fire wire and slew parking brake PC3/4/55/8000

AH17818 New dipsticks for slew gear box (944 872 40, 711 407 73) PC3/4/55/7/8000

AH17869 Slew motor – adjustment hints for Qmin stop bolt PC7000 (35002)

AH18852a Superstructure platform – slew gear seat modification PC3/4/55/7/8000/6

AH19877 New specification and serial plates on all gear boxes PC3/4/55/7/8000

Section 08 Hydraulic motors

AH05522 Allen Headed Blanking Plugs, for closing ports PC3/4/55/7/8000

AH06512 Travel gear – brake housing – oil change PC8000

AH10538d Hydraulic swing motor (PN 927 032 40) modification PC5500

AH11505 Improvement of the hydraulic oil cooler fan drive bearing PC4000/6

AH11520 Improvement of the hydraulic oil cooler fan drive bearing PC5500/6

AH17869 Slew motor – adjustment hints for Qmin stop bolt PC7000 (35002)

Edition - July 2019 8/ 27

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Type A Section 08 / 09

Section 09 Steel structures, Weldings

AH03510 ESCO bucket tooth system PC4/55/8000

AH03520a Crack inspection attachment PC3/4/55/7/8000

AH04508b Crack inspection carboy (pin connected) PC4/55/8000

AH04518a Welded counterweight – safety instructions PC3/4/55/8000

AH04519 Stops for the bucket at the stick PC3/4/55/8000FS

AH05523 Operator’s cab with Falling Object Protective Structure (FOPS) PC3/4/55/7/8000

AH05526d Screwed undercarriage – safety hints PC3/4/5500

AH05533a Protective Measures before Starting Weld Repair PC3/4/55/7/8000

AH07525e Bucket reconditioning PC3/4/55/7/8000

AH08507d Repair welding procedure PC3/4/55/7/8000

AH10511e Attachment reconditioning PC3/4/55/7/8000

AH10513b Reinforced wear plate mounting for the backhoe stick PC3/4/55/8000BH

AH10536b Shims for bearing Superstructure – boom PC3/4/55/7/8000

AH11502b Boom access ladder – improvement of the fastening PC8000/6

AH11507a Bolted undercarriage – hints for tightening PC3/4/5/7/8000

AH12521 Power Frame – checking for cracks PC5500/6E

AH13517c Welding instruction Hensley tooth system PC3/4/55/7/8000

AH13522d Modification of the pin between stick and boom PC8000/6FS

AH15812 Crack inspection boom cylinder foot bearing PC4/8000/6

AH15844 Reinforcement of the bolt connection of the arch hose bracket PC4/55/7/8000/6
at the boom

AH15870 Boom cylinder pivot bearings of the superstructure A-frame PC8000

AH16821 Reinforced boom access ladder PC5500/6BH

Edition - July 2019 9/ 27

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Type A Section 09

AH16849 Reinforced welding seem for the retainer at the boom PC3000/6FS

AH16855 Hints for opening and closing of manholes PC3/4/55/7/8000/6

AH16856a Follow-up action for superstructure inspection campaign PC8000/6

AH16889 Crack test boom foot bearing PC4000 (SN08196)

AH17811 Hydraulic tank standpipe, cooler elements, return oil manifold PC4000/6
Crack by defect pulsation dampers

AH17850a Reinforced construction for the internal hinges of the node boxes PC4/55/7/8000

AH17882 Oversize bushing for the boom foot bearing PC4000/6

AH17898 Avoiding of crack at the linkage control arm PC3/4/55/7/8000BH

AH18846 Cracks inside the main hydraulic tank PC8000/6

AH18852a Superstructure platform – slew gear seat modification PC3/4/55/7/8000

Edition - July 2019 10/ 27

 Index for Parts & Service News 
Type A Section 10

Section 10 Hydraulic components

AH00504b Cleaning and flushing the hydraulic system PC3/4/55/7/8000

AH01537b Installation hints for the rubber compensator at the PC4/55/7/8000

AH04502c Hose assemblies in hydraulic system PC3/4/55/7/8000

duration for operation and storage

AH05510a Bearing flushing of the A4VS variable displacement PC4/55/8000

AH05515c Pump A4VSLO 750 – Altitude Adjustment PC4000; PC8000

AH05521 Fluor – Elastomer seals such as VITON PC3/4/55/7/8000

AH05522 Allen Headed Blanking Plugs, for closing ports PC3/4/55/7/8000

AH06519 Main hydraulic pumps – hints for bleeding PC3000/6

AH06524 Hydraulic cylinders - hints for bleeding PC3/4/55/7/8000

AH06536b New control plate valves PC4/55/8000

AH06544a Hydraulic track tensioning system – pressure increasing valve PC3/4/55/7/8000

AH07527 Temperature monitoring check (PT100 sensor) PC3/4/55/7/8000

AH07530 Additional installation of an oil transfer pump PC5500/6

AH08501a Improved safeguard of the piston groove nut PC3/4/55/8000

AH08509c Hydraulic cylinders rod seal (NOK 2) PC3/4000

AH08513b Temperature Sensors PT100 with Amplifiers PC4/55/8000

AH08514 Suction tank – inspection tube PC4000; PC5500

AH09517a Update of bleeding procedure for hydraulic pumps PC5500

AH10530 Operation of the hydraulic oil transfer pump PC3/4/5500

AH10538d Hydraulic swing motor (PN 927 032 40) modification PC5500

AH11505 Improvement of the hydraulic oil cooler fan drive bearing PC4000

AH11508a Recommendation for replacement of anti-cavitation valves PC3/4/55/8000

AH11520 Improvement of the hydraulic oil cooler fan drive bearing PC5500/6

AH12515 Optimizing the clam closing function PC5500/6

AH12518h Hydraulic oil PC3/4/55/7/8000

AH13509 Installation kit for Main Pump bleeding with the transfer pump PC8000/6

AH13510a New seal rings for control blocks MO-40 PC3/4/5500

Edition - July 2019 11/ 27

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Type A Section 10

AH13542 Hydraulic main pump suction tube PC4000/6D Tier 1

AH13548 Replacement of the pressure switches at capacitors PC3/4/55/8000E

AH15823 Pilot control logic – optimization of the automatic priority PC3000/6BHA

AH15844 Reinforcement of the bolt connection of the arch hose bracket PC4/55/7/8000/6
at the boom

AH16807 Release of safety measuring hoses PC3/4/55/7/8000

AH16846 Exchange wrong delivered strainers PC4000/6

AH16883a High pressure double filter with two non return valves PC8000/6

AH17811 Hydraulic tank standpipe, cooler elements, return oil manifold PC4000/6
Crack by defect pulsation dampers

AH17878 H-tank top vocer bolts PC3/4000

AH18835 Avoiding cracks by reducing the pilot pressure to 35 bar PC4000

AH18846 Cracks inside the main hydraulic tank PC8000/6

AH18850 Avoiding fire by wrong wiring the transfer pump PC3/4/55/8000/6

AH18906 Replacing cover O-ring at the slew control valve block MO40 PC3/4000

AH18881 Hydraulically operated access - Emergency release function PC4/8000

Edition - July 2019 12/ 27

 Index for Parts & Service News 
Type A Section 11

Section 11 Track group

Track group - Bottom-rollers, Top-rollers
AH01517d Track rollers – hints for replacing PC3/4/55/7/8000

AH03503a Safety unit for bottom rollers changing PC3/4/55/7/8000

AH05511c Dual cone seal ring mounting hints PC3/4/55/7/8000

AH05514a Bottom rollers – Resealing hints PC3/4/55/7/8000

AH11527 Undercarriage track sliders PC3/4/55/8000

AH14512a Release of viscous oil for bottom rollers filling PC3/4/55/7/8000

AH14541b Top rollers and bottom rollers – filling capacities PC3/4/55/8000

AH15837 Hints for replacing the bottom rollers PC3/4/55/7/8000

Track group - Sprocket

AH00514 Track group- Hints for sprocket exchange PC4/8000

AH00515d Final drive –Wear and tear measurements PC4/55/8000

AH02521g Track group – wear measurement (Oversize sprocket) PC3/4/55/7/8000

AH05511c Dual cone seal ring mounting hints PC3/4/55/7/8000

AH06529 Hints for sprocket exchange PC5500/6

Track group - Chain tension

AH03533 Accumulator inspection (simplified) PC3/4/55/8000

AH09529a Releasing of a new type of track tensioning cylinders PC3000/6

AH18905 Corrosion-resistant track tensioning cylinder PC3000/6

AH18910 Don’t modify the stop plate for track tensioning cylinders PC3000/6

Track group - Wear check

AH00515d Final drive –Wear and tear measurements PC4/55/8000

AH02521g Track group – wear measurement (Oversize sprocket) PC3/4/55/7/8000

AH06507c Undercarriage – wear limit values PC3/4/55/7/8000

AH06529 Hints for sprocket exchange PC5500/6

AH08508a Bushings of the attachment and at the undercarriage PC3/4/55/7/8000

AH06544a Hydraulic track tensioning system – pressure increasing valve PC3/4/55/7/8000

Edition - July 2019 13/ 27

 Index for Parts & Service News 
Type A Section 11

Track group - General

21 - 592 Recovery of an Excavator PC3/4/55/7/8000

AH00515c Final drive –Wear and tear measurements PC4/55/8000

AH01505b Procedure for traveling an excavator PC3/4/55/7/8000

AH05511c Dual cone seal ring mounting hints PC3/4/55/7/8000

AH05514a Bottom rollers – Mounting hints PC3/4/55/8000

AH05526d Screwed undercarriage – safety hints PC3/4/5500/6

AH06512 Travel gear – brake housing – oil change PC8000

AH06529 Hints for sprocket exchange PC5500/6

AH07526 Screwed undercarriage: Protective coating on the flange plates PC5500/6

AH08502 Complete track drive protection PC4000/6

AH09529a Releasing of a new type of track tensioning cylinders PC3000/6

AH11507a Bolted undercarriage – hints for tightening PC3/4/5/7/8000

AH11527 Undercarriage track sliders PC3/4/55/8000

AH12524 Final drive cover (SN 429 271 40) PC4000/6

AH14526a Crack inspection screwed carbody PC3/4/55/7/8000

AH16803 Travel parkin brake – retrofit minimess for bleeding PC3/4/5/7/8000

AH17819 Hints for replacing of the hollow shaft bushings PC4/55/7/8000

AH18905 Corrosion-resistant track tensioning cylinder PC3000/6

AH18911 Mounting hints for idler PC4000/6

Edition - July 2019 14/ 27

 Index for Parts & Service News 
Type A Section 12

Section 12 Hydraulic lines, Piping

AH00504b Cleaning and flushing the hydraulic system PC3/4/55/7/8000

AH01513 Bleeding of hydraulic pumps PC3/4/55/7/8000

AH03515 Emptying of the hydraulic system as far as possible PC3/4/55/7/8000

AH04502c Hose assemblies in hydraulic system PC3/4/55/7/8000

duration for operation and storage

AH05522 Allen Headed Blanking Plugs, for closing ports PC3/4/55/7/8000

AH06519 Main hydraulic pumps – hints for bleeding PC3000/6

AH06524 Hydraulic cylinder - hints for bleeding PC3/4/55/7/8000

AH07513b Installation hints for cables and hoses PC3/4/55/8000

AH08512a Wiggins Refueling system VR300 PC4000D

AH08514 Suction tank – inspection tube PC4000; PC5500

AH08527a Wiggins Refueling system VR300 PC5500D

AH09515 Wiggins Refueling system VR300 PC8000/6

AH09517a Update of bleeding procedure for hydraulic pumps PC5500/6

AH10516 Define the position of the clamp rails PC5500/6

AH10530 Operation Manual of the hydraulic oil transfer pump PC3/4/5500

AH12515 Optimizing the clam closing function PC5500/6

AH13509 Installation kit for Main Pump bleeding with the transfer pump PC8000/6

AH13511a Release of Japanese hydraulic hoses PC3/4000/6

AH13516b Hose routing between boom and stick PC4000/6FS

AH14533 Additional hints for bleeding the pilot pressure gear pumps PC55/8000

AH15809 Removing the “damping“ hoses H655S; PC8000/1;

AH15819 New clamping design for hydraulic pipes (Field test) PC4/55/8000

AH15844 Reinforcement of the bolt connection of the arch hose bracket PC4/55/7/8000-6
at the boom

AH16803 Travel parking brake – retrofit minimess for bleeding PC3/4/5/7/8000

Edition - July 2019 15/ 27

 Index for Parts & Service News 
Type A Section 12 / 13

AH16807 Release of safety measuring hoses PC3/4/55/7/8000

AH16846 Exchange wrong delivered strainers PC4000/6

AH16869a Correction of the conversion to redundant control system (B37) PC3000/6D T1

AH18834 Increasing the service life of the hydraulic lines below PTO PC8000/6

AH19841a First clamp rail for the hoses between superstructure and boom PC55/7000

AH19870 Countermeasures against hose rubbing PC3/4/55/7/8000

AH19871 Improved hose fixing between pumps and hose block PC8000/6

Section 13 Attachment, Special Equipment for the Attachment

AH03510 ESCO bucket tooth system PC4/55/8000

AH07525e Bucket reconditioning PC3/4/55/7/8000

AH08508a Bushings of the attachment and at the under carriage All types

AH09522 Grease filling - Wishbone and rod PC3/4/55/8000BH

AH10511e Attachment reconditioning PC3/4/55/7/8000

AH10513b Reinforced wear plate mounting for the backhoe stick PC3/4/55/8000BH

AH10516 Define the position of the clamp rails PC5500/6

AH10536b Shims for bearing Superstructure – boom PC3/4/55/7/8000

AH11502b Boom access ladder – improvement of the fastening PC8000/6

AH13501a Fastening device for safety harness PC3/4/55/7/8000

AH13517c Welding instruction Hensley tooth system PC3/4/55/7/8000

AH13522d Modification of the pin between stick and boom PC8000/6FS

AH13524e Modification of the pin between stick and boom PC4000/6FS

AH15811 Backhoe cylinder – avoiding of cracks PC3/4/55/8000

AH15844 Reinforcement of the bolt connection of the arch hose bracket PC4/55/7/8000-6
at the boom

AH15870 Boom cylinder pivot bearings of the superstructure A-frame PC8000

AH16848 Parking position for FS excavators PC3/4/55/7/8000FS

AH16889 Crack test boom foot bearing PC4000 (SN08196)

AH17898 Avoiding of crack at the linkage control arm PC3/4/55/7/8000BH

AH17901 Adjusting hints for axial play at the bullclam bucket PC3/4/55/7/8000

Edition - July 2019 16/ 27

 Index for Parts & Service News 
Type A Section 14 / 15

Section 14 Tightening torque’s

AH00511m Installation procedure for the swing circle PC3/4/55/7/8000

AH00521g Tightening torque’s for bolts PC3/4/5/7/8000

AH10532a Tightening torque for grease injectors (SL1 and SL11) PC3/4/55/7/8000

AH11507a Bolted undercarriage – hints for tightening PC3/4/5/7/8000

AH12502b Separate seal ring for oil cooler fan drive filter PC4/4/55/8000

AH12510 New tightening torque for travel gear bolts PC8000

AH15846a Maintenance hints for the slip ring unit PC3/4/5/7/8000

AH15847 Tightening torque for plugs (Idlers, bottom and top rollers) PC3/4/5/7/8000

AH16850 Note on special tools for bolts which are difficult to reach PC3/4/55/7/8000

Section 15 Hydraulic system (general)

AH00504b Cleaning and flushing the hydraulic system PC3/4/55/7/8000

AH01513 Bleeding of hydraulic pumps PC3/4/55/7/8000

AH03515 Emptying of the hydraulic system as far as possible PC3/4/55/7/8000

AH04502c Hose assemblies in hydraulic system PC3/4/55/7/8000

duration for operation and storage

AH05521 Fluor – Elastomer seals such as VITON PC3/4/55/7/8000

AH05522 Allen Headed Blanking Plugs, for closing ports PC3/4/55/7/8000

AH06519 Main hydraulic pumps – hints for venting PC3000/6

AH06536b New control plate valves PC4/55/8000

AH06542b Pump A4VSO 500 - Altitude Adjustment PC5500/6

AH07527 Temperature monitoring check (PT100 sensor) PC3/4/55/7/8000

AH08509c Hydraulic cylinders rod seal (NOK 2) PC3/4000/6

AH08513b Temperature Sensors PT100 with Amplifiers PC4/55/8000

AH08514 Suction tank – inspection tube PC4/5500/6

AH09513 Temperature sensors PT100 with ½” thread and transducers PC4/55/8000

AH09517a Update of bleeding procedure for hydraulic pumps PC5500/6

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Type A Section 15 / 16

AH10530 Operation of the hydraulic oil transfer pump PC3/4/5500

AH10537 PTO Gear oil temperature PC8000/6E

AH11508a Recommendation for replacement of anti-cavitation valves PC3/4/55/8000

AH12518h Hydraulic oil PC3/4/55/7/8000

AH13509 Installation kit for Main Pump bleeding with transfer pump PC8000/6

AH13511a Release of Japanese hydraulic hoses PC3/4000/6

AH14533 Additional hints for bleeding the pilot pressure gear pumps PC55/8000/6

AH15823 Pilot control logic – optimization of the automatic priority PC3000/6BHA

AH15841 Mounting hints for the coupling “Reich” PN 940 890 40 PC3000/6E

AH15850b Throttle check valve – expected lifetime to 20.000 h PC3/4000/6

AH16520b Reinforced covers for the remote control valves PC4/55/7000-6

AH16823 During traveling the boom up function is locked up PC4000/6

AH16847 Second pilot pressure hose for the remote control valve blocks PC5500/6

AH16862 Inspection of the hydraulic tank stand pipe PC4000/6

AH16872 Pilot pump failed due to overheating PC5500/6

(bleeding hoses for suction tank)

AH17878 H-tank top vocer bolts PC3/4000

AH18846 Cracks inside the main hydraulic tank PC8000/6

AH18906 Replacing cover O-ring at the slew control valve block MO40 PC3/4000

Section 16 Hydraulic oil cooler, Gear oil cooler, Coolant, Radiator, Fan
AH07524 Differential Pressure Switch B165 for the oil cooler filter PC3/55/8000;
PC4000E

AH07527 Temperature monitoring check (PT100 sensor) PC3/4/55/8000

AH08513b Temperature Sensors PT100 with Amplifiers PC4/55/8000

AH10537 PTO Gear oil temperature PC8000/6E

AH11505 Improvement of the hydraulic oil cooler fan drive bearing PC4000/6

AH11520 Improvement of the hydraulic oil cooler fan drive bearing PC5500/6

AH12502b Separate seal ring for oil cooler fan drive filter PC4/55/8000

AH16816 Improved hydraulic oil cooler fan blade bearings PC8000/6

AH17900 New water cooler fan drive bearing PC4000 Tier 1

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Type A Section 17

Section 17 Electronic system, Electric system, Lighting

AH03501 Cable connections All types

AH03526a Downloading of VHMS Data PC4000

AH05533a Protective Measures before Starting Weld Repair PC3/4/55/7/8000

AH06504 Protection for electrical contacts PC3/4/55/7/8000

AH07511b KMG Data & Diagnostic Tool for Shovels with All Types with ETM
ETM or ECS system or ECS system

AH07513b Installation hints for cables and hoses PC3/4/55/8000

AH07524 Differential Pressure Switch B165 for the oil cooler filter PC3/55/8000/6
PC4000/6E

AH08510 Grounding procedure high voltage system PC3/4/55/8000

AH08513b Temperature Sensors PT100 with Amplifiers PC4/55/8000

AH09513 Temperature sensors PT100 with ½” thread and transducers PC4/55/8000

AH09519b Temperature control relay – adjustment hints PC3/4/55/8000

AH09525b Amplifiers and Ramp time modules – adjustments PC4/55/8000

AH10514c Replacing a VHMS Touch Screen Monitor PC4000/6

AH10531e Replacement of the text display PC3000/6D; E

AH10544a Amplifier for the proportional valves of the remote control plates PC4/55/8000

AH11503a New type of ESR – modules PC3/4/55/8000E

AH12511 Replacing of the Microcontroller MC7 by RC4 PC4/55/8000

AH12514 Hints for adjustment the gear oil sort PC4/55/8000 (X2)

AH12515 Optimizing the clam closing function PC5500/6

AH12526a KOMTRAX-Plus Retrofit Kit PC3000/6E

AH12532 Replacing the power contactors by sealed relays PC3/4/55/8000

AH13523 Heating for Gas Cylinder PC3000/6E

AH14505a Replacement of the prototype electronic hardware PC4000/6D Tier1

AH14509 Optimizing of the cableway (High voltage cabinet) PC3000/6

AH14517b Halogen spot can be replaced by a LED lamp PC3/4/55/8000

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Type A Section 17

AH14520 Release of LED headlights PC3/4/55/8000

AH14537a Release of a new ammeter PC3000

AH14549a Non – authorized modifications in the electrical system PC3/4/55/7/8000

Connecting of customer devices (e.g. radio set)

AH14551 Adjustment hints for temperature transducer PN 79938173 PC4000E-K+2

AH14554 Release of a new revolution controller PC4/55/8000

AH14556 Release of a new swing rate sensor (Gyroscope) PC5500/6

AH15803 Software upgrade for PTO protection PC4/55/8000 PLC

AH15805 Pilot control safety line / limit switches PC3/4/55/7/8000-6E

AH15806a Optimization of the ladder control during working brakes PC4000/6 K+2
(SN08237; 239)

AH15814 Reinforced power supply for the transfer pump PC4000/6 PLC

AH15820a Error code G00054 – avoiding of malfunction PC4000/6 X2

AH15821 Reinforced breaker for windscreen wiper motor PC4/55/8000

AH15836a Release of a new relay as substitute PC3/4/55/7/8000

AH15848 Optimization of the heating blower RPM control PC4/55/7/8000/6D

AH15854 New springs for the current collector (cable drum; slip ring) PC3/4/55/8000/6E

AH15855 Battery charger in the cab support PC3/4/55/8000/6E

AH15863 Connection between fire wire and slew parking brake PC3/4/55/8000

AH15872 Recommendations for power supply cables PC3/4/55/7/8000/6E

AH16801a 140 A alternator expansion kit PC55/8000/6D

AH16812 Note on retrofit kits KOMTRAX Plus and Orbcom PC3/4/55/7/8000/6

AH16819 Installation hints for HV cables and parts up to 10 KV PC3/4/55/7/8000/6E

AH16851a Excavator operating without engine capacitor PC3/4/55/7/8000/6E

AH16869a Correction of the conversion to redundant control system (B37) PC3000/6D T1

AH17816b Software for X2 – controller and K+2 shovels PC4/55/7/8000 (X2)

AH17825b Release of a new switch unit for the sensors PT100 PC3000/6

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Type A Section 17 to 19

AH17872 Release of a new engine RPM control relay PC4/55/7/8000D

AH17873c Installation of a new LED lamp for correct use of the battery PC4/55/7/8000D
main switches with MTC

AH17875a Adjustment hints for replacement of new type amplifiers PC4/55/7/8000

AH17897 Reconfigure the machine after lost MTC configuration PC4/55/7/8000X2

AH18802 Replacement of the KOMTRAX-Plus Monitor PC3/4/55/7/8000

AH18854 Replacement of a KOMTRAX-Plus Controller PC3/4/55/7/8000

AH18855 Reducing the engine start delay PC4000 SFS

AH18904a New cable connection cab – cab base PC4/55/7/8000

AH19801 Hints for replacing the temperature sensor PN 950 362 40 PC4/55/8000

AH19874b Replace the old time relays (Finder) PC3/4/55/8000

Section 18 Oil and Grease

AH03504 Cummins engine oil recommendations PC3/4/55/7/8000D

AH06548b Recommendation for gear lubricating oil PC3/4/55/7/8000

AH10529s Lubricant Chart - Central Lubrication System PC3/4/55/7/8000

AH11501p Lubricants for the Slew Ring Gear PC3/4/55/7/8000

AH12514 Hints for adjustment the gear oil sort PC4/55/8000 (X2)

AH12518h Hydraulic oil PC3/4/55/7/8000

AH13505 Extended Engine oil change intervals PC3/4/55/8000D

AH14512a Release of viscous oil for bottom rollers filling PC3/4/55/7/8000

Section 19 Swing circle (Slewing connection)

AH00511m Installation procedure for the swing circle PC3/4/55/7/8000

AH01516a Lift off superstructure platform PC8000

AH02513e Testing wear and tear of swing circle bearing PC3/4/55/7/8000

AH05518a Wear check – swing circle pinion PC3/4/55/7/8000

AH11501p Lubricants for the Slew Ring Gear PC3/4/55/7/8000

AH12513a Release of adjustment tools for a new swing circle PC3/4/55/7/8000

AH14518b Reinforced parts for slip ring driving pins PC3/4/55/8000E

AH18907 Hints for 1st mounting of the slew ring during assembling PC7/8000

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Type A Section 20 / 21

Section 20 Lubrication system, lubrication

AH05536a Central refilling system – connection parts PC3/4/55/8000

AH09501a Release of new grease pressure filter cartridges PC3/4/55/8000

AH10529s Lubricant Chart - Central Lubrication System PC3/4/55/7/8000

AH10532a Tightening torque for grease injectors (SL1 and SL11) PC3/4/55/7/8000

AH11501p Lubricants for the Slew Ring Gear PC3/4/55/7/8000

AH11514 Hydraulic Pump for Lube system (Manual) PC3/4/55/7/8000

AH12504 Installation of an hydraulic pressure operated release valve PC3/4/55/8000

AH13504b Analog grease level sensor – replacing by digital sensors PC4/55/8000

AH13529 Scraper ring for the Lubrication Pump PC3/4/55/8000

AH14512a Release of viscous oil for bottom rollers filling PC3/4/55/7/8000

AH15824 User Manual Lube Pump (PN 798 884 73) PC3/4/55/7/8000

AH15826 Reinforced pressure relief valve (Lube pump station) PC3/4/55/8000

AH18903 Grease pumps – hints for raising the life time PC3/4/55/7/8000

Section 21 Assembly of the excavator

AH00511m Installation procedure for the swing circle PC3/4/55/8000/6

AH01521f Diesel engine suspension PC3/4/55/7/8000D

AH04518a Welded counterweight – safety instructions PC3/4/55/8000/6

AH05526d Screwed undercarriage – safety hints PC3/4/5500/6

AH07526 Screwed undercarriage: Protective coating on the flange plates PC5500/6

AH07531b Electric motor / Monitoring of bearing condition PC3/4/55/7/8000E

AH16850 Note on special tools for bolts which are difficult to reach PC3/4/55/7/8000

AH09522 Grease filling - Wishbone and rod PC3/4/55/8000BH

AH10516 Define the position of the clamp rails PC5500/6

AH10536b Shims for bearing Superstructure – boom PC3/4/55/8000

AH11507a Bolted undercarriage – hints for tightening PC3/4/5/7/8000

AH11517e Hints for alignment of the electric motors PC3/4/55/8000

AH12513a Release of adjustment tools for a new swing circle PC3/4/55/7/8000

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Type A Section 21 to 23

AH12530e Connector plate on top of the X2 – cabinet PC4/55/8000

AH13501a Fastening device for safety harness PC3/4/55/7/8000

AH13522d Modification of the pin between stick and boom PC8000/6FS

AH13524e Modification of the pin between stick and boom PC4000/6FS

AH13536 Installation hints – Cable pull socks PC3/4/55/8000E

AH15870 Boom cylinder pivot bearings of the superstructure A-frame PC8000

AH18907 Hints for 1st mounting of the slew ring during assembling PC7/8000

AH18908 Cylinder mounting tool must be scrapped PC3/4/55/7/8000

AH18911 Mounting hints for idler PC40006

Section 22 Coupling, Joint shaft

AH07515a PTO – Adapter housing for Main Hydraulic Pumps PC3/4/55/8000/6

AH10505 Main coupling “Reich” – hints for replacement PC3/5000D

AH15838 Hints for cleaning of the elastic coupling PC3/4/55/8000/6E

AH17903b Release of a new coupling “Centalink” PC8000/6E

Section 23 Bushes, Pins, Sealings

AH05521 Fluor – Elastomer seals such as VITON PC3/4/55/7/8000

AH06545 Installation hints for hydraulic cylinder bushings PC3/4/55/7/8000

AH08508a Bushings of the attachment and at the under carriage PC3/4/55/7/8000

AH10517 Release of a new shaft seal ring (Viton) for L&S PTO PC3/4/55/8000/6

AH11511 Hints for freeze-shrinking of bearing bushes PC3/4/55/8000/6

AH13510a New seal rings for control blocks MO-40 PC3/4/5500

AH13522d Modification of the pin between stick and boom PC8000/6FS

AH13524e Modification of the pin between stick and boom PC4000/6FS

AH17819 Hints for replacing of the hollow shaft bushings PC4/55/7/8000

AH17826 Maintenance hints for PTO drive shafts PC3/4/55/7/8000

AH17882 Oversize bushing for the boom foot bearing PC4000/6

AH17883 Hints for removing bushings without damadges in the boreholes PC3/4/55/7/8000

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 Index for Parts & Service News 
Type A Section 24 to 27

Section 24 Filters
AH07524 Differential Pressure Switch B165 for the oil cooler filters PC3/55/8000;
PC4000E;

AH16854d Implementation of oil separator for hydraulic tank breather PC4000D T1/T4

AH16883a High pressure double filter with two non return valves PC8000/6

AH17808b Implementation of oil separator for hydraulic tank breather PC3000/6

AH18849b Implementation of oil separator for hydraulic tank breather PC7000/6 E +D

AH18856a Implementation of oil separator for hydraulic tank breather PC5500/6

Section 25 Swivel joint (Rotary joint)

AH13506 Hints for replacing the seal rings PC3/4/55/8000

AH16817 Slip ring – maintenance schedule PC3/4/55/7/8000/6E

Section 26 Nitrogen hydraulic accumulators

AH01531a Hydraulic accumulators – testing and refilling PC3/4/55/7/8000

AH03533 Accumulator inspection (simplified) PC3/4/55/8000

AH17811 Hydraulic tank standpipe, cooler elements, return oil manifold PC4000/6
Crack by defect pulsation dampers

Section 27 Operator’s cab, air condition, heating

AH05523 Operator’s cab with Falling Object Protective Structure (FOPS) PC3/4/55/8000/6

AH05537b AC – Filling and Maintenance hints PC4/55/7/8000

AH06516 AC compressor – hints for shaft seal servicing PC3/4/55/8000

AH06521b AC – Filling and Maintenance Hints PC3000/6

AH06533a Adjustment hints for the windshield wiper PC4/55/8000

AH06549 Windshield wiper – adjustment PC3000/6

AH07510a New AC Compressor (old: PN 907 615 40 – PC3000/6) PC3000/6

AH08504 Windscreen – mounting hints PC4/55/8000

AH10501 AC Compressor TM21 / Clutch assy. (797 486 73) PC3000/6

AH10514c Replacing a VHMS Touch Screen Monitor PC4000-6

AH10531e Replacement of the text display PC3000/6D; E

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Type A Section 27 / 28

AH11509a Installation hints for a bullet proof windshield PC4/55/8000

AH11519 Sliding window for operators cab PC4000/6

AH11528 Checking the cab shock absorbers PC4/55/8000

AH13534a Installation hints for a bullet proof windshield PC3000/6

AH13535 Maintenance hints AC compact units H385 for the cab PC3/4/55/8000E
support and the switch cabinet

AH14543 Release of oil-resistant cab floor mats PC4/55/8000

AH14558a Adjustable air nozzles for operators cab PC4/55/8000

AH14564a Checking the cab shock absorbers PC3000/6

AH15815 Correction of the Cab AC Manual PC4/55/8000

AH15816 Maintenance hints for the operator’s seat belt PC3/4/55/8000

AH15848 Optimization of the heating blower RPM control PC4/55/7/8000/6D

AH16822 Limitation the cab movement PC3000/6

AH16805 Release of new AC compressor V – belts PC3/4/55/8000-6D

AH16874a New temperature adjustment for compact AC H385 PC3/4/55/8000-6E

AH17809 Maintenance hints for the spring locks of the operators sun visor PC3/4/55/7/8000

AH17902 Improved door lock assy. PC3/4/55/7/8000

AH17803a New water cab heating (substitute for PN 515 070 40) PC4/55/8000

AH18904a New cable connection cab – cab base PC4/55/7/8000

AH18912a Hints for evaporator change AC H385 PC3/4/55/7/8000

AH19872 Hints for checking the cabin movement limiter (rubber blocks) PC3000

AH19873 Adjustment hints for AC18SO Gen III PC4/55/7/8000

AH19880 Replacement of AC18SO Gen II by AC18SO Gen III PC4/55/7/8000

Section 28 Fire extinguishing and warning system

AH07501 Retro fitment of Fire Suppression System PC3/4/55/8000/6D

AH10510 New ultrasonic grease level sensor PC4/55/8000

AH15863 Connection between fire wire and slew parking brake PC3/4/55/8000

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Type A Section 29

Section 29 Cable drum

AH13518 Cable drum – retrofit lifting points PC4/55/8000E

AH13536 Installation hints – Cable pull socks PC3/4/55/8000E

AH13548 Replacement of the pressure switches at capacitors PC3/4/55/8000E

AH14506 Hints for cable connection to the cable drum PC4/55/8000E

AH14515 Cable drum modification for different cable diameters PC4/55/8000E

AH14518b Reinforced parts for slip ring driving pins PC3/4/55/8000E

AH14519 Adjustment hints for the cable drum (cable tension) PC4/55/8000E

AH15802 Sealing of the main power cable junction box PC3/4000E

AH15817 Short term solution for a damaged Cable Drum PC4/55/8000E

AH15834 Hints for replacing the main power junction box PC3/4000/6E

AH15852 Water protection for levers for load cut-off and for grounding PC3/4/55/8000/6E

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Type A Section 30

Section 30 PM Clinic sheets

AH16825a PC3000/6D SN06208 and up (ETM; Tier1)
SN46151 and up (ETM; Tier1)

AH16826 PC3000/6E SN06249 and up (ETM)

AH16827a PC3000/6D SN06279 and up (Tier 2; KomtraxPlus1)

AH16828a PC4000/6D SN08152 and up (PLC; VHMS; Tier1)

AH16829 PC4000/6E SN08165 and up (ECS; PLC)

AH16830a PC4000/6D SN08199 and up (X2; Tier1; KomtraxPlus1)

AH16831a PC4000/6D SN08205 and up (X2; Tier2; KomtraxPlus1)

AH16832 PC4000/6E SN08228 and up (K+2)

AH16833a PC4000/6D SN08237 and up (Tier2; K+2);

SN08246 and up (Tier4; K+2)

AH16834a PC5500/6D SN15012 and up (ECS; PLC; Tier1)

AH16835 PC5500/6E SN15016 and up (ECS; PLC)

AH16838a PC5500/6D SN15103 and up (PLC; Tier2; KomtraxPlus1)

AH16839a PC7000/6D SN35001 and up

AH16840 PC8000/6E SN12037 and up (ECS; PLC) (Replacement for BH08511d)

AH16841b PC8000/6D SN12040 and up (ECS; PLC; Tier1)

AH16842b PC8000/6D SN12071 and up (X2; Tier2; KomtraxPlus1)

AH16843b PC8000/6D SN12079 and up (X2; Tier2; KomtraxPlus1)

AH16844 PC8000/6E SN12089 and up (X2; KomtraxPlus1) (Replacement for BH12504b)

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