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S.No. Description Unit Values References


A.1.0 Input Design Data
Quantity of Tank Nos. 1 (Tech. Specification)
Diameter of Tank, D m 2 (Tech. Specification)
Total Tank Height of Shell, H1 m 2.3 (Tech. Specification)
Maximum Design Liquid Level, H2 m 2.17
Nominal Capacity, Q1 m³ 7.226 (Tech. Specification)
Gross Capacity, Q2 m³ 6.817
Effective Capacity, Q3 m³ 6.574
Specific Gravity of H2SO4 1.875
Design Density of liquid, ρ kg/m³
Design Pressure, P Hydrostatic Head (Tech. Specification)
Operating Temperature, T °C Ambient Temp. (Tech. Specification)
Design Temperature, T °C 65 (Tech. Specification)
Corrosion Allowance , C mm
Joint Efficiency Factor, E 0.85
Material of Construction IS 2062 Gr-B (Tech. Specification)
Maximum Allowable working Stress,Sd MPa 165
AllowableYield Stress, Sy MPa
Width of Shell Plates, Ws m 1.5
Width of Bottom Plates, m

B.0 DETAILED CALCULATIONS.


B.1.0. Calculation of Shell Plate Thickness.
B.1.1 Number of Shell Coures Nos. 2

Sr.No. Shell Course Waidth in Mtr. Cal. Thk.(mm) Thickness(mm)


Course - 1 1.5 5
Course - 2 0.5 5

B.1.2 Thickness of 1st Course, t = (4.9xGxDx(H-0.3)/Sd xE) Page 22 & 23 of IS:803


Height from the Bottom of course to bottom of overflow, H m 2.17
Thickness of 1st Course, t mm 0.245
Thickness of 1st Course Considered, ts1 mm 5 As per Clause No. 6.3.2.2, Page 23 of IS 803;

B.1.3 Thickness of 2nd Course, t = (4.9xGxDx(H-0.3)/Sd xE) Page 22 & 23 of IS:803


Height from the Bottom of course to bottom of overflow, H m 0.67
Thickness of 2nd Course, t mm 0.0485
Thickness of 2nd Course Considered, ts1 mm 5 As per Clause No. 6.3.2.2, Page 23 of IS 803;

B.1.4 Bottom plate thickness, Tb


As per Clause No. 6.2.1(a), Page 17 of IS 803;Minimum nominal thickness of uniformaly resting tank on ground is 6mm .

B.1.4 Roof plate thickness, Tb


As per Clause No. 6.2.1(a), Page 17 of IS 803;Minimum nominal thickness of uniformaly resting tank on ground is 6mm .

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