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Polymers
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1280 Polymers
primarily gained on melting. Similarly, molecules with eventually forms a glass. This process, known as vit-
strong intermolecular forces (e.g., hydrogen bonds) have rification, can occur if cooling is rapid, the viscosity of the
high melting points, usually not due to the need to melt is very high, and/or the molecular structure of the
overcome these forces on melting but rather as the result substance is either asymmetric or large and difficult to
of their persistence in the molten state affording low pack into a crystal. At Tg, molecular motion effectively
entropies of fusion. For this reason, benzoic acid has a ceases. However, unlike Tm, the value of Tg depends upon
relatively high melting point for its molecular weight. the cooling rate, with rapid cooling ‘‘freezing-in’’ higher
These same four factors applied to polymer repeat units, energy molecular conformations and organizations.
along with chain orientation and extent of crosslinking, Therefore, it is common to see Tg reported as ranges,
are the primary determinants of polymer properties. and it is important to specify cooling or heating rates in
These points will be illustrated with polyethylene and measurements of Tg.
vinyl polymers derived from mono-substituted ethylenes
as examples, followed by a brief discussion of polyesters.
Polymers[1,2]
Polymers 1281
Fig. 2 Morphology of a typical semicrystalline polymer such This repeat unit as drawn is misleading in that there are
as liner polyethylene. It is kinetically easier for the chains to fold two possible configurations at the methine carbon (–CH–)
on themselves during crystallization rather than form long and the arrangement of these along a chain leads to three
extended structures. (View this art in color at www.dekker.com.) possible isomers (here R = methyl):
1282 Polymers
It is interesting to compare the structures of linear thalate), PET, is a ubiquitous material known as Mylar in
polyethylene and isotactic polypropylene in the crystalline film form and Dacron in fiber form. Woven Dacron mesh
regions. In polyethylene, the chains adopt a zig-zag con- is used for large-diameter vascular grafts. PET, with its
formation as is the case in crystals of small-molecule n- rather regular structure, is a semi-crystalline polymer with
alkanes. In polypropylene, by contrast, the pendant methyl a Tm of about 265°C and a Tg near 85°C.
groups force the chains to be helical. An analogy exists
with the secondary structure of polypeptides; for exam-
ple, poly(glycine) prefers the b-sheet structure whereas
polypeptides with bulky side chains adopt an a-helix.
Polystyrene is another important material derived
from a mono-substituted ethylene where R is a benzene
ring. Commercial polystyrene is exclusively the atactic
form and, because this isomer is irregular, the polymer
does not crystallize and therefore is transparent. This is Polycarbonates are formally polyesters of carbonic
an attractive property and accounts for the widespread acid, the most popular being the material with the
use of polystyrene in petri dishes and related lab sup- trade names Lexan or Merlon. The repeat unit, which
plies. Its Tg is about 100°C due to restricted chain flex- is symmetric, is more complex and less flexible than
ibility by virtue of the rather bulky phenyl substituents, that of PET, and thus polycarbonate will typically form
and hence the material is rather brittle at room temper- a glass (Tg ca. 150°C) on cooling; hence the polymer
ature. Like Tm, the Tg of a polymer reaches an asymptote is transparent.
with molecular weight, the 100°C value is the limiting Tg
for atactic polystyrene.
Poly(vinyl chloride) or PVC, where R = Cl, is another
important atactic polymer. Besides its widespread use in
plumbing pipe and connectors, it is a familiar lab staple
in the form of flexible Tygon tubing. Tygon is PVC
containing a plasticizer such as 2-diethylhexyl phthalate
(DEHP). PVC has a Tg of about 85°C, significantly higher
than that of polypropylene because of the slightly larger The polymer is rigid at room temperature, and it is
size of the pendant Cl but more significantly due to tempting to think that all glassy polymers below their Tg
stronger intermolecular forces stemming from the polar might be brittle. Polycarbonate is remarkably resistant
C–Cl bond. At Tg, intermolecular forces need to be to impact vs., for example, glassy polystyrene, as
overcome to allow chain segments to move relative to one evidenced by the properties of compact discs (polycar-
another. Addition of a plasticizer, which is typically a bonate) and their holders (polystyrene). Polycarbonate
low-volatility liquid with good solubility in the polymer, has sub-Tg short-range molecular motions associated
serves to disrupt intermolecular forces and hence depress with the flexible carbonate group that serve to absorb
the Tg. In Tygon, the Tg is below room temperature. It is significant impact energy. Such energy-absorbing mech-
interesting that the material keeps its physical shape rather anisms are not available in polystyrene. Similar sub-Tg
than forming a puddle of high-viscosity polymer plus motions account for the flexibility of PET fibers and
plasticizer, and the explanation is that PVC contains a films at room temperature.
small amount of tiny crystallites (perhaps from short Both PET and polycarbonate hydrolyze very slowly
segments of syndiotactic repeat units) that act to hold the and are not useful as biodegradable materials. However,
material together. simple aliphatic polyesters such as poly(glycolic acid) and
Another means of lowering Tg and thus increasing poly(lactic acid) are well-known biodegradable poly-
material flexibility is to copolymerize vinyl chloride with esters. (They are sometimes referred to as polyglycolide
monomers such as vinyl acetate. At least some readers and polylactide, respectively, because they are frequently
will recall long-playing phonograph records which were prepared from dimers of the acids.)
frequently made from such copolymers.
Polyesters
Polymers 1283
1284 Polymers
control of the extent of branching (and hence the degree of classes of materials with new or improved applications
crystallinity) of polymers of ethylene and small amounts in medicine. One snapshot of where the field might be
of a-olefins. The new catalysts are also producing old heading is derived from a recent report focusing on
polymers with a high control of stereospecificity. One similar challenges and opportunities for the Department
recent example is syndiotactic polystyrene. of Defense,[6] and a section of that report written by the
Finally, polymerization reactions are being developed author is amended here as it might apply to biomate-
that yield polymers having interesting chain architectures, rials development.
such as block and graft structures. Chain architecture is
important in that compositionally different regions of a Modeling Will Be a Routine First Step
polymer chain can contribute different properties. For
example, styrene-butadiene-styrene triblock polymer will The creation of new polymers will begin with a broad
self-assemble upon cooling from the melt into various evaluation of properties using high-level modeling and
thermodynamically stable morphologies depending on the simulation to determine critical parameters (isomeric
relative lengths of, and thus volume fractions of, the structure, molecular weight, degree of chain orientation)
blocks. At about 20 vol% polystyrene, the material is that influence a property of interest. In particular,
composed of a low-Tg polybutadiene continuous phase modeling will be employed to predict complex organiza-
and small (ca. 20-nm diameter) spherical domains of tion of functional low-molar-mass molecules and poly-
atactic polystyrene (Tg of 100°C). The domains are mers, as is beginning to be done for the difficult problem
interconnected by virtue of the block polymer chain of predicting protein folding motifs. Modeling will also
structure, and hence this material behaves as an elastomer extend to synthesis routes to define the best approach, as
with cross-linking via the glassy polystyrene domains. well as to processing. Much guiding information will be in
Such a material is a thermoplastic elastomer, because it hand prior to doing ‘‘wet chemistry.’’
can flow if heated above the Tg of polystyrene.
Whereas block and graft copolymers have been known Synthesis and Processing Will
for some time, new polymerization methods such as ATRP Become Seamless
are expanding the number of examples of these systems.
More complex architectures, such as multiarm stars and Synthesis and processing are typically separate operations.
dendrimers,[5] are being targeted as polymerization This will change over the next two decades as opportu-
chemistry becomes more versatile. Star polymers (multi- nities to carry out simultaneous synthesis and processing
arm structures emanating from a central core) are of in- emerge. This idea is not new (e.g., reaction injection
terest principally for the large numbers of chain ends. For molding or chemical vapor deposition), but it will become
example, a 4-arm star polymer will typically have a lower more widespread. Of particular interest will be polymers
Tg and a lower viscosity than a linear polymer of a similar and small molecules that self-assemble into ordered mo-
total molecular weight. Dendrimers are a special class of lecular structures (e.g., liquid crystals) or morphological
star-like polymer that have regularly placed branched structures (e.g., block copolymers). Combinatorial synthe-
repeat units. Construction of such a polymer can begin with sis of polymers will become more routine, and the
a core to which a monomer capable of branching is emergence of combinatorial processing approaches to
attached (divergent approach), or conversely by making rapidly identify conditions for fabricating polymers to
highly branched arms and then connecting these to a core achieve maximum properties is anticipated.
as a final step (convergent approach). Dendrimers typically
have poor physical properties in the solid state due to the Polymer Synthesis Will Boast
absence of chain entanglements. However, their interiors Sequence Control
have open volume in which to bind drugs and an exterior
with a very high concentration of functional groups due to Nature has evolved machinery to precisely control the
the high degree of branching. These characteristics make sequence of amino acid additions and hence the primary
dendrimers of great interest in medical applications, for structure of polypeptides. However, conventional poly-
example, as vehicles for delivery of genes to cells. merization techniques have limited opportunities for the
control the sequence of addition of two or more
monomers. Block copolymers are possible due to
CHALLENGES AND OPPORTUNITIES: successive addition of monomer charges to active chain
THE NEXT 20 YEARS ends, and alternating copolymers can be obtained under
special circumstances. However, there currently is no
Polymer science and engineering will continue to be a viable means to prepare, for example, vinyl-type copoly-
key discipline for the design and development of new mers with sequence control (e.g., poly[(monomerA)1-
ORDER REPRINTS
Polymers 1285
(monomerB)2]n). This is in stark contrast to peptide ways, including the design of surfaces with specific and
synthesis on ribosomes within biological cells, which predictable protein adsorption characteristics, and stable
employ a template to code for specific amino acids that and reliable interfaces between cells and electronic P
are enzymatically linked. A major opportunity and materials, both inorganic and organic.
challenge presents itself for the sequence-controlled
polymerization of a wide variety of monomers using Hybrid Materials Systems Will Be Ubiquitous
systems that mimic the functions of ribosomes. Template-
directed polymerizations are energetically uphill due to Opportunities will continue to arise for the use of
the decrease in entropy resulting from monomer ordering, polymers as components in hybrid materials systems
and in living systems the requisite energy is supplied by along with metals, ceramics, and/or electronic materials.
ATP. Electrochemical polymer synthesis is an attractive Familiar composite material (e.g., graphite-reinforced
option in that properly patterned electrodes may simulta- epoxy) will see increased uses, but significant potential
neously serve as solid templates for synthesis and as is seen for new materials combinations such as organic
energy sources. Other lessons from biology, such as self- electroactive materials and silicon for hybrid electronic
assembly and development of hierarchical structures, will and optical devices in, for example, biosensors.
continue to be borrowed and built upon.