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What is Vibration
Vibration is the oscillation, or moving back and forth of an object. The word vibrations consciously or
unconsciously use it as a measure of how well things are running. For vibration to get start it takes
some effort, either external or internal to get vibration going, some input of energy through an applied
force. Once we have put energy into the system to make it vibrate, how do we characterize the
vibration? Amplitude and frequency are common characteristics. When we deal with several vibration
The force we apply to vibrate directly affects the vibration. The more force we apply, the greater the
vibration amplitude. But what acts to limit the vibration? As we make stiffer, like a spring, the amplitude
of vibration decreases.
1. Mass
2. Stiffness (spring)
3. Damping
Vibration measurement
Amplitude
Amplitude is a measure of how severe the vibration is and can be expressed in 3 different ways: Peak
to peak, Zero to peak and RMS, depending on what signal we are measuring.
Frequency
Frequency is a measure of how fast a body is vibrating and is used to identify the source of vibration.
Normally Frequency is expressed in shaft rotative speed. If a vibration is at the same frequency as the
shaft speed, this will be 1X or 1 time shaft speed. If it is twice it is 2X. Also the frequency may be
expressed in cycles per second or Hertz, or in cycles per minute. The period of vibration is measured
in seconds and the reciprocal calculated will give in Hertz.
Phase
Phase is a simple timing relationship between 2 events which may be 2 vibration signals for Relative
Phase measurements or a vibration signal and a keyphasor reference signal for Absolute
measurements. Both these are important vibration signal properties.
To measure the relative phase between 2 vibration signals, both signals should be at the same
frequency and should be in the same units ie. Both displacements, both velocity or both acceleration.
Both signals may be taken as the reference and the relative phase is expressed as an angle between
Oo and 180o leading or lagging.
Shape or Form
The shape or form can be viewed by using the oscilloscope. The shape can be viewed by combining
the signals from the vertical and horizontal proximity transducers. For most machines this will be either
circle for uniform mechanical impedance or an ellipse with low eccentricity where the mechanical
impedance is not uniform in all directions. The shape can be a good indicator of non uniform
mechanical impedance, preloads such as misalignment and rotor to stator rubbing.
Each vibration transducer measures the vibration in a different way, either a relative measurement or
an absolute measurement.
Relative measurement
The proximity transducer system measures the motion of the shaft relative to the transducer tip. As
the transducer is located close to the bearing (less than 6”) the proximity probe can be considered to
measure the motion of the shaft relative to the bearing. This gives an indication of the amount of
available clearance taken up by the shaft motion. If the transducer mounting is in motion due to
vibration, this will result in an output from the transducer which will appear as if the shaft is moving.
If the shaft and the transducer mounting are moving together in phase, the resultant output from the
probe will be zero as if there is no shaft vibration. Great care in mounting should be taken to ensure
that this situation will not arise.
Absolute measurement
Absolute measurement or seismic measurement are made using either a velocity or acceleration
transducer mounted on the bearing housing or machine casing. Absolute measurements are needed
where casing or housing motion is significant. The velocity or acceleration transducer measures
motion relative to free space, with the coil as reference for the velocity transducer and the mass as
reference for the acceleration transducer.
Shaft absolute measurement is made by measuring the shaft relative displacement using a proximity
probe and the bearing displacement using either a velocity probe or accelerometer.
The velocity or acceleration measurement are integrated (or double integrated in the case of
acceleromter) and then subtracted from the shaft relative displacement.
Only in rare cases is the shaft absolute displacement required or machine measurement, shaft relative
displacement usually provides sufficient information.
Position measurement
This is a measurement of the rotor within the thrust bearing clearance. The measurement is usually
made using two proximity probe mounted in the thrust bearing observing the thrust collar.
If this is not practical, the probes may be mounted at some location close to the bearing observing the
shaft end or a specially fitted collar. To ensure reliable measurements, axial thrust position should
always be made using 2 transducers.
The signal from the transducers are monitored using a dual voting thrust position monitor which looks
at both the signals and compares them with the alarm levels. If either signal exceeds the first preset
alarm value the alarm will be indicated and relay will change state. If the levels increase to the second
preset level the monitor will indicate the alarm but unless both this signals exceeds this value the relay
will not change its state.
Radial Position
Radial position of the shaft within the bearing clearance can be measured using the Dc signal installed
from the proximity probe.
<img class="aligncenter size-full wp-image-443"
src="https://instrumentationtools.com/wp-content/uploads/2015/05/Radial-Position-Vibration-
Measurement.jpg" alt="Radial Position Vibration Measurement" width="320" height="215"
srcset="https://instrumentationtools.com/wp-content/uploads/2015/05/Radial-Position-Vibration-
Measurement.jpg 320w, https://instrumentationtools.com/wp-content/uploads/2015/05/Radial-
Position-Vibration-Measurement-132x88.jpg 132w, https://instrumentationtools.com/wp-
content/uploads/2015/05/Radial-Position-Vibration-Measurement-20x13.jpg 20w" sizes="(max-width:
320px) 100vw, 320px" />
The DC signal is measured when the machine is at rest with the shaft sitting at the bottom of the
bearing and again when the machine is running.
With the shaft supported on its oil film, the change in DC voltage measured can be used to calculate
the new position of the shaft center line. This can be a very important measurement to determine the
condition of the shaft alignment and also to indicate any bearing wear which might be occurring. The
signal needed to make these measurement are available at the front panel of the monitors.
Differential measurement
For large steam turbines with long shaft systems, an additional axial position measurement may be
required to measure the position of the rotor at a location away from the machine thrust bearing.
In all machines the thrust bearing is rigidly fixed to the machine foundation and the casings are free to
move due to thermal expansion in an axial direction. For large machines the thermal expansion of the
rotor will not be the same as the expansion of the casing. The differential expansion measurement is
to measure this difference and ensure that the rotor does not touch the stationary parts.
Shaft eccentricity
This is the bow or bend in a machine shaft and is measured at very low shaft speed in the order of a
few revolutions per minute.
Ideally the proximity transducer is mounted some distance away from the bearing so that the maximum
deflection will be detected when the machine is run at slow roll speed. The measurement made by the
transducer is then not due to dynamic motion but is a purely measure of the shaft bow.
What is Turbine Supervisory
Instrumentation (TSI) ?
The Turbine Supervisory Instrumentation or TSI includes those
measurements which monitor the behavior of the rotor train
assembly. These include the speed, vibrations, axial position and
differential expansion of the turbo set.
What is TSI ?
Turbine Supervisory Instrumentation system which supervises turbine with the help of instruments.
Turbine Supervisory Instrumentation (TSI) Monitors some important parameters which directly or
indirectly are linked & predict the healthiness of turbine.
Turbovisory Parameters
Vibrations:-
1. Shaft Vibration
2. Bearing Vibration
Turbine Expansion:-
1. Key Phasor
In order to achieve the purpose of the said measurement indicators, a tap with the world’s trusted
manufacturer for vibration monitoring must be carried out, enter Bently Nevada. Tested by time and
experience, the Bently Nevada 3500 rack processes the vibrations, axial positions and differential
expansions.
Trip signals of Shaft Vibrations and Thrust positions are connected in a hardwire fashion from the
3500/32 relay modules to the Turbine Control system which will then demand to shut the solenoid trip
block halting the flow of hydraulic oil to the governor and stop valves, closing them on fail-safe action.
Bently Nevada 3500 Rack in Detail
Figure 2: Actual Installation and Set-up of a Bently Nevada 3500 Rack with numbered labels.
TDI interfaces with the M series monitors connected in the rack to continuously collect steady state
and transient dynamic data. It also enables each monitor module in the rack backplane to be read and
configured by the dedicated 3500 Rack System Configuration Software.
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A key phasor signal serves as a digital timing signal that is being utilized by monitor modules and
external diagnostic equipment to measure vector parameters such as 1X amplitude and phase.
Parameters considered as “proportional values” are conditioned from the inputs then compared to
user-programmed alert and danger setpoints.
Redundant sensing elements must be installed to make room for frequency control and governing
calculations. It can be set-up in such a way that a dedicated set of sensors will be directly wired to the
solenoid trip block while the other set takes care of the frequency conditioning function, while still wired
to the same trip block.
It has similar set-up with the Bently Nevada except for the fact that its analog function and output
hardwire trips are housed within the same module. The analog measurements are sent via 4-20 mA
and other digital statuses as hardwire signals.
The Dual Over-speed racks are already shipped with factory settings made by the turbine
manufacturer so modification using the FT software is strictly prohibited and will pass on the
liabilities to us, maintenance guys! I would love to explore the system but it might cost me my job! I
am not sure with Bently if touching the system just to take back-ups is still possible. At the end of the
day, it will always depend on the warranty extent between the Turbine manufacturer and the end-
user.
So far we have only tackled the monitoring systems and have not touched base the sources of
information to which these systems are supervising. Now let’s loose the curtains for turbine field
instruments and transducers, encore!
Turbine Speed
As mentioned, turbine speed is picked up by probes which measures across a number of shaft gear
teeth. A helpful formula when trying to simulate speed by means of a pulse generator will make the
statement true.
For instance, take full speed no-load 3600 rpm measured across 132 teeth. The frequency you will be
needing to inject is 7920 Hz.
Take note that a certain terminal resistance is required in parallel to each speed acquisition channel.
Usually a 1kΩ resistor will suffice.
Figure 5: Illustration of how a set of speed probes is installed with reference to the gear teeth.
Shaft Position
The thrust bearing is a fix point of the shaft itself relative to the casing. The thrust bearing can move
axially within its clearances. The supervision of the axial shaft position allows to protect the turbine
against shaft displacements caused by excessive thrust rates during transient conditions and
disturbances.
Figure 6: Illustration of how a shaft position proximity sensor is installed at a certain clearance.
The clearance of the proximity sensor must be approved by the mechanical guys since they are
going to perform “bump tests.” (Honestly I have little to zero knowledge about this physical float
check and bump tests so let’s leave that to the mechanical experts.)
Differential Expansion
The axial clearances in blading and shaft seals are dimensioned so that during steady state and
transient operation, no rubbing between rotating and stationary parts shall occur. Differential
expansion must be supervised at locations where maximum values can occur during disturbances.
<img class="aligncenter wp-image-44234 size-full"
title="Proximity sensors installed on bearings" src="https://instrumentationtools.com/wp-
content/uploads/2019/07/Proximity-sensors-installed-on-bearings.png" alt="Proximity sensors
installed on bearings" width="300" height="351" srcset="https://instrumentationtools.com/wp-
content/uploads/2019/07/Proximity-sensors-installed-on-bearings.png 300w,
https://instrumentationtools.com/wp-content/uploads/2019/07/Proximity-sensors-installed-on-
bearings-17x20.png 17w" sizes="(max-width: 300px) 100vw, 300px" />
Figure 7: Illustration of how a pair of proximity sensors are installed on either the HP/LP bearings to
measure expansion differential.
I’ll be using the same excuse, the mechanical experts know the best method in adjusting these
sensors as per the unique constructed characteristics of the Turbine. It will always be a possibility
that two similar turbines on the same power block have different Differential Expansion settings. Us,
C&I guys are just on a supporting role.
Shaft Vibrations
The duty of the shaft vibration measurements is to detect and monitor changes in the vibrational
behavior of the turbine.
Figure 8: A pair of sensors are installed 45 degrees from the identified center line of the rotor shaft.
This will constitute the left and right sectional vibration measurements.
Figure 9: The shaft vibration proximity sensor’s clearance must be adjusted according to a linear range
of “gap voltage.” This value ranges from -11 to -9 VDC.
Gap Voltage
Figure 10: Actual gap voltage setting as measured from the outputs of a proximitor transducer.
Gap voltage (VDC) is a direct representation of distance between the probe’s tip and the shaft’s
surface. This is the quiescent voltage that needs to be adjusted between the proximitor’s output
voltage range limits.
Any vibration of the shaft will cause the proximitor’s output voltage to vary in precise step: 200 mV/mil
(As to why it is negative DC voltage in the first place is an entire different story to tell. I might include
the legend behind it as this article improves in the future.)
The proximitor module part of the 3300 XL series provides the required coil excitation to the proximity
probe powered by a negative DC source. The proximity probe consists of an encapsulated coil of wire
that produces magnetic field in order to induce eddy currents in the metal shaft of the machine. It
comes with size variants from 8 to 50 millimeters. At the other end lies the monitor module which, in
case you have just skimmed this article, was covered on the first half… part, whatever.
It is capable of both static (position) and dynamic (vibration) measurements, and is primarily used for
vibration and position measurement applications on fluid-film bearing machines, as well as Keyphasor
and speed measurement applications.
Proximity Transducer Systems provide an electrical signal that represents the distance between a
conductive surface and the probe tip of the system.
When conductive material is present in the RF field, Eddy Currents flow in the surface of that material.
The penetration depth of the eddy currents depends on the material’s conductivity and permeability.
4140 steel penetration is around 0.003 inches (3 mils).
<img
class="aligncenter size-full wp-image-34357" src="https://instrumentationtools.com/wp-
content/uploads/2019/01/Proximity-Probe-Gap-Voltage.jpg" alt="Proximity Probe Gap Voltage"
width="592" height="306" srcset="https://instrumentationtools.com/wp-
content/uploads/2019/01/Proximity-Probe-Gap-Voltage.jpg 592w,
https://instrumentationtools.com/wp-content/uploads/2019/01/Proximity-Probe-Gap-Voltage-
420x217.jpg 420w, https://instrumentationtools.com/wp-content/uploads/2019/01/Proximity-Probe-
Gap-Voltage-585x302.jpg 585w" sizes="(max-width: 592px) 100vw, 592px" />
Once the probe is close enough to cause eddy currents to flow in a conductive material the RF signal
is affected in two ways:
1. Amplitude is at a MINIMUM when distance (Gap) between probe and target material (Target) is at
a MINIMUM. Maximum eddy current flow occurs.
2. Amplitude is at a MAXIMUM when distance (Gap) between probe and target material is at a
MAXIMUM. Minimum eddy current flow occurs.
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If the target is moving SLOWLY within the RF field, the signal amplitude INCREASES or DECREASES
SLOWLY.
If the target is moving RAPIDLY within the RF field, the signal amplitude INCREASES or DECREASES
RAPIDLY.
The demodulator circuit deals with slowly or rapidly changing signal amplitude in the same way. If the
target is not oscillating, as might be the case with a thrust probe, the Proximitor output is a constant
DC voltage, called the gap.
If the target is oscillating (gap changing slowly or rapidly) the Proximitors output is a varying DC voltage
(AC) shown above by a sine wave. If the probe is observing a vibration, the Proximitor will provide both
a DC (gap) and an AC (vibration) component in the output signal.
A typical system frequency response is from 0 Hz (DC) to 10 kHz. Newer transducer systems, such
as the 3300XL proximity system have responses up to 12 kHz.
Displacement sensors measure changes in distance between a machine’s rotating element and its
stationary housing (frame). Displacement sensors come in the form of a probe that threads into a hole
drilled and tapped in the machine’s frame, just above the surface of a rotating shaft.
Velocity and acceleration sensors, by contrast, measure the velocity or acceleration of whatever
element the sensor is attached to, which is usually some external part of the machine frame.
Vibration sensors
A design of displacement sensor manufactured by the Bently-Nevada corporation uses electromagnetic
eddy current technology to sense the distance between the probe tip and the rotating machine shaft.
The sensor itself is an encapsulated coil of wire, energized with high-frequency alternating current
(AC).
The magnetic field produced by the coil induces eddy currents in the metal shaft of the machine, as
though the metal piece were a short-circuited secondary coil of a transformer (with the probe’s coil as
the transformer primary winding).
The closer the shaft moves toward the sensor tip, the tighter the magnetic coupling between the shaft
and the sensor coil, and the stronger the eddy currents.
The high-frequency oscillator circuit providing the sensor coil’s excitation signal becomes loaded by
the induced eddy currents.
Therefore, the oscillator’s load becomes a direct indication of how close the probe tip is to the metal
shaft. This is not unlike the operation of a metal detector: measuring the proximity of a wire coil to any
metal object by the degree of loading caused by eddy current induction.
In the Bently-Nevada design, the oscillator circuit providing sensor coil excitation is called a proximitor.
The proximitor module is powered by an external DC power source, and drives the sensor coil through
a coaxial cable.
Proximity to the metal shaft is represented by a DC voltage output from the proximitor module, with
200 millivolts per mil (1 mil = 1 /1000 inch) of motion being the standard calibration.
Since the proximitor’s output voltage is a direct representation of distance between the probe’s tip and
the shaft’s surface, a “quiet” signal (no vibration) will be a pure DC voltage.
The probe is adjusted by a technician such that this quiescent voltage will lie between the proximitor’s
output voltage range limits.
Any vibration of the shaft will cause the proximitor’s output voltage to vary in precise step. A shaft
vibration of 28.67 Hz, for instance, will cause the proximitor output signal to be a 28.67 Hz waveform
superimposed on the DC “bias” voltage set by the initial probe/shaft gap.
An oscilloscope connected to this output signal will show a direct representation of shaft vibration, as
measured in the axis of the probe.
In fact, any electronic test equipment capable of analyzing the voltage signal output by the proximitor
may be used to analyze the machine’s vibration: oscilloscopes, spectrum analyzers, peak-indicating
voltmeters, RMS-indicating voltmeters, etc.
Photographs of a Bently-Nevada displacement sensor (sensing axial vibration on a “ring” style air
compressor) and two proximitor modules are shown here:
-
It is customary to arrange a set of three displacement probes at the end of a machine shaft to measure
vibration:
two radial probes and one axial (or thrust) probe. The purpose of this triaxial probe configuration is to
measure shaft vibration (and/or shaft displacement) in all three dimensions:
It is also common to see one phase reference probe installed on the machine shaft, positioned in such
a way that it detects the periodic passing of a keyway or other irregular feature on the shaft.
The “keyphasor” signal will consist of one large pulse per revolution:
The purpose of a keyphasor signal is two-fold: to provide a reference point in the machine’s rotation
to correlate other vibration signals against, and to provide a simple means of measuring shaft speed.
The location in time of the pulse represents shaft position, while the frequency of that pulse signal
represents shaft speed.
For instance, if one of the radial displacement sensors indicates a high vibration at the same frequency
as the shaft rotation (i.e. the shaft is bowed in one direction, like a banana spinning on its long axis),
the phase shift between the vibration’s sinusoidal peak and the phase reference pulse will indicate to
maintenance machinists where the machine is out of balance.
This is not unlike automatic tire-balancing machines designed to measure imbalance in automobile
tire and wheel assemblies: the machine must have some way of indicating to the human operator
where a balancing weight should be placed, not just how far out of balance the tire is.
In the case of machine vibration monitoring equipment, the keyphasor signal and one of the axial
displacement signals may be simultaneously plotted on a dual-trace oscilloscope for the purposes of
determining the position of the imbalance on the machine shaft.
Credits : by Tony R. Kuphaldt
It is an essential element in measuring rotor slow roll bow or runout information.The Keyphasor
transducer is typically a proximity probe (recommended for permanent installations in which the
probe observes a physical gap change event), an optical pickup (used for temporary installations in
which the pickup observes a change in reflectivity event) or a magnetic pickup.
Keyphasor is a Trademark owned by the Bentley Nevada Company. The system includes a proximity
probe, extension cable, and proximitor sensor. Convention recommends that the prime keyphasor event
is located on the driving unit.
The keyphasor measurement required a coupling keyway or an elongated notch that can provide a
once per turn event trigger for the signal pulse.
Keyphasor
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The keyphasor signal is a once per turn voltage pulse provided by a transducer, normally an eddy
current proximity measurement.
Also Read : Eddy Current Principle
Keyphasor is an electric pulse, or trigger, which is derived from a point on a rotating shaft, it serves as
a zero phase reference for determining where imbalance is on a rotor.
The keyphasor in turbo machines are necessary to find phase angle of unbalance mass at the time of
dynamic balancing.
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You can monitor the machine health with vibration probes alone but if you want to analyze the cause
of failure of the machine you need three-dimensional graph showing/analyzing the vibrations at any
point of time when machine is running. If you don’t install the keyphasor you will come to know that
there are vibrations in the machine but you will not point out at what direction, at what point, at what
angle.
The Keyphasor signal is used by monitoring, diagnostic, and management systems to generate filtered
vibration. Amplitude, phase lag, speed and variety of other useful information.
The phase is a critical part of this information. Without phase information, overall machine condition
and machine faults would often be very difficult.
The Keyphasor is used as a reference point of the shaft, 0 to 360 degrees. When the analysis is
performed, the viewing of the 1X and 2X signals are important, X is defined as the running speed of
the machine. The monitors read overall vibration signals at all frequencies, the Keyphasor is used to
determine the speed.
Let’s say a machine is running at 5,000 RPM, with a Key phasor, the instrument can filter the frequency
to 5,000 rpm or 83.33 Hz. With this signal, one can view the shaft behavior or orbit inside the bearing.
The phase is calculated as from the time the Keyphasor triggers to the first positive peak of the
vibration signal.
Keyphasor in turbomachines is necessary to find the phase angle of unbalance mass at the time of
dynamic balancing. Balancing of the turbine rotor is essential.
Manufacturers at their shop can balance the rotors with some other means even if keyphasor is not
present. But when the rotor is to be balanced at the user’s site, keyphasor is required for balancing of
Turbine rotor is essential.
Advantages :
The Keyphasor is signal is used to generate more than one third of the information regarding the
condition of the machine.
With the installation of the keyphasor, one can find out the direction the vibrations, at which point the
vibrations are there, at which angle the shaft is vibrating.
Source: GE
Author
R. Jagan Mohan Rao
Vibration unit is (m/s2) or units of gravitational constant “g,” where 1 g = 9.81 m/s2. Vibration measured
two type as continuous measurement of critical machine and periodic measurement of machine after
a selected interval.
Then piezo electric crystal generates an electrical charge (mv) which is proportional to the applied
force. This mv is transmitted to transmitter and then transmitter amplifies this mv and converts in 4-20
ma and send to the controller / display unit.
Article by :
Ashish Agrawal
Vibration Monitoring and Analysis is the easiest way to keep machines healthy and efficient in the long
run and increase the overall efficiency of the plant. It reduces the overall operating cost as well as the
down time period.
Vibration sensors are used to predict faults in a running machine without dismantling it and give a clear
indication of the severity by showing the amplitude of vibration.
Where do we need on-line vibration monitor?
In Industries rotating machines are divided according to their criticality into three categories :
First critical machine – Turbine and generator Secondary critical machines – ID fan, FD fan, PA
fan, and boiler feed pump, cooling water pump, condensate extra pump, critical large HT motors
of mills and other large motors.
Balance of plant machines – Coal handling plant crushers, cooling tower fans, raw water pumps
and make up water pumps
This explains where Vibration Monitoring is required and how critical is each machine if there is shut
down. For taking the machines for maintenance we need to know the healthy state of the machine
without dismantling it. This is possible only by online monitoring.
The displacement transducer is an eddy current device, the velocity transducer is often a spring held
magnet moving through a coil of wire or piezo velocity sensor, and the accelerometer is a piezoelectric
device somewhat similar to ultrasonic transducers.
Advanced diagnostics realize assumption of causes and areas of anomalies and detailed
analysis. Help users practice optimum, efficient maintenance.
What is ‘vibration’?
Vibration is defined as the motion of the equipment or its part to and from its rest (static) condition.
A vibration measurement across the radius of a rotating shaft. It is measured in terms of Micron. The
sensitivity of a radial vibration pickup (eddy probe) is 200mv DC/mill (refer to the drawings for the exact
parameters).
Velocity:
It is defined as the rate of change of distance traveled by the equipment. Velocity measurement
is generally used for measuring the equipment body vibration. The sensitivity of a velocity pickup is
500mv DC/inch/sec (refer to the manufacturer drawings for the exact parameters).
Acceleration:
It is defined as the rate of change of velocity. Acceleration measurement is generally used for
measuring the equipment body vibration. The sensitivity of a velocity pickup is 100mv DC/inch/sec2
(refer to the manufacturer drawings for the exact parameters).
The gap voltage is the base DC voltage set to get the AC pulses peak per the radial vibration measured
on the shaft.
The gap voltage is set at –8.00V DC i.e. equal to a gap of 40 mill (between the probe tip and the
measuring surface). or at -10.00V DC as per the system standard.
Always an eddy probe is installed on the shaft, after measuring and plotting an eddy probe calibration
graph with its driver. The calibration is done by adjusting the sensitivity potentiometer on the eddy
probe driver assigned for that particular eddy probe.
Generally a high vibration pre-alarm and shutdown limits are set as per the manufactures
recommendations.
What type of vibration measuring instrument is used on a gas
turbine? Where are the vibrations measuring points?
Since a gas turbine is hot engine, its bearing vibration measurement cannot be done through an eddy
probe system.
Generally a velocity or an acceleration pick-up is used for measuring and monitoring the vibration on
the body of the gas turbine. The vibration pick-ups are generally installed on the turbine’s CT/GP and
PT points.
On each gas compressor, on both forward and aft radial bearings (journal bearing) two eddy probes
are installed in the ‘x’ and ‘y’ positions.
in this mode, the unit shutsdown when either ‘X’ or ‘Y’ probe detects a high vibration exceeding the
setpoint.
X and Y function:
in this mode, the unit shutsdown only when ‘X’ and ‘Y’ probes detects a high vibration exceeding the
setpoint.
The other name for the probe driver is ‘proximeter’. Radial, velocity and accelerometer probe drivers
are of different types.
Axial displacement is measure using an eddy probe system. It is measured using the proportional
change in the DC voltage (gap voltage) caused by the movement of the shaft from its center position
to either side (+or-).
misalignment may cause two time RPM vibration. This is corrected by re-aligning the compressor shaft
one to another.
Unbalance:
unbalance in the compressor shaft may cause one time RPM vibration. This is corrected by balancing
the compressor shaft on a balancing wheel.
Overhauling:
multiple RPM vibration is symptom of damaged bearings. This is corrected by a total overhaul of the
compressor or replacement of parts.
(The above are only a simple clue and not a standard confirmed judgment)
-Do not drop the instrument, this may result in the loss of their characteristic.
Bently nevada
Dymac
Bell and Howell