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ATR
HWS > Aura Tower, Toronto, Canada........................................................................................................................................................................................... 4
ATR
HWS > SyV Tower, Madrid, Spain.................................................................................................................................................................................................... 6
ATR
HWS > Upsite Tower, Brussels, Belgium................................................................................................................................................................................... 8
HWS > Theatre Park, Toronto, Canada....................................................................................................................................................................................... 10
ATR
ATR > Lookout Tower of the Trade Fair and Congress Centre, Kielce, Poland............................................................................................ 20
RKS > Nobel Tower in CZT - Centre for Advanced Technology, Poznan, Poland...................................................................................... 32
3
Highrise Buildings
With 272.8 m and 78 floors, the Aura Tower is the tallest residential building in Canada. The total area of 124,490 m²
is divided into 16,720 m² for commercial premises and 107,770 m² for residential space.
ULMA used the ATR Self-Climbing System as inner shaft shuttering. Consisting of two sub-structures, the concrete placing
boom and the formwork, the entire assembly climbed up altogether driven by the same hydraulic power unit.
With the MK system, consisting of walers, high-load capacity structures are set up for the support of the climbing
equipment.
4
The HWS Hydraulic Windshield System protects the perimeter against adverse weather conditions and prevents objects from falling from higher
levels. Moreover, different HWS structures enable the storage of material around the perimeter of the building, and thus minimise the use of the
crane
The perimeter and shape vary in levels 46 and 56. With 52 HWS screens and 3 different layouts, the entire perimeter was protected
B
CC-4 aluminium formwork was used
for the slabs of the underground
parking and ORMA Modular
Formwork on single-sided EUC truss
structures for wall construction. The
upper slabs were built with truss
tables shored on ALUPROPs.
Different panel types: standard “Debris” with working platform, storage platform type, straight and
with narrow platform
5
Highrise Buildings
Contractor: Sacyr
The 236 m high SyV Tower has 59 floors with 1,600 m² each to which must be added further 6 underground
basements of 7,500 m². This project is located in northern Madrid and completes one of the most unique urban
development plans of the city.
A five star luxury hotel with 500 rooms occupies the first 33 floors while
the rest are offices
ULMA engineers adapted the formwork to the 4 different shaft sections Shaft of complex geometry
6
The HWS system was used as perimeter protection of the building during the work process. The use of this system
enabled full protection of the slab under construction and those immediately above and below it.
The 6 underground floors and the first 6 above ground were built with CC-4 aluminium slab formwork on ALUPROPs
ensuring highest efficiency.
HWS screen
7
Highrise Buildings
With 142 m height and 42 floors, the Upsite Tower is the tallest residential building in Belgium and the first
skyscraper built in Brussels in the last 30 years.
Apart from flats, it will also accommodate offices, car park and individual
parking spaces, restaurants, shops, etc.…
The core of the building was built with the ATR Self-Climbing System and narrow platforms for inside shafts. ULMA’s
versatile beam-based vertical formwork was used.
The working cycle of the self-climbing system was completed within 7 days.
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Self-climbing outside brackets and The HWS perimeter protection ensures workers’ safety at the slab edge
inside platforms with large hydraulic lifting screens around the perimeter of the building
TF - 308.5 TF - 308.5
9
Highrise Buildings
Spectacular 164.3 m tall residential building with 47 floors above ground and 5 underground floors located in the
historic district of Toronto. The Theatre Park with 20,116.8 m² residential and 643.6 m² commercial space offers
several facilities such as a gym, terrace, event room and outdoor swimming pool.
ULMA supplied ATR-N Self-Climbing equipment for the construction of the inner shaft and HWS perimeter protection
with different types of panels. The slabs were built with formwork tables on galvanised steel props.
10
The vertical formwork fitted with a system of trolley hoists and normal hoists hangs from the Each panel consists of two vertical MK-180
ATR-N structure walers (masts) to which all components are
assembled and which guide the structure
Const rucción
Straight panel
Debris panel
Storage panel 1
Storage panel 2
Trapdoor panel
Ladder panel
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Industrial and Energy Constructions
The biomass power plant was built in just one year and is an example of the state-of-the-art of Polish energy
industry.
The vertical communication of the building was solved with the The ATR System works without crane and under adverse weather
construction of two lift shafts conditions. Moreover, its large platforms and handrails ensure workers’
safety
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HWS HWS
ATR ATR
ATR
ATR
ATR HWS
ATR
Control platform of the ATR system Main platform layout for the ATR and HWS systems in the two lift shafts
The solution for the limited space between the lift shaft and the steel
structure of the building with: ATR Self-Climbing System, two KSP Shaft
Platforms and HWS system with formwork
13
Highrise Buildings
The two towers were designed by the renowned architect Toyo Ito and play a particular role: one is a 130 m high
hotel and the other a 135 m high office building with more than 40,000 m² floor area.
When it comes to more than 130 m tall buildings with about 28 floors,
a system capable of doing a fast, safe and quality job at height is
required
The cylindrical-shaped core of the hotel building has a diameter of 13 m and a wall thickness of 40
cm. It was built inside, with a platform and outside with brackets, both self-climbing. Furthermore,
the rotation effect was obtained through the changing area of 700 to 1000 m² from one floor to
the next
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The outside formwork of the office building consisted self-climbing ATR-P platforms based on trusses. The four
of ATR-B Self-Climbing brackets joined to the formwork working platforms of the system are interconnected with
through roll-back carriages. This system operated by a ladders, for safe movement between them.
rack and pinion mechanism retracts the panels from
the wall at stripping. A push-pull prop is attached to the The climbing of both inside and outside structure was
carriages to plumb the formwork and levelling jacks help done with two independent hydraulic power units.
positioning the formwork panels horizontally as well as
vertically. While the inside formwork was built with
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Highrise Buildings
/// ONE BRYANT PARK, NEW YORK, USA Contractor: Century Maxim
366 m height and 200,000 m² make up the glass tower of the new Bank of America headquarters. With marked
vertical lines, the moving of sun and moon change the perception of the building.
This 55 storey office skyscraper is considered one of the most environmentally friendly buildings,
as it was mainly built with recycled and recyclable materials
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The ATR system increased productivity by carrying out
different tasks simultaneously. The ATR, unlike
conventional climbing systems, reduces the requirement
for crane time considerably, moreover to quick and easy
methods of operation.
The façade design maximises the natural lighting and the view ATR-P Self-Climbing System, self-supporting
MC - 0871
MC - 7121
MC - 7121 MC - 7121
17
Highrise Buildings
This 208 m tall residential building is located in Panama City with views of the Pacific Ocean and the city.
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Core with main platforms
The complex geometry required a special solution. The ENKOFORM V-100 vertical formwork hung from the
ATR-P system rested on the two main shafts, while the self-climbing structure. A trolley hoist sliding on the
whole system was interconnected at the top with MK. structure enabled detaching the panels from the wall at
stripping (70 cm) and climbing.
The two hydraulic power units, one per platform, powered
the 4 cylinders of each platform. A push-pull prop is attached to the carriages to plumb the
formwork, and adjustment devices (hoists) ensure the
The brackets were anchored to the wall with anchor vertical positioning of the formwork panels.
brackets and anchor cones embedded into the concrete
to support the horizontal and vertical loads.
Climbing sequence: The structure rises with the building process of the concrete wall by a successive elevation of the mast and the formwork:
1.- Pouring
2.- Stripping
3.- Fitting of next-level anchors and elevation of the mast
4.- Recovery of lower-level anchors and elevation of the structure
19
Building Construction
The Trade Fair and Congress Centre of Kielce is a four-storey building with underground car park that can
accommodate more than 1,000 people. Its most striking architectural feature is the 44 m high lookout tower with
banquet hall.
20
As part of the self-climbing system,
MK Truss was used to assemble large
1.7 m wide and 10.5 m long working
platforms. In the case of the walls
with 1.1 m long protruding steel
structures, the platforms were
installed on 1.7 m wide and 14 m
long MK trusses.
R 315 R 315
R 415
R 415
R 315
R 315
HT20/270
R 415
R 415
R 415
R 415
R 140
HT20/240
R 240
HT20/240
R 240
R 190 R 190
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Highrise Buildings
/// FOUR SEASONS HIGHRISE BUILDING, TORONTO, CANADA Contractor: Verdi Alliance
This 204 m tall building with 57 floors records to have the most wanted and expensive square metres in town. Its
location in the city centre required additional safety measures. This is the first construction project where the
self-climbing HWS Hydraulic Windshield System has been employed.
The Four Seasons Hotel is located in the heart of Yorkville known for being a venue for cultural events
HWS ensured workers’ safety and provided space for the storage of material needed in the
construction process of the building
The protective screens around the building perimeter serve the dual purpose
of providing safety for the slab under construction and the next two, and
platforms for access and storage.
Moreover, the health and safety of passers-by is ensured on the busy streets
surrounding the building, since its geometry is specifically designed to prevent
objects originating from the use of large slab formwork tables from falling over
the edge.
22
Different HWS screens
Mobile hydraulic power unit and HWS cylinders for the movement of
the panels. The windshield system is designed to work with the highly
flexible MK system which allows using standard walers and simple joints
to accurately adapt to the building geometry and to generally fulfil all
requirements of the project
23
Highrise Buildings
This 18-storey and about 60 m tall building with a floor area of 46,300 m² has become one of the most distinctive
and modern buildings of the city of Warsaw. Its construction was a major challenge due to its triangular geometry
and its location.
24
HWS screen consisting of walers, timber
beams, plywood and bracing
Layout of the different HWS protective screens around the perimeter of the triangular building HWS Hydraulic Windshield System
25
Highrise Buildings
CHICAGO, USA
This 45-storey and 129.5 m tall residential building of Modernist design is linked to the nautical nature of the
environment.
26
Different screen configurations (with or without platforms) provided storage space, access and eased the material transfer to different levels by
scaffolding ladders
27
Highrise Buildings
The building includes offices, car park, restaurant and shopping area
During three months, 33 10.5 m high HWS protective That way, the workers were able to do their job efficiently
screens were provided to secure the working area at the and protected from the wind and the weather at such
building perimeter. great heights.
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Thanks to the efficiency of the system, the construction It should be mentioned that building slabs at 20 m height
of the outside perimeter of the upper slabs proved to be and an underground storage tank within 3 levels is a
simple. It moreover speeded up the pace of works with highly complex job. The difficult access to the working
the resulting time savings of about 4 days per month. areas required an adequate product - the light, versatile
and easy-to-handle NEVI Modular Formwork of ULMA’s
product range suits a wide variety of vertical geometries.
The HWS system consists of two masts joined together with steel and
timber beams. Each mast hangs from some heads anchored in the slabs
Sequence for the assembly of a protective screen HWS screens with anchor positioning system in the slab to be built
29
Highrise Buildings
The RCMI Residences building, located in downtown Toronto, is a distinguished example of condominium living
with exclusive interiors and services. Its 42 floors reach a height of 134.7 m.
30
Recoverable anchors in slab and wall for HWS and RKS systems. The HWS head is the main
anchoring item, and it is moreover used for the guiding mechanism and the support of the
climbing formwork units
HWS screen
RKS panel
Safe working platforms on 3.625 m and 4.875
m long RKS panel Both systems, HWS and RKS, were applied at the north and east façades of the building
31
Highrise Buildings
Fast pace of work in the construction of the perimeter walls with RKS
Rail Climbing System
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5
5
5
5
All shuttering was supplied by ULMA. CC-4 Horizontal Formwork made of aluminium with EP European Props was used
for the construction of the 650 m² large slabs of each floor.
Head guiding the Main platform supporting ORMA vertical formwork with RKS platforms of the different levels
Waler MK positioning and formwork stripping systems
33
Bridges
/// BYPASS ROAD IN LAS PALMAS OF Contractor: UTE Acciona Infraestructuras SA,
Lopesan Asfaltos y Construcciones SA,
Transportes y Excavaciones Espino Flores SL
GRAN CANARIA, SPAIN
The project comprises the connection between the bypass road of Las Palmas of Gran Canaria and the motorway
GC.2 in the stretch of Tamaraceite-Tenoya-Arucas-Costa. The 113 m high Barranco de Tenoya viaduct is one of the
highest viaducts on piers of Spain. The deck is 530 m long and has three central spans of 128 m, two lateral spans
of 73 m and a width of 27 m. The piers reach a height of 115 m.
ATR Self-Climbing System for pier construction and BRIO scaffolding as Front and side view of pier 3 with the different tiers carried out
access stair every 4 days
Minimum (constant) and maximum (variable) pier sections with layout of the outside ATR-B and narrow shaft ATR-N self-climbing platforms
34
The 101 m and 79 m variable sections
of pier 2 and 3 were built with the
ATR Self-Climbing System, which was
adapted together with the formwork
to each tier.
35
Bridges
The new 15 km long stretch of the A4 motorway is located in the north of Portugal. It consists of 12 bridges and 6
tunnels to ensure traffic safety in the mountainous area between the cities of Amarante and Vila Real. The 911 m
long and 29 m wide V3 is with 8 spans and 7 piers the largest viaduct. The bridge deck sits at its highest point of
150 m on 126.6 m high pier.
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Piers P3, P4, P5 and P6
Plan view of the main platform of piers P1, P2, P3, P4, P5 and P6
Hydraulic scheme on control platform Formwork adjustment and plumbing system with stripping system of
up to 70 cm
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