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Drawings for elastic rail clip Mk-iii & anti theft elastic rail clip
At RDSO Level
a) Development of Vendors
- Infrastructure Verification
- Gauge & QAP approval
- Sample collection & testing at RDSO
- Approval for two years in Part-II category subject to inspection & passing of initial 20,000 clips by RDSO
- Upgradation to Part-I after supply of two lacs pieces, 15 months after date of last I. C. & satisfactory
feedback of performance
TC from of the RDSO approved raw material firm contains values for all the prescribed parameters for each
heat of raw material along with the heat number, colour code & weight of consignment.
The invoice or delivery challan from the RDSO approved raw material manufacturer shall also be referred
along with TC.
Test parameters of raw material
– Chemical analysis,
– Grain size,
– Inclusion rating,
– Hardness,
– Depth of decarb,
– Freedom from defects &
– Dimensions ( of bar-diameter only)
• Inclusion rating:
Not worse than 2.5 a,b,c,d (thick/thin) as per IS:4163:2004
• HARDNESS:
Approx. 270 BHN or its equivalent in HRC or HV scale
• Depth of decarburisation:
0.15mm (partial+ complete) at 100M Mag.
• Freedom from surface defects:
Shall be reasonably smooth, free from distortion & harmful defects which may impair serviceability.
Manufacturing of clips
• The clips shall be manufactured from as rolled bars by hot forming & shall be subsequently oil hardened
and tempered to give uniform hardness across the section.
• The clips shall conform to the requirements of drawing and all tests stipulated in the specification.
• Inspection of finished clips
• It is done before acceptance of clip by consignee zonal railway. Firm submit call letter for inspection in
proper format to Inspecting Official.
• Inclusion rating:
Not worse than 2.5 a,b,c,d (thick/thin) as per IS:4163:2004
• Hardness:
40-44 RC, 380-435 HV or 375-415 HB
• Depth of decarburisation:
0.25mm (partial + complete) at 100 Mag.
• Freedom from surface defects:
The clips shall be reasonably smooth, free from distortion & harmful defects which may impair
serviceability.
Inspecting official should ensure about clear marking/ stamping during inspection.
Zeist
• Monitoring by the firm at various stages of manufacturing can surely lead to best quality standards.
• However, quality of product on sustained basis can only be achieved by:
– Adopting proper method of inspection.
– Testing all specified parameters as per drawing, specification & sampling plan.
– Making shop floor workers conscious of the utility of end product.
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