ASR-NTK Outline / Configuration

Single Sheet Pickup Device

●on Group Control & Whole Surface absorbing Take Out Loader
●Full Edge Peel-up System ●Capable for Thin(0.5mm) to Thick(6.0mm*)Material
●Duplicate Sheet Detector *Thickness capacity is to follow the spec. of main machine

Skeleton Stacking
Devise
●Single Tower: Machine front side
●Dual Tower: Peripheral side

Material/Product Rack
●Long-time Schedule Operation
●Standard 6-shelves (4 or 8 option)

Lifter(In/Out Station)
●Material loading on front side
●Up/Down speed to be selected automatically
from 3 levels, as per weight sensing
System Engineering Dept. & Peripheral Development Dept. 16
ASR-NTK Features
●Micro-joint Less either on Punching or Laser process
・Periphery line cutting can be done either by Laser or Punch.
・Material that doesn't suit to Laser process can be processed by Punch without joint.

●Small to Large Product can be Taken Out *1 ・

Max. size for Takeout X:2300 x Y:1200mm(ASR2512NTK)
X:2800 x Y:1450mm(ASR3015NTK)
・Max. thickness to Takeout : 6.0mm *2
*1: 60kg/TK-arm x 2sets = 120kg (Conventional TK: 40kg x 2arms = 80kg)
*2: Max. thickness shall follow the specification of blanking machine
・TK arm has become longer, and long and/or large product can be handled in stable.

●Set-up Work Efficiency UP

・Slide Product Pallet(Option)
・Ink Jet Printer(Option)
・Intermediate-Out Conveyor(Option)

●High Quality Production

・Cushion Cardboard Spec.(Option)
System Engineering Dept. & Peripheral Development Dept. 17
ASR-NTK Features

●Micro-joint Less either on Punching or Laser process

Punching for the material with protection film,
Laser for thick material, and cut the product off..
Small to large, and wider range of product can
be produced without micro-joint.
Cutting Off by Punch Cutting Off by Laser
It minimizes the chance of getting damage,
deformation or scratches onto the product during
micro-joint separation. It can also shorten total
production lead time since the product can be
handed over to next process right away.

Micro-joint Less
either on Punching or Laser process
Multi TK

System Engineering Dept. & Peripheral Development Dept. 18

ASR-NTK Features
●Taking Out Small to Large Product
Final cut-off by Punch can be done in the Turret by
regular tool, and taking out the product can be done
in stable. (Note: without Tapping) Earlier system
used Sub-Punch for cutoff, which was located offset
of the main Turret.
Compact & Thin Pads can get into the Turret
System Engineering Dept. & Peripheral Development Dept.
Two TK arms can move independently and flexibly.
Thereby, wider range of product can be taken out,
from small to large, short to long or even formed
ones.
Product in varied shapes can be taken out
Elongated product can be
processed in stable with micro-
joint, and final cut-off will be done
by MJC equipped on TK unit.
19
ASR-NTK Multi TK Coverage Dimension(2512) 4‘x8’

1500
【Longitudinal Direction Layout】 2300,1200
1250
●

1000 TK Coverage Area(Laser) 【Large Product】

750
2500,500
500 ●

【Small Product】 【Elongated Product】

100,40
250
Final Cutoff by Laser 0
●

Thickness: 0.5 - 6.0mm

2250
1500

1750

2500

2750

3000
1000

1250

2000
250

500

750
Product
*Thickness capacity is to follow
Y-dimension
the specification of main machine
1500

1250
●

1000 2300,1160
750
TK Coverage Area(Punch)
ACIES: 60,100 2500,500
500 EML/EM: 50,100 ●

250
●
200,50
0 ●

Final Cutoff by Punch

3000
2250

2500

2750
2000
1500

1750
1000

1250
250

500

750

Product
Thickness: 0.5 – 3.2mm X-dimension

System Engineering Dept. & Peripheral Development Dept. 20

ASR-NTK Multi TK Coverage Dimension(3015) 5‘x10’

1500 ●

【Longitudinal Direction Layout】 2800,1500

1250
【Large Product】
1000
TK Coverage Area(Laser)
750
3050,500
500 ●

【Small Product】
250
100,40
【Elongated Product】
Final Cutoff by Laser 0
●

Thickness: 0.5 - 6.0mm

2250
1500

1750

2500

2750

3000
1000

1250

2000
250

500

750
*Thickness capacity is to follow Product
the specification of main machine Y-dimension

1500 ●

2800,1450
1250

1000
TK Coverage Area(Punch)
750 3050,500
ACIES: 60,100
500 EML/EM: 50,100 ●

250
●
200,50
0 ●

Final Cutoff by Punch

3000
2250

2500

2750
2000
1500

1750
1000

1250
250

500

750

Product
X-dimension
Thickness: 0.5 – 3.2mm
System Engineering Dept. & Peripheral Development Dept. 21
ASR-NTK Features

●Set-up Work Efficiency UP

①
⑤Sliding Product Pallet (available only for TK spec.)
Loading on
Pallet Center Sliding Table is equipped on Product Stacking Pallet. Pulling out this table,
Easy material loading &
and product taking-out and sorting can be done easily.
setting.(Conventional * Product stacked on front side shall be taken out first before pulling out Sliding Table.
model was Pallet center) * Place Pallet Pins when Sliding Table is set.
* Skid is not to be used, and Product shall be stacked direct onto Slide Table.
ＡＳＲ－Ｎ
② Common ③
Long Pins on Reference Pins
Material Pallet With Magnet(Option)
For easy recognition, It helps materials slipping
and it prevents on pallet handing, good
materials slipping off. for slippery material such Item Specifications
as Chrome-free.
Model 2512 ３０１５
Slide Pallet
division number 3
④Product Stacking on Front-side
*Option only for Lifter-on-Turret-side Spec. Slide Table X:830 x Y:1235mm (per Table)
(Lifter-on-Carriage-side; Stacking on Front-side dimension X:2440 x Y:1235mm (Entire Table) Please check with Amada HQ
is standard.) Stacking Height 160mm
Product stacking on Front-side will be available Pallet Mass.load 600kg/Table x 3 = 1800kg
with TK operation.
(Operation with Micro-joint; Back-side Stacking) * Specifications are subject to change without notice.

System Engineering Dept. & Peripheral Development Dept. 22

ASR-NTK Features

●Set-up Work Efficiency UP

●Lower Face Printing Spec
(standard option)
or
●Upper Face Printing Spec.
Convey-out size Min. X:100 x Y:50mm
Convey-out size Max. X:700 x Y:1200mm
X:700 x Y:1500mm

* Photo shows upper face printing type.

【ＩＪＰ】 Ink Jet Printer(Option) Intermediate-Out Conveyor(Option)

It prints onto Product(Part).
Data for printing is to be set by Software.
*Printing on upper or lower side of Product(part)
can be selected.
Product can be taken out individually, instead of being
stacked onto Product Pallet.
•Conveyor is to be activated each time individual Product is
placed onto it.
or
•Conveyor is to be activated when same Products is being
piled and its height becomes 50mm.

System Engineering Dept. & Peripheral Development Dept. 23

ASR-NTK Features

●High Quality Production

Cushion Cardboard(Plastic Corrugated Board) will be placed in-
Single Under Development between product sheets, and it avoids scar when product sheet is
Specifications are subject to change without notice.。 dropped or scratch when it is taken out.
Tower
ASR-NTK
Cushion Cardboard is supposed to be placed on its dedicated Lifter.
On Schedule Operation, AMNC can select either with or without
Cushion Cardboard.

* 2pcs of Cardboard will be placed for each Product.

Cushion Cardboard Spec.(Option)

* 500 x 1200mm x t3mm(2512)
500 x 1500mm x t3mm(3015)
Above size Cardboard can be loaded
up to 160pcs on its dedicated Lifter.
*ASR-NTK spec. will have the Cushion Cushion Cardboard
Cardboard Supply Devise at its Rack side. Setting Place
System Engineering Dept. & Peripheral Development Dept. 24
ASR-NTK Features

●High Quality Production

Cushion Cardboard(Plastic Corrugated Board) will be placed in-
Under Development between product sheets, and it avoids scar when product sheet is
Dual Specifications are subject to change without notice.。 dropped or scratch when it is taken out.
Tower
AS-ULSNT
Cushion Cardboard is supposed to be placed on Material Pallet in
2pilels.
On Schedule Operation, AMNC can select either with or without
Cushion Cardboard.

* 2pcs of Cardboard will be placed for each Product.

Cushion Cardboard Spec.(Option)

* 500 x 1200mm x t3mm(2512)
500 x 1500mm x t3mm(3015)
Above size Cardboard will be used.
*AS-ULSNTK spec. will use Material Pallet Cushion Cardboard
for Cushion Cardboard. Setting Place
(50pcs.x2piles=100pcs.)
System Engineering Dept. & Peripheral Development Dept. 25
ASR-NTK Features

● Diverse array of Operations

Manual
Material loading manually → Blanking
process → Stacking automatically to Rack Off-line Take-out manually

Loading Useful in case material sheet has holes

already and system cannot pick it up.
Stand-alone
Operation 棚
Rack
Operation
Machine can be run
to be operated by Process as a stand-alone, Process
on-site Console suites for small lot Set manually
Product sheet or urgent order
stacking Set manually

Semi Full
Automatic Automatic 棚
Rack Product sheet

Operation 棚
Rack Line Operation stacking
Process
Automatic material loading Process
and product takeout manually
on machine front. Full automation for
Product can be handed bigger lot production
over to next process
Single sheet pickup Single sheet pickup
quickly.

System Engineering Dept. & Peripheral Development Dept. 26

ASR-NTK System Lineup

● Extensive Lineup & Combination ①

According to the customer's needs and purpose,
Main Machine
the best suitable Solution can be selected from ＋
Extensive Lineup & Combination.
RMP-NTK
* Location of Skeleton Stacking Devise differs
according to System Configuration. Rear Manipulator Style

Main Machine
＋

AS-NTK
Image ULS-NTK
Dual Tower Style
●Main machine : ACIES2512T(model-300)
●Peripheral : ASR2512NTK
●Lifter on Turret side
●6-shelves Main Machine
●260mm loading height ＋

FMS Automatic Warehouse(MARS) LA-NTK

+ Peripheral(RMP/LA-SR)
Spec. + Main Machine SR-NTK
Dual Manipulator Style

System Engineering Dept. & Peripheral Development Dept. 27

ASR-NTK System Lineup

● Extensive Lineup & Combination ②

Material

Product

Skeleton

●Main Machine + ASR-NTK 【Single Tower】

・Skeleton Stacking Devise in front(Standard setting)
・Skeleton Stacking Lifter; fixed type
・Skeleton Stacking Height: 500mm
*In case of ACIES2512/2515T(Model-300),
Skeleton Stacking Devise in front Stacking Lifter will be Traverser type.
(Standard setting)
System Engineering Dept. & Peripheral Development Dept. 28
ASR-NTK System Lineup

● Extensive Lineup & Combination ③

Material Skeleton

Product

Skeleton
(option)

フロントスケルトン集積装置
【オプション仕様】 ●Main Machine + AS-N+ULS-NTK 【Dual Tower】
・Skeleton Stacking Devise on peripheral side
(Standard setting)
・Stacking Height: 260mm
*Skeleton Stacking on front side is available as
Skeleton Stacking Devise an option.
on peripheral side Skeleton Stacking Devise
(Standard setting) on front side (Option)

System Engineering Dept. & Peripheral Development Dept. 29

ASR-NTK System Lineup

● Extensive Lineup & Combination ④

New Cycle Loader NTK-series can be combined with

ACIES-series, EML-series or EM-series.

System Engineering Dept. & Peripheral Development Dept. 30

ASR-NTK Specifications
Model / Specification ASR2512NTK ASR3015NTK
Min. Size ( X/Y ) 600 x 300mm

Max. Size ( X/Y ) 2500 x 1250mm 3050 x 1525mm

Material 0.5 to 6.0mm (to follow Main Machine spec.)
Thickness
*Max.load of TK: 150kg

Material Type Iron / Non-ferrous

Stacking Material (incl. Skid) 260mm (incl. Skid ５0 to 100mm)

Height
Product (incl. Skid) 260mm (incl. Skid 50 to 100mm)

Max. Load 2000kg per Pallet

Pallet Size ( X/Y ) 2600 x 1350 x 75mm 3150 x 1650 x 75mm

Max. Size for Manual Loading ( X ) 2500mm (OP: 3000mm) 3000mm (OP: 4000mm)

4720mm
Height (6-shelves as standard) 4815mm
(4770mm)

１０１０ｍｍ
Pass-line １１０５ｍｍ
（１０６０ｍｍ）

Lifter(In/Out) Position Turret side / Carriage side

Material X: Center reference / Y: Front reference

ASR2512NTK
Loading X: Center reference
Reference Product Y: Lifter on Turret side; Back side reference,
Lifter on Carriage side; Front side reference

3-phase AC200V
12.5kVA(ASR-NTK type: from blank machine)

ASR3015NTK
Power Supply Requirement
20.0kVA(AS-ULS-NTK type: Own source)

0.56Mpa, 0.56Mpa,
Air Supply & Consumption 1200NL/min 1350NL/min
(ANR) (ANR)

System Engineering Dept. & Peripheral Development Dept. 31

ASR-NTK Multi-TK Specifications
Model / Specification ASR2512NTK ASR3015NTK
Arm Length 2000mm 2700mm

Max.Load 60 x 2 = 120kg

Punch: 0.5 to 3.2mm

Thickness Laser: 0.5 to 6.0mm

Min. size to take-out Punch(ACIES): 60 x 100mm(200 x 50mm)

Punch(EM/EML) 50 x 100mm(200 x 50mm)
(X x Y)mm
Laser: 100 x 40mm
TK Unit
Max. size to take-out Punch: 2300 x 1160 / 2500 x 500mm Punch: 2800 x 1450 / 3050 x 500mm
(X x Y)mm Laser: 2300 x 1200 / 2500 x 500mm Laser: 2800 x 1500 / 3050 x 500mm

Min. size to Clamp

600 x 300mm
(X x Y)mm

Max. size to Clamp

2500 x 1250mm 3050 x 1525mm
(X x Y)mm

Pad on Group Control 32 groups x 2 arms

Mounting Position In front of TK-L arm, on Carriage side

Burr direction Downwards/Upwards(Same thickness capacity as EM-TK)

Cutting position(direction) X-direction

MJC
Periphery Punching
Unit Min. 6 x 22mm
(in case of final cut-out by MJC)

Joint shape Wire-joint / Trapezoidal-joint

Min. Y-positioning Y=50mm (for final cut-out by MJC)

Skeleton Stacking On Peripheral side or Machine side

Option Intermediate Carry-out Conveyor On Turret side or Carriage side

Multi-TK
IJP(Ink Jet Printer) Print on Lower surface or Upper surface

System Engineering Dept. & Peripheral Development Dept. 32