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Technical Information 27.2013

Chain saws STIHL MS 171, 181, 211 – Series 1139

Contents
1. Technical description
2. Handle frame
3. Starters
4. Muffler
5. Ignition module, wiring harness, contact spring
6. Carburetor, manifold, sleeve
7. Cylinder with piston (MS 211 only)

1. Technical description
To improve function, new components are
introduced for the chain saws MS 171, 181 and 211.

2. Handle frame
1
Handle frame for standard versions
3 3
The previous handle frame 1139 791 4900 is being
replaced by the new handle frame 1139 791 4903.
Handle frame for Easy2Start™ versions
The previous handle frame 1139 791 4901 is being
2
533TI025 KN

replaced by the new handle frame 1139 791 4904.


Both new handle frames differ from the previous
handle frames by a stub (2) that is in the opening on
the engine housing. The new handle frames and Left: previous handle frames:
stub (2) reduce the load on the AV spring (3), which Handle frame (Standard) 1139 791 4900
is why the retainer (1) 1139 790 8100 is no longer Handle frame (Easy2Start™)
installed on the new handle frames. 1139 791 4901
Right: new handle frames:
Handle frame (Standard) 1139 791 4903
Handle frame (Easy2Start™)
1139 791 4904

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Page 2 Technical Information 27.2013

Spare parts/service notes


The previous handle frames 1139 791 4900 and
1139 791 4901 are no longer available as spare
parts.
The new handle frames 1139 791 4903 and
1139 791 4904 can be used for machines with the
previous handle frames.
With the new handle frames, the retainer (1)
1139 790 8100 is no longer required.
The retainer 1139 790 8100 remains available as a
spare part for machines with the previous handle
frames.

2.1 Summary – handle frames


Item Part Name Previous New Rem.
1 Handle frame (Standard) 1139 791 4900 1139 791 4903 1) 3)
2 Handle frame (Easy2Start™) 1139 791 4901 1139 791 4904 1) 3)
3 Retainer 1139 790 8100 --- 2)
Modification to be introduced : continuously
Remarks
1) Previous version of part no longer available from factory
2) Previous version of part remains available for older models
3) New version of part can also be used for older machines

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Technical Information 27.2013 Page 3

3. Starters 3.2 Segment


The previous segment 1139 084 7800 is being
3.1 Easy2Start™ starter replaced by the new segment 1139 084 7802.
The Easy2Start™ starter is converted from a The new segment 1139 084 7802 has changed
version with two pawls (1) to a version with one pawl geometrically and ensures a larger amount of
(2). The pawl does not change. cooling air.
At the same time, the previous spring (3)
1128 195 3500 is replaced by the spring (4)
1118 195 3500.

1 2

533TI030 KN
1139 084 7800 1139 084 7802

533TI029 KN

Left: previous segment 1139 084 7800


1 3 4 Right: new segment 1139 084 7802

Left: previous Easy2Start™ starter


1139 080 2103 with two pawls (1) and Spare parts/service notes
previous spring (3) The new segment 1139 084 7802 can also be used
Right: new Easy2Start™ starter 1139 080 2103 for previous versions.
with one pawl (2) and a different spring (4)
The previous segment 1139 084 7800 is no longer
available as a spare part.
Spare parts/service notes For MS 211 versions with a new "cylinder with piston
The part number 1139 080 2103 for the Ø 40 mm" 1139 020 1205, the previous segment
Easy2Start™ starter remains unchanged. 1139 084 7800 must not be used (see b 7).

The previous spring 1128 195 3500 remains


available as a spare part.

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Page 4 Technical Information 27.2013

3.3 Summary – starters


Item Part Name Previous New Rem.
1 Fan housing with starter; 1139 080 2102 --- 1)
including Item 5
2 Fan housing with starter; --- 1139 080 2102 3)
including Item 6
3 Fan housing with starter (Easy2Start™); 1139 080 2103 --- 1)
including Items 5, 7
4 Fan housing with starter (Easy2Start™); --- 1139 080 2103 3)
including Items 6, 8
5 Segment 1139 084 7800 --- 1)
6 Segment --- 1139 084 7802 3)
7 Spring 1128 195 3500 --- 2)
8 Spring --- 1118 195 3500
Modification to be introduced : continuously
Remarks
1) Previous version of part no longer available from factory
2) Previous version of part remains available for older models
3) New version of part can also be used for older machines

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Technical Information 27.2013 Page 5

4. Muffler
The previous mufflers are replaced by new mufflers.
The inner structure of the mufflers is changed.

Previous New
MS 171 1139 140 0601 1139 140 0610
MS 181, 211 1139 140 0603 1139 140 0608

Spare parts/service notes


The new mufflers can also be used for older
machines.
The previous mufflers are no longer available as a
spare part.

4.1 Summary – mufflers


Item Part Name Previous New Rem.
1 Muffler (MS 171) 1139 140 0601 1139 140 0610 1) 2)
2 Muffler (MS 181, 211) 1139 140 0603 1139 140 0608 1) 2)
Modification to be introduced : continuously
Remarks
1) Previous version of part no longer available from factory
2) New version of part can also be used for older machines

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Page 6 Technical Information 27.2013

5. Ignition module, wiring harness, 5.1.2 Wiring harness


contact spring The previous wiring harness 1139 440 3000 is being
replaced by the new wiring harness 1139 440 3001.
5.1 Ignition module, wiring harness The new wiring harness 1139 440 3001 differs from
the previous wiring harness 1139 440 3000 as
5.1.1 Ignition module follows:
The previous ignition module 1139 400 1307 is
– The insulation is no longer needed on the
being replaced by the new ignition module
terminal connector of the short circuit wire (1)
1139 400 1311.
– The shrink tube is no longer needed on the
The terminal on the previous ignition module
terminal connectorof the ground wire (2)
1139 400 1307 is bent (1), whereas on the new
ignition module 1139 400 1311 it is straight (2).

1 2

533TI033 KN
1139 400 1301 X
2 1
533TI027 KN

1139 400 1302 X 1139 400 1310 X


Top: previous wiring harness 1139 440 3000
Left: previous ignition module 1139 400 1307 Bottom: new wiring harness 1139 440 3001
with bent terminal
Right: new ignition module 1139 400 1311 with 5.1.3 Spare parts/service notes
straight terminal The new ignition module 1139 400 1311 and new
wiring harness 1139 440 3001 must not be used for
machines with a previous ignition module
1139 400 1307 and previous wiring harness
1139 440 3000.
The previous ignition module 1139 400 1307 and
previous wiring harness 1139 440 3000 must not be
used for machines with a new ignition module
1139 400 1311 and new wiring harness
1139 440 3001.
The previous ignition module 1139 400 1307 and
previous wiring harness 1139 440 3000 remain
available as a spare part for older machines.

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Technical Information 27.2013 Page 7

5.2 Contact spring Spare parts/service notes


The previous contact spring (1) 1139 442 1600 is The new contact spring 1139 442 1601 can be used
replaced by the new contact spring (2) for versions with a previous ignition module
1139 442 1601. 1139 400 1307 and new ignition module
The new contact spring 1139 442 1601 has 1139 400 1311.
changed geometrically and unlike the previous The previous contact spring 1139 442 1600 must
contact spring 1139 442 1601, it is not heat treated. not be used for versions with a new ignition module
The previous contact spring 1139 442 1600 is 1139 400 1311.
brown-yellow, the new contact spring The previous contact spring 1139 442 1600 is no
1139 442 1601 is silver colored and is marked longer available as a spare part.
"01A".

1 2

01A
533TI035 KN

Left: previous contact spring 1139 442 1600


Right: new contact spring 1139 442 1601

5.3 Summary – ignition module, wiring harness, contact spring


Item Part Name Previous New Rem.
1 Ignition module 1139 400 1307 1139 400 1311 2)
2 Wiring harness 1139 440 3000 1139 440 3001 2)
3 Engine housing (Standard); 1139 020 3006 1139 020 3006
including Item 5
4 Engine housing (Easy2Start™); 1139 020 3007 1139 020 3007
including Item 5
5 Contact spring 1139 442 1600 1139 442 1601 1) 3)
Modification to be introduced : continuously
Remarks
1) Previous version of part no longer available from factory
2) Previous version of part remains available for older models
3) New version of part can also be used for older machines

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Page 8 Technical Information 27.2013

6. Carburetor, manifold, sleeve 6.4 Manifold

6.1 Technical description 6.4.1 MS 171, 181


The chain saws STIHL MS 171, 181 and 211 will be The previous manifold 1139 140 2501 is being
fitted with a new carburetor as standard. replaced by the new manifold 1139 140 2502.
The new carburetors differ from previous The new manifold 1139 140 2502 is marked by a
carburetors by a modified low speed adjusting conical groove on the fuel mix duct (see arrow).
screw, high speed adjusting screw (MS 211 only) The cross-section of the clean air duct on the
and throttle shutter. manifold has been increased.
Together with the new carburetors, a new sleeve
and new manifold are introduced.

6.2 Overview of carburetor


The chain saws MS 181 and MS 211 are being fitted
with common carburetor versions.
XX XX
XXX XX XXX XX
XXXX XXXX

Previous New

533TI032 KN
MS 171 C1Q-S238 – C1Q-S270 –
1139 140 2501-X 1139 140 2502-X
1139 120 0615 1139 120 0619
C1Q-S239 –
MS 181
1139 120 0616 C1Q-S269 – Left: previous manifold 1139 140 2501
C1Q-S241 – 1139 120 0613 Right: new manifold 1139 140 2502
MS 211
1139 120 0618
C1Q-S240 – C1Q-S268 –
MS 211 Spare parts
1139 120 0617 1139 120 0612
The new manifold 1139 140 2502 can also be used
for versions with a previous manifold
The previous carburetors remain available as a 1139 140 2501.
spare part for older machines.
The previous manifold 1139 140 2501 is no longer
6.3 Carburetor adjustment available as a spare part.

The basic setting for servicing and the standard For the new carburetors, the new manifold
setting for the new carburetors is the same as the 1139 140 2502 is required.
previous carburetors. Service notes
When making repairs, if the previous manifold
1139 140 2501 is replaced by the new manifold
1139 140 2502, coat the previous sleeve
1139 141 1801 with press fluid before inserting into
the manifold.

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Technical Information 27.2013 Page 9

6.4.2 MS 211 6.5 Sleeve


To adapt to the modified geometry of the intake The previous sleeve 1139 141 1801 is replaced by
ports of the new cylinder (see b 7), the previous the new sleeve 1139 141 1802.
manifold 1139 140 2500 is replaced by the new
manifold 1139 140 2502.
The new manifold 1139 140 2502 is marked by a
conical groove on the fuel mix duct (see arrow).

533TI026 KN
XXXX XXXX
XXX X XXX X

Left: previous sleeve 1139 141 1801


XXX XXX

533TI034 KN
Right: new sleeve 1139 141 1802
1139 140 2500-X 1139 140 2502-X

Left: previous manifold 1139 140 2500 The new sleeve (1) 1139 141 1802 is conical and is
secured to the new carburetors.
Right: new manifold 1139 140 2502

Spare parts/service notes


The new manifold 1139 140 2502 cannot be used
for versions with a previous cylinder. 1
The previous manifold 1139 140 2500 cannot be
used for versions with a new cylinder.
The previous manifold 1139 140 2500 remains
available as a spare part.

533TI031 KN
For the new carburetors, the new manifold
1139 140 2502 is required.

Spare parts/service notes


The new sleeve 1139 141 1802 can only be used in
conjunction with the new carburetors.
The new carburetors are supplied as spare parts
with the new sleeve 1139 141 1802.
The previous sleeve 1139 141 1801 remains
available as a spare part for versions with the
previous carburetor.

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Page 10 Technical Information 27.2013

6.6 Summary – carburetor, manifold, sleeve

6.6.1 MS 171

Item Part Name Previous New Rem.


1 Carburetor C1Q-S238; 1139 120 0615 --- 1)
including Item 3, 7
2 Carburetor C1Q-S270; --- 1139 120 0619 2)
including Items 4, 6, 8
3 Low speed screw 1139 122 6803 --- 1)
4 Low speed screw --- 1139 122 6805 2)
5 Sleeve 1139 141 1801 --- 1)
6 Sleeve --- 1139 141 1802 2)
7 Throttle shutter 1139 121 3300 --- 1)
8 Throttle shutter --- 1139 121 3302 2)
9 Manifold 1139 140 2501 1139 140 2502 3)
Modification to be introduced : continuously
Remarks
1) Previous version of part remains available for older models
2) New version of part cannot be used for older machines
3) New version of part can also be used for older machines

6.6.2 MS 181
Item Part Name Previous New Rem.
1 Carburetor C1Q-S239; 1139 120 0616 --- 1)
including Items 3, 7
2 Carburetor C1Q-S269; --- 1139 120 0613 2)
including Items 4, 6, 8
3 Low speed screw 1139 122 6803 --- 1)
4 Low speed screw --- 1139 122 6804 2)
5 Sleeve 1139 141 1801 --- 1)
6 Sleeve --- 1139 141 1802 2)
7 Throttle shutter 1139 121 3300 --- 1)
8 Throttle shutter --- 1139 121 3302 2)
9 Manifold 1139 140 2501 1139 140 2502 3)
Modification to be introduced : continuously
Remarks
1) Previous version of part remains available for older models
2) New version of part cannot be used for older machines
3) New version of part can also be used for older machines

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Technical Information 27.2013 Page 11

6.6.3 MS 211
Item Part Name Previous New Rem.
1 Carburetor C1Q-S240; 1139 120 0617 --- 1)
including Items 5, 9, 11
2 Carburetor C1Q-S268; --- 1139 120 0612 2)
including Items 6, 8, 10, 12
3 Carburetor C1Q-S241; 1139 120 0618 --- 1)
including Items 5, 9, 11
4 Carburetor C1Q-S269; --- 1139 120 0613 2)
including Items 6, 8, 10, 12
5 Low speed screw 1139 122 6803 --- 1)
6 Low speed screw --- 1139 122 6804 2)
7 Sleeve 1139 141 1801 --- 1)
8 Sleeve --- 1139 141 1802 2)
9 Throttle shutter 1139 121 3300 --- 1)
10 Throttle shutter --- 1139 121 3302 2)
11 High speed screw 1139 122 6700 --- 1)
12 High speed screw --- 4244 122 6700 2)
13 Manifold 1139 140 2500 1139 140 2502 1) 2)
Modification to be introduced : continuously
Remarks
1) Previous version of part remains available for older models
2) New version of part cannot be used for older machines

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Page 12 Technical Information 27.2013

7. Cylinder with piston (MS 211 only) 7.2 Service notes – oil seal

All versions of the chain saw MS 211 will be fitted Repairs on disassembled crankcase
with a new cylinder. For versions of the chain saw MS 211 with new
Difference "Cylinder with piston Ø 40 mm" 1139 020 1205, the
temperature-resistant oil seal 9639 951 1584 with
The new cylinder has a side cover and modified ribs. rigid housing is required.
For versions of the chain saw MS 211 with previous
"Cylinder with piston Ø 40 mm" 1139 020 1202, the
oil seal 9639 003 1585 with rigid housing continues
to be required.
Repairs on disassembled crankcase
For versions of the chain saw MS 211 with new
1 "Cylinder with piston Ø 40 mm" 1139 020 1205
and for versions with previous "Cylinder with piston
533TI028 KN
Ø 40 mm" 1139 020 1202, the oil seal
9638 003 1581 with flexible housing is required.

Left: previous "Cylinder with piston Ø 40 mm"


1139 020 1202
Right: new "Cylinder with piston Ø 40 mm"
1139 020 1205 with side cover (1) and
modified ribs

7.1 Spare parts


For versions of the chain saw MS 211 with the new
cylinder, in deviation from the versions with the
previous cylinder, the following new spare parts are
required:
– Cylinder with piston Ø 40 mm 1139 020 1205
– Piston Ø 40 mm 1139 030 2007
– Piston ring Ø 40 mm 1139 034 3000
– Carburetor C1Q-S120C – 1139 120 0612
– see b 6
– Carburetor C1Q-S269 – 1139 120 0613
– see b 6
– Sleeve 1139 141 1802 – see b 6
– Manifold 1139 140 2502 – see b 6
– Ignition module 1139 400 1311 – see b 5
– Contact spring 1139 442 1601 – see b 5
– Wiring harness 1139 440 3001 – see b 5
– Segment 1139 084 7802 – see b 3.2
– Oil seal 9639 951 1584 – see b 7.2

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Technical Information 27.2013 Page 13

7.3 Summary – cylinder with piston (MS 211 only)


Item Part Name Previous New Rem.
1 Cylinder with piston Ø 40 mm; 1139 020 1202 --- 1)
including Items 3, 5, 7
2 Cylinder with piston Ø 40 mm; --- 1139 020 1205
including Items 4, 6, 8
3 Piston Ø 40 mm; including Item 5 1139 030 2001 --- 1)
4 Piston Ø 40 mm; including Item 6 --- 1139 030 2007
5 Piston ring Ø 40 mm 1123 034 3005 --- 1)
6 Piston ring Ø 40 mm --- 1139 034 3000
7 Oil seal DIN3760-AS15x25x5; 9639 003 1585 --- 1)
8 Oil seal DIN3760-AS15x25x5 --- 9639 951 1584
9 Manifold 1139 140 2500 1139 140 2502 1)
10 Ignition module 1139 400 1307 1139 400 1311 1)
11 Wiring harness 1139 440 3000 1139 440 3001 1)
12 Contact spring 1139 442 1600 1139 442 1601 2)
13 Carburetor C1Q-S240 1139 120 0617 --- 1)
14 Carburetor C1Q-S268; --- 1139 120 0612
including Item 18
15 Carburetor C1Q-S241 1139 120 0618 --- 1)
16 Carburetor C1Q-S269; --- 1139 120 0613
including Item 18
17 Sleeve 1139 141 1801 --- 1)
18 Sleeve --- 1139 141 1802
19 Segment 1139 084 7800 ---
20 Segment --- 1139 084 7802 2)
Modification to be introduced : continuously
Remarks
1) Previous version of part remains available for machines with the previous cylinder
2) New version of part can also be used for older machines

© ANDREAS STIHL AG & Co. KG, 2013

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