CS1407003E-008

Created: September 11, 2014 Updated: March 14, 2018

YSM20 / YSM20W / YSM20R <2-Beam type> Installation Check Sheet S/N Y

Checked By Performed By
L S AUTOMOTIVE INDIA PVT LTD GANAPATHI
Customer

Running HM Multi Coplanarity

0 H Nozzle Station Tape Cutter Keyboard
Hours Optional Camera Checker
Equipment Automatic backup-pin
Table A HM Head Dump Station
setup function
Extended Conveyor UPS

Table B HM Head Feeder exchange carriage : SS type ( F R) cATS10 sATS30

Component
Nozzle 30X Feeder exchange carriage : ZS type ( F R) sATS30NS Manual Tray
supply unit
Conveyor
type Dual Stage (DS) Fixed Feeder Plate with 70 feeder positions ( F R)

Support tool P-TOOL S-TOOL T-TOOL M-TOOL IT-System POT M-Tool View QA-Option

Version APL Ver. R SYS Ver. Version

Upgrade
Work Started/ Date:
Ended
Time: ~ Date: Time:
Item No. Contents Check Method and Standard Value / Enter Check Marks and Values
Before Work 0 System Data Backup Backup the system data before the work. Before Shipment At the Customer's site

1 Remove Make sure that all the shipping brackets are removed from the axes.
the shipping brackets ✔
2 Remove Remove the excess anti-rust grease from the axes before moving them and after the warm-up operation.
the anti-rust grease ✔
3 Level the Machine Measure the specified points Level gauge (Spirit Level): Within 3 scales (0.3mm/m)
Installation on the base surface. ✔
check Distance between Distance between the conveyors of Upstream: Downstream: mm
4 mm
the machines the upstream and the downstream machines 5 +/- 2mm 5 +/- 2mm
5 PCB Transfer Height Measure on the fixed side Entrance / Upstream: mm
Downstream: mm
Exit conveyors 900 +/- 10mm 900 +/- 10mm
6 Air pressure check Specified value: 0.40 ~ 0.41MPa Table A Mpa Table B Mpa
Set Value Set Value
Load the board data "MCH_SETUP". (Refer to the board data for Part and Mark information used for the adjustment.)
[Caution] Unless the Feeder exchange carriage is set to the machine, you cannot cancel the "Emergency Stop" state.
X, W, PU Y (50 +/- 10%) R (30 +/- 10%) SC (45 +/- 10%)
(50 +/- 5%) * YSM20R_TypePV (25 +/- 10%) * Only HM * Only HM
7 Check the motor reference
U (50 +/- 5%) Z (35 +/- 10%) Z (50 +/- 5%) AH, AZ, AT, AHS
* Only DS HM specified value FM specified value (50 +/ -5%) * Option
CalibSm
Perform the "Dual Drive Offset" adjustment in the Table Y-axis Before adjustment Y-axis After adjustment
[Axis]
"CalibSm" - "Axes" utility. A
8 Y-axis Dual Drive Offset Make sure that the Y-axis offset value falls within
the specification and save the data.
(Specified value: 0 +/- 4000) B

<Only DS type conveyor> Make sure that the conveyors are aligned U1 Check Initial →
CalibSm Check the board transfer properly for transferring boards. If the the board
9 boards cannot be transferred smoothly, transfer Position
[Soft Limit] position (U1/U2-axis) U2 adjustment →
readjust the U1/U2-axis initial position. position
Use the glass board for the mounting adjustment. (Mark No.1) * Perform the adjustment for both
Variation of the Orthogonalization Level ; Specified value: 0.0015deg the Main and the Sub cameras.
CalibSm Table A-Main A-Sub B-Main B-Sub
"Orthogonalization Level"
[Orthogonali-
adjustment Variation (1st Round)
zation Level]
10
Variation after adjustment
Perform the adjustment by "Adjust All". MACS MACS MACS
CalibSm A
(Mark No.DB296) 1 2 3
"BaseMACS" adjustment
[BaseMACS] * Perform the adjustment for several times and MACS MACS MACS
B
make sure that the variation falls within 0.01mm. 1 2 3
Nozzle Type HM head FM head Nozzle Type HM head FM head
311A 150~190 150~190 Perform the automatic
Pick 301A 150~190 150~190 312A 130~180 130~180 adjustment in the center of
302A 60~110 60~110 313A 40~80 40~80 the glass board.
Level 40~80 40~80 40~80 40~80 (*The values in the table are
303A 314A
CalibSm "Vacuum Level" adjustment 304A~ 30~60 10~40 315A~ 30~60 10~40 the target values.)
[Vacuum 11 (Check the measured values) Mount Level for All Nozzles 190 or higher
Level] (DS:X=380.001 or longer) 301A 302A 303A 304A 307A Special
Nozzle Type 311A
312A 313A 314A 315A 318A ( )
Pick Level A B

Mount Level A B

1/8 YAMAHA MOTOR CO., LTD.

 CS1407003E-008
4 points on the upper surface of the glass board frame are automatically Flatness: Measured result (Yes)
measured. Use Head 1 for measurement Within Moving Fixed Tray
Measure PCB height (Use Nozzle 302/313A) Table PCB Height 0.1mm Height Height
CalibSm
12 (4 points) [Edge Clamp]
[PCB Height] A →
DS,DL:Table A1/B1 SL:Table A1
Maximum error of the board flatness: B →
0.100mm
For the machine with the 2 Fiducial cameras, Current Result
CalibSm Double Fiducial perform the "PCB Height" adjustment Camera X Y X Y
[Fiducial "Fiducial Camera Relative by using the glass board (for adjustment).
13 A2
Camera Pos" Use the Mark Information No.1.
Relative Pos] (DS:X=380.001 or longer) [Caution]
DO NOT adjust the reference camera. B2
Camera Jig / Spec Main Bit Before Adj After Adj
Jig None Value MACS 1 MACS 2 MACS 1 MACS 2
CalibSm
"MultiMACS Light" adjustment Multi Spec 230
A
[MultiMACS 14 Tolerance in measurement (Target) +/- 5
(* When selecting HM head)
Light] Bit value: 41000 ~ 63082 B
Warning value: 63082, Max: 65535
Target Value : [Before V4.53 STD R2.000 Calib Sm 4.11.8] 100+/- 2
[V4.53 STD R2.000 Calib Sm 4.11.8 or later] 180+/- 2
Sideview Camera Bit Value : 256 ~ 12025 Bit Value Table Main Main 2 Main 3 Main 4 Main 5
CalibSm (Digital 9) A
* Enter the Bit value before and Before
[Sideview 15 after the adjustment. Adj
Camera] B
"Lightness" adjustment
(* When selecting FM head) Max : It is possible to perform A
the adjustment up to 13333. After
Adj B

Blow Station 16 Cleaning Blow Load the board data (CUK03001, CUK98001) and make sure that A B
Operation Check the cleaning blow function operates properly.
Sideview 17 Measure Nozzles Perform "Measure Nozzles" on the "Setup" window. Make sure that no error occurs. A B
Start the ACP-Chip adjustment by Scan Camera / Multi Camera
Set the glass board so that its long side is to be parallel to the conveyor (X:240mm, Y:170mm)
[V4.53 R2.000 (CalibSm V4.11.8) or later]
When the machine is equipped with a Sub camera, perform "Camera Acc. Copy" after performing the ACP adjustment by the Main camera.
Nozzle / Data ACP-Chip Setting Judging Standard
[Main Nozzle: Type 301 or 312] <When the Index1 is 1.00 or above>
CalibSm Table Table A →After the adjustment, go on to No.19 (The Basic adjustment is NOT required.)
[ACP-Chip] <When Index1 falls below 1.00>
Type 301 or 312 Main Camera HM 3-Scan
FM 5-Digital 1) XY Offset Shift →After the adjustment, go on to No.1 9
Table-A Adjust Camera 3-Scan/5-Digital (Basic adjustments are NOT required.)
<ACP-Chip> Correct Mode Normal 2) The mounting result data spreads in the X and Y directions
18 Adjust Nozzle 301 or 312 →Perform the Basic adjustment (See "Exhibit: Basic Adjustment" )
3-Scan Main Measuring Tool PCB * Check the VgChart as well.
ACP_1005_10
(HM Standard) HM Before Adj After Adj
HEAD_FL(OLD) Std. Upper XY 0.035
5-Digital Multi FM Camera Total Index1 Total Index2 Total Index1 Total Index2
(FM Standard
<Normal Mode> Std. Upper R HM 3.000 Table A / Scan
/HM-[Option]) FM 3-Scan
HM Table A/ Front Multi
R axis Calib Not Use
FM 5-Digital
[Main Nozzle: Type 301 or 312] <When the Index1 is 1.00 or above>
Table Table B →After the adjustment, go on to No.20 or No.22
CalibSm (The Basic adjustment is NOT required.)
[ACP-Chip] Type 301 or 312 Main Camera HM 3-Scan <When Index1 falls below 1.00>
FM 5-Digital
1) XY Offset Shift →After the adjustment, go on to No.20 or No.22
Adjust Camera 3-Scan/ (Basic adjustments are NOT required.)
Table-B <ACP-Chip> 5-Digital
Correct Mode Normal 2) The mounting result data spreads in the X and Y directions
19 Adjust Nozzle 301 or 312 →Perform the Basic adjustment (See "Exhibit: Basic Adjustment" )
3-Scan Main ACP_1005_10 Measuring Tool PCB * Check the VgChart as well.
(HM Standard) HEAD_FL(OLD) HM Before Adj After Adj
Std. Upper XY 0.035
5-Digital Multi FM Camera Total Index1 Total Index2 Total Index1 Total Index2
(FM Standard <Normal Mode> Std. Upper R HM 3.000 Table B / Scan
/HM-[Option]) FM 3-Scan
HM Table B/ Rear Multi
R axis Calib Not Use
FM 5-Digital
1) XY offset shift 2) The mounting result data spreads in the X and Y directions
[If “XY offset shift” is found in the mounting result data] [If the result data spreads in the X and Y directions]
When the Index 1 is 1.00 or above When the Index 1 is 1.00 or above
VgChart → The accuracy meets the spec. → The accuracy meets the spec.
→ Feed back the correction value at least once → Feed back the correction values at least once
Window in order to enhance the accuracy. in order to enhance the accuracy.
If “AMF index 1” falls below 1.00 and XY Offset shift If the Index 1 falls below 1.00 and the result data
is found in the result data spreads in the X and Y directions, perform the Basic
→ Feed back the correction values. adjustments. (See "Exhibit: Basic Adjustment" )
2/8 YAMAHA MOTOR CO., LTD.
 CS1407003E-008
Start the ACP-Station adjustment by Multi Camera .... Board Data: [MCH_SETUP] (DS:X=380.001 or longer)
Nozzle / Data ACP-Station Setting Judging Standard
[Main Nozzle: Type 301 or 312] Make sure that the adjustment has been completed properly.
Table Table A/B
Check the Index of each camera on the Finish Log window.
CalibSm
Type 304 or 315 Main Camera HM 3-Scan Index1,2 : 1.00 or above
FM 5-Digital
[ACP-Station] Adjust Camera 5-Digital Multi * Check the mounting result of each Finish Log as well.
Part No.: No.11 Correct Mode Each Nozzle
Table-A/B <68-pin glass QFP Storage position>
Adjust Nozzle 304 or 315
20 68-pin glass QFP Standard FAMF Station: X 143.0, Y 75.0
Measuring Tool Station
"Search Area (mm)": 2.500 Small FAMF station: X 73.0, Y 40.0
5-Digital Multi Std. Upper XY HM 0.035 Set the glass QFP at the right-hand edge of the φ10mm holes of the station.
(FM Standard FM 0.030
<ACP-Station> Camera Total Index1 Total Index2
/HM-[Option]) Std. Upper R HM 0.150
MCH_SETUP FM 0.120 Table A / Front Multi
R axis Calib Use 5-Digital
Adjust Head HM H1,3,5,7,9 Table B / Rear Multi
5-Digital
FM H1,2,3,4,5
[Main Nozzle: Type 301 or 312] Make sure that the adjustment has been completed properly.
Table Table A/B
Check the Index of each camera on the Finish Log window.
CalibSm Main Camera HM 3-Scan Index1,2 : 1.00 or above
FM 5-Digital
[ACP-Station] Adjust Camera 5-Digital Multi * Check the mounting result of each Finish Log as well.
Type 307 or 318 Correct Mode Each Nozzle <208-pin glass QFP Storage position>
Table-A/B Adjust Nozzle 307 or 318 Standard FAMF Station: X 69.0, Y 75.0
21 <ACP-Station> Measuring Tool Station Small FAMF station: X 8.0, Y 40.0
Set the glass QFP at the left-hand edge of the φ10mm holes of the station.
5-Digital Multi Std. Upper XY HM 0.035 (* For the small FAMF station, set it at the left-hand edge of the station.)
MCH_SETUP FM 0.030
(FM Standard Camera Total Index1 Total Index2
Std. Upper R HM 0.150
/HM-[Option]) FM 0.120 Table A / Front Multi
R axis Calib Use 5-Digital
Adjust Head HM H3, H8 Table B / Rear Multi
5-Digital
FM H1,2,3,4,5
When the accuracy meets the specification, go on to No.22
Settings 22 Restore the Settings Head Spec Others (Items to be checked after the adjustments (*))
Start up CalibSm and tap the [Position] button. Select "Edge Clamp" from A-1 A-2
CalibSm Check the Edge Clamp "Adjust Item" and check the Edge clamp position of each Table and each Lane.
23
[Position] position * Single Lane (SL) : 1 position B-1 B-2
Dual Stage (DS) / Dual Lane (DL) : 2 positions per Table/Lane
ANC (Option) 24 ANC Nozzle Change Perform the [ANC test] 3 times and make sure that no error or abnormal noise occurs. A B
* Observe the condition throughout the ANC test.
Transfer 25 Production line transfer check Check the PCB transfer and the communication signal by transferring boards without mounting operation.

3D Camera 26 Component Recognition Test Perform the recognition test by recognizing the actual components
by the 3D camera and make sure that the camera works properly.
Jig for the measurement: SS feeder jig (MASTER FEEDER ASSY).
Teach Offset Z: 0.200, ZExecOffsetY: 2.500 (Front), -2.500 (Rear)
Feeder plate After filling the "Tool Offset XYZ" fields, start the measurement. Mark No. MCH_SETUP No.8 ( φ2mm)
Pick up position XYZ Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Section 7 Section 8
CalibSm 27
(XY:Only check the positions.
[Feeder Pos] Z:Perform the adjustment) Section 9 Section 10 Section 11 Section 12 Section 13 Section 14 Section 15 Section 16

28 Feeder Plate Check Make sure that the error display (Red) does not appear when the [Feeder Plate Check] button
has been clicked.
(1) (2) (3) (4)

(5) (6) (7) (8)

Measure the height of the cart
29 guides
Feeder Measure the height of all the cart guides Average
Exchange and obtain the average value.
Carriage
Adjust the Feeder Exchange Carriage height in reference to the cart guide whose height is closest to the average height.
Check and adjust the Feeder * Adjust the position so that the cart guide height is to be one-third (1/3) from the lower end of the roller follower.
30 Exchange Carriage height
* If the machine is in line operation, see "2.4.2 Carriage height adjustment considering line operation" in
"Option manual Z:LEX feeder exchange carriage".
31 Check the clamping operation All the carriages should be clamped/released without problem.
Make sure that Cart ID can be recognized properly.
32 sATS adjustment See "SI1502003E-000=For ZLEX (YSM20)_Installation and adjustment procedures
for an sATS30 and sATS30NS" to adjust sATS.
ATS 33 ATS MACS adjustment After installing the ATS to YSM20, perform the "ATS MACS" (XYZ) adjustments on YSM20. (cATS10).

34 Check the pallet position Perform the [Auto Tray Change] 3 times and make sure that no error or abnormal noise occurs.
* Observe the condition throughout the [Auto Tray Change] process.
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 CS1407003E-008
Grease 35 Remove the excess grease Remove the excess grease on the X-axis and the Y1, Y2-axis guides.
・Bring back the backed up system data.
・Perform "System Full Backup" (Save the data in Customer's USB drive.) Introduce the function to the customer.
Data Backup 36 Data Backup
Bring back the changed data such as ACP, FAMF and so on in the USB drive.
(Use CalibSm "Get Information")
Move the PCB data used for Move the PCB data used for the adjustment (Accuracy adjustment/ Operation check) from "No.1" folder to
Data Migration 37 the adjustment "CalibPCBdata" folder. Use the "YGX" PCB data format.
* If the folder does not exist, create "D\Machine\CalibPCBdata" and move the data into it.
・ Make sure that all the bolts and screws removed for installation/adjustment and the bolts/screws of the axes that move at high speed are fully tightened.

・ Make sure that the machine setting has been changed back to its original setting. (The setting before the adjustment.)

・ Make sure that all the tools and jigs used for the adjustment and the removed parts have been collected for bringing back.
Data format for when selecting
A board data and starting up "Editor" YGX VIOS TEXT

B Location to read the PCB data

C Database Path

D The timing to set database all "None" "After Board Reading And Auto Run Starting" "After Board Reading Only"

E Feeder Pitch Board Data (Before Shipment) Feeder Setup

ADVANCED GATE (Standard for Others ( )
Items to be F Upper Handling between the YAMAHA machines)
checked after "Stride Board Buffering" Setting : (Upstream
machine: )
the adjustments
ADVANCED GATE (Standard for Others ( )
(*) between the YAMAHA machines)
G Lower Handling
"Stride Board Buffering" Setting : (Downstream
machine: )

H Multi MACS Time Interval * When setting 3 or larger number,

(Setting before shipment: 1) the correction is performed every 3 minutes.
I Schedule Spec Setting

J Dump Station & Check if the positions of the Dump Station and the Chip Dump Box are correct.
Chip Dump Box Position
K Position of the Brush for Left side cover on the machine front Left lateral surface of temporary tape set station Other
cleaning the feeder plate
L Special / Option Special: Option:
Check M Check sheet for changes and Fill in the Check sheet as necessary.
the setting for addition of the ANC nozzles
the newly N Offline Register to offline if an Offline PC exists
added
nozzles O Other

Work Memo

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 CS1407003E-008
Check Required Check NOT Required

YSM20 / YSM20W / YSM20R <2-Beam type> Installation Check Sheet (Exhibit: Basic Adjustments) S/N Y
When the Index 1 of the ACP-Chip adjustment result after installing the machine falls below 1.00, perform the adjustment again from the basic adjustments.
1) If the cause of the problem can be identified by the Vg Chart, repair the defective part and perform the adjustment for the items related to the part.
(See " SI1401005E=Z:LEX (YSM20)_Procedures for the adjustments required after installing a machine" for details.)
2) If the variation or defect is not found, perform the basic adjustment (From No.38 through No.50).
Result data spreads Main camera Multi Camera
in the X and Y ("Scan & Multi" or "Scan" or "Multi") (When the adjustment result of the Scan Camera meets the spec,
directions but the data of the Multi camera spreads in the X and Y directions)
Order of the adjustments when the result data spreads in Order of the adjustments when the result data of the Multi camera
the X and Y directions (Index 1 falls below 1.00) spreads in the X and Y directions
<HM Head "Scan camera & Multi camera"> No.40, (41),→ 44,→ (48), 49, 50
No.38, 39, 40, (41), 42, 43, 44, 45, 46, 47, (48), 49, 50 → Go on to No.20 "ACP Station" adjustment
<HM Head "Scan camera"> → Go on to No.20 * Only when the machine is equipped with the multi cameras
No.38, 39,→ 42, 43,→ 45, 46, 47→ 49, 50 "ACP Station" on the front and rear side of it.
<FM Head "Multi camera"> adjustment
No.38→ 40, (41), 42→ 44, 45, 46, 47,(48), 49, 50 When the result data of the ACP-Chip adjustment by the Multi camera
spreads in the X and Y directions, perform the "Scale " and
The steps in the parentheses are for the "Camera Position" adjustments of the Multi camera,
the machine with a Coplanarity checker. and then perform the ACP-Chip adjustment again.
Item No. Contents Check Method and Standard Value / Enter Check Marks and Values
Use a light adjuster and perform the automatic adjustment.
* The "Black Level" measurement is NOT required.
Use the light gray side of the light Camera Bit value Outer Inner Coax IR Outer IR Inner
adjuster. Before
Jig thickness: 4mm Adj
A1
Fiducial Camera After
See the adjustment window for Adj
"Lightness" adjustment
the target values: Before
CalibSm (Specified value + Black level) +/- 2 A2 Adj
[Fiducial 38 (DS:X=380.001 or longer) * The specified values vary After
Camera] depending on the jig. Adj
* Use the light adjuster before Bit value: 256 ~ 16128 Before
Adj
the expiration date. Warning value: 16128 Max: 18432 B1 After
Jig to be used Adj
KM1-0X KM1-1X Before
Adj
B2
KGT-XX KHW-XX After
Adj
Lighting Target Bit Max Jig
Scan Camera Main 130 +/- 2 128 ~ 448 511 KHW-M8806-D0
Coax 120 +/- 2 128 ~ 448 511 (11mm square)
"Lightness" adjustment Side 180 +/- 5 32 ~ 448 511 Not required
CalibSm
(* When selecting HM head)
[Scan 39 3A 4A 3B 4B
Camera] Bit Value Main Coax Side view Main Coax Side view
* Use the light adjuster before
Before Adj
the expiration date.
After Adj
Camera Jig/Spec Main Coax Side Bit value: 128 ~ 656
Multi Camera Jig Gray Milky white Warning value: 656
Multi
(Digital 5A/5B) Spec 75 +/- 2 50 +/- 2 150 +/- 2 Max: It is possible to perform the adjustment up to 750.
CalibSm "Lightness" adjustment Front (5A) Rear (5B)
40 Bit Value Main Coax Side Main Coax Side
[Multi Camera]
* Use the light adjuster before Before Adj
the expiration date.
After Adj
Camera Jig/Spec Main Coax Side Bit value: 128 ~ 1423
Coplanarity Checker Jig Gray Warning value: 1423
Copla
CalibSm (Digital 3D 7A/7B) Spec 50 +/- 2 Max: It is possible to perform the adjustment up to 1626.
[Coplanarity "Lightness" adjustment Front (7A) Rear (7B)
41 Bit Value Main Coax Side Main Coax Side
Checker]
(Option) * Use the light adjuster before Before Adj
the expiration date.
After Adj
Digital 1 Digital 2
CalibSm Fiducial Camera Use Mark Information No.1 Camera Scale X Scale Y Camera angle Scale X Scale Y Camera angle
[Fiducial 42 "Scale" adjustment (X/Y: 10.280 ~ 10.880 Table
R: 0 +/- 0.5deg) A
Camera] (DS:X=380.001 or longer)
Table
B
5/8 YAMAHA MOTOR CO., LTD.
 CS1407003E-008
X 24.000 (Fixed) Y R Dual Rec Offset Camera Pos.
Scan(Main) Y 23.800 ~ 24.200 Table A
CalibSm (3A/3B - Scan Main) R 0 +/- 1.0 deg 3-Scan
[Scan Camera] 43 Dual Rec -0.075 ~ 0.000 Table B
"Scale", "Dual Rec Offset" & 3-Scan
* HM head- Offset
Main "Camera Pos." adjustments Camera Variation should fall Part No.10 : 16-pin Glass QFP
Pos. within 0.01mm
X 25.635 (Fixed) Y R Dual Rec Offset Camera Pos.
CalibSm Y 23.814 ~ 25.014 Table A
[Multi Camera] Multi Camera R 0 +/- 0.1 deg 5-Digital
(HM head- (5A/5B - Digital Multi) Dual Rec -0.050 ~ +0.050 Table B
Option) 44 Offset 5-Digital
"Scale", "Dual Rec Offset" & [V4.60R.1.000 or later]
(FM head- Camera Variation should fall
"Camera Pos." adjustments Pos. within 0.01mm “Camera Pos.” adjustment: The Nozzle tip recognition function is available.
Standard)
Part No.10 : 16-pin glass QFP No.65 : Nozzle 302A
Part No.11 : 68-pin glass QFP No.67 : Nozzle 313A
[V4.53 R2.000 or later] When the machine is equipped with a Sub camera,
perform the Head offset (Each camera) adjustment. (Only for HM head.)
Head Offset X Y [V4.60R.1.000 or later] The Nozzle tip recognition function is available.
(Main Camera) Part No.10 : 16-pin glass QFP, No.65 : Nozzle 302A, No.67 : Nozzle 313A
HM : Scan / D3 Specified value : +/- 0.06mm (Reference value)
Camera H1 H2 H3 H4 H5 H6 H7 H8 H9 H10
45 D3A

CalibSm Each Camera D5A

[Head Offset] Head Offset X Y
(Sub Camera) D3B
HM : Multi / D5
D5B
Measure on the Base MACS. Use the 302/313 nozzle. * No variation should be found before and after
the measurement. H1 H2 H3 H4 H5 H6 H7 H8 H9 H10
46 Head Offset Z A

B
4 points on the upper surface of the glass board frame are automatically Flatness: Measured result (Yes)
measured. Use Head 1 for measurement Within Moving Fixed Tray
Measure PCB height (Use Nozzle 302/313A) Table PCB Height 0.1mm Height Height
CalibSm
47 (4 points) [Edge Clamp]
[PCB Height] A →
DS,DL:Table A1/B1 SL:Table A1
Maximum error of the board flatness: B →
0.100mm
X 25.635 (Fixed) Y R Dual Rec Offset Camera Pos.
CalibSm 3D camera Y 23.803 ~ 25.024 Table A
[Coplanarity (7A/7B 3D-Digital Multi) R 0 +/- 0.5 deg 7-Digital
48 Dual Rec -0.050 ~ +0.050 Table B
Checker]
"Scale", "Dual Rec Offset" & Offset 7-Digital
(Option) Camera Pos. adjustments Camera Variation should fall Part No.59 : 16-pin glass QFP
Pos. within 0.01mm Part No.60(16) : 68-pin glass QFP
[V4.53 R2.000 (CalibSm V4.11.8) or later]
When the machine is equipped with a Sub camera, perform "Camera Acc. Copy" after performing the ACP adjustment by the Main camera.
Nozzle / Data ACP-Chip Setting Judging Standard
[Main Nozzle: Type 301 or 312] <When Index1,2 is 1.00 or above>
Table Table A The accuracy meets the specification. → Go on to the next step.
Main Camera HM 3-Scan <When Index1,2 falls below 1.00> → Feed back the correction values.
FM 5-Digital
CalibSm 49 Adjust Camera 3-Scan/5-Digital * Check the VgChart as well.
[ACP-Chip] Correct Mode Normal
Adjust Nozzle 301 or 312 Camera Total Index1 Total Index2
Type 301 or 312 Measuring Tool PCB Table A / Scan
Table-A/B Std. Upper XY HM/FM 0.035 3-Scan
<ACP-Chip>
Std. Upper R HM/FM 3.000 Table A / Front Multi
3-Scan Main R axis Calib HM/FM Not Use 5-Digital
ACP_1005_10
(HM- [Main Nozzle: Type 301 or 312] <When Index1,2 is 1.00 or above>
HEAD_FL(OLD)
Standard) Table Table B The accuracy meets the specification. → Go on to the next step.
5-Digital Muiti
<Normal Mode> Main Camera HM 3-Scan <When Index1,2 falls below 1.00> → Feed back the correction values.
FM 5-Digital
(FM-Standard Adjust Camera 3-Scan/5-Digital
/HM-[Option]) 50 * Check the VgChart as well.
Correct Mode Normal
Adjust Nozzle 301 or 312 Camera Total Index1 Total Index2
Measuring Tool PCB Table B / Scan
Std. Upper XY HM/FM 0.035 3-Scan
Std. Upper R HM/FM 3.000 Table B / Rear Multi
R axis Calib HM/FM Not Use 5-Digital
When the accuracy meets the specification, go back to No.20 "Start the ACP-Station adjustment by Multi Camera".
6/8 YAMAHA MOTOR CO., LTD.
 CS1407003E-008
Check Required Check NOT Required

[ Z:LEX (YSM20) ] Check sheet for changes and addition of the ANC nozzles S/N Y
Nozzle Station Layout
For HM Head

For FM Head

Setting Check
Fill in the table when a special nozzle has been added, or the standard ANC configuration has been changed
Nozzle Engraved Pick Mount Nozzle Data Installation NozzleChange
Station No. Head No. Type Nozzle type Level Level Setting condition Test Note
Station

Station

Station

Station

Station

Station

Station

Station

Station

Station

Station

Station

Station

Station

Station

Station

Station

7/8 YAMAHA MOTOR CO., LTD.

 CS1407003E-008

Station

Station

Station

Station

Station

Station

Station

Station

Station
Memo

8/8 YAMAHA MOTOR CO., LTD.