BORETS

BORETS COMPANY
COMPANY

Switchboards and Variable Frequency Drives

Borets Switchboards and Variable Frequency Drives (VFDs) are designed for control, protection and monitor-
ing of ESP system parameters. They use state-of-the-art technologies and components that allow the ESP system
to be better adapted to well conditions.
Switchboards and VFDs ensure power supply to the circuit “Transformer – Downhole Cable – Submersible
Motor” and allow for capturing data from submersible equipment in order to maintain and adjust operational condi-
tions in changing downhole environment, as well as to prevent downhole equipment from failures.
Borets offers the following switchboards and VFDs:
• Direct Start Switchboards
• Soft Start Switchboards
• VFDs which are designed to control permanent magnet motors
• Universal VFD to control both permanent magnet motors and
induction motors.

Direct and Soft Start Switchboards

These switchboards perform a large number of control and protection functions, and have an accessible
configuration. Direct and soft start switchboards are equipped with a storage device that enables performance
data of the ESP system to be recorded on a real time basis and any modifications of the ESP system settings to
be captured, including the date and time of such modifications. These data can be downloaded via a COM-PORT
to a PC or to a parameter reading and entry device, transmitted to the SCADA system via a special interface or
downloaded to a flash memory via a USB port.
Industry standard Mechanical and Electrical interlocks and protective devices provide a high level of safety
for the operator including separate compartments for high and low voltage. All voltage ranges use vacuum contac-
tors and fused PTs for the protection of equipment and fast-acting disconnect in the event of a fault.

«Borets-***» Switchboards
These switchboards are supplied with Kaskad 2-200 motor controller that has four levels of protection to
prevent non-authorized modification of settings. It is equipped with an integrated LCD and nonvolatile memory.
All enclosures are rated for outdoor use as IP43. Operating temperatures range from -60°C to +50°C.
Parameter Borets-11M1 Borets-01UMB Borets-12 Borets-05 Borets-07
Operating Supply Voltage 380V, 50Hz (480V, 60Hz)
Supply Voltage to Nominal
-30 ... +25
Voltage Deviation Range, %
Nominal Current, A 250, 400, 630 250, 400 800, 1000 1600
Maximal Motor Horsepower, kW 90,160,250 90, 160 290, 36 500
Protection Degree IP43
Switching Unit Vacuum Contactor
Switching Unit Control Kaskad 2-200 Microprocessor Controller
Overall Dimensions, mm 1760x800x645 1740x850x675 954x532x350 1740x850x750 1740x1023x800
Weight Depending on Configuration, kg 140 - 150 150 - 210 55-62 250 325
 BORETS COMPANY

AxiomТМ Switchbords
Is compatible with all standard Borets controllers, including CommanderTM. Otherwise, AxiomТМ
switchboard is supplied with a controller customized to specific well conditions.
Three voltage ranges provide solutions to a broad application base without compromise of functionality or
cost.
All enclosures are rated for outdoor use as IP53, which is very similar to Nema 3R. Operating temperatures
range from -20°C to +55°C.

Dimensions Weight
Current Rating
Model Voltage Rating HxWxD
(Amps) lbs (kg)
in. (mm)
WSB05 – 5.0 kV 1200 - 5000 40 - 200 79 x 36 x 30 (2010 x 910 x 760) 964 (438)
WSB05 – 3.6 kV 730 - 3600 40 - 200 79 x 36 x 30 (2010 x 910 x 760) 920 (418)
WSB05 – 1.5 kV 550 - 1500 40 - 200 66,5 x 26 x 20,5 (1690 x 665 x 520) 506 (230)

Variable Frequency Drives

Variable Frequency Drives provide maximum flexibility to adjust downhole system to changing operating
conditions. As a result, maximum system run life can be assured while optimizing production rates.
The application-specific custom firmware provides optimum control with user-friendly adjustments, including
frequency, acceleration and deceleration rates, auto restart, retries and delays and stopping methods.
Borets VFDs are equipped with state-of-the-art Sine-Wave Filter technology to produce the smoothest wave-
form output with minimal harmonic content, thereby minimizing harmful electrical stress to the motor, power cable
and other electrical components.

Benefits
• Provides flexibility to match ESP parameters with changing well conditions for optimized system perfor-
mance and maximum production
• Continuous ESP system operation in case of power supply loss - up to 2 seconds (for ESP system with
check valve)
• Automatic gas locks removal by changing frequency when under load occurs
• Enhanced remote monitoring, communication and control capabilities with the use of downhole sensors
• Ability to adjust speed as equipment wears to maintain production or extend run life to minimize downtime
waiting on replacement equipment
• Maximum starting torque in the «start current limitation»
• Backspin braking with the possibility of setting frequency of backspin interception
• Accelerated fluid drain from tubing (for ESP system without check valve) after pump stop
 Borets-***-*** VFD
These VFDs are supplied with Kvant-1 controller.

Technical Specifications
Parameter Borets-04-250 Borets-04M-250 Borets-04М-400 Borets-04М1-400 Borets-06-630 Borets-06-800 Borets-09-1200
Operating
380 (50) 380 (50) 380 (50)
supply voltage,V(Hz)
Supply voltage
to nominal
-25…+25
voltage deviation
range, %
Nominal Current, A 250 400 630 800 1200
Maximal
70 120 160 200 300
Motor Power, kW
Protection
IP43 IP53
Degree
Frequency
3…75
control range, Hz
Drive control Kvant-1 Controller
Over all dimensions
1762х813х686 1762х992х798 1792х1053х799 2240х2000х1040
(H x W x D), mm
Weight, kg 250 340 390 500 580 1250

Axiom™ VFD
Axiom™ Variable Frequency Drives are manufactured with ratings from 180A to 1650A (143kVA to 1300kVA)
and offered in NEMA 3R outdoor rated enclosures. These enclosures are designed to meet a range of environ-
ments from arctic to desert conditions with ambient temperature ratings from -40C to +55C. Optional low har-
monic input solutions for 12, 18 and 24 pulse requirements are also available to meet strict power system specifi-
cations.

Technical Specifications
Parameter Specification
Input Voltage 380/480VAC +/- 10%
Input Frequency 50/60 Hz +/- 3 Hz
Control Voltage 120VAC
Input Low Voltage Trip 280VAC
Line Transients Up to 6000V peak per IEEE С62.41-1991, Optional
Output Voltage 0 to 95% of rated input voltage
Output Frequency 5 to 100 Hz
Inverter Output PWM
Intermittent Overload 3 seconds 150%; 60 seconds 115%
Efficiency > 97% at full load and frequency
Start Frequency 3 Hz to 30 Hz
Voltage Boost 0 to 9.5% of drive rated
Low Frequency Limit 20 to 60 Hz
High Frequency Limit 45 to 100 Hz
Accel/Decel Time 5 to 3600 seconds

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 BORETS
BORETS COMPANY
COMPANY

Borets-VD*** VFD for Permanent Magnet Motors

Borets-VD*** VFDs are designed for effective operation of submersible pumps through adjusting the fre-
quency of a Permanent Magnet Motor (PMM).
VFDs for PMM provide the following functions:
• smooth acceleration and braking of the motor
• wells operation with unstable inflow
• intermittent well operation
• wells start-up without stopping the ESP system to cool the motor
• operation of wells with high GOR, viscous or emulsified fluids and high solids content.

Parameter Borets-VD 50 Borets-VD 105 Borets-VD 160 Borets-VD 250/300 Borets-VD 500
380 (50)
Operating supply voltage, V (Hz)
480 (60)
Motor Horsepower, kW 5 - 45 (45) 5 - 72 (90) 5 - 110 (140) 5 - 180 (220) 5 - 350 (450)
Temperature range, °C -60 to +55
Protection Degree IP 43/ 54
Frequency control range, rpm 250-6000

Universal Borets-VD***U VFD

Universal Borets-VD***U VFDs are designed to control both permanent magnet motors and induction motors.
These VFDs utilize various control modes for both electric submersible and progressive cavity pumps.
The following additional devices can be installed in the VFD on Customer request: a GPRS modem, backspin
limiter (for ESPCPs), power meter, downhole sensors, etc. Universal VFDs feature automatic determination of the
type of the downhole sensor supplied by most of manufacturers. Permanent memory for storing well operation
data is 100 Mb with a potential for further increase. The VFDs are compatible for connection to oil production con-
trol and monitoring networks (RS-485, Ethernet). Data stored in the VFD’s memory can be downloaded via a USB
interface. Hardware allows the controller to be modified by means of periphery devices and interfaces.

Configurations
Induction Motor
Model PMM Horsepower
Horsepower
Borets-VD50U 36kW 30kW
Borets-VD105U 72kW 63kW
Borets-VD160U 110kW 100kW
Borets-VD300U 200kW 180kW
Borets-VD500U 350kW 300kW

Parameter Specification
Nominal Supply Voltage, V (Hz) 380(50)/480(60)
Supply Voltage Deviation Range, % - 50% +25%
Climatic Modification and Location Category UKhL1/Т2
Protection Degree IP 43/54
Temperature Range, °С -60 to +55
PMM Frequency Regulation Range, rpm 250-6000
Induction Motor Frequency Regulation Range, Hz 3-70

5, Moldavskaya st., Moscow, 121467, Russia

Tel./Fax: + 7 495 660 - 21 - 90
e-mail: office@borets.ru