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I
Sensory characteristics of Crackers Supplemented with fish protein
concentrate and isolate…………………………………………… 39
3.1.MATERIALS 41
Fish samples……………………………………………………… 41
Crackers ingredients……………………………………………… 41
3.2. METHODS…………………………………………………… 42
Extractions………………………………………………………. 42
II
Trimethylamine nitrogen (TMA-N) ……………………………… 48
Thiobarbaturic acid (TBA) value…………………………………. 48
Functional properties………………………………………….. 48
Foaming properties ………………………………………….. 48
Water holding capacity ……………………………………….. 49
Estimation of amino acids ……………………………………. 49
Major elements ………………………………………………… 50
Rheological properties ……………………………………….. 50
Sensory evaluation……………………………………………. 54
Statistical analysis …………………………………………….. 54
4-RESULTS AND DISSCUSION 55
4.1 Identification Carp Fish……………………………………… 55
4.1.1Gross Chemical Composition of Raw Common Carp……. 55
4.1.2. Quality indices of Carp Fish Flesh and its by-products…… 56
III
And Fish Protein Isolate…………………………………………
Nutritional Evaluation For Protein Quality Of Fish Protein
68
Concentrate And Isolate…………………………………………..
4.2.4.2. Minerals Content (Major Elements) of Fish Protein
73
Concentrate and Isolate………………………………………….
4.3. Supplementation of Crackers with Fish Protein Concentrate
76
(FPC) and Fish Protein Isolate (FPI)………………………
4.3.1. Sensory Evaluation of Supplemented Crackers with (FPC)
76
and (FPI)………………………………………………………….
4.3.2. Chemical Composition of Supplemented Crackers with FPC
79
and FPI……………………………………………………………
4.3.3. Nutritional Values of Supplemented Crackers with FPC and
82
FPI…………………………………………………………………
Amino Acids Content of Supplemented Crackers……………. 82
Nutritional Evaluation For Protein Quality of Supplemented 86
Crackers with FPC and FPI………………………………………
Minerals Content of Supplemented Crackers With FPC and 96
FPI…………………………………………………………………..
4.4. Effect OF Using Fish Protein Concentrate and Isolate On 99
Rheological Properties of Crackers ……………………………
4.4.1. Rheological Properties of Crackers Dough Supplemented 99
with flesh fish protein concentrate (FPC) and waste fish protein
concentrate (FWPC) …………………………………………….
4.4.2. Rheological Properties of Crackers Dough Supplemented 110
with fish protein isolate (FPI) …………………………………
4.5. Effect of Storage Period for 6 months at ambient temperature 114
on ………………………………………………………………..
4.5.1. Chemical Composition and Quality Indices of supplemented 114
IV
crackers ………………………………………………………….
4.5.2. Sensory Characteristics of Supplemented Crackers……… 117
7 -ARABIC SUMMARY.............................................................
V
List of Tables
The ingredients and its quantities used in
Table (1) 44
crackers………………………………………………
Table (2) Conditions of Mixolab used in this study…………. 51
Chemical composition (on wet weight basis) of raw
Table (3) common carp flesh and its by-products 56
(wastes)………………………………………………
The quality indices of raw common carp flesh and
Table (4) 57
its by-products……………………………………..
Chemical composition (on wet weight basis) of fish
Table (5) protein concentrate (FPC) obtained from common 58
carp flesh and wastes (FWPC)…………………….
Chemical composition (on wet and dry weight
Table (6) basis) of fish protein isolate (FPI) obtained from 59
common carp wastes………………………………..
Quality Indices of fish protein concentrate (FPC)
Table (7) obtained from carp flesh and waste and fish 60
protein isolate (FPI)…………………………………
Functional proprieties of fish protein concentrate
Table (8) 61
(FPC) and isolate (FPI)…………………………….
Essential Amino acids content of fish protein
Table (9) concentrate (FPC) obtained from common carp 63
flesh and its wastes………………………………..
Non-Essential Amino acids content of fish protein
Table(10) 65
concentrate (FPC) obtained from common carp
VI
flesh and its wastes………………………………..
Essential Amino acids content of fish protein
Table(11) 66
isolate (FPI)………………………………………..
Non-Essential Amino acids content of fish protein
Table(12) 67
isolate (FPI)……………………………………….
Amino acids score (AS) of fish protein concentrate
Table(13) 69
(FPC) from common carp flesh and wastes……….
Amino acids score (AS) of fish protein isolate
Table(14) 70
(FPI) from carp wastes…………………………….
Gram daily requirements (GDR) of FPC obtained
Table(15) 71
from carp fish flesh and wastes……………………
Gram daily requirements (GDR) of FPI from
Table(16) 72
common carp wastes……………………………….
Major elements (mg/100g) of FPC obtained from
Table(17) 74
common carp fish…………………………………
Major elements (mg/100g, ww) FPI from common
Table(18) 75
carp fish.……………………………………………
Mean of sensory tests of crackers supplemented
Table(19) 77
with FPC and FPI…………………………………..
Mean of sensory tests of the best treatments of
Table(20) crackers supplemented with different levels of 78
(FPC) and (FPI)…………………………………….
Chemical composition of crackers supplemented
Table(21) 80
with FPC and (FWPC) at different levels………..
Table(22) Chemical composition of crackers supplemented 81
VII
with WFPI at level 5%...........................................
Essential amino acids of supplemented crackers
Table(23) 82
with different levels of FPC and FWPC…………..
Non-essential amino acids of supplemented
Table(24) 84
crackers with different levels of FPC and WFPC...
VIII
EAAs of supplemented crackers with different
levels of FPC………………………………………..
Percentage of daily requirements satisfaction of
Table(34) EAAs of supplemented crackers with level 5% 95
FWPC………………………………………………..
Percentage of daily requirements satisfaction of
Table(35) EAAs of supplemented crackers with level 5% 95
FPI……………………………………………………
Major elements (g/100g) of crackers supplemented
Table(36) 96
with FPC at different levels………………………..
Major elements content (mg/100g) of crackers
Table(37) 97
supplemented with 5% WFPI ……………………..
Effect of FPC and FWPC supplementation levels
Table(38) on rheological properties (mixing properties) of 102
crackers dough………………………………………
Effect of FPC and WFPC supplementation levels
Table(39) on rheological properties (pasting behavior) of 104
crackers dough………………………………………
Table(40) Effect of FPI supplementation level on rheological
111
properties (mixing properties) of crackers dough..
Table(41) Effect of storage period at 6 months on chemical
composition and quality indices of supplemented 114
crackers with FPC and FWPC…………………..
Table(42) Effect of storage period at 6 months on chemical
116
composition and quality indices of supplemented
IX
crackers with FPI…………………………………..
Table(43) Effect of storage period at 6 months on surface
117
appearance of supplemented crackers…………….
Table(44) Effect of storage period at 6 months on interior
120
appearance of supplemented crackers…………….
Table(45) Effect of storage period at 6 months on eating
122
characteristic of supplemented crackers…………..
Table(46) Economic assessment for production of FPC,
125
FWPC and FPI……………………………………..
X
LIST OF FIGUERS
Page
Fig (1): Description of a typical curve 53
obtained in the Mixolab……………
Figs(2):(A&B): Mixolab curves of control sample 106
dough………………………………….
Figs(3):(A&B): Mixolab curves of supplemented 107
duogh with 5% FPC………………...
Figs(4):(A&B): Mixolab curves of supplemented 108
dough with 10% FPC………………..
Figs(5):(A&B): Mixolab curves of dough 109
supplemented with 5% FWPC………
Figs(6):(A&B): mixolab curves of dough 113
supplemented with 5% FPI……….....
Fig(7): Effect of Storage Period on Surface 118
appearance (color)…………………...
Fig(8): Effect of Storage Period on Surface 118
appearance (shape)…………………..
Fig(9): Effect of Storage Period on interior 121
appearance (shape)…………………..
Fig(10): Effect of Storage Period on interior 121
appearance (color)…………………....
Fig(11): Effect of Storage Period on Eating 124
characteristic (texture)………………
Fig(12): Effect of Storage Period on Eating 124
characteristic (mouth feel)…………..
Fig(13): Effect of Storage Period on Eating 124
characteristic (flavor) …………….....
XI
List of Abbreviations
Page 1
hormones, enzymes and haemoglobin (Jay and Michael., 2004).
Proteins composed of twenty different amino acids linked together
by a peptide bond and the resulting chain is called polypeptide. They
have similar basic structure but differ in their side chains. This
difference in side chains gives the proteins their specificity and
functionality. These amino acids are classified as essential (those
that cannot be synthesis by body but rather taken as supplement
from diet), and nonessential (that can be synthesis by the body) as
reviewed by Clark, (2003).
Demand for the relatively cheap sources of protein that can
be incorporated to value added food products is increasing
worldwide, and numerous researches are still going on various
sources of plant proteins that may help in improving the nutritional
value of food products at low cost (Gurpreet et al., 2006).
Concerning protein source, proteins are available in
different varieties of dietary sources including animals, plants origin,
and from highly marketed spot supplement industry. Typically, all
dietary animal proteins (e.g. eggs, milk, meat, fish and poultry) are
considered complete protein because they contain all essential amino
acids. On the other side, proteins from vegetable sources (such as
legumes, nuts and soy) are incomplete proteins since they are
lacking one or two essential amino acids. Assessing the quality of
Page 2
protein is important when considering the nutritional benefit that it
can provide. Protein quality of food is the ability of the food to meet
the nutritional requirement of an individual species. It is indicated
by how well the protein is digested, absorbed, and utilized for the
growth and sustenance of the body (Wardlaw and Insel., 1996).
Page 3
preparation processes, solid wastes generated from seafood factories
ranged from 30-85% of the weight of the landed fish (Rustad et
al.,2011). Fish by-product wastes contain good amount of protein
rich material that are usually processed into low market-value
products, such as animal feed, fish meal and fertilizer. New
industrial processing techniques facilitate to obtain valuable
proteins, antioxidants and oils from salmon and rapeseed waste.
These extracts can be used in health foods, nutritional supplements
and skin care products (SINTEF, 2015).
Fish is man’s single most important source of high-quality
protein (FAO, 2005). In addition to proteins; fish contain important
fatty acids, vitamins and minerals (FAO, 2011). Fish has long been
recognized as a valuable source of high-quality protein in the human
diet (Weber et al., 2008). The high protein levels, with good
digestibility and also low fat content are advantages of seafood
(Pigott and Tucker, 1990). Silver carp (Hypophthalmichthys
molitrix) is one of the main fresh water fish species. This species of
fish is the lowest-cost fresh water fish produced commercially. After
they are harvested, their distribution sphere and storage period are
very limited. Subsequently, although there is high production, the
commercial value of their fresh fish flesh is low. The potential of
silver carp flesh, as a source of a low-fat and high- protein processed
Page 4
food has not yet been fully realized (Lanier et al., 1982; Montejano
et al., 1984)
Cereals are the base of the human diet in most countries of
the world. In fact, they provide most of the caloric energy and an
important part of the proteins needed by human beings.
Furthermore, there is evidence showing that healthy diets for
humans should provide most of the calories as complex
carbohydrates such as cereal starch (Dendy and Dobraszczyk,
2001). The development and consumption of such functional foods
not only improves the nutritional status of the general population but
also helps those suffering from degenerative diseases associated
with today’s changing life styles and environment (Jideani and
Onwubali, 2009).
Page 5
nature, affordable cost, good nutritional quality, availability in
different tastes and longer shelf life (Gandhi et al., 2001).
Page 6
4- Determination of chemical composition of control and
supplemented crackers.
5- Determination of amino acids of control and supplemented
crackers.
6- Determination of major elements of control and supplemented
crackers.
7- Study the effect of storage period under ambient temperature
on nutritive value and sensory evaluation of samples
investigated.
8- Economic evaluation of FPC and FPI production
Page 7
Review of Literature
2-Review of Literature
-8-
carp (Cyprinus carpio) was 73.22% moisture, 16.6% crude
protein, 8.97% lipid, 1.20% ash and 0.01% carbohydrate content.
-9-
and grass carp (Ctenopharyngodon idella) were 75.48% and
73.1%, 15.2% and 17.21%, 3.53% and 2.35% , 1.5% and 1.8%
and 4.29% and 5.54%, respectively.
01 -
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20.50% crude protein, 2.90% lipid, 0.99% ash, and 0.11%
nitrogen free extracts (NFE) contents.
00 -
-
free extract (NFE) content was 1.07%. Nowadays, Ismail, (2017)
reported that the chemical composition of raw common carp flesh
was 80.39%, 16.07%, 2.68%, 0.60% and 0.27%, for the moisture,
crude protein, lipid, ash and nitrogen free extract (NFE) content,
respectively on wet weight basis.
01 -
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Ibrahim, (2004b) found that TVB-N, TMA-N, TBA and
pH values of raw carp flesh were 14.00, 0.83 mg/100g, 0.06
mg MDA/kg and 6.05, respectively.
01 -
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feed, season of catching, size, sex as well as other environmental
factors.
Beside, the quality parameters of grass carp fish were
10.87 mg\100g TVB-N, 4.36 mg\100g TMA-N, 0.85 meq O2/kg
fat PV and 0.41 mg MDA/kg sample, as found by Mahmoud,
(2016).
01 -
-
chemical compositions were 9.58%, 85.62%, 0.50% and 10.24%
for moisture, protein, fat and ash content, respectevily. Hussein,
(1997) reported that the chemical composition of fish protein
concentrate (FPC) which obtained from bolti fish waste was
8.561% moisture, 62.09% protein, 1.00% fat and 33.90% ash.
El-Sherif, (2005) studied the effect of storage on the
quality of (FPC) prepared from Fayom fisheries waste. He
reported that the chemical composition of FPC was 7.12%,
73.15%, 0.45% and 25.62% for moisture, protein, fat and ash
content, respectively.
Azhdary, (2006) reported that values of protein and fat
content of fish protein concentrate from silver carp (H. molitrix)
were 81% and 0.37%, respectively. In addition to FAO, (2006)
reported that there are three types of FPC. Type (A) avirtually
odorless and tasteless powder having maximum total fat content
0.75%, type (B) a powder having no spicefic limits as to odor or
flavor, but defintily having a fishy flavor or maximum fat content
3%. Type (C) is a normal fish meal produced under staisfactrorily
hygienic conditions.
01 -
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moisture 69.97% to 82.57%, lipid from 0.62% to 16.54% and ash
ranged from 8.15% to 20.27%.
01 -
-
2.2.2.Fish Protein Isolate (FPI)
FPI is a kind of protein ingredient which is prepared
from different kinds of raw material, without retaining the
original shape of the muscle. It is generally not consumed directly
and is used as raw material for production of value added
products (Shaviklo, 2008). Protein isolates are the most refined
form of protein products containing the greatest concentration of
protein (Lone et al., 2015).
With regard to the yield of FPI, Helal (1996) found that
the yield of protein isolate obtained from silver carp flesh was
13.76% and its composition was 7.58% moisture, 91.21%protein,
0.76% fat and 0.39% ash content. Hussein (1997) studied the
composition of fish protein isolate (FPI) from bolti fish waste and
reported that FPI composition was 4.72%, 86.62%, 1.42% and
11.96% for moisture, protein, fat and ash content, respectively.
El-Sherif, (2005) reported that the fish protein isolate
(FPI) from Fayom fisheries waste was high of protein content and
his results showed that the chemical composition of FPI was
5.67, 90.80, 0.61 and 7.94% for moisture, protein, fat and ash
respectevily. Also, Hultin et al., (2005) reported that fish by
products and underutilized fish species that usually are not used
directly for human food can be utilized in pH shift process. On
the other hand, whole fish with skin bones and fatty fish can be
used in this process technology because proteins are selectively
01 -
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separated and isolated from undesirable materials (Krisitinsson et
al., 2006).
Shaviklo, (2006) decided that to solve the problem of
utilisation of unconventional raw material (dark muscle fish, fatty
fish) and also fish by-products (fish trims, fish frames etc.) a
process was developed to economically develop a functional
protein isolates from these kinds of raw materials.
Foh et al., (2011) reported that the chemical composition
of freshly minced meat concentrate (FMMC) of Tilapia fish was
moisture 3.7%, protein content 82.39% and lipid content was
1.81%. Tongnuanchan et al., (2011) reported that the lipid
content of FPI from red tilapia mince muscle was 0.12%. Garba
and Kaur, (2014) reported that protein isolates are refined form
of protein containing the greater amount of protein with greater
digestibility. Nowadays, it’s the major source of cheap proteins
especially for athletes, body builders, vegetarians, and has gained
wide application in various beverages and dairy industries, and
infant foods due to its different functional properties.
Lone et al., (2015) studied the chemical composition of
(FPI) obtained from the rainbow trout (RTFPI) and found that its
composition was 3.5% moisture, 75.6% protein, 2.4% fat and
4.0% ash content. Hayam, (2015) investigated the chemical
composition of FPI produced from whole small Nile bolti fish and
reported that the chemical composition was 83.90% protein,
08 -
-
2.30% fat and 13.82% ash content. Nowadays, Tian et al., (2016)
reported that the chemical composition of FPI prepared from
silver carp was 83.20%, 8.88% and 2.026% for protein, ash and
fat, respectively.
2.2.3. Quality Criteria of Fish Protein Concentrate and Isolate
EL-Zyat et al. (1990) reported that the quality criteria of
FPC made from bolti vicera were 17.34mg/100g, 0.95mg/100g
and 0.08 mg malonaldhyde/kg for total volatile basic-nitrogen
(TVB-N), trimethylamine (TMA) and thiobarbituric acid (TBA),
respectively.
El-Sherif, (2005) studied the physic-chemical properties
of FPC and FPI obtained from Fayom fisheries waste and
reported that qulity criteria of FPC were 16.25mg/100g,
0.86mg/100g and 0.11 mg malonaldhyde/kg for TVB-N, TMA
and TBA respectively, while FPI proprites were 12.87mg/100g
for TVB-N, 0.62mg/100g for TMA and 0.09mg Malonaldhyde/kg
for TBA.
Lipid oxidation is a critical issue when drying of fish
proteins. Therefore, rancid flavour is the main problem of (fish
protein powder) FPP and makes it unacceptable for further use
(Thorkelsson et al., 2009 and Shaviklo et al., 2010).
Ibrahim, (2009) reported that quality parametrs for FPC
made from tilapia by-prodducts were 7.18mg/100g TVB-N,
0.48mg/100g TMA and 0.05mg malonaldhyde/kg as TBA.
09 -
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Shaviklo et al., (2010) found that the TBA levels of
freeze dried saithe surimi without additives were significantly
higher (28.7 μmol/kg) than that reported for additive-added
samples, indicated the positive effects of additives on preventing
lipid oxidation.
Khoshkhoo et al., (2012) found that the TVB-N of FPC
produced from Caspian Sea kilkas was 10mg /100g. Shaviklo et
al., (2012) found that there was an increased TBA level during
drying of FPP according to the ways of extraction.
2.2.4 Functional Properties of Fish Protein Concentrate and
Isolate
The funcitional proprerties of protein are affected by the
chemical and physical properties of protein itself, and they can
affect proteins utilization in food prepration, processing, storage
and consumption (Damodaran, 1997). The foaming properties
are used as an index of the whipping characteristics of the protein
isolate (Mwasaru, 1999).
Huda et al., (2000) reported that the protein solubility
refers to the protein content that’s soluble in 3% NaCl solution.
And, it actually can be measured both in water and in 3% NaCl
solution due to its better extraction of proteins. Also, Huda et al.,
(2001) studied the protein solubility of different fish species and
reported that protein solubility from Lizadfish was lower than that
of the Redfin bream or purple- spotted bigeye.
11 -
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Horax et al., (2004) reported that protein solubility is a
useful indicator for the performance of protein isolates
incorporated in the food system and also the extent of protein
denaturation because of heat and chemical treatment at different
pH. Makri et al., (2005) studied the emulsifying activity and
stability of protein isolate and reported that proteins are surface
active agents that can form and stabilize the emulsion by creating
electrostatic repulsion on oil droplet surface.
Butt and Batool (2010) studied the protein properties
and reported that proteins have both hydrophilic and hydrophobic
properties therefore, can interact with water and oil in foods. And
also decideded the high oil absorption is essential in the
formulation of food systems like sausages, cakes batters, and
mayonnaise and salad dressing. Foh et al., (2011) reported that
the foaming capacity (FC) of tilapia fish mince concentrate was
90.3% and foaming stability (FS) was ranged from 90.17 to
52.63%. Shaviklo et al., (2010) decided that the freeze dried
saithe protein isolate containing lyoprotectant had superior
functional properties and stability than spray dried saithe protein
isolate with the same amount of lyoprotectant.
The WHC of of tilapia fish mince concentrate was 2.47
mL g/ as reported by Foh et al. (2011). Lone et al., (2015)
10 -
-
reported that the water holding capacity (WHC) of tilapia fish
protein isolate (TFPI) was 2.2 mL/g.
11 -
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slightly above that of casein, the major milk protein. The net
protein utilization (NPU) of fish flesh was 83, as compared with
values of 80 and 100 for red meat and egg, respectively.
11 -
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tilapia flour were glutamic 0.9967%, aspartic 1.837%, lysine
1.048% and leucine 0.807% and in tilapia bone flour were
0.7865% , 0.9686, 1.342 and 0.7756 for glutamic, aspartic, lysine
and leucine, respectively.
11 -
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acid (EAA) content of Cape hake protein powder exceeded the
requirements for adult humans. Lysine and threonine content of
Cape hake protein powder exceeded the EAA requirements for
infants.
11 -
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are considered macronutrient elements. Iron, iodine, fluorine,
zinc, copper, chromium, selenium, cobalt, manganese,
molybdenum, vanadium, tin, silicon and nickel are often
classified as micro-nutrient or trace element (Ibrahim, 1986).
Fish muscle contains minerals, vitamins and other nutritional
compounds which are necessary in a diet (Larsen et al., 2007).
The mineral content of fish flesh is lower than those of proteins
powders prepared from by-products (Sathivel et al., 2004,
Sathivel S. and Bechtel, 2006 and Pires et al., 2012).
11 -
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Bekhit et al., (2009) reported that FPC from salmon roe
had sulphur (S) content of 1647–2443 mg/kg. Also Catfish roe
protein powder had S content of approximately 0.56 mg/kg as
reported by Sathivel et al., (2009).
11 -
-
The large quantities of fish by-product waste from
fisheries would create serious pollution and disposal problems in
both developed and developing countries. These by-product
wastes contain good amount of protein rich material that are
normally processed into low market-value products, such as
animal feed, fish meal and fertilizer (Hsu, 2010).
The fish processing industry produces more than 60%
byproducts as waste, which includes head, skin, trimmings, fins,
frames, viscera and roes, and only 40% fish products for human
consumption (Dekkers et al., 2011).
Concerning the application of fish protein in food
technology, the FPP is a valuable protein supplement to improve
the protein quality and quantity of indigenous diets, particularly
the diets of pre-school children and other vulnerable groups. It is
used to help increase the weight and height of children (Frokjaer,
1994; Owusu-Amoako, 2001 and Sen, 2005). Demands for fish
protein ingredients including dried fish protein to develop
functional food or ready-to-eat products are gradually growing in
the world (Thorkelsson et al., 2009).
18 -
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used to fortify all type of pasta products such as macaroni,
spaghetti, to improve the nutritional value (Sipos, 2013).
However, it could be found that the problem of poor flavour,
mouth feel, texture, dryness and flavour associated with the use of
soy flour and soy concentrate above 10% has been resolved by
using soy isolate in meat loaves, sausage-type products for their
emulsion-stabilizing effect, gelation, and moisture retention and
improved effects on texture (Kinsella, 1976).
19 -
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Windsor (2001) decided that 12g of fish protein powder
(FPP) a day would supply the needed protein to a child; a small
FPP plant processing 50 ton of raw fish a day could provide
enough FPP for three quarters of a million children. Owusu-
Amoako, (2001) studied the intake of FPP on 144 preschool
children revealed that after 7 weeks of once-daily supplementary
feeding, and he found that there were significant increases in the
weight and height of children.
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Sathivel et al., (2005) reported that the fish protein
powder (FPP) at the level of 5 % can be applied as a potential
emulsifier in mayonnaises. Venugopal, (2006) found that the
nutritive value of cereal proteins could be increased when
combined with a FPP. Thus, the addition of 3 % of FPP to wheat
flour (protein content, 10.4 %) increased its protein content to
12.4 % with an increase of NPU from 50 to 67.
10 -
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with the increase of unemployed stocks such as small fish bycatch
and waste of processing which could be utilized economically.
11 -
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children under five, ‘i.e.’, Kwashiorkor. Kudre et al., (2013)
reported that protein isolates are important sources of protein with
high lysine content. Isolates from different legumes varied
slightly in physiochemical and thermal properties. They are used
as proteinaceous ingredients in many food products such as salad
dressing, meat products and dessert. Whey proteins are mainly
used in beverage applications, due to their health benefits.
11 -
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prevented by lowering the moisture content of the product and
eliminating of oxygen from the package. The FPP can be applied
as a functional ingredient for developing formulated ready-to-eat
products.
11 -
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With regard to the effect of different processing
methods, Rossell, (2001) found that the crust formation during
frying prevents water from escaping due to its low diffusivity.
Thus, some amount of water remains inside the fried product at
the end of frying the rice crackers. Skipnes et al., (2008) reported
that fish powder is high in protein content, which reduces the
water holding capacity of protein-starch mixture during heating in
crackers preparing.
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rheological properties of cracker dough and end product quality.
The formation of gluten in dough system was restrained by whole
wheat flour of high level water absorption capacity, which was
undesirable in the functionality of cracker flour (Slade et al.,
1994). The quality of wheat products was determined by the
rheological behaviours of dough. The pasting properties of starch
gave useful prediction to the quality of soft wheat products such
as cookies, crackers and cakes as reviewed by Serpil et al.,
(2008).
Among dough rheology methods, the farinograph and
mixograph are typically used to obtain information on flour’s
water-absorption behaviour and gluten strength of flours (Shuey,
1984).
Shogren, (1990) reported that Farinograph and
mixograph are used most often for evaluating the hard wheat for
their suitability for bread making.
Slade, et al., (1994) showed that Cookie dough made
from hard wheat flour exhibits controlled elastic expansion
(spreading), which expands to a maximum during baking and then
contracts through a controlled elastic shrinkage.
The relationship between flour quality and dough
rheology measured using Farinograph, Mixograph, Extensograph,
and Alveograph in baked product (bread, cookies, and cakes) are
widely used for the identification of varieties suitable for a
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particular product. The specific balance between gliadin and
glutenin defines the quality of the flour and affects the viscosity
and elasticity or strength of the dough (Khatkar et al., 1995).
Sliwinski et al., (2004) observed that the volumes of
bread and puff pastry were correlated with rheological properties
of the dough. Levine and Slade, (2004) decided that Alveograph
is more appropriate for predicting the protein functionality of soft
wheat flours, while farinograph and mixograph are commonly
used to evaluate hard wheat bread flours. Ren et al., (2008)
reported that the rheological properties of the dough are greatly
influenced by water absorption, damaged starch, gluten elasticity
and salt.
Rosell et al., (2010) showed that the arabinoxylans
which are the main non-starch polysaccharides in wheat bran
compete for water with the dough main polymers, gluten and
starch in whole wheat dough system, and interrupt the protein
aggregation behaviour during heating. Kweon et al., (2011) found
that flours suitable for cookie making generally requires low
water absorption, minimal gluten strength, and low damaged
starch and arabinoxylans. Also they reported that the solvent
retention capacity (SRC) test is used to predict the functional
contribution of damaged starch, flour gluten and pentosans
towards the quality of the finished-product.
11 -
-
Singh and Singh, (2013) mentioned that empirical
rheological measurements are commonly used for evaluating the
gluten quality and baking functionality of flours. Also they
added that Dynamic oscillatory measurements involving small
deformation is a fundamental approach and is being preferred for
evaluating the wheat flour quality. The dynamic modulli
measured by dynamic rheometer were correlated to the
rheological properties measured by empirical methods such as the
Farinograph.
18 -
-
Marmon and Undeland, (2010) decided that the color
improvement of fish protein isolate (FPI) is probably due to the
removal of pigments during the pH-shift process. Shaviklo,
(2015) proved that colour is an important quality attribute of fish
protein ingredient. The colour of FPP varies from light gray to
creamy, or pinkish depending on the type of fish used, method of
extraction and also the particle size.
Also, Tian et al., (2016) reported that the color of
protein isolates affects its application in food processing; the
chroma becomes a very important parameter.
2.6.2. Sensory characteristiecs of Crackers Supplemented
with fish protein concentrate and isolate:
Huyghebaert, (1984) noticed that formation of brown
polymers/ melanoidins is a result of browning reactions due to
protein incorporation in cookies. Cocup and Sanderson, (1987)
also reported that lactose in dairy powders contributes to Maillard
and caramelisation reactions.
19 -
-
Therefore, the level of enrichment should not affect acceptance
and sensory properties of the product.
Fishery-derived ingredients may have a negative impact
on sensory characteristics despite improving nutritional and
functional quality of the products (Shaviklo et al., 2013).
11 -
-
Materials and Methods
3-Materials and Methods
3.1. Materials
Fish samples
Common carp fish (Cyprinus carpio) samples were
purchased from Banha fish market, EL-Qalubia Governorate
during May, 2014. Raw fish samples were transported
immediately using ice box to Fish Processing and Technology
Laboratory at El-Knater El-Khiria city, National Institute of
Oceanography and Fisheries, Ministry of Scientific Research,
A.R.E.
After that, fish samples were carefully washed with tap
water, manually filleted, washed again to get rid of blood traces,
drained and then packed in polyethylene bags till processing.
Besides, all fish by products; head, scales, skin, fins, viscera and
bones were carefully washed, drained and then packed in
polyethylene bags till proceeding too.
Crackers ingredients
Wheat flour extraction (72%), fine granulated sucrose,
Sodium bicarbonate, bakery yeast (baking soda), Sodium
chloride, shortening and water were obtained from local market.
14 -
-
3.2. Methods:
3.2.1.Technological Processes
3.2.1.1.Preparation of fish samples for fish protein
concentrate (FPC) and Fish protein isolate (FPI)
extraction
Both carp flesh and wastes were used to extract of fish
protein concentrate (FPC) and fish protein isolate (FPI).
Extraction
Fish protein concentrate (FPC)
Fish protein concentrate was carried out as described by
Reffat (1982). Water was added to minced raw fish flesh and
wastes as the ratio 2:1 v/w. Then it was cooked at 80°C for one
hour. After that they soaked in 1% acetic acid solution at 30°C for
45 min. The samples were dried at 75°C under vacuum for about 4
hours until moisture content reached to less 40%. Azeotropic
mixture contained ethanol (21%) and hexane (79%) was added to
flesh or wastes samples at ratio of 2:1v/w for 1 hour at 79°C. The
extraction procedure was repeated twice or three times using the
same solvent mixture. Flesh and wastes samples were rapidly
washed with the solvent in ratio of 1:1.5. The extracted samples
were then desolventized at 65°C for 4-6 hours to less than 10%
moisture. Dried sample was milled and sieved. FPC was
packaged in polyethylene.
14 -
-
A B
Fig. (1). Fish protein concentrate (FPC) from flesh (A) and
(B) from wastes.
14 -
-
Fig. (2). Fish protein isolate (FPI) from fish waste.
11 -
-
Crackers processing could be described into three categories:
(1) Mixing procedures
Stage (A)
Dissolve fine granulated sucrose in water to prepare a pre-
dissolved sugar solution. 38g of pre-dissolved sugar solution was
put into a 100g pin mixer and mixing bowl at room temperature
was done. Shortening was added and mix for 1 min at room
temperature.
Stage (B)
Pre-weighed flour, salt, sodium bicarbonate, and baking
soda were added mixed for 10 min continuously. Different levels
of FPC obtained from flesh (5, 10%) and wastes (5%) were added
and well mixed. Dough balls were formed by hand.
(2) Sheeting procedure
Dough balls were flatted and sheeted at dial setting “5”
(5.59mm) of the Univex Sheeter. The sheeting direction knob to
the opposite direction and sheet the dough at dial setting “3”
(3.78mm) was changed. The step 3 three times was repeated with
dial settings “2” (2.71mm), “1” (1.77mm) and 2nd smallest
(0.54mm) sequentially. The sheeted dough was rested for 1 min
on the sheeter belt, and dough pieces were cut by hand cutter (4
pieces of cracker dough) twice to prepare 8 pieces of cracker
dough. The 8 pieces of cracker dough were transferred to a cookie
14 -
-
baking sheet, and total dough weight was measured before
transferring the dough pieces to pre-heated baking mesh.
(3) Baking procedure:
Oven temperature was set 500°F (260°C). Baking time was
about 5-6 min (Target moisture: 2.75% (2.0-3.5%). A cracker
baking mesh was placed on the top of a baking (cooling) rack,
and pre-heated in an oven for 5 min before sheeting dough.
Cracker dough pieces were placed on pre-heated baking mesh,
and placed in an oven for baking. Baked crackers were removed
from the oven, and transferred to the cookie baking sheet to
measure the cracker weight. Moisture loss during baking was
calculated. Length, width and height were measured for 8
crackers, and the average length, width and height were reported.
3.2.2. Analytical methods
Gross Chemical Composition
The chemical composition of fish protein concentrate and
crackers including moisture, crude protein, crude fat, and ash
were determined according to the procedures of the AOAC,
(2000). Total carbohydrates content was calculated by difference
as described by Maclean et al., (2003). Energetic value (cal.
/100gm) of the cooked samples was calculated using the
following equation:
Energetic value = [(% of carbohydrate x 4) + (% of protein x 4) +
(% of fat x 9).
14 -
-
Determination of physico- chemical quality criteria :
The pH value:
The pH values of tested fresh fish flesh and waste were estimated
as the method described by Zaika et al (1976) using Beckman pH
meter
Total volatile basic –nitrogen (TVB-N):
TVB-N content estimated in tested fish flesh, fish waste,
fish protein concentrate and fish protein isolate according to the
procedure of Person, (1976) using 10g sample of sample was
mixed with about 50ml of distilled water using a mortar. The
mixture was transferred with 250 ml distilled water in to 500ml
round bottom flask, and distilled after the addition of 2g of MgO
and antifoaming agent. A 250 ml flask containing methyl red as
an indicator to receive the distilled ammonia was done and
Ammonia was titrated with Sulforic acid (0.1 N). TVB-N in
mg/100g fish sample was calculated according to the following
equation:
TVB-N mg/100g sample = (V×N×14/sample wt) ×100
Where:
V: volume taken of Sulforic acid. N: normality of Sulforic acid
(0.1 N).
Trimethylamine nitrogen (TMA-N) content
TMA-N content in tested fish flesh fish waste, fish protein
concentrate and fish protein isolate was determined
14 -
-
colourimetrically using the spectrophotometer (model Digital
readout and UV/visible wavelength range, Cat NO.332279)
according to the procedures of the AOAC (2000).
Thiobarbituric acid (TBA) value
TBA value in tested fish flesh, fish waste, fish protein
concentrate and fish protein isolate was determined by the method
described by Pearson (1976) as follows: 10g of fish sample were
distillated with 97.5ml of distilled water and 2.5ml of 4N HCL
acid, then 50ml of distilled were obtained. 5ml of distillate was
added to 5ml of TBA reagent (0.2883g TBA/100 ml 90% glacial
acetic acid) in to stoppard tube and heated in boiling water bath
for 35 min. after cooling by tap water the absorbance measured at
538nm. Then the TBA value was calculated as mg Malonaldhyde
per kg fish sample on wet weight according to the following
equation:
TBA value = 7.8×Optical density538nm.
Functional properties
(A) Foaming properties
Foaming properties can be determined following Miller and
Groninger (1976). In this method; 2 g of FPC and FPI are added
to 100 mL of distilled water and blended at high speed for 1 min.
The volume of the mixture is measured. The foaming capacity is
calculated as the volume of the mixture after blending compared
to the original volume according to the following equation:
14 -
-
(Foaming after blended – original sample ÷ original sample) ×
100
Foaming stability is calculated according to the following
equation: Foaming after 30 min × 100 ÷ initial foaming.
14 -
-
Calculation of amino acids score (A.S)
Amino acids score (A.S) was calculated for IAAs in samples in
relation to the reference protein pattern of FAO/ WHO/ UNU,
(1985) for human adult according to Bhanu et al., (1991) as the
following equation:
A.S = IAA content (g/16 g N) in protein of samples / IAA content
(g/16 g N) in FAO/ WHO/UNU reference pattern
Calculation of the GDR and PS/100 g (%) values:
As illustrated by amino acids composition (g/100g) the quantity
(g) of FPC, FWPC, FPI and supplemented crackers should be
consumed to cover the daily requirements for adults (GDR) and
the percentage satisfaction of daily requirements for adults when
100g were consumed (PS/100 % value) were calculated using the
recommended daily dietary allowances for human adult reported
by Food and Nutrition Board, (1989). As the following
equations:
GDR = (Food and Nutrition Board reference / g 100g) ×100
PS/100 % = (100 g sample / GDR value) × 100
determination of minerals
All glassware was washed overnight in a solution of 10%
HCl in deionized distilled water (v/v) prior to use. Ashed samples
were dissolved in 2 mL of 70% nitric acid. The acidified samples
were neutralized in 5 mL of H2O and filtered through Whatman
No.1 paper. Samples were diluted to volume with H2O in a 50-
45 -
-
mL volumetric flask (Chen et al., 2007). Minerals content were
determined using inductively coupled plasma optical emission
spectrometry (model P400; Perkin Elmer, Shelton, Conn.,
U.S.A.).
Rheological properties tests
Dough rheological properties; water absorption, stability,
viscosity, dough development, protein breakdown, starch
gelatinization, amylase activity and starch gelling were performed
by Mixolab (Chopin, Tripette et Renaud, Paris, France) according
to AACC (2010).
Dough rheological investigations (Table 2) were performed
by Mixolab (Chopin, Tripette et Renaud, Paris, France) according
to AACC (2010).
Table (2): Conditions of Mixolab used in this study.
Setting Values
Mixing speed 80 rpm
Dough weight 75 g
Tank temperature 30 °C
Temperature 1ed step 30 °C
Duration 1ed step 8 min
1ed temperature gradient 15 min – 4 °C /min
Temperature 2ed step 90 °C
Duration 2ed step 7 min
2ed temperature gradient 10 min – 4 °C /min
Temperature 3ed step 50 °C
Duration 3ed step 5 min
Total analysis time 45 min
44 -
-
The typical Mixolab curve shows the following parameters:
1- Water absorption (%) – WA or the percentage of water
required for the dough to produce a torque of 1.1;
2- Dough development time (min) – DDT or the time to
reach the maximum torque at 30°C;
3- Stability (min) or time until the loss of consistency is
lower than 11% of the maximum consistency reached
during the mixing,
4- Initial maximum consistency (Nm) - C1, used to
determine the water absorption; torque at the end of the
holding time at 30°C (Nm)
5- Mechanical weakening (Nm); the torque difference
between C1 and C1.2;
6- Minimum consistency (Nm) - C2, the minimum value of
torque produced by dough passage while being subjected
to mechanical and thermal constraints;
7- Thermal weakening (Nm) - the difference between the
C1.2 and C2 torques;
8- Pasting temperature (°C) – the temperature at the onset
of this rise in viscosity;
9- Peak torque (Nm) - C3, the maximum torque produced
during the heating stage;
44 -
-
10- Peak temperature (°C) – the temperature at the peak
viscosity; minimum torque (Nm) – C4,
11- Minimum torque reached during cooling to 50°C;
12- breakdown torque (Nm) – calculated as the difference
1054 between C3 and C4;
13- Final torque (Nm) – C5, the torque after cooling at 50°C;
14- Setback torque (Nm) – the difference between C5 and C4
torque, is illustrated in Fig. (3).
Fig. (1). Description of a typical curve obtained in the Mixolab. The numbers indicate the
different areas detected in the curve according to the wheat bread dough changes: (1) Dough
development; (2) Protein reduction during heating; (3) Starch gelatinization; (4) Amylase
activity; and (5) Starch gelling is due to cooling (Kahraman et al., 2008).
Sensory evaluation
The samples were coded with random numbers and served
to be evaluated in terms of color, shape , texture, flavor and
mouth feel by 10 untrained panelists using 0-10 point hedonic
scale descriptive analysis. Sensory characteristic were evaluated
44 -
-
as described method by AACC (2000) with change 10 score
instead of 7 score.
Statistical analysis
All the obtained data are expressed as mean± standard deviation.
The statistics was performed by using a one-way analysis of
variance (ANOVA) followed by Duncan's test according to the
procedure of Helwing, (1983). Using SPSS version 16 computer
program.
41 -
-
Results and Discussion
4-Results and Discussion
4.1. Identification of Carp Fish:
Carps, as freshwater fish species, has been one of the most
widely cultured species all over the world due to its fast growth
rate, easy cultivation and high feed efficiency ratio. However, a
carp having intramuscular bones and its feeding behavior has a
bad smell that cause to sell with a lower price has low consumer
preference (Yongkong et al., 2002; Tokur et al., 2006 and
Shabanpour et al., 2007).
55
Table (3): Chemical composition (on wet weight basis) of raw
common carp flesh and its by-products (wastes).
55
agreement with those reported by Elsayed (2016); Mahmud,
(2016) and Ismail, (2017).
Table (4): The quality indices of raw common carp flesh and
its by-products.
Common carp;
Quality indices Flesh By-
products
Total volatile basic nitrogen (TVB-N) 17.49±0.08 14.60±0.7
(mg\100 gm)
Trimethylamine nitrogen (TMA-N) (mg\100 1.65±0.04 0.32±0.01
gm)
Thiobarbituric acid (TBA) (mg MA\kg) 0.89±0.17 0.16±0.023
pH value 6.16± 0.56 6.63±0.45
These results are expressed as mean ± SD.
55
concentrate (FPC) and waste protein concentrate (WPC). The
chemical composition of (FPC) was 7.7 % moisture, 80.76%
protein, 3.3% fat, and 8.24% ash content (wet basis).
55
4.2.1.2 Chemical composition of fish protein isolate (FPI)
Fish protein isolate is a kind of protein which is prepared
from different raw materials (Gholam, 2006). Results in Table
(6) describe the chemical composition of (FPI) obtained from
common carp wastes.
Table (6): Chemical composition (on wet and dry weight
basis) of fish protein isolate (FPI) obtained from
common carp wastes.
55
4.2.2. Quality Indices of Fish Protein Concentrate (FPC) and
Fish Protein Isolate (FPI):
Table (7) describes the quality indices of FPC and WPC.
The results showed that FPC contained 10.1 mg TVB-N/100g,
0.84 mg TMA-N/100g and 0.14 mg malonaldehyde (MDA)/kg
sample. While the FWPC contained 14.61 mg/100g for TVB-N,
0.85 mg/100g for TMA and 0.82 mg malonaldehyde (MDA)/kg
for TBA value.
FPC
Indices Flesh Waste FPI
56
levels, as set by FAO, (2005). Our results are in agreement with
those reported by Ibrahim, (2009) and Hayam, (2015).
56
Also data represented the water binding capacity WBC of
FPC, FWPC and FPI which recorded 3.85, 3.8 and 3.84 mL/g for
FPC, FWPC and FPI respectively. Our results are in accordance
with those obtained by Foh et al. (2011) who reported that the
WBC of FPC from tilapia fish was 2.47 ml/g and foaming
stability was ranged from 52.63% to 90.17% and Lone et al.,
(2015); they found that the foaming stability and capacity of FPI
obtained from rainbow trout were 90% and 13.2% respectively
while the WHC was 2.2 ml/g.
4.2.4. Nutritional Value of Fish Protein Concentrate
And Fish Protein Isolate:
4.2.4.1. Amino Acids Content (AAs) Of Fish Protein
Concentrate And Fish Protein Isolate:
Despite the fact that the nutritional value of fish is well
known, it nevertheless plays only a limited role in the diet of
many countries. Therefore, it would seem appropriate to find new
processing methods for this valuable raw material so as to
increase consumer interest. Compared to mammalian meat, fish
meat has more water and less connective tissue, which contains
very little elastin (Kołakowska and Kołakowski, 2001).
Data in Table (9) show the essential amino acids (EAAs) of
FPC obtained from common carp flesh and its wastes. The results
of AAs of (FPC) were 2.40, 3.08, 2.67, 2.05, 8.28, 3.67, 7.91,
6.06 and 24.36 g/16g N for threonine, valine, methionine,
56
isoleucine, Leucine, tyrosine, phenylalanine, histidine and lysine,
respectively. Also, the results described the WPC contained
1.494, 2.299, 0.567, 1.05, 4.175, 2.58, 4.99, 1.89 and 74.32 g/16g
N for threonine, valine, methionine, isoleucine, Leucine, tyrosine,
phenylalanine, histidine and lysine, respectively.
Table (9): Essential Amino acids content of fish protein
concentrate (FPC) obtained from common carp flesh
and its wastes.
FAO/WHO FPC;
Essential Pattern (1985) Flesh Waste
Amino g/16g N g/16g N g/100 g/16g N g/100
Acids
Threonine 0.9 2.40a 1.94 1.494b 1.085
Valine 1.3 3.08 a 2.49 2.299 b 1.67
Methionine 1.7 2.67 a 2.16 0.567b 0.416
Isoleucine 1.3 2.05 a 1.65 1.05b 0.763
Leucine 1.9 8.28 a 6.68 4.175b 3.032
Tyrosine 3.67 a 2.96 2.58b 1.875
Phenylalanine 1.9 7.91 a 6.39 4.99b 3.624
Histidine 1.6 6.06 a 4.89 1.89b 1.373
٭
Tryptophan 0.5 ND ND ND ND
Lysine 1.6 24.36 a 19.67 74.32b 53.95
TEAs 60.48 48.83 93.37 75.58
TEAs: total essential amino acids. EAAI: Essential amino acids index. ٭Tryptophan was not determined
Different letters (a, b,) within a row indicate significant differences (P<0.05)..
56
Also data showed the values of total essential amino acids
(TEAs) were 60.48 and 93.37 g/16g N for FPC and WPC
respectively. As illustrated in the results of Table (9) both of FPC
and WPC had a much higher content of all essential amino acids
especially in lysine amino acid (g/16g N) than those on the
reference protein pattern recommended by FAO/ WHO/UNU,
(1985).
56
Concerning to the non-essential amino acids data in Table
(10) show the results of non-essential amino acids content of FPC
obtained from carp flesh and its wastes (on wet weight basis).
Table (10): Non-Essential Amino acids content of fish protein
concentrate (FPC) obtained from common carp
flesh and its wastes.
FPC
Non-essential Amino Acids Flesh Waste
g/16Gn g/100 g/16gN g/100
Aspartic 11.63 9.39 6.857 4.98
Serine 3.94 3.18 2.199 1.597
Glutamic 16.90 13.65 7.226 5.248
Proline 0.114 0.092 0.049 0.036
Glycine 9.82 7.93 6.155 4.74
Alanine 11.19 9.036 6.49 4.72
Arginine 0.320 0.258 0.740 0.538
Total ------- 43.54 ------- 21.86
The results recorded that the glutamic was the highest amino
acids value recorded 16.90 and 7.226 g/16g N for FPC and
FWPC, respectively. Comparing with other amino acids, it could
be that the ascending orders of amino acids were aspartic, alanine,
glycine, serine, arginine and proline for both FPC and FWPC.
Statistically view, there were significant differences between FPC
and FWPC in all amino acids values as shown in table (9). In this
55
respect, Pires et al., (2012) reported that raw Cape hake was
richer in glutamic acid and glycine than cape hake protein
powder. Also the major non-essential amino acids of FPC from
Yellow fin tuna Thunnus albacares roe were glutamic acid (13.1–
13.2 g/ 100 g of protein), aspartic acid (8.7–9.2 %) and arginine
(6.5–6.6 %) Lee et al., (2016).
On the other hand, the essential amino acids content of fish
protein isolate (FPI) was described in Table (11).
TEAs: total essential amino acids. EAAI: Essential amino acids index . ٭Tryptophan was not determined.
55
The results revealed that the highest amino acids value was
lysine and the second was the phenylalanine value.
From the data, it was observed that FPI had a higher content
(g/16g N) of the most essential amino acids than those the
reference of protein recommended by FAO/WHO/UNU, (1985).
The results are in agreement with Tian et al., (2017); they
reported that the FPI obtained from common carp by different
ways had a higher content of essential amino acids compare with
the carp fresh muscle.
Also, non-essential amino acids content of fish protein
isolate (FPI) were described in Table (12).
Table (12): Non-Essential Amino acids content of fish protein
isolate (FPI).
Non-essential amino FPI
acids g/16Gn g/100g
55
Data from the table showed that the ascending orders of non-
essential amino acids were glycine, alanine, glutamic, asparagine,
serine, arginine and proline.
The results are accordance with those reported by Murueta
et al., (2007) and Khoshkhoo et al., (2012). Also Tian et al.,
(2017) reported that the content of glutamic acid, arginine, proline
and glycine are higher in FPI obtained from common carp than
the fresh muscles.
4.2.4.1.1. Nutritional Evaluation For Protein Quality
Of Fish Protein Concentrate And Isolate,
noticed that FPC and FWPC had higher content (g/16g N) of all
EAAs than the reference protein pattern. Thereby, the amino acids
score (A.S) for all EAAs was higher than (100) in FPC and all
55
higher than (100), this is confirmed that these products are good
nutritional quality.
55
Table (14): Amino acids score (AS) of fish protein isolate
(FPI) from carp wastes.
Essential FAO/WHO/ FPI
Amino Acids Pattern g/16g N As
g/16gN(1985)
56
The obtained results of (GDR) revealed that the variation
between (GDR) values of FPC and FWPC as the results of
variation in their protein content and different of EEAs
56
The nutritional quality of FPI is shown in Table (16). The
results showed that the FPI had a higher content of essential
amino acids EAAs per 100 gram than USRDA recommended by
Food and Nutritional Board, (1989). Concerning to the GDR
value, the highest values were methionine and the lowest was the
lysine.
56
and infants according to FAO/ WHO/UNU recommendations as
reported by Tian et al., (2017).
Generally, we can conclude that Fish proteins are rich in all
the essential amino acids (particularly methionine and lysine), in
contrast with most proteins from plant sources, which lack
adequate amounts of one or more essential amino acids as
reported by (Venugopal, 2006).
4.2.4.2. Minerals Content (Major Elements) of Fish
Protein Concentrate and Isolate.
The mineral elements which the body required are
frequently classified as either macro-or micro-nutrients,
depending on the amount of each that is need in diet. Calcium,
phosphorus, potassium, sulfur, chlorine, sodium and magnesium
are considered macronutrient elements. Iron, iodine, fluorine,
zinc, copper, chromium, selenium, cobalt, manganese,
molybdenum, vanadium, tin, silicon and nickel are often
classified as Micro-nutrient or trace element (Ibrahim, 1986).
56
Table (17): Major elements (mg/100g) of FPC obtained from
common carp fish.
FAO/WHO/UNU FPC(mg/100g)
Element (1989) Flesh Waste
56
From the results in Tables (17&18), it could be noticed that the
minerals content of FPC were higher than FWPC and FPI in P,
Na, and Fe, this might be due to the FPC was obtained from flesh.
Generally, the minerals content increased in FPC, FWPC and FPI.
55
catch, processing methods, food source and environmental
conditions (salinity, temperature and contaminant) as reported by
Alasalvar et al., (2002).
4.3. Supplementation of Crackers with Fish Protein
Concentrate (FPC) and Fish Protein Isolate (FPI)
4.3.1. Sensory Evaluation of Supplemented Crackers with
(FPC) and (FPI):
Data in Table (19) show the sensory evaluation tests of
crackers supplemented with different levels of FPC and FPI. The
levels of fortification were 5% and 10% for each FPC, FWPC and
FPI. Sensory tests; surface appearance, interior appearance and
eating characteristic were evaluated.
Concerning surface appearance, higher scores of shape
property were given by panelists for control (8.8), 10% FPC (8.5)
and 5% FPC than other treatments. While the scores of color
property for 10% FPC, control and 5% FPC treatments were 8.7,
8.5 and 8.4, respectively.
In addition, the shape scores of interior appearance were
taken the following order; 10% FPC (8.4) <5% FPC (8.3) <
control (8.1) products and this trend was found in case of color
property. In case of the eating characteristic, a high score of
texture (8.8) was given for 10% FPC followed by control (8.6)
and 5% FPC (8.3) compared with others.
55
Table (19): Mean of sensory tests of crackers supplemented
with FPC and FPI.
Surface appearance
Interior appearance
Shape 8.1ab 8.3ab 8.4ab 7.7ab 7.7ab 6.8b 5.2c
Color 8.2ab 8.4ab 9.1a 8.2ab 7.4bc 6.5c 4.4d
Eating characteristic
Texture 8.6a 8.3a 8.8a 7.8ab 7.6ab 7.7ab 6.3b
Mouth feel 8.3a 7.3ab 7.7ab 7.9ab 6.7bc 5.3cd 4.5d
Flavor 8.3a 8.3a 8a 7.5a 6.8ab 4.9c 4.4d
Different letters (a, b,) within a row indicate significant differences (P<0.05).
Also, the high score of mouth feel was given for control.
The score of flavor was similar in case both control and 5% FPC
products. Therefore, 10% FPC was the best shape and color
(surface appearance) and texture (eating characteristic) than those
others. The shape (surface appearance), mouth feels and flavor
were in case of control and interior appearance and flavor were in
case of 5% FPC. From these data, it could be observed that there
55
were significant differences between control sample and levels
10% FWPC, 5% and 10% FPI in all characteristic which
investigated while there are no significant differences between
control sample and 5% and 10% FPC, 5% FWPC fortification
levels in all characteristic.
Table (20): Mean of sensory tests of the best treatments of
crackers supplemented with different levels of (FPC) and
(FPI).
Surface appearance
Shape 9.3a 8.4b 9.0a 8.6ab 8.3b
Color 9.0a 9.1a 8.4b 8.9a 8.0b
Interior appearance
Shape 8.7a 8.6a 8.8a 8.3a 8.3a
Color 8.9a 9.0a 9.1a 8.6a 8.5a
Eating characteristic
Texture 8.9a 8.7a 7.9a 8.4ab 7.4b
Mouth feel 8.8a 7.9b 9.1a 8.9a 7.9b
Flavor 9.0a 9.1a 7.4b 9.3a 8.3b
Different letters (a, b,) within a row indicate significant differences (P<0.05).
55
Based mainly on the sensory tested presented in table (19) so, the
best treatments were 5% and 10% FPC, 5% FWPC as described
in Table (20). Although 5% FPI treatment had been given low
score of sensory tests but it was included the study aims as shows
in Table (20).
55
with control sample (41.68%). From the results obtained, it could
be noticed that the chemical composition of supplemented
samples were changed comparing the control sample.
Table (21): Chemical composition of crackers supplemented
with FPC obtained from common carp flesh and its
wastes at different levels.
* NFE nitrogen free extract was calculated by differences. Data are given as mean values ± SD (n = 3)
Different letters (a, b, c or d) within a row indicate significant differences (P< 0.05).
56
energy was 496.25 Kcal for control sample and it increased to
535.4 Kcal in supplemented FPI crackers.
Table (22): Chemical composition of crackers supplemented
with FPI obtained from common carp wastes at
level 5%.
56
4.3.2 Nutritional Values of Supplemented Crackers
with FPC and FPI.
4.3.2.1 Amino Acids Content of Supplemented Crackers:
The essential amino acids (EAAs) composition was
determined in crackers supplemented with different levels of
(FPC) as shown in Table (23).
Table (23): Essential amino acids of supplemented crackers
with different levels of FPC from carp flesh and
wastes.
٭
EAAs FAO/ Control Flesh fish protein Waste
WHO 5% 10% 5%
(1985) g/16gN g/100 g/16gN g/100 g/16gN g/100 g/16gN g/100
g/16gN
Threonine 0.9 2.245 0.469 2.623 0.84 2.394 0.810 2.270 0.73
Valine 1.3 4.495 0.939 4.215 1.35 3.367 1.139 3.715 1.19
Methionine 1.7 0.718 0.15 1.473 0.47 0.972 0.329 0.825 0.26
Isoleucine 1.3 0.871 0.182 2.153 0.96 1.559 0.527 2.329 0.74
Leucine 1.9 8.472 1.77 10.73 3.44 9.021 3.051 9.141 2.92
alanine
٭Tryptophan ND ND ND ND ND ND ND ND
Histidine 1.6 0.780 0.163 2.240 0.72 4.428 1.498 2.565 0.82
Lysine 1.6 338.25 70.66 167.1 53.6 166.5 56.33 185.7 59.5
FAO/WHO pattern (g/16g N) (1985). TEAs: total essential amino acids. EAAI: Essential amino acids
index. Tryptophan was not determined
56
As illustrated in the results, all supplemented samples had a
much higher content (g/16g N) of all (EAAs) in there proteins
than those of the reference protein pattern recommended by
FAO/WHO/UNU (1985).
Data also show that the EAAs content of supplemented
sample was higher than control sample. The highest value was
lysine in all samples and the second value was phenylalanine
9.628g /16gN and Lucien 8.427g/ 16g N. Also, it was found that
the adding of FPC levels led to increase in all amino acids levels.
The results are in agreement with Ibrahim, (2009) who found
that the addition of 5% FPC to salt biscuit led to increasing in all
amino acids content.
56
Table (24):Non-essential amino acids of supplemented
crackers with different levels of FPC and FWPC.
AAs 5% 10% 5%
56
Table (25): Essential amino acids of supplemented crackers
with level 5% of FPI.
FAO/WHO pattern (g/16g N) (1985) . TEAs: total essential amino acids. Tryptophan is not determined.
55
Table (26): Non-essential amino acids of supplemented
crackers with level 5% of FPI
55
had a higher content (g/16g N) comparing with the control sample
in the most EAAs. So, the amino acids score (AS) for most
individual EAAs was higher than (100) in supplemented samples.
Table (27): Amino acids score (AS) of crackers supplemented
with different levels of fish protein concentrate
(FPC).
On the other hand the first restricting amino acids (has the
lowest AS) for control sample was methionine, isoleucine and
histidine which was 42.23,67 and 48.75 respectively. And it was
increased by addition of FPC to record 86.6, 165.26 and 140 for
methionine, isoleucine and histidine respectively.
55
Concerning to the protein quality of FWPC supplemented
crackers as shown in Table (28).
Table (28): Amino acids score of crackers supplemented with
5% of waste protein concentrate FWPC.
55
(methionine) which was 42.23 in for control sample and reached
to 48.53 by addition of 5% FWPC.
55
(100) in all EAAs except methionine and histidine which had low
content in control sample.
From data in Tables (27, 28 &29), it could be noticed that
the supplemented crackers had higher protein quality in most
EAAs than the control sample.
Data in Tables (30&31) show the gram daily requirement
(GDR) of supplemented crackers with 5% and 10% FPC and 5%
FWPC compared with daily requirements (USRDA)
recommended by Food And Nutrition Board (1989).
Table (30): Nutritional evaluation (GDR) of crackers
supplemented with different levels of (FPC) flesh at
different levels:
56
Data revealed that 100 grams of all samples for each EAAs
were higher than the recommended by (USRDA 1989). With the
exception of methionine, (tyrosine & phenylalanine) and lysine
which showed a less content in all samples than those in the
recommended. Also the results showed that the highest G.D.R
values was methionine (226-405g) and the lowest was lysine
(0.71-1.7).
Table (31): Nutritional evolution (GDR) of crackers
supplemented with 5% level of (FWPC):
56
It could be noticed that a variation between GDR values in
all samples. This variation may be due to results of variation in
protein content of investigated samples and the alteration in
EAAs as affected by processing treatment as reported by (Abd-el
ghafour, 2004).
Concerning the crackers supplemented with FPI, data in
Table (32) describe the GDR values. It could be observed that
most of EAAs of FPI supplemented crackers had a high content
comparing with control sample.
Table (32):Nutritional evolution GDR of crackers
supplemented with 5% FPI.
56
Also, it was decided that 100 grams of WPI supplemented
crackers contained a higher level of each EAAs than that
recommended by Food and Nutrition Board (1989).
From the results in Tables (30, 31 &32), it could be
concluded that all supplemented samples 5% & 10% FPC, 5%
WPC and 5%FPI had a higher content of EAAs compared with
the control sample and the reference protein pattern recommended
by FAO/ WHO/ UNU (1985) and Food and Nutrition Board
(1989). From the results it could be observed that the fish protein
concentrate FPC is a valuable protein supplement to improve the
protein quality and quantity of indigenous diets, particularly the
diets of pre-school children and other vulnerable groups. It is used
to help increase the weight and height of children as reported by
(Frokjaer, 1994 and Sen, 2005).
Also, Owusu-Amoako, (2001) found that a study of the
intake of FPC on 144 preschool children revealed that after 7
weeks of once-daily supplementary feeding, there were
significant increases in the weight and height of children. The
fish protein concentrate FPC has been also proven to be very
valuable in treating severe malnutrition of children under five,
‘i.e.’, Kwashiorkor It could help to increase the protein content of
the diet of the low income classes and also as a valuable source of
protein for infants and children under five as reported by (Vakily
et al., 2012).
56
Bitterness of protein hydrolysate is associated with the
release of peptides containing hydrophobic amino acid residues.
Thus, FPCs could possibly be a dietary protein supplement to
poorly balanced dietary proteins exhibiting to low bitterness
(FitzGerald and O’Cuinn, 2006).
Percentage of recommended daily requirements satisfaction
of EAAs for adult man when consumed 100 grams (P.S/100g %)
of each supplemented crackers were calculated in Tables (33, 34
&35). The results revealed that the consumption for one pack
(100 grams) from supplemented crackers approximately was
enough for satisfaction of the daily requirements of EAAs.
Table (33): Percentage of daily requirements satisfaction of EAAs of
supplemented crackers with different levels of FPC.
FPC level
Control 5% 10%
EAAs
g/100 PS/100g(%) g/100 PS/100g(%) g/100 PS/100g(%)
56
Table (34): Percentage of daily requirements satisfaction of EAAs of
supplemented crackers with level 5% WPC
Control WPC
EAAs g/100 PS /100g (%) g/100 PS/100g(%)
Control FPI
EAAs g/100 PS/100g(%) g/100 PS/100g (%)
55
4.3.2.2. Minerals Content of Supplemented Crackers With
FPC and FPI:
Data in Table (36) show that the minerals content of
supplemented crackers with different levels of FPC and WPC.
The nutritive value of supplemented crackers with FPC and WPC
was determined according to their content of minerals in relation
to the Recommended Daily Allowance (RDA) as set by
FAO/WHO/UNU (1985); FOOD and Nutrition Board (1989).
Table (36): Major elements (mg/100g) of crackers
supplemented with FPC at different levels.
FPC
5% 10% 5%
55
928.9 mg/100g), (977.3 and 783.3 mg/100g), (4335 and 4517
mg/100g), (1034 and 820.5 mg/100) and (32.92 and 21.19
mg/100) for phosphorus, calcium, magnesium, sodium
,potassium and iron, respectively for 5% and 10% FPC
supplemented crackers, respectively.
Concerning crackers supplemented with FWPC, the
minerals content were 2588, 1299.6, 888.6, 499.43, 918.22 and
17.28 mg/100g for phosphorus, calcium, magnesium, sodium,
potassium and iron, respectively. From the same table, it could be
observed that the predominant tested minerals in all supplemented
crackers were Ca, Mg and K.
Table (37): Major elements content (mg/100g) of crackers
supplemented with 5% FPI obtained from fish
wastes.
55
On the other hand, the minerals content of supplemented
crackers FPI are present in Table (37). Data showed that the
highest value of minerals was phosphorus (2258 mg/100g), the
second was calcium (1329mg/100g) and the third was potassium
(747mg/100g).
55
4.4. Effect OF Using Fish Protein Concentrate and Isolate On
Crackers Properties:
4.4.1. Rheological Properties:
The rheological properties of crackers dough supplemented
with 5% and 10% flesh PC, 5% wastes PC and 5% wastes PI
based on sensory testes were evaluated by Mixolab apparatus. It
was reported that flour possesses the unique bread making
properties due to ability of wheat storage protein to form
viscoelastic dough when wetted and kneaded. Therefore, Mixolab
curve obtained for wheat for wheat flour system was used as
standard curve. Also, during initial mixing, the distribution of
material, disruption of initially spherical protein particles and the
hydration of flour compounds occur together with the stretching
and alignment of protein, leading to the formation of three-
dimensional viscoelastic structure with gas retaining properties
(Rosell et al., 2007 and Stauffer, 2007).
55
(C1), dough stability and protein breakdown (C2) which is related
to the protein weakening due to the mechanical and thermal
constraints. From the data in table (38) and fig (2- a &b), it could
be noticed that water absorption was gradually increasing in trials
of 10% FPC and 5% WPC while it was stable in 5% FPC.
Also, the results showed that dough development time (min)
was decreased from 0.97min for 5% FPC to 0.92 for each level of
10% and 5% FPC and FWPC. These results are in agreement with
those reported by (Abd-elazim, 2017) who reported that the
addition of quinoa flour to sorghum flour caused decreasing in
dough development time according to levels of supplementation.
As for dough development (C1), it could be observed that
the dough development (C1) was increased according to the
increasing in supplementation levels of 5% and 10% FPC to
1.078 and 1.082 Nm, respectively compared with control sample
(1.048 Nm) while in case of FWPC, it recorded 1.084 Nm. These
results may be related to increasing the fish protein powder levels
which required more time for complete hydration of the material,
and could be related to composition and characteristics of protein
and starch as showed by Ruales and Nair (1994). And also there
is might be a relation with high water holding capacity of protein
flour source which limiting the water available for the rest of the
components (Abugoch et al., 2009).
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The results showed the dough stability (min) of
supplemented dough increased progressively with the
supplemented levels. The control sample dough stability was 4.22
min while the FPC crackers dough recorded 4.97and 5.54 min for
5% and 10% levels, respectively. On the other hand, the FWPC
dough recorded 4.96 min. These results may be due to the
addition of proteins significantly affected viscoelastic properties
during mixing. Depending on the source of proteins, the
differences occurring in the viscoelastic properties might be
attributed to the functional properties of protein, such as the
emulsifying, capacity and foam stability as reviewed by Matos et
al. (2014) and Aprodu et al. (2016).
These results are in agreement with those found by Abd-
elazim (2017); who reported that the addition of protein source to
sorghum flour led to the increasing in dough stability according to
increasing in protein levels. Concerning to the degree of
minimum torque (C2) or dough breakdown, it could be remarked
that the degree of weakening (C2) decreased with increase the
supplemented levels of FPC to record 0.454, 0.392 and 0.344 Nm
for 5%, 10% FPC and 5% FWPC, respectively while the control
sample was 0.380 Nm. The change in protein breakdown (C2),
might be due to the higher temperature required for protein
aggregation (Rosell et al., 2009).
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Table (38): Effect of FPC and FWPC supplementation levels on rheological properties (mixing
properties) of crackers dough.
Mixolab - mixing parameters;
Flour Dough Dough Protein Protein
Water Development
blends Stability Development breakdown weakling
absorption% Time (min)
(min) C1 C2 (Nm) C1-C2
Control 57.1 1.00 4.22 1.048 0.380 0.668
Flesh PC
57.1 0.97 4.97 1.078 0.454 0.624
5%
Flesh PC
57.8 0.92 5.45 1.082 0.392 0.690
10%
Waste PC
57.2 0.92 4.96 1.084 0.344 0.740
5%
102
Data in Table (39) describe the second part of Mixolab
curves which revels to starch properties. More attention was paid
on the first peak at (C3) which is the measure of starch
gelatinization and the difference between the C5 and C4values
which represented starch retro gradation (Bonet et al., 2006 and
Ozturk et al., 2008). Results indicated that the rheological
properties in the second part in Mixolab curves decreased parallel
to increasing the supplemented levels of FPC and WPC. From the
Table (39), a result refers to gradual decrease in starch
gelatinization (C3) as result of increasing the supplementation
levels of FPC and WPC. The values decreased from 1.976 Nm for
5% FPC to 1.896 Nm for 10% FPC and 1.869 for 5% WPC while
the control sample was 1.863Nm. These may be due to interaction
between proteins and significant negative effect of beak viscosity
and its effects on water available to starch gelatinization (Abd-
elazim, 2017). In consequence, protein-enriched dough at the
highest protein concentration resulted in a reduction of beak
viscosity (Storck et al., 2013).
These results are in accordance with those reported by
Marco and Rosell (2008) and Abd-elazim (2017) they observed
the same tendency when testing the effect of proteins from
different sources on the pasting properties.
666
Table (39): Effect of FPC and FWPC supplementation levels
on rheological properties (pasting behavior) of
crackers dough.
Pasting ability behavior;
Flour Starch Amylase Starch Set back
blends gelatinization activity gelling torque
C3(Nm) C4 (Nm) C5 (Nm) C5-C4
(Nm)
Control 1.863 1.249 1.941 0.692
Flesh PC 1.976 1.360 1.945 0.585
5%
Flesh PC 1.896 1.287 1.942 0.655
10%
Waste PC 1.869 1.649 2.239 0.590
5%
The amylase activity (C4) and starch gelling (C5) are shown in
Table (39). Values of amylase activity (C4) and starch gelling
(C5) were decreased with increasing of protein levels. Amylase
activity (C4) were 1.360 Nm for 5% FPC and 1.287Nm for 10%
FPC supplementation levels and it was 1.649 (Nm) for 5%
FWPC. The starch gelling (C5) recorded 1.945, 1.942 and 2.239
Nm for 5%, 10% FPC and 5% FWPC, respectively. Amylase
activity and starch gelling of control sample were 1.249 and
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1.941Nm for, respectively. Also, the setback values (C5-C4) were
increased in samples supplemented with FPC from 0.585 Nm for
5% FPC to 0.655 Nm for 10% FPC while in case of 5% FWPC
was 0.590 Nm and the value of control sample was 0.692 Nm.
These results may be due to the protein influenced by the water
differently that becomes available for starch and hydrocolloid
which are in agreement with their water binding capacity and on
their denaturation degree with increase in temperature (Ziobro et
al., 2013).
Also, Hera et al., (2014) reported that the small amount of
water from dough prevents intermolecular interactions between
the ingredients and produces a water binding competition between
ingredients. These results are in accordance with those obtained
by Aprodu et al. (2016) and Abd-elazim (2017).
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Fig (2 A)
Fig. (2 B).
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Fig. 3 (A)
Fig 3 (B)
Figs (3- A&B) Mixolab curves of supplemented duogh with 5%
FPC
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Fig. 4 (A)
Fig 4 (B)
Figs (4– A&B) Mixolab curves of supplemented dough with 10%
FPC
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Fig 5 (A)
(B)
Figs (5- A& B) Mixolab curves of dough supplemented with 5%
FWPC
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4.4.1.2.Rheological Properties of Crackers Dough
Supplemented with fish protein isolate (FPI) Powder
Data in Table (40) and Figs 6 (a & b) exhibit the rheological
properties of flour supplemented with 5% FPI. The table showed
the first part of Mixolab curves. It could be observed that all
Mixolab parameters (dough stability, dough development and
protein break down) increased in sample supplemented with 5%
FPI compared with control sample with the exception of the
dough development time which recorded 1.02min for dough of
5% FPI and control sample was 1.00 min. In addition, water
absorption recorded little increasing from 57.1% to 58.2%
According to the data, it could be concluded that the dough
stability was increased and recorded 4.98 min comparing with
4.22 min for control sample.
These results may be due to that the animal proteins modify
the flour batter viscoelastic behavior (Matose et al., 2014). As for
dough development (C1), results showed that dough development
(C1) increased from 1.084 for control sample to 1.136 Nm for
sample supplemented with 5% FPI. These results are confirmed
by Bonet et al., (2006) and Marco and Rosell, (2008) whose
reported that when protein source add to wheat flour the
development time is related to the time necessary to hydrate all
the compounds, with proteins being the most involved
compounds in water absorption.
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Table (40): Effect of FPI supplementation level on rheological properties (mixing properties) of
crackers dough.
Mixolab parameters;
Flour Mixing properties
blends Water Development Dough Dough Protein Protein
absorption% Time (min) Stability (min) Development C1 breakdown weaking
C2 (Nm) C1-C2
Control 57.1 1.00 4.22 1.048 0.380 0.668
FPI 5% 58.2 1.02 4.98 1.136 0.387 0.749
Pasting ability behavior
Flour Starch gelatinizationC3(Nm) Amylase activity Starch gelling Set back torque C5-C4(Nm)
blends C4(Nm) C5(Nm)
Control 1.863 1.249 1.941 0.692
FPI 5% 1.879 1.252 1.949 0.697
111
Dough breakdown (C2) value increased up to 0.387 Nm
compared with control sample (0.380 Nm). Our results are in
agreement with those findings by Abd-elazim (2017) who
reported that the dough weakening of sorghum flour was
increased by add the protein source.
Pasting ability behavior are indicated in Table (40) and figs
6 (a & b). All parameters of the second part of Mixolab were
increased for 5% FPI supplemented sample comparing with the
control sample. Results showed that the starch gelatinization (C3)
was increased in FPI supplemented flour to record 1.879Nm
comparing with control sample (1.836Nm). These results are in
agreement with those obtained by Tan and Corke, (2002) they
reported that there a negative correlation has been established
between protein content and the peak viscosity, also Marco and
Rosell, (2008) observed decreased in final viscosity of wheat
flour with the addition of pea, soybean, egg albumin and whey
protein.
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due to the starch retro gradation gradually decreased when the
protein content increased in wheat flour blends (Aprodue et al.,
2016). Our results are in accordance with those obtained by Abd-
elazim (2017) who found that the mixolab parameters were
decreased parallel with increasing protein percentage in wheat
flour blends.
Fig 6 (A)
Fig 6 (B)
Figs (5- A &B) mixolab curves of dough supplemented with 5% FPI
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4.5.Effect of Storage Period Conditions on Supplemented
Crackers:
4.5.1. Effect of Storage Period For 6 months at ambient
Temperature on Chemical Composition and Quality Indices:
Data in Table (41) described the effect of storage period for
6 months under the ambient temperature on chemical composition
of FPC and FWPC supplemented crackers.
Table (41): Effect of storage period at 6 months on chemical
composition and quality index of supplemented crackers
with FPC and WPC:
Control FPC 5% FPC10% WPC 5%
TBA (mgMA\kg) 0.08 0.09 0.12 0.132 0.21 0.25 0.72 0.77
TVB-N: total volatile basic nitrogen. TBA: thiobarbaturic acid. * NFE nitrogen free extract was calculated by
differences
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The moisture content ranged from 5.4 to 5.81 at zero time and it
reached to 5.15 to 5.35 for each FPC and WPC supplemented
samples.
Data showed a little decreasing in protein content which was
32.09%, 33.83% and 32.02% for 5%FPC, 10% FPC and 5%
FWPC respectively, at zero time then it recorded 28.39%, 32.01%
and 28.32% for 5% FPC, 10% FPC and 5% FWPC respectively.
Concerning to the fat and ash content it also decreased after
6 months storage period. The fat content was recorded 29.37%,
28.92 and 27.88% for 5%, 10% FPC and 5% WPC respectively,
when ash content reached to 3.45%, 4.41%, and 3.73% for 5%
and 10% FPC and 5% FWPC supplementation levels
respectively, after 6 months storage period. While control sample
composition was 4.21%, 19.11%, 24.68% and 5.18% for
moisture, protein, fat and ash content respectively. Also NFE was
represent in table and it could be noticed that there an increase in
NFE values in all samples.
With regard to the quality index data showed that there
were slight increase in TVB-N values of all samples after 6
months storage period which were 9.2, 10.0, 13.9 mg/100g for
5%, 10% FPC and 5% FWPC at zero time respectively, and it
increased to 9.31, 10.3 and 14.31mg/100g for 5%, 10% FPC and
5% FWPC respectively. TBA value also represent in table and it
could be observed that the TBA value was increased after storage
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period to 0.132, 0.25 and 0.77 mg MA/kg for 5% and 10% FPC
and 5% FWPC respectively, while the control sample was 0.09
mg MA/kg.
Table (42): Effect of storage period for 6 months at ambient
temperature on chemical composition and quality index
of supplemented crackers with FPI.
Control FPI 5%
Constitute
Zero time 6 month Zero time 6 month
Moisture 4.82±0.22 4.21 5.38±0.13 5.33
Protein 21.95±2.00 19.11 26.43±3.2 26.42
Fat 25.97±3.4 24.68 34.92±1.10 34.34
Ash 3.58±0.45 5.18 4.42±0.60 4.49
٭
NFE 43.68 46.82 28.85 29.42
Energy 496.25 485.84 535.4 532.42
TVBN(mg\100gm) --- --- 11.75 12.14
TBA(mg MA\kg) 0.08 0.09 0.081 0.12
TVB-N: total volatile basic nitrogen. TBA: thiobarbaturic acid. * NFE nitrogen free extract was calculated by
differences
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observed that the quality index of supplemented crackers was
slightly increased during storage period at 6 months.
4.5.2 Effect of Storage Period for 6 months at ambient
temperature on Sensory Characteristics of Supplemented
Crackers
Data in Table (43) and figs (7 & 8) show the effect of
storage period (6 months) on sensory evaluation (surface
appearance) of supplemented crackers.
Table (43): Effect of storage period at 6 month on surface appearance
of supplemented crackers.
Crackers;
Storage Surface appearance
period Control FPC 5% FPC 10% FWPC 5% FPI 5%
Color
0 9a 9.1a 8.4b 8.9a 8b
2 9a 8.6ab 9a 8.7ab 7.8bc
4 8.6ab 8.4b 8.6a 8.9a 7.6bc
6 8.5b 8.3b 8.4b 8.6ab 7.9b
Shape
0 9.3a 8.4b 9a 8.9a 8.3b
2 9.3a 8.9a 8.9a 8.6ab 7.5c
4 8.9a 8.6ab 8.8ab 8.6ab 8.3b
6 8.8ab 8.6ab 8.4b 8.1b 8b
From data the higher score of color were 9.1 for 5% FPC at
zero time and 9 for 10% FPC after two months storage then it
slightly decreased reached to 8.3, 8.4 and 8.6 for 5% FPC, 10%
FPC and 5% FWPC respectively. While the FPI supplemented
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sample scores were 8 at zero time and reached to 7.9 after six
months storage.
9.5
8.5
0
8 2
4
7.5
6
6.5
Control FPC 5% FPC 10% FPC 5% FPI 5%
10
9
8
7
6 0
5 2
4 4
3 6
2
1
0
Control FPC 5% FPC 10% FPC 5% FPI 5%
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months storage in 5% FPC and 5% FWPC and 5% FPI, while
10% FPC had a significant differences (P<0.05) between zero
time and two months storage. Also it was indicated that there is a
significant differences between zero time and end of storage at 6
months in 5% FPC, and there was no significant in all other
samples.
Also data described the effect of storage period on surface shape
of supplemented crackers. The high scores in shape was (9) in
10% FPC supplementation levels at zero time and the lowest was
(8.1) in 5%WPC at the end of storage after 6 months. Results
indicated that there were no significant differences (P<0.05)
between zero time and the end of storage period for 5% FPC
supplemented samples, while there were significant differences
(P<0.05) in case of 10% FPC and 5% FWPC.
Concerning the FPI supplemented sample the highest score
was 8.3 at zero time and the lowest was 7.5 after two months
storage, while it was recorded 8 at the end of storage time. And it
could be observed that there no significant differences between
zero time and the end of storage time.
Effect of storage period on interior appearance of supplemented
crackers is presented in Table (44) and figs (9&10).
Color scores of supplemented crackers at zero time were 9,
9.1 and 8.6 and it became 7.9, 8 and 7.9 for 5% FPC, 10%FPC
and 5% WPC respectively at the end of storage time. While the
665
FPI supplemented crackers had score 8.5 at zero time and 8at the
end of storage.
Table (44): Effect of storage period for 6 month at ambient
temperature on interior appearance of
supplemented crackers.
Storage Crackers
period Interior appearance
Control FPC 5% FPC 10% FWPC5% FPI 5%
Color
0 8.7ab 9a 9.1a 8.6ab 8.5b
2 9.3a 8.9ab 8.6ab 8b 7.9bc
4 8.8ab 8.3b 8.3b 8.1b 7.8bc
6 8.5ab 7.9bc 8b 7.9bc 8b
Shape
0 8.7ab 8.6ab 8.8ab 8.3b 8.3b
2 9a 8.8ab 8.8ab 8.8ab 8.4b
4 8.6ab 8.3b 8.1b 8.6ab 8.3b
6 8.6ab 8.1b 7.9bc 8.5b 7.9bc
666
9.5
8.5 0
2
8 4
6
7.5
7
Control FPC 5% FPC 10% FPC 5% FPI 5%
9
8.8
8.6
8.4
0
8.2
2
8
4
7.8
6
7.6
7.4
7.2
Control FPC 5% FPC 10% FPC 5% FPI 5%
The highest score was 8.8 at zero time in 10% FPC. Also it could
be noticed that there was no significant differences (P<0.05) in
interior shape between zero time and the end of storage period in
all supplemented samples.
Data in Table (45) and figs (11, 12 &13) show the effect of
storage period on eating characteristics (texture, mouth feel and
666
flavor) of supplemented crackers. The texture scores at zero time
were 8.7, 7.9, 8.4 for 5%, 10% FPC and 5%FWPC and it became
8.8, 8.3, 8.5 for 5%, 10% FPC and 5% FWPC respectively.
Table (45): Effect of storage period for 6 month at ambient
temperature on Eating characteristic of
supplemented crackers.
Storage Crackers
periods Eating characteristic
(6months) Control FPC 5% FPC 10% WPC 5% FPI 5%
Texture
0 8.9ab 8.7ab 7.9bc 8.4b 7.4c
2 8.9ab 9.3a 8.6ab 8.8ab 7.5c
4 8.6ab 8.9ab 8.4b 8.3b 7.3c
6 8.5b 8.8ab 8.3b 8.5b 7.9bc
Mouth feel
0 8.8ab 7.9bc 9.1a 8.9ab 7.9bc
2 9a 8.6ab 8.4b 8.8ab 7.5c
4 8.6ab 8.5b 8.5b 8.8ab 7.3c
6 8.4b 8.3b 8.3b 8.4b 7.3c
Flavor
0 9a 9.1a 7.4c 9.3a 8.3b
2 8.8ab 8.9ab 8.4b 8.6ab 8.3b
4 8.5b 8.5b 8.3b 8.3b 8b
6 7.9bc 8.4b 8.3b 7.9bc 7.6bc
666
Data indicated that there were no significant differences
(P<0.05) between zero time and the end of storage in texture for
all FPC and FWPC supplementation levels. Also FPI
supplemented sample had no significant differences (P<0.05)
between zero time and after 6 months storage.
666
10
9
8
7
6 0
5 2
4 4
3 6
2
1
0
Control FPC 5% FPC 10% FPC 5% FPI 5%
10
9
8
7
6 0
5 2
4 4
3 6
2
1
0
Control FPC 5% FPC 10% FPC 5% FPI 5%
10
9
8
7
6 0
5 2
4 4
3 6
2
1
0
Control FPC 5% FPC 10% FPC 5% FPI 5%
666
4.6. Economic Evaluation of FPC and FPI Production
The economic evaluation of FPC and FPI extraction were
described in table (46). Table showed the total coast for one kg of
FPC, FWPC and FPI.
Table (46): Requirements for production of FPC, WPC and
FPI.
Parameters Quantity Coast (Egy. Pound)
Raw carp fish (kg) 25 175
Hexane& Ethanol (Liter) 24 284
Electricity(Kw/h) 65 19.5
Others --- 50
Flesh PC (13.75% flesh) 900 g
Waste PC (8.03% waste) 550 g
Waste PI (7.27% waste) 420 g
Total cost 528.5
665
Based on these results, table (46) decided that the total
costs of FPC, WPC and FPI from carp fish were less than those of
import one which cost 300 USD per kg. Venugopal et al. (1996)
reported that total costs of production of FPC and FPI are
depending mainly on several issues such as fish species,
marketability, its problem, extraction method, good and safety of
fish powder obtained…etc. Fish protein concentrate and isolate
are an excellent source of highly digestible amino acids, but
production costs normally limit its use.
665
Summary and conclusion
5- Summary and conclusion
widely cultured species all over the world due to its fast growth
bad smell that cause to sell with a lower price has low consumer
preference.
the world. In fact, they provide most of the caloric energy and an
127
Qanatir El-Khayria-Fish Research Station, National Institute of
with difference percent (5% and 10% FPC and 5% FWPC and 5%
FPI).
were determined.
quality criteria of the carp flesh and waste were pH 6.16 and 6.63
128
g, TMA-N 1.646 and 0.32 mg/100g and TBA 0.89 and 0.16 mg
FWPC
criteria for both FPC and WPC were: TVB-N 10.1 and 14.61 mg /
100 g, TMA-N 0.84 and 0.85 mg / 100 g and TBA 0.14 and 0.82
FPC and the value of water holding capacity WHC was 3.85 ml /
g while the FWPC were 8.91% and 97.27% foaming capacity and
129
2- Chemical composition and quality indices of FPI
88.96% protein, 3.26% fat and 4.61% ash. While the quality
WHC, respectively.
8.28, 3.67, 7.91, 6.06 and 24.36 g / 16 g for both theronin, valine,
values of 1.494, , 0.567, 1.05, 4.175, 2.58, 4.99, 1.89 and 74.32 g
130
/ 16 g nitrogen For both threonine, valine, methionine, isoleucine,
values of the essential amino acids of the FPC and the FWPC.
amino acids of the FPI were the amino acid Lysine 56.22 and then
131
1- Supplemented crackers with FPC and FPI
protein, 29.64%, 29.20% fat, 3.31%, 4.36% ash for 5% and 10%
fat and 3.70% ash. The carbohydrate values were 29.56%, 28.8%
by 5% of muscles protein.
132
- The results also reported that the nutritional assessment
26.85%.
133
- Quality evaluation for the crackers supported by FPI basis
methionine.
FAO/WHO.
134
- The addition of 5% and 10% FPC and 5% FWPC led to
1.078, 1.082 and 1.084 N / m for 5%, 10% FPC and 5% FWPC.
by adding the fish protein, which was 4.22 minutes in the control
sample and then increased to 4.97, 5.45 and 4.96 minutes for the
135
increasing the ratio of the addition, where the values were 0.454,
especially in 10%FPC.
by the FPI:
- The results showed that the addition of the isolated protein to the
stability of the dough by adding the fish protein, which was 4.22
136
- Addition of protein isolated to the dough led to a slight increase
fish protein.
crackers
period.
137
- The results showed a slight increase in the values of total
Recommendations
carp fish.
protein powder.
138
3- Cleanliness and protection of the environment from
protein powder.
139
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Arabic summary
الملخص العربي
تعتبر أسماك المبروك العادى ذات قيمة تسويقية منخفضة بسبب احتوائها على
أشواك رفيعة فى النسيج اللحمى مما يؤدى الى عدم قبوله لدى المستهلكين .بالرغم
من نجاح استزراعه فى مصر وسرعة معدل نموه حيث وصل االنتاج الكلى
تعد المقرمشات الخفيفة من أكثر االغذية استخداما بين الكثير من طوائف المجتمع
وخاصة الشباب واالطفال على الرغم من انها تعد أغذية فقيرة فى القيمة الغذائية
وخاصة البروتين الالزم لبناء العضالت واالنسجة ،وذلك النها سريعة االستخدام
والتناول ومتوفرة على اشكال عديدة باالضافة الى انها رخيصة السعر.
وقد اجريت هذه الدراسة بغرض الحصول على البروتين السمكى المركز والمعزول
من انسجة لحم سمك المبروك وكذلك من المخلفات (الجلد ،والراس ،والزعانف،
المقرمشات بهدف زيادة القيمة الغذائية بما يفيد المستهلك لها ،وكذلك االستفادة من مادة
غذائية تنتج بكميات كبيرة وال يتم استهالكها مما يشكل عبئا بيئيا واقتصاديا على
المجتمع .
تم الحصول على عينات االسماك من االسواق المحلية خالل ، 1272ثم فصل اللحم
عن العظام والجلد واالحشاء واستخالص البروتين المركز من اللحم والمخلفات كال
على حده .بينما تم استخالص البروتين المعزول من المخلفات فقط .تم تدعيم
من البروتين المركز من المخلفات ،و % 5من البروتين المعزول من المخلفات .تم
وبعض معايير الجودة ،والخواص الوظيفية لكل من البروتين المركز والمعزول وكذلك
الخواص الريولوجية للمقرمشات المدعومة ،عالوة على دراسة تاثير التخزين على
المبروك الخام على النحو التالى %12.6 :رطوبة %71.11 ،بروتين %6.16
دهون و %7.16رماد بينما كان التركيب الكيماوي للمخلفات على النحو التالى
التوالى .باالضافة الى ان معايير الجودة النسجة ومخلفات سمك المبروك كانت على
المركز والمعزول
والمخلفات 1.1رطوبة %.2.16 ،بروتين %1.1 ،دهن %..12 ،رماد بينما كان
/كجم عينة بروتين العضالت والمخلفات على الترتيب .بينما كانت قيم الخصائص
الوظيفية للبروتين على النحو التالى :كمية الرغوة وثباتها %6.26و %65..على
التوالى لبروتين العضالت ،و كانت قيمة القدرة على ربط الماء كاالتى 1..5ملل/
جم وسجل بروتين المستخلص من المخلفات قيم كمية الرغوة وثباتها كاالتى %..67
و % 61.11على الترتيب بينما كانت القدرة على ربط الماء 1..ملل/جم.
كانت نتائج التركيب الكيماوي للبروتين السمكي المعزول كاالتى%1.71 : -
مجم722/جم ألمين ثالثى الميثيل ،بينما سجل رقم حامض الثيوباربتيوريك 2.725
مجم مالونالدهيد /كجم .وكانت الخصائص الوظيفية و تكوين الرغوة وثباتها والقدرة
على ربط الماء للبروتين المعزول كاالتي1..2 ، %61.16 ،%71.15 :ملل/جم من
بالترتيب.
المخلفات من حيث االحماض االمينية االساسية وغير األساسية وكانت اعلي من تلك
الموصى بها من قبل منظمة االغذية والزراعة (الفاو) حيث سجل البروتين المركز
المستخلص من العضالت قيم 1.67 ،1.61 ،..1. ، 1.25 ،1.61 ،1.2. ، 1.22
12.11 ،7..6 ،2.66 ، 1.5. ، 2.715 ، 7.25 ،جم 76/جم نيتروجين لكل من
وجود فروق معنوية بين قيم االحماض االمينية االساسية لكال من البروتين -
المعدنية المغذية (كالسيوم ،ماغنسيوم ،بوتاسيوم ،صوديوم ،حديد ،فوسفور) اعلى من
سجلت االحماض االمينية االساسية للبروتين المعزول قيما أعلى لكل من -
الليسين 56.11ثم الفينايل االنين 1.66.جم 76/جم نيتروجين ،وكان محتواها فى
البروتين المعزول من المخلفات اعلى من القيم الموصى بها من قبل منظمة االغذية
والزراعة (الفاو) .كان ترتيب قيم االحماض الغير اساسية تصاعديا على النحو التالى
احتوى البروتين السمكى المعزول من المخلفات على قيم عالية من العناصر -
والمعزول
ارتفاعا ملحوظا عن العينة الضابطة وكان على النحو التالى %5..7 ،%5.22
بروتين مركز .بينما سجل التركيب الكيماوي للمقرمشات المدعومة بالبروتين المركز
بالبروتين السمكى المركز من العضالت والمخلفات مقارنة بالقيم الموصى بها من قبل
منظمة االغذية والزراعة (الفاو) ومنظمة الصحة العالمية ،خاصة المعاملة المدعمة
أوضحت نتائج التقييم الغذائي لجودة البرويتنات على اساس االحتياجات اليومية -
الضابطة.
احتوت المقرمشات المدعومة بالبروتين السمكى المركز من المخلفات على قيم -
أعلى لمعظم االحماض االمينية االساسية مقارنة بالموصى بها من قبل منظمة الزراعة
الميثونين.
احتوت المقرمشات المدعومة بالبروتين المعزول على تركيزات متزنة من -
الضابطة وبتركيز اعلى من الحدود المسموح بها والمحددة من قبل منظمة الصحة
العضالت والمخلفات
حدث ثبات نسبي فى نسبة امتصاص الماء فى العينة مقارنة بالعينة الضابطة، -
وحدوث انخفاض طفيف فى زمن تطور العجينة 2.61 ، 2.61، 2.61دقيقة لكل من
حدوث زيادة قيم تطور العجين من 7.22.للعينة الضابطة الى ، 7.21. -
زيادة فى ثباتية العجين باضافة البروتين السمكى حيث كانت 2.11دقيقة فى -
حدث انخفاض فى درجة ضعف العجينة والتى تقدر بقوة عزم الدوران -
(نيوتن/متر) بزيادة نسبة االضافة حيث سجلت قيم 2.122، 2.161 ، 2.252
نيوتن/متر عند مستويات %72،%5بروتين اعضالت ،و %5بروتين مخلفات على
التوالى.
أيضا حدث انخفاض ملحوظ في قيم جلتنة النشا ونشاط انزيم االميليزعند اضافة -
ادى اضافة بروتين االنسجة السمكي المعزول بنسبة %5الى انخفاض طفيف -
فى نسبة امتصاص الماء فى العينة مقارنة بالعينة الضابطة ،بينما لوحظ ارتفاع طفيف
حدوث زيادة فى قيم تطور العجين حيث ازدات من 7.22.للعينة الضابطة الى -
7.716نيوتن/متر عند نسبة %5بروتين معزول .كما زادت ثباتية العجين الى
حدثت زيادة طفيفة فى درجة ضعف العجينة والتى تقدر بقوة عزم الدوران -
لوحظ ارتفاع طفيف في قيم جلتنة النشا ونشاط انزيم االميليزعند اضافة -
المدعومة ببروتينات االسماك المركزة والمعزولة خالل فترة التخزين لمدة ستة
حدوث ارتفاع طفيف فى قيم القواعد النيتروجينية الطيارة وقيم حامض -
عدم وجود فروق معنوية بين الخصائص الحسية للمقرمشات المدعومة وخاصة -
وجود فروق معنوية بين الخصائص الحسية فى المقرمشات المدعومة بالبروتين -
التوصيات
التغلب على المشكالت التسويقية والحسية لسمك المبروك خاصة وانه يمثل -
امكانية االستفادة من سمك المبروك فى الحصول على منتجات ذات قيمة -
امكانية تحسين الخواص الحسية والريولوجية والقيمة الغذائية للمقرمشات وذلك -
ايجاد فرص عمل حقيقية من خالل التنسيق بين الهيئات المعنية فى هذا المجال. -