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CIIHATTISGARII SWAMI VIVEKANAND TECHNICAL

UNIVERSITY, BHILAI (C G)

Semester: B.E. V Sem.

Branch: Mechanical Engg.

Subfect: Manufacturing Science - ll UNIT.I

Forging

Principle, types, tools and fixture of forging, forging dies, forging machines, forging design, drop forging die design, upset forging die design, forging practice and process capabiliS, forging defects, lnspection and testing of forged

parts.

Extrusion

Principle, extrusion processes, process parameters, extrusion equipment, extrusion defects.

uNtT - il

Rolling

Principle, classification of rolled products, types of rolling, rolling mill train components, roll pass design for continuous mill.

Drawing

Wire drawing, tube drawing: Principle, setup, type, process capability.

uNrT - ilt

Press Working

Types of presses, selection of press, components of a simple press, press working operations - shear, bending, drawing etc., types of dies, die sets, considerations in die design, scrap strip layout.

Jigs & Fixtures

Degree of freedom, principles of location and clamping, locating, clamping and indexing devices, principles of design, design of simple jigs and fixtures.

UNIT- IV

Grinding

Processes, machines, design consideration for grinding, specification of grinding wheel, process parameters, economics of grinding.

Gear Gutting

Principle of gear generations, principle

machines, gear cutting on milling machines.

motion and kinematic arrangement of gear shaping and gear hobbing

UNIT-V

Unconventional Machining

Advantages, application and limitation, survey of Non-conventional machining processes, mechanics of metal

removal, tooling, equipment, process parameters

processes - EDM, ECM, USM, AJM, EBM and LBM.

and surhce finish obtained & specific application of following

Flow Turning

Principles,

numerical problems.

production of conical, cylindrical and parabolic shapes, spinability test, forces in power spinning,

Thread Rolling

Principle, advantages and disadvantages, types of thread rolling, numerical problems.

CSVTU

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Code; n{ffi S9515

B. Tech. (Fifth Semester) Examination Nov-Ilec, ?009

Subject: Manufacturing Science -II BRANCH: MECTIANICAL NN GINEER.ING

"i-ime: Three Hours

Note: I) Attempt all questions.

Max Marks: 80 Min Marks: 28

2) All parts of each question should be answered together.

(A) i) What are forging design consideration?

ii)

Explain drop forging, Press forging, and upset forging.

(B) uExplain

,

Direct Forward Extrusion

Indirect or Backward Extrusion

(C) Describe characteristics and Defects of Forged part.

(A)

(B)
(C)

(A)

(B)

(C)

Elaborate the Principle of Rolling operation.

 

I

Desciibe the method i:nd considerations

slflssigning of rill pass.

I

Explain the method of Tube drawing operation

I

Explain Blanking and Piercing operation.

 

I

Define and differentiate the

Jigs

and

Fixtures.

8

Describe 6-Point location principle ol JiSs & Fixture.

I

(A) Explain the f'ollowing of Grinding Wheel i) Glazing and

ii) Dressing

(B) Explain

Extemal Center less Grinding operation.

(C) Describe Gear I{obbing process.

Write short Note on an;'fol.r:

16

(A)

Electron Discharge machining

(B)

Laser Beam machining

(C)

Write the Principle of production of cylindrical shapes through flow turning.

(D)

Forces in Power Spinning

(E)

Thread rolling-Principle, advantages and disadvarrtages"

CSVTU

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Code: &{ru 08515

B" Tech,(nmn serneste$ Examination l{o',v-f}ec zsOg

Subject: Manufacturing Scienc* -. trX

Branch : Mechanical Engineering

Time: Three hours

r Max iV{arks; B0

'rMin Pass Marlcs: 28

Note: Attempt all five questions. Each quesfion carribs equal marks. Illustrate the answers by means of neat diagrarhs.

Q.l

(a)

(ti)

(c)

Attempt enJt two parts:

What ave various forging defects. Discuss their causes atl

il

Discuss the advantages of forging as compared to machin

by taking a suitable exarnple.

'What different processes are used in extrusion? E>r

advantages and"their lirnitations.

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08

08

Q.2 (a) Explain in brief the following (any.four,\:

Q.3

(i)

(ii)

(iii)

(ir,)

(u)

(vi)

Tube Drarving Continrlous Rolling Mill

:-Fligtrr reversing Mill

T'ypes of Rolling Mill Train

Roli protection & Reconditioning

Longitudinal &, cross rolling.

'l

'

Atternpt arcy four of the foilowing:

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(i) Explain three clarnping devices. f- *-""

(ii) {Jse of Indexing on milling machine

(iii) Sirnple and compound die

(iu) Stripper plate and Bolster plate

(v) Blanking and piercing i.

(r,i)

Angle bending and form bending

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Q"4

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I

I

Attempt anyiwo,

l nrincinle of gear generation and its application in gear

I

(a) Explain the

manufacturif. ,

(b) Define grindihc. Differentiate between Internal and External grinding.

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08

(c) How a gindilig rvheel is manufactured? Describe its various .o*o*"no *o

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Q.5 (a)

their specific{tions.

Write strort nttes on any truo:

(i)

(ii)

(iii)

(iv)

S{innabilitr test

Pfduction of conical shape by spinning

Fl{t -die thread roliing machine

I

A{rasive Jet lvfachining.

Explain the.{asic principle_

conventionat

$uead

of

ttnead rolling. What are its advantages aver

cutting?

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