S.B. Roll No…………………………………….

MACHINE DESIGN
6th Exam/Mech./5522/May’19
Duration: 3Hrs. M.Marks:75
SECTION-A
Q1. Fill in the blanks. 10x1.5=15
a. Torque transmitted by solid shaft__________
b. The usual taper on rectangular sunk key is _________
c. The lap joint is always in _________ shear.
d. The material used for the shafts are __________
e. Factor of Safety =_______
f. A bolt of M24 X 2 means ________
g. A power screw is used to convert rotary motion to _________motion.
h. The included angle in Acme thread __________
i. A rivet is described by __________
j. Muff coupling is known as _________coupling.

SECTION-B
Q2. Attempt any five questions. 5x6=30
i. Explain the characteristics of good designer.
ii. What do you understand by stress concentration? Explain with relevant example.
iii. Differentiate between clutch and coupling.
iv. What are power screws? Classify them.
m
v. What are advantages and disadvanges of key joints?
vi. Discuss different types of keys.
o
. c
vii. Classify different types of riveted joint.

r
viii. Write comparison between knuckle and cotter joint.

p e SECTION-C
m
Attempt any two questions.

p a c o 2x15=30

r
material are 42 MPa and 70 MP are spectively.
r .
Q3. Design a rectangular key for a shaft of 50 mm diameter, shearing and crushing stress for key

b e
Q4. A solid shaft is to transmit 337.5 KW at 120 rpm. If the shear stress for the material must not exceed

p
80 N/mm2.Find the diameter required? What percentage saving in weight would be obtained if

a
shaft is replaced by a hollow one whose internal diameter equals to 0.6x external diameter? The
length, material and maximum shearing stress remaining unchanged.
p
safe stresses for it are as follows
a. Tensile stress = 60 N/mm2 b r
Q5. Design a cotter joint for a maximum load of 6 KN. The cotter joint parts are made of C 20 steel. The

b. Compressive stress =100 N/mm2

c. Shear stress = 40 N/mm2