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MODERN RICE MILL open fields/on farm workers, at all.” In increased activity of the sweet glands
compliance of the orders passed by the and perspiration and finally in a marked
[CODE NO. 3286] court, Punjab Pollution Control Board cooling effect on the skin. The odor of
Rice sheller is the process that helps in carried out a study so that some immediate rhizomes is caused by the presence of
removal of hulls and bran from Paddy action could be taken to prevent air pollution volatile oil (1 to 3%) which can be isolated
grains to produce polished rice. The in the surrounding areas by following by steam distillation of the comminuated
objective of rice milling is to get whole enclosed storage practices. The study spice. The pungent principles on the other
grain rice and preserve most of the rice included inspection of shellers of different hand, are non-volatile and must be
kernel, in their approximate original shape. capacities, measures taken by these extracted by percolation with suitable
In order to improve nutritional and cooking shellers to store the Rice Husk in an solvent which procedure yields the so
quality of rice, a pre-treatment is given to environmentally sound manner, adequacy called oleoresin of ginger. Since the
paddy and the rice so obtained by milling of the enclosure provided around the rice essential oil is contained chiefly in the
the pretreated paddy is known as parboiled husk storage area, etc. After going through epidermal tissue, great care should be
rice. The rice obtained from milling recommendations of the study, court exercised in the peeling of rhizomes and
untreated rice is known as raw rice or white expressed that problem of spillage of Rice excessive scraping must be avoided
rice. Primary milling of rice is an important Husk could not be solved without providing Indeed, unpeeled ginger constitutes a must
activity in food grains. Rice is used in air tight enclosures. The court also more suitable raw material for distillation
almost all parts of India. Few decades ago, expressed that loading/handling of Rice purpose than peeled ginger. According to
rice grains were processed at family level Husk should be inside the air tight the historical researches of Hoff mann
before cooking. Today, due to enclosure, so as to rule out any possibility ginger was continually known to and highty
Industrialization and global competitive of rice husk particles becoming air borne. esteemed by ancient Greeks and
market trend, it has emerged as one of the The handling and proper disposal of Rice Romans who obtained the spices from
major industrial activity in tiny, small, Husk Ash is also a big problem. The ash Arabian traders via Red sea. It was
medium and large scale sector to cater to deposited in the nearby areas is causing introduced to Germany and France in
the needs of increasing population. Large health impacts to humans as well as plants. the ninth Century and to England in the
number of mills engaged in processing/ Keeping in view the orders passed by the 10th Century. The spaniards brought ginger
milling of rice are spread over in almost all court and the gravity of air pollution caused to the west Indies and to Mexico soon
states across the country. Due to increasing by this sector, Central Pollution Control after the conquest and as early as 1547
demand the number of rice mills will continue Board entrusted a project on ‘framing the the spices was exported from Jamaica
to increase throughout the country. The guidelines for sitting of rice shellers/mills; to Spain. Since the rhizomes can easily
input to the Rice mill is paddy whereas the handling and storage of rice husk and be transported in a living state for
output is parboiled rice and raw /white rice handling; storage and disposal of ash Considerable distance, the plant has been
depending upon whether the pretreatment generated in boiler using rice husk as fuel’ introduced to many tropical and sub tropical
is given to paddy or not. The objective of to Federation of Indian Chambers for countries and is now Cultivated in several
milling is to get whole grain rice and preserve Commerce and Industry, so as to improve part of the world. The most important
most of the rice kernels in their original the environmental performance of the rice producing region being Jamaica. Cochin
shape. The technologies used for rice milling mills. and Calicut (Malabar Coast, South India),
in tiny and small mills are mostly COST ESTIMATION Sierra Leone and Nigeria (W . Africa)
conventional in nature and are not oriented Plant Capacity 40 TON/Day Southern China and Japan, of these
towards minimizing pollution by Land & Building (6000Sq.Mt) Rs. 3.35Cr. Jamaica produces what most
incorporation of in plant pollution prevention Plant & Machinery Rs. 2.23 Cr. connoisseurs consider the finest grade,
cum control measures. These units W.C. for 3 Months Rs. 5.6 Cr. possessing the most delicate aroma and
generate substantial amount of pollution, Total Capital Investment Rs. 10.96 Cr. flavour. The Cochin quality ranks perhaps
especially air pollution as a result of fugitive Rate of Return 41% second. It Exhibits a Characteristics lemon
emissions from various operations. The Break Even Point 39% like by note, for which reason some
pollution is particularly high in cleaning of ******************************************** experts prefer the Cochin ginger to that
paddy, parboiling of paddy and milling of
rice. Primary and secondary cleaning of GINGER OIL EXTRACTION (GINGER from Jamaica. As a matter of facts,
Cochin ginger often brings a somewhat
paddy gives rise to solid waste and fugitive ESSENTIAL OIL COMBINED WITH higher price on the world market than the
emission in the work environment. The coal GINGER POWDER) [CODE NO. 3287] Jamaican quality. West African ginger is
or husk fired boiler generates fly ash, Ginger, one the most important and oldest usually considered third in the ranks of all
suspended particulate matter, smoke, and of spices consist of the prepared and sun ginger grades, it possess the greatest
oxides of carbon. Residents of nearby dried rhizomes of Zengeber officenale race. pungency and gives the highest yield of
towns suffer due to pollution generated by The rhizomes know in the trade as hand or essential oil hence its present wide use
rice mills. Though some of changes are races reach the spice trade either, with the for the extraction of oleoresin and for the
being brought in production processes to outer cortical layers intact (Coated a distillation of oil. Moreover, the African
improve the efficiency and lowering the unnscraped ginger) or with the outer coating ginger is usually lower priced than the other
cost of production etc., as regards to partially or completely removed. To two grades. There are two general types
pollution abatement & control it remains improve their appearance some grades of of ginger viz. fresh green ginger used for
mostly unsatisfactory. A Civil Writ came ginger are bleached by various means by the preparation of candied ginger (in Sugar
up for hearing before the Punjab and liming. Ginger possesses a warm pungent Syrup) and dried or cured ginger applied in
Haryana High Court recently and during taste and a pleasant odor, hence its wide the spiced trade, for the preparation of
hearing, the Hon’ble Court had passed an use as a flavourant in numerous food extracts and oleoresins and for the
interim order-“It be made known as to why preparation and beverages, ginger bread, distillation of its volatile oil. Commercial
rice husk etc. cannot mandatory be required soups, pickles and many popular soft grades are known as scraped and coated
to be stored, after expulsion by the drinks. Like most/pungent spices, ginger ginger.Great care has to be exercised in
machine, directly into an enclosed area, is consumed all over the world, particularly the peeling operation because the essential
so that it does not in any way get out of in tropical or warm countries It dilates the oil and resin bearing cells are located
the factory premises on to the crops/ superficial vescells of the spin, resulting chiefly in the epidermal tissue. Excessive
passing vehicles/any residence made in first in a feeling of warmth, then in scraping depreciates the quality of the
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MARKET SURVEY : Market Position, Installed Capacity Production, Anticipated Demand, Present Manufacturers,
Statistics of Imports & Exports, Estimated Demand, Demand & Supply Gap (If available), LI/IL Issued Recently
PROCESS OF MANUFACTURE : Inventory Controls & Tests, Comparative Study of Process for Manufacturing the
Product, Formulations, Process Flow Sheet Diagram, Process Detail in Stages from Raw Materials to Finished Products
RAW MATERIALS : Raw Material Specifications, Market Codes & Raw Material Prices, Sources of Procurement of
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PLANT & MACHINERY : Range of Machineries Required, Detailed Specifications of Machines & Equipmants, Prices
od Machineries, Suppliers of Plant and Machineries.
LAND & BUILDING : Total Land Area Requirement with Rates, Covered Area Break-up with Estimated Costs of
Construction
PROJECT ECONOMICS : Land & buildings, Plant, Machinery & Other Fixed Assets, Total Capital Investment, Working
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Project, Sources of Finance/Refinance, Break Even Point Determination.
Market Survey Cum Detailed Techno Economic Faeasibility Report on all Projects are available contact:
ENGINEERS INDIA RESEARCH INSTITUTE
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Email: eiri@eiriindia.org, eiriprojects@gmail.com Website: www.eiriindia.org, www.eiribooksandprojectreports.com
Hi-Tech Projects, Feb’19, www.eiriindia.org # 13
Highly Profitable Projects for New Entrepreneurs
“EIRI Market Survey Cum Detailed Techno
Economic Feasibility Reports”
MILK & PACKAGING IN * MEDICAL DISPOSABLE YARN, DYEING & * POTATO & ONION FLAKES
POUCHES PLASTIC SYRINGES WEAVING * DUSTLESS CHALK
* CUTTING OIL LIQUID GOLD * METAL POLISHING BAR * CALCIUM CHLORIDE (SCHOOL CHALK)
(IN PASTE FORM) * SANITARY NAPKINS & BABY * AMINES & ALLIED PRODUCT * TOMATO POWDER
* P.V.C. LEATHER CLOTH DIAPERS * SPINNING COTTON * BIODEGRADABLE /
(REXINE) * PERFUMES/ATTAR * SILICONE FROM RICE HUSK COMPOSTABLE PLASTICS
* COAL TAR DISTILLATION * GEMS AND JEWELLERY * ADHESIVE (FEVICOL TYPE) * ACRYLIC CO POLYMER
* ALUMINIUM LABEL PRINTING * MULTIAXIAL GLASS FABRIC * CAUSTIC SODA FROM EMULSION
* FOLDING CARTNS/MONO * ACTIVE ZINC OXIDE ELECTROLYSIS * ESTER GUM (FOOD GRADE)
CARTONS * COPPER PHTHALOCYANINE * CAMPHOR TABLETS * PROTEIN BASED FOAMING
* SURGICAL DISPOSABLE * TURMERIC OIL EXTRACTION * CERAMIC GLAZED WALL AGENT
GLOVES (DIPPED RUBBER FROM DRY TURMERIC AND FLOOR TILES * LECITHIN (SOYA BASED)
GOODS) * CNSL BASED RESIN IN * ZINC SULPHATE MONO * SOYA OIL AND CATTLE
* AGRICULTURAL CHEMICAL LIQUID & POWDER FORM * ETHANOL (BIO FUEL) FEED FROM SOYA
(PLANT GROWTH PROMOTER BOPP FILM FROM RICE STRAW BEAN
AND PLANT GROWTH * BETA IONONE * GYPSUM MOULDING AND * COMPARISON BETWEEN
REGULATOR) * BIO-FERTILIZER GYPSUM BOARD FLY ASH AND CELLULAR
* MENTHOL BOLD CRYSTALS * ZINC & COPPER SULPHATE * SMOKELESS COAL LIGHTWEIGHT CONCRETE
FROM MENTHOL FLAKES * PAPER BASED PHENOLIC * ACID (SILICA) AND BASIC (CLC) BRICKS
* ORGANIC FARMING SHEET (FOR ELECTRICAL RAMMING MASS * CELL CAST ACRYLIC
* CORRUGATED APPLIANCE) * UNSATURATED SHEET
POLYCARBONATE SHEET * THINNERS (WHITE SPIRIT POLYESTER RESINS * ACRYLIC BATH TUB AND
* COLD STORAGE BASED) * DAIRY (BUFFALO) FARMING SHOWER TRAY
* FLAT PVC LAMINATED * SINGLE SUPER PHOSPHATE SILICONE FROM RICE HUSK * THERMOCOLE BASED
* SAFTY GLASS/TOUGHENED & SULPHURIC ACID * N-ACETYL THIOZOLIDINE- DISPOSABLE PLATES
GLASS * MONO CALCIUM PHOSPHATE 4-CARBOXYLIC ACID (NATCA) * SODIUM SILICATE FROM
* PLASTIC GRANULES FROM & DI-CALCIUM PHOSPHATE * PE BASED CARBON BLACK RICE HUSK
WASTE * FLEXIBLE P.U. FOAM COMPOUND * ETHYL METHACRYLATE
* DRY WALL PUTTY (WHITE * ASPIRIN * ONION DEHYDRATION * SODIUM LAURYL ETHER
CEMENT BASED) * SORBITOL FROM MAIZE * PVC PIPES & FITTING SULPHATE
* CHARCOAL BRIQUETTE STARCH * GLASS REINFORCED * LATEX GLOVES,
* OXALIC ACID FROM * SPICE OIL & OLEORESIN * GYPSUM MOULDINGS CONDOMS & CATHETER
MOLASSES * ANTI-FOAMING AGENT ABSORBENT COTTON & * CALCIUM NITRATE
* POTATO GRANULES (SILICONE BASED) FOR SURGICAL BANDAGES GRAIN BASED ALCOHOL
* SANITARY NAPKINS & BABY DISTILLERY, SUGAR, PAPER * CALCIUM STEARATE BY DISTILLERY
DIAPERS PLANT ETC. FUSION PROCESS * BULK DRUGS
* CORRUGATED BOXES * LAUNDRY & DRY CLEANER * MANGO POWDER & OTHER * MARBLE QUARRYING
* PLASTER OF PARIS * BRICKS FROM STONE DUST FREEZE DRIED PRODUCTS * CULTIVATION OF
* RUBBER ROLLER FOR * CARBOXY METHYL STARCH * MENTHOL OIL FROM CAPSICUM IN GREEN
PRINTING MACHINE * TITANIUM DIOXIDE LEAVES AND MENTHOL HOUSE
* LACTIC ACID * UNDECYENIC ACID * CRYSTALS (PEPPERMINT) * SULPHUR 90% WDG
* EMERY PAPER (SAND PAPER) * PSA BASED NITROGEN MANUFACTURE OF * EGG POWDER
* RUBBER RECLAIM SHEET GENERATOR CELLULOSE ACETATE * WOOD PLASTIC
FROM USED BUTYL TYRE * SYNTHETIC IRON OXIDE * ANTIFOAMING / * COMPOSITE BOARD LINE
AND TUBE * PVC INSULATION TAPE DEFOAMING AGENT * SODIUM LAURYL SULPHATE
* MANGO PULP * TAMARIND KERNEL POWDER * ALOEVERA CULTIVATION & AND SODIUM LAURYL
* PARTICLE BOARD FROM * ORGANIC CHEMICAL & PROCESSING ETHER SULPHATE
BAGASSE AND RICE HUSK SOLVENTS * SYNTHETIC MAGNESIUM * FISH PROCESSING
* TOILET PAPER & NAPKINS * PLASTICIZERS SILICATES * BABY CEREAL FOOD & MILK
* TENDER COCONUT WATER * ICE PACK (SOLUTIONS * EPHEDRINE POWDERS (BABY FOOD)
* CALCIUM CARBONATE TYPE, VIOLET-SEMI SOLID HYDROCHLORIDE * GUR (JAGGERY)
* LIME CALCINATION PLANT POLYMER TYPE) * ACTIVATED BLEACHNG * DAIRY PRODUCTS
* INJECTION MOULDED * GUM FROM TAMARIND EARTH * CHLORINATED PARAFFIN
PLASTIC COMPONENTS * PEARL SUGAR CANDY * TECHNICAL TEXTILES WAX (CPW)
* HYDRATED LIME (MISHRI) * FORMALIN FROM * HAND WASHING
* BLACK PEPPER * GOAT & SHEEP FARMING METHANOL DETERGENT POWDER
* MULTIAXIAL GLASS FABRIC * GYPSUM PLASTIC BOARD * CATIONIC SOFTNER USING THE DRY MIX
* LIQUID TOILET CLEANER (AUTOMATIC PLANT) (STEARIC ACID BASED) PROCESS INCLUDING
(HARPIC TYPE) * NON-WOVEN INDUSTRY * PRECIPITATED SILICA FORMULA OF DIFFERENT
* LIME & PRECIPITATED (CARRY BAGS, SURGICAL * PU BASED FOOT WEARS TYPES QUALITIES (LOW/
* CALCIUM CARBONATE GOWN, FACE MASK, ROUND * FORMALDEHYDE RESIN MEDIUM/HIGH COST)
* LIQUID GLUCOSE FROM CAPS, SHOE COVER, GLOVE) (UREA, PHENOL, MELAMINE) * HANDWASHING DETERGENT
BROKEN RICE * COTTON SPINNING, SIZING, * HDPE MONO FILAMEN NET POWDER USING THE DRY
MIX PROCESS INCLUDING
Market Survey Cum Detailed Techno Economic Faeasibility Report on all Projects are available contact:
ENGINEERS INDIA RESEARCH INSTITUTE
4449, Nai Sarak, Main Road, Delhi - 110 006 (India) * Ph. : +91 9811437895, 9811151047, 91-11-23918117, 43658117, 45120361
Email: eiri@eiriindia.org, eiriprojects@gmail.com Website: www.eiriindia.org, www.eiribooksandprojectreports.com