MP10 MP12aa

Operating Instructions
for machine operator and maintenance staff

always keep by the machine
Mixer pumps MP 10 and MP 12

Art. no. 111594007 / 111594010
111595006 / 111595019
Machine no.
MP 10 MP 12
Rev. 00--0808 PMM_365284042
The paper on which this document is printed is 100% chlorine free

Putzmeister Postfach 2152 07127 / 599–0 07127 / 599 743 Internet:
Mörtelmaschinen D–72629 Aichtal www.putzmeister.de
GmbH Hotline:
Max–Eyth–Str. 10 (07127) 599--699 e--mail:
D–72631 Aichtal pmm@pmw.de
Contents
1 About these Operating Instructions

1.1 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 — 2
1.2 Icons and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 — 4
2 Safety Regulations
2.1 Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 2
Onwards sale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 2
2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 3
2.3 Improper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 4
Extending delivery line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 4
Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 4
2.4 Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 5
Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 5
2.5 Personnel selection and qualifications . . . . . . . . . . . . . . . . . . 2 — 6
Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 6
Qualified electrician . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 6
2.6 Sources of danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 7
Hot machine components . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 7
Delivery line and coupling system . . . . . . . . . . . . . . . . . . . . 2 — 7
2.7 Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 8
2.8 Protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 9
2.9 Risk of injury -- residual risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 10
2.10 Risk of crushing and bumping . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 11
Transporting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 11
Assembly of the auger pump . . . . . . . . . . . . . . . . . . . . . . . . 2 — 12
2.11 Electrical contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 13
2.12 Blockage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 14
2.13 Place of work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 15
Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 15
2.14 Working area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 15
2.15 Procedure in an emergency situation . . . . . . . . . . . . . . . . . . . 2 — 15
2.16 Environmental protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 16
2.17 Sound emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 17
Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 17
2.18 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 18
2.19 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 18
2.20 Storing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 18
I
Contents
3 General Technical Description

3.1 Machine designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 1
3.2 Machine versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 2
3.3 Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 2
3.4 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 3
3.5 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 5
3.6 Rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 7
3.7 Sound power level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 8
3.8 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 9
3.9 Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 9
Protective grille . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 9
EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 9
EMERGENCY STOP button . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 10
3.10 Function description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 11
General description of the machine . . . . . . . . . . . . . . . . . . 3 — 11
3.11 Control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 12
3.12 Control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 13
Button / latched pushbutton, vibrator . . . . . . . . . . . . . . . . . 3 — 14
Button / latched pushbutton, operation . . . . . . . . . . . . . . . 3 — 14
Button / latched pushbutton, water . . . . . . . . . . . . . . . . . . . 3 — 14
Round socket for remote control . . . . . . . . . . . . . . . . . . . . . 3 — 15
Speed adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 15
Connections in the control cabinet . . . . . . . . . . . . . . . . . . . 3 — 15
3.13 Drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 16
3.14 Auger pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 17
3.15 Water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 18
3.16 Water valve fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 19
3.17 Compressor (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 20
3.18 Air valve fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 21
3.19 Spray gun (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 21
3.20 Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 21
II
Contents
4 Transport, Set-up and Connection

4.1 Unpacking the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 1
4.2 Transporting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 2
Loading with a crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 3
4.3 Set-up site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 4
Set-up site requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 4
Operations site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 4
Machine disassembly for transportation . . . . . . . . . . . . . . 4 — 5
4.4 Assembling the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 6
Assembly of worm pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 7
4.5 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 8
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 8
Laying electrical supply cables . . . . . . . . . . . . . . . . . . . . . . 4 — 9
Connection to the mains power supply . . . . . . . . . . . . . . . 4 — 9
4.6 Water connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 10
5 Starting up
5.1 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 — 2
Visual checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 — 2
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 — 2
5.2 Test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 — 2
Switch-on conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 — 2
III
Contents
6 Operation
6.1 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 1
6.2 Emergency shutdown procedures . . . . . . . . . . . . . . . . . . . . . . 6 — 2
EMERGENCY STOP button . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 2
6.3 Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 4
Priming with grout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 4
Priming for ready-mix material (without water) . . . . . . . . . 6 — 8
Priming for ready-mix dry mortar (with water) . . . . . . . . . . 6 — 9
Starting water rate for ready-mix dry mortar . . . . . . . . . . . 6 — 11
Connect air and delivery hose . . . . . . . . . . . . . . . . . . . . . . . 6 — 12
6.4 Pumping operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 14
6.5 Monitoring instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 14
6.6 Blockages, cause and remedy . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 15
Rectifying blockages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 15
6.7 Using the spray gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 17
Adjusting the air nozzle tube . . . . . . . . . . . . . . . . . . . . . . . . 6 — 18
6.8 Connecting and using the spray gun . . . . . . . . . . . . . . . . . . . . 6 — 19
Mortar spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 20
Practical tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 21
Breaks in pumping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 22
Interruption in work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 22
6.9 Cleaning the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 23
Information on cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 23
Delivery line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 28
Spray gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 31
7 Faults, Cause and Remedy

7.1 Pump in general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 — 2
7.2 Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 — 7
On power failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 — 7
IV
Contents
8 Maintenance
Welding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 2
8.1 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 2
Gear motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 4
Sprayed air compressor (option) . . . . . . . . . . . . . . . . . . . . . 8 — 4
Maintenance Chart
40--030 General maintenance work . . . . . . . . . . . . . . . . . . . 8 — 5
40--063 Visual checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 6
40--064 Function check of the safety equipment . . . . . . . . 8 — 8
43--050 Compressor: changing the filter mats and
intake filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 11
44--058 Cleaning the dirt trap screen in the
pressure-reducing valve . . . . . . . . . . . . . . . . . . . . . 8 — 15
46--035 Replacing the screw conveyor . . . . . . . . . . . . . . . . 8 — 17
46--036 Fitting the worm pump to the mixing pipe . . . . . . 8 — 18
46--034 Checking and adjusting the worm pump . . . . . . . 8 — 21
9 Decommissioning
9.1 Temporary decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . 9 — 1
Antifreeze protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 — 1
9.2 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 — 2
9.3 Storing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 — 2
9.4 Final decommissioning, disposal . . . . . . . . . . . . . . . . . . . . . . . 9 — 3
Electric machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 — 3
Material used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 — 4
Parts requiring separate disposal . . . . . . . . . . . . . . . . . . . . 9 — 4
10 Appendix
10.1 General tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10— 1
10.2 Recommended lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10— 3
Index of Key Words
V
Contents
VI
About these Operating Instructions
1 About these Operating Instructions
In this chapter you will find notes and information that will help you
use these Operating Instructions. Do not hesitate to contact us if you
have any queries:
Putzmeister Mörtelmaschinen GmbH

Postfach 2152
D-72629 Aichtal, Germany
Tel: +49 (0)7127 599-0
Fax: +49 (0)7127 599-743
Internet: http://www.moertelmaschinen.de
E-mail: pmm@pmw.de
or the branch or services agent responsible for you.
Address:
Telephone:
Fax:
E-mail:
01_0001_0505GB 1—1
1.1 Foreword These Operating Instructions are intended to familiarise the user with
the machine and to assist him in using the machine properly in va-
rious possible applications.
The Operating Instructions contain important information on how to

operate the machine safely, properly and economically. Taking these
instructions into consideration will help
-- to avoid dangers,
-- to reduce repair costs and downtimes,
-- to increase the reliability and service life of the machine.
The Operating Instructions must be supplemented by the relevant

national rules and regulations for accident prevention and environ-
mental protection.
The Operating Instructions must always be available wherever the

machine is in use.
The machine owner must make the location of these Operating In-
structions known to all personnel charged with performing jobs on
the machine and ensure they are accessible. These operating in-
structions must be read and applied by any person who carries out
work with or on the machine, e.g.
-- operation, including setting up, fault rectification in the course of
work, removal of production waste, care and disposal of fuels and
consumables,
-- service (maintenance, inspection, repair), and/or
-- transport.
The generally recognised rules of technology for safe and proper

working must be observed in addition to the Operating Instructions
and mandatory rules and regulations for accident prevention and
environmental protection in the country and place of use of the ma-
chine.
Continuation next side
1—2 01_0001_0505GB
The Branch or Agent serving you, or the Aichtal Works, will be happy
to give you more information, should you have any questions follo-
wing your study of the Operating Instructions.
You will make it much easier for us to answer any questions if you
can give us the details of the machine model and the machine num-
ber.
These operating instructions do not include a description of the drive

motor; please refer to the operating instructions provided by the mo-
tor manufacturer.
Modifications are made from time to time in the interests of constant

improvement and it could be possible that we were unable to take
these into consideration when these Operating Instructions were
printed.
These operating instructions are not covered by the Amendment Ser-

vice of Putzmeister Mörtelmaschinen GmbH. Alterations may be
made to these operating instructions without prior notification.
The contents of this document may not be reproduced, even in part,

without our written permission. All technical data, drawings, etc. are
protected by copyright law.
The pages are divided into chapters where they are numbered con-
secutively.
Example: Page 3--2

Chapter 3
Page 2
 Copyright by
01_0001_0505GB 1—3
1.2 Icons and symbols The following icons and symbols are used in the Operating Instruc-
tions:
" Action symbol

Text following this symbol describes tasks which you are required to
work through, generally in the sequence shown from top to bottom.
⇒ Text after this icon describes the result or the effect of an
activity.
Refer also to the maintenance charts:

This symbol is used to refer to the maintenance charts required, pos-
sibly as a supplement to the maintenance charts you are currently
reading.
The following special tool is required:

This icon identifies the special tools necessary to carry out the work.
Normal tools, i. e. standard tools or tools carried in the vehicle are
not listed additionally.
Environmental protection
This symbol is used to identify tasks during which particular attention
is to be paid to environmental protection. The associated text is writ-
ten in italics and is closed off with a line.
Notes
Particular specifications with regard to the economic use of the ma-
chine are introduced with the word ”Note” and the pictogram illustra-
ted. The associated text is written in italics and is closed off with
a line.
Caution
Particular specifications or instructions and prohibitions with regard
to the prevention of damage are introduced with the word ”Caution”
in bold and the pictogram illustrated. The associated text is written in
italics and is closed off with a line.
1—4 01_0001_0505GB
Danger
Particular specifications or instructions and prohibitions with regard
to the prevention of personal injury or significant damage are introdu-
ced with the pictogram illustrated, the word ”Danger” written in bold
and a line. The associated text is written in italics and is closed off
with a line.
The appropriate symbol will be used if it is possible to identify the

source of the danger precisely.
Suspended Load
This symbol is used to identify tasks in which suspended loads may
fall down.
Danger of crushing
This symbol is used to identify tasks during which there is the danger
of being crushed.
Heavy current
This symbol is used to identify tasks in which there is the danger of
electrocution, possibly with lethal consequences.
01_0001_0505GB 1—5
Safety Regulations
2 Safety Regulations
This chapter summarises the most important safety regulations. This

Chapter must be read and understood by all persons who handle
the machine. The various regulations are also repeated once more at
the appropriate points in the Operating Instructions.
Notes
Special safety regulations may be necessary for some tasks. These
special safety regulations will only be found in the description of the
particular task.
The following safety instructions should be regarded as a supple-

ment to already existing valid national accident prevention regula-
tions and laws.
Existing accident prevention regulations and laws must be observed

in all cases.
03_0001_0505GB 2—1
Safety Regulations
2.1 Principle Use only machines in a technically perfect condition, as designated

and being conscious of safety and the dangers, taking account of
the Operating Instructions. Any faults, especially those affecting the
safety of the machine, must, therefore, be rectified immediately.
Make sure that

-- no safety equipment is removed, rendered inoperable or modified,
-- safety equipment removed for the purposes of maintenance work
is refitted immediately after the work is completed.
Check operational safety every time you start work. Any defects
found or suspected must be eliminated immediately. If necessary,
inform the project supervisor.
If defects or faults are found or suspected during operation, opera-

tion must cease immediately. Eliminate the defect or fault before re-
starting.
Onwards sale The following should be noted if you sell the machine on:
Pass on to the new operator all the accompanying documentation

(Operating Instructions, Maintenance Instructions, diagrams, inspec-
tion certificates etc.) you received with your machine. If necessary,
you may have to order the papers from us, quoting the machine
number. The machine may not be sold on without the accompanying
documentation under any circumstances.
Reporting an onwards sale or acquisition to Putzmeister ensures

that you will be sent any information relating to modifications or in-
novations relevant to safety, and you will also be eligible for technical
consultancy from our works.
2—2 03_0018_0809GB
Safety Regulations
2.2 Designated use The machine has been built in accordance with state of the art and
recognised safety rules. Nevertheless, its use may constitute a risk to
life and limb of the operator or of third parties, or cause damage to
the machine and to other property.
The machine must only be used as specified in the Operating In-

structions and the enclosed documentation. All information and sa-
fety regulations in the Operating Instructions must be observed.
The machine is designed exclusively for mixing, conveying and

spraying ready-mix dry mortar or pumpable viscous ready-mix mate-
rials.
On no account must any other materials or objects be used.
The delivery line through which the pump delivers must be designed
to withstand the delivery pressure and be laid and secured profes-
sionally in accordance with approved engineering regulations.
The maximum delivery pressure must be no higher than that speci-

fied on the rating plate and/or in the technical data.
The machine is filled via the material hopper.
The machine must be operated only with the safety equipment fitted.
Any work on the electrical system of the machine must be carried out
by trained and qualified electricians only.
Never make any modifications, additions or conversions to the ma-

chine without first obtaining the manufacturer’s approval.
The machine must be inspected for operational safety by a technical

expert at least once a year. The operator is responsible for commis-
sioning the inspection.
03_0137_0806GB 2—3
Safety Regulations
2.3 Improper use Use of the machine other than described in the section ”Designated
use”, or which goes beyond such use, is considered contrary to the
designated use. Putzmeister Mörtelmaschinen GmbH accepts no
liability for damage resulting from such use. The risk of such misuse
lies entirely with the machine operator.
Extending delivery line Extending the delivery line beyond the length specified in the techni-
cal data is prohibited.
A new delivery line is only suitable for pressures entered on the ra-
ting plate.
Modifications Never make any modifications, additions or conversions to the ma-

chine which might affect safety without first obtaining the manufactu-
rer’s approval. This also applies to the installation and adjustment of
safety devices and valves as well as to welding work on load-bea-
ring elements.
The values quoted on the rating plate, in the Technical Data and on
the machine card are the maximum permissible values.
The control and safety settings made at Putzmeister

Mörtelmaschinen GmbH must not be changed.
The machine must not be operated with deactivated, modified or de-

fective safety devices.
Safety devices must only be repaired, adjusted or replaced by tech-

nically qualified experts.
All devices of relevance for safety must be in place and fully functio-
nal.
The machine is not explosion proof and must not be used in poten-
tially explosive areas.
2—4 03_0138_0806GB
Safety Regulations
2.4 Liability The operator is obliged to act in accordance with the Operating In-
structions.
The safety and accident prevention regulations from the following

institutions must be observed:
-- Industrial Employers’ Liability Insurance Association,
-- the responsible corporate liability insurance company.
-- the legal authorities in your country.
The following persons are liable under the law for accidents which
can be ascribed to the failure to comply with safety regulations and
accident prevention regulations:
-- the operating personnel or (unless not liable due to lack of training
or basic knowledge)
-- their supervisors.
under the law.
Please therefore ensure that the necessary caution prevails.
Exclusion of liability We state here expressly that Putzmeister Mörtelmaschinen accepts

no liability for damage arising from incorrect or negligent operation,
servicing or maintenance or as a result of use contrary to the desi-
gnated use. This statement is equally valid for modifications to, addi-
tions to and customization of the machine which may compromise
safety. The guarantee will no longer be valid in such cases.
03_0021_0508GB 2—5
Safety Regulations
2.5 Personnel selection The machine may only be operated or serviced independently by
and qualifications persons who
-- have reached the minimum legal age;
-- are physically capable (rested and not under the influence of alco-
hol, drugs or medication);
-- have been instructed in the operation and maintenance of the ma-
chine;
-- can be expected reliably to execute the tasks they are charged
with.
Training The machine must only be operated, serviced or maintained by per-

sons who are trained to carry out such tasks and have been commis-
sioned to do so.
The areas of responsibility for personnel must be clearly defined.
The following personnel must only work on the machine under the
permanent supervision of an experienced person:
-- personnel who have not yet completed training or instruction,
-- untrained personnel,
-- uninstructed personnel,
-- personnel taking a general training course.
Qualified electrician Work on the electrical system and equipment of the machine must
be carried out by a qualified electrician or by instructed persons un-
der the supervision and guidance of a qualified electrician and in
accordance with electrical engineering rules and regulations.
2—6 03_0022_0610GB
Safety Regulations
2.6 Sources of danger Never reach into moving machine components, whether the machine
is running or switched off. Always switch off the main switch first.
Take note of the warning plate.
In the event of malfunctions, stop the machine immediately and se-

cure it. Have any faults rectified immediately.
Make sure that nobody is placed at risk by the running machine be-
fore starting up the machine.
Never release or tighten threaded unions that are under pressure.
Hot machine compo- During and after completion of work, there is a risk of burns from hot
nents parts on the drive motor.
Delivery line and cou- The delivery line and coupling system is designed for a max. con-
pling system crete pressure of 40 bar.
The max. concrete pressure must not exceed 40 bar.
03_0085_0606GB 2—7
Safety Regulations
2.7 Safety equipment Never remove or modify safety devices on the machine.
Any safety devices removed for set-up, maintenance or repair purpo-

ses must be refitted and checked immediately upon completion of
the maintenance and repair work.
Safety devices must only be repaired, adjusted or replaced by tech-

nically qualified experts.
All equipment required for safety and accident prevention (warning

signs and information plates, cover grilles, guards, etc.) must be in
place. Such equipment must not be removed, modified or damaged.
2—8 03_0014_0603GB
Safety Regulations
2.8 Protective equipment The following protective equipment is compulsory throughout the
machine working area to limit the risk of injury to personnel.
-- Protective helmet
-- Protective goggles
-- Protective boots
03_0139_0806GB 2—9
Safety Regulations
2.9 Risk of injury -- resi- The machine has been built in accordance with the state of the art
dual risk technology and recognised safety rules. Nevertheless, its use may
constitute a risk to life and limb of the operator or of third parties,
or cause damage to the machine and to other property.
Some of the injuries that may be caused by improper use of the ma-
chine are listed below:
-- Risk of crushing and knocking when moving and setting up the
machine.
-- Electric contact (in some circumstances with fatal consequences)
with the electrical equipment. If the connection has not been made
correctly or electrical assemblies are damaged.
-- Noise pollution is a danger for persons working continuously in the
vicinity of the machine without ear defenders.
-- Injuries through unauthorised starting or use of the machine.
-- Injuries caused by tripping over cables, hoses or reinforcing steel.
-- Risk of burning on hot machine components. This includes e.g.
drive motor and frame.
-- Injuries caused by opening pressurised delivery lines (e.g. after
blockages).
-- Injuries caused by reaching into the material hopper.
-- Damage to health if dust particles are inhaled or contact is made
with cleaning agents, solvents or preserving agents.
-- Eye and skin injuries caused by sprayed mortar or other chemical
substances.
2 — 10 03_0140_0806GB
Safety Regulations
2.10 Risk of crushing and During the following operating modes at the machine:
bumping -- Set-up
-- Starting up
-- Operation
-- Cleaning, Troubleshooting, Maintenance
-- Decommissioning
there is a risk of injury through crushing or bumping.
Transporting the The machine does not have any attachment points and should there-
machine fore loaded onto a suitable transport aid (Euro pallet). Use a suitable
crane with lifting gear or a fork-lift truck to lift the machine.
Danger of crushing
Lift the machine carefully with a fork-lift truck and move with great
care.
When lifting with the crane, determine the centre of gravity of the ma-
chine by lifting carefully. All cables or chains on the lifting gear must
be tensioned evenly and the machine must be raised evenly at all
support points.
The machine must only be loaded onto a suitable transport vehicle

and must be secured against rolling, sliding and overturning during
transport.
Suspended Load
Hoisted loads may fall if they are not loaded properly or if the auxi-
liary loading equipment is damaged.
Ensure no persons are under a suspended load.
Only use an auxiliary loading device with a load-bearing capacity
designed to support the gross weight of the machine!
03_0068_0603GB 2 — 11
Safety Regulations
Assembly of the auger There is a risk of crushing when installing the auger pump.
pump Depending on its installed position, the stator, or auger barrel, may
start turning until it comes to rest against the tie bolt when the ma-
chine is switched on.
Never place hands into the auger pump when switching the machine
on.
Risk of crushing in the end stop area of the auger pump
2 — 12 03_0068_0603GB
Safety Regulations
2.11 Electrical contact The control cabinet, electrical wiring and drive motor pose a risk of
fatal injury from electrical contact during the following:
-- Starting up
-- Operation
-- Decommissioning.
All electrical assemblies are protected as standard, as per

IEC 60204 Part 1 or DIN 40050 IEC 144 in accordance with protec-
tion category IP 44.
Use only original fuses with the specified amperage! The electrical
system can be destroyed by over-rated fuses or bridging.
Heavy current
Work on the electrical system and equipment of the machine must
accordance with the electrical engineering rules and regulations.
03_0082_0606GB 2 — 13
Safety Regulations
2.12 Blockage Avoid blockages. A well cleaned and leak-tight delivery line is the
best assurance against formation of a blockage! Blockages conside-
rably increase the risk of accident.
Always use cement grout for initial pumping.
Danger
Never attempt to blow out a blockage with compressed air. There is
a risk of fatal injury because the delivery line can burst!
Injury through the force of bursting couplings, pipelines or blockages

flying out of delivery lines.
Always attempt to remove the blockage by reverse pumping follo-

wed by normal pumping.
Relieve pressure in the delivery pipe by briefly reverse pumping.

Then uncouple the delivery line and clear the blockages in the line
by shaking and tapping it.
If the obstruction is not released, the affected delivery section must

be disassembled.
When you start the drive motor up again, add a cement grout to the
delivery line.
2 — 14 03_0052_0512GB
Safety Regulations
2.13 Place of work The place of work is the area in which people must remain in order to
carry out the work.
Operator Depending on the type of work, the machine can be operated by

one or two persons.
With two-person operation:

-- one operator takes over the task of filling the machine. His place is
at the machine’s operating panel.
-- The second operator’s workplace is at the hose end or at the spray
gun.
With one-person operation:

-- one person takes over both activities.
2.14 Working area The working area is the area where work is being performed, using
the delivery line and/or the spray gun, or where the machine is filled
with material. Parts of the working area may become danger zones,
depending on the task being performed with the delivery line and/or
spray gun, or during machine filling.
The working area and the working environment around the machine
must be cordoned off against unauthorised access by other person-
nel when work is carried out. If necessary, install warning plates and
barricades.
2.15 Procedure in an emer- Switch off the machine at the EMERGENCY STOP button in an emer-
gency situation gency situation.
Refer also to chapter: ”Operation” -- section: ”Emergency shutdown

procedures” for further details
Caution
In the event of malfunctions, stop the machine immediately and se-
cure it. Have any faults rectified immediately.
03_0141_0806GB 2 — 15
Safety Regulations
2.16 Environmental protec- Have old operating materials such as oils, filters, batteries, replace-
tion ment parts etc. disposed of in line with regulations. Used cleaning
cloths must also be disposed of properly.
14000700
2 — 16 03_0141_0806GB
Safety Regulations
2.17 Sound emissions Sound emissions are generated during the following operating mo-
des at the machine:
-- Starting up
-- Operation
-- Decommissioning
Refer to the technical data for the sound pressure level value in the
vicinity of the machine.
We recommend wearing ear defenders for noises louder than

85 dB (A); the employer should provide personnel with ear defen-
ders although this is not compulsory.
Wearing ear defenders for noises louder than 90 dB (A) is compul-
sory.
Wear your personal ear defenders.
Operator Instruct your personnel always to wear their personal ear defenders.
As the operator, you are responsible for ensuring that your personnel
comply with this regulation.
All soundproofing equipment must be present and in perfect condi-

tion. This equipment must be set to protective position during opera-
tion. High sound levels can cause permanent hearing damage.
03_0112_0702GB 2 — 17
Safety Regulations
2.18 Spare parts Spare parts must comply with the technical requirements specified
by the manufacturer. Spare parts from original equipment manufac-
turers guarantee this.
Use only original spare parts. Putzmeister Mörtelmaschinen GmbH

accepts no liability for damage caused as a result of using non-origi-
nal spare parts.
2.19 Accessories Accessories must meet the requirements specified by Putzmeister

Mörtelmaschinen GmbH and be compatible with one another. Using
accessories from original equipment manufacturers guarantee this.
Notes
Accessories that are not included in the scope of supply delivered
with the machine are supplied by Putzmeister and can be purchased
through Parts Sales.
Please refer to the delivery note for a list of accessories supplied.
The operating company is responsible for ensuring that the correct

accessories are used.
Putzmeister Mörtelmaschinen GmbH declines all responsibility and
liability for damage caused as a result of using non-original accesso-
ries or using correct accessories inappropriately.
2.20 Storing the machine The machine should be stored only in a dry, frost-free location.
If there is a danger of freezing at the storage location, take appro-

priate antifreeze protection measures.
For further details, refer also to the chapter: ”Decommissioning”.
2 — 18 03_0122_0702GB
General Technical Description
3 General Technical Description
This chapter describes the components and assemblies on this ma-

chine and describes how they function. Please note that available
options are also described.
3.1 Machine designation Your machine is an MP 10 or MP 12 mixing pump from

Putzmeister Mörtelmaschinen GmbH.
You will make it much easier for us to answer any questions or re-
spond to orders if you can give us the details of the machine model
and the machine number.
MP XX
Type designation
Mixing pump
02_0526_0806GB 3—1
3.2 Machine versions These operating instructions are valid for subsequent versions of the
machine.
Model Type Material no.

MP 10 230 V / 50 Hz, no accessories 111594007
MP 10 230 V / 50 Hz, with accessories 111594010
MP 12 230 V / 50 Hz, no accessories 111595006
MP 12 230 V / 50 Hz, with accessories 111595019
The following data can be found on the rating plate:

-- Machine version (voltage and frequency)
-- Machine number
Notes
The machine number is allocated by Putzmeister Mörtelmaschinen
GmbH. Each machine number is only allocated once. This means
that the machine number identifies each individual machine.
3.3 Scope of supply The scope of supply of the 111594007 / 111595006 includes:
-- the MP 10 or MP 12
-- a water pump
-- a vibrator
-- a standard mixer shaft
-- Operating Instructions
-- a spare parts list
The scope of supply of the 111594010 / 111595019 also includes:

-- standard accessories incl. delivery hose, spray gun and air hose
-- a compressor
3—2 02_0527_0806GB
3.4 Overview Below you will find an overview of the most important components;
these will then be described on the following pages.
1
14
13
12
4
11
5
6
8 7
10 9
Item Designation
1 Control cabinet
2 Drive motor
3 Material hopper
4 MP 10: eccentric latch
(MP 12: quick-release wedges)
5 Pressure switch for compressed air control
6 Water valve fitting
7 Mixing pipe
8 Worm pump
9 Pressure flange
10 Pressure gauge for mixing pump
11 Pressure discharge unit
12 Vibrator
13 Protective grille
14 EMERGENCY STOP button (on rear)
02_0527_0806GB 3—3
3
4
Item Designation
1 Frequency inverter
2 Quick-release wedges
3 Water pump
4 Drive unit
3—4 02_0527_0806GB
3.5 Technical data The technical data and features listed below relate to the MP 10 and
the MP 12.
MP 10 MP 12
Dimensions
Length: 1500 mm 1400 mm
Width: 530 mm 620 mm
Height: 790 mm 1020 mm
Fill height: 600 mm 900 mm
Weights
Weight (empty): 115 kg
Performance data
Electric motor 1.5 kW / 230 V / 50 Hz /
Drive motor:
106-403 rpm.
Water pump: 0.37 kW, 2.4 m3/h
Worm pump: N13S
Maximum grain size: 4 mm
0.52 kW, 230 V / 50 Hz, 180 l/min.,
Compressor (options):
cut-off pressure 3.2 bar +/-- 10%
Delivery rate: 3.5-13.5 l/min.
Delivery distance: max. 20 m distance, 15 m high
DN 35 mortar hoses standardised
Delivery line: according to DIN,
DN 25 end hose is recommended
Maximum delivery
30 bar
pressure:
Sound pressure level: Lp ± 89 dB(A)
Temperature range: --10 _C to +40 _C
Electrical connection
Mains voltage: Alternating current 230 V, 50 Hz
Fuse: min. 16 A
External device plug: Schuko plug
Connecting cable: 3 x 2.5 mm2
02_0527_0806GB 3—5
MP 10 MP 12
Air port
Hose: 1/2”, min. 10 bar
Water connection
Pipe diameter: min. 1/2”
Water pressure: min. 2 bar, max. 6 bar
Fluid capacities
Gearbox oil: Fluid capacity 1.15 l
Hopper capacity: 30 l 45 l
Notes
The stated outputs are guide values only.
The maximum delivery rate and the maximum delivery pressure can-
not be reached simultaneously.
The actual rates depend on the properties and consistence of the
material being delivered.
Notes
The standard mixer shaft has a pitch of 70 mm.
When mixing light plasters, use a mixer shaft with a pitch of 90 mm
to achieve the best results.
Accessories that are not included in the scope of supply delivered

with the machine are supplied by Putzmeister Mörtelmaschinen
GmbH and can be purchased through the Parts Sales department.
3—6 02_0527_0806GB
3.6 Rating plate The most important machine data is shown on the rating plate.
1
2
3
4
5
6
7
Item Designation
1 Model (machine model)
2 Mach. no. (machine number)
3 Year of manufacture
4 Max. delivery pressure [bar]
5 Voltage [V]
6 Frequency [Hz]
7 Power [kW]
02_0274_0608GB 3—7
3.7 Sound power level In accordance with Directive 2000/14/EC the sound power level emit-
ted by the machine is given below.
Next to the rating plate on the machine there is the plate shown in
the picture below which gives the machine’s sound power level mea-
surement.
XXX
Item Designation
LWA Sound power level
dB Decibel value
3—8 02_0174_0603GB
3.8 Options Consult your dealer or local Putzmeister Mörtelmaschinen GmbH re-
presentative as to how and whether you should upgrade your ma-
chine.
3.9 Safety equipment The following is a list of installed safety equipment on the machine.
Safety devices installed on the machine:

-- EMERGENCY STOP button
-- Protective grille
-- Protective grille contact switch
Protective grille A wing screw secures the protective grille to one side of the mixer
drum on the machine.
Danger
The protective grille must be installed in every operating mode and
after every repair.
The machine may be operated only with the protective grille closed.
The machine stops automatically if the protective grille is opened du-

ring operation.
EMERGENCY STOP Switching the machine off at the master switch causes an
EMERGENCY STOP!
Notes
In the event of imminent danger, switch the machine off at the ma-
ster switch!
02_0528_0806GB 3—9
EMERGENCY STOP The control cabinet of the machine accommodates an EMERGENCY

button STOP button.
Danger
Should situations arise during operation which may endanger the
operator, third parties or the machine, the machine must be stopped
immediately by pressing the EMERGENCY STOP button. After an
EMERGENCY STOP, eliminate the danger before restarting the ma-
chine.
Caution
Familiarise yourself with the position of the EMERGENCY STOP but-
tons on your machine.
O
I
1 EMERGENCY STOP button on control cabinet
Pressing the EMERGENCY STOP button triggers the following activi-

ties:
-- The low voltage coil on the master switch is disconnected from
the power.
-- The master switch returns to the ”0” position.
-- The machine stops completely.
Notes
To cancel the EMERGENCY STOP status, unlock the depressed
EMERGENCY STOP button by turning it.
3 — 10 02_0528_0806GB
3.10 Function description This chapter is intended to help you understand the operational se-
quences of the machine so that you can limit the field of the machi-
ne’s applications to suitable areas and avoid errors in operation.
General description Putzmeister machines are easy to assemble and operate. In spite of
of the machine this, certain precautionary measures must be taken when operating
the machine to ensure that the wear parts have as high a life limit as
possible.
The MP 10 and MP 12 mixing pumps are machines designed to pro-

cess ready-mix dry mortar or pumpable viscous ready-mix materials.
It mixes, pumps and sprays continuously.
Ready-mix dry mortar is poured into the material hopper. The ready-
mix dry mortar then flows through the mixing spiral, which loosens
the material, and into the mixing pipe. The adjustable water volume
is supplied via a fitting with a discharge meter. The ready-mix dry
mortar is mixed with water and the mixed mortar is then conveyed by
a worm pump.
When viscous material is mixed, the water supply can be switched
off.
A spray gun can be attached to the end of the hose. Air is introdu-
ced from the compressor and the mortar applied at the desired coat
thickness.
If activated for operation, the pump starts initially. The compressed
air control switches off the machine when the air pressure in the air
hose starts to increase. The pump then switches to standby. The ma-
chine starts again automatically when the air pressure falls below the
preset value. This happens when the air valve on the spray gun is
opened, for example.
02_0528_0806GB 3 — 11
3.11 Control devices This section contains a summary of the various control devices on
the machine.
1
2
3 4
The functions of the machine are assigned to the following control

devices:
Item Designation
1 Compressor (optional)
2 Control cabinet
3 Air valve fitting (obscured)
4 Spray gun (optional)
5 Water valve fitting
3 — 12 02_0529_0806GB
3.12 Control cabinet The machine is controlled and operated via a control cabinet.
The control and operating instruments are located here.
The control cabinet’s wiring, earthing and connections comply with

VDE codes of practice.
1 2 3
8 4 5
O
I
7 6
Control cabinet, view from the front
Item Designation Function/display

Button / lat- Vibrator ”Tip” -- ”0” -- ”Auto”
1
ched pushbutton
Button / lat- Operation ”Left” -- ”0” -- ”On”
2
ched pushbutton
Button / lat- Water ”Off” -- ”On” -- ”Tip”
3
ched pushbutton
4 Round socket Remote control connection
EMERGENCY STOP Switches off the machine in an
5
button emergency.
6 Indicator lamp Fault
7 Speed adjuster Engine speed control ”0” -- ”10”
8 Master switch Power supply ”0” -- ”I”
02_0529_0806GB 3 — 13
Button / latched push- You can use the button / latched pushbutton to switch the vibrator on
button, vibrator and off permanently or activate the vibrator momentarily until the
switch is released.
Switch position Designation

Left ”Tip” The vibrator operates until the switch is
released. When released, the switch returns
automatically to its original position and the
vibrator stops.
Middle ”0” Vibrator off
Right ”Auto” Vibrator starts
Button / latched push- You can use the button / latched pushbutton to switch the mortar
button, operation pump on and off permanently or pump in reverse momentarily until
the switch is released.

Left ”Left” The pump operates in reverse until the
switch is released. When released, the
switch returns automatically to its original
position and the pump stops.
Middle ”0” Pump off
Right ”On” Pump operates
Button / latched push- You can use the button / latched pushbutton to switch the water on
button, water and off permanently or pump water momentarily until the switch is
released.

Left ”Off” Water supply is off.
Middle ”On” Mixing pump -- continuous water supply.
Right ”Tip” Water supply -- water is supplied until
the switch is released. When released,
the switch returns automatically to its
original position and the water stops.
3 — 14 02_0529_0806GB
Round socket for You can purchase a remote control cable for the machine as an ac-
remote control cessory. The remote control cable is plugged into the 4-pin round
socket in the control cabinet. The remote control cable allows you to
operate the machine remotely, even without a compressor.
The machine is supplied with a strapping plug.
If you intend to work without a cable remote control, the strapping
plug must be inserted.
Speed adjuster You can adjust the engine speed using the speed adjuster.

1 -- 10 You can adjust the engine speed here
during wet operation.
Connections in the The following illustration shows the connections in the control cabi-
control cabinet net.
10 8 6 4 2
9 7 5 3 1
Item Designation
1 EMERGENCY STOP switch
2 Mounting plug socket, drive motor
3 External plug socket, control line
4 Connecting cable, air pressure switch
5 Connecting cable, water pressure switch
6 Connecting cable, water pump
7 Connecting cable, water valve
8 Connecting cable, limit switch
9 External Schuko connector
10 Integral Schuko socket
02_0529_0806GB 3 — 15
3.13 Drive motor The machine is driven by an electric motor.
The drive motor has different connection values, depending on the

model. Please refer to the rating plate or the chapter. “General tech-
nical description” -- section: “Technical data” for information on the
connected loads of your machine.
3 — 16 02_0303_0806GB
3.14 Auger pump The auger pump built into the machine is called a displacement
pump. An auger (rotor) rotates inside a fixed auger barrel (stator).
The auger consists of a highly wear-resistant, very hard metal alloy
and the auger barrel of a multi-notched steel sleeve with vulcanised
elastic rubber core.
2
1
Item Designation
1 Auger
2 Auger barrel
The auger pump may be fitted with a clamping sheath for tightening,
depending on the model.
3
2
1
Item Designation
1 Auger
2 Auger barrel
3 Clamping sheath
4 Tensioning screws
02_0057_0611GB 3 — 17
3.15 Water pump The electrically driven water pump serves as a booster pump if
mains water pressure is insufficient.
As a result, the water pump ensures a continuous flow of water at a
constant pressure.
Item Designation
1 Water pump
Notes
The water pump is not a suction pump and does not draw in water
itself.
3 — 18 02_0530_0806GB
3.16 Water valve fitting
1
2
Item Designation
1 Discharge meter
2 Control valve for water quantity
3 Pressure gauge for water pressure
4 Pressure-reducing valve
The pressure switch is located on the other side of the
machine and therefore does not appear in the illustration.
The pressure-reducing valve is designed to compensate for fluctua-

tions in pressure in the water supply. The setting value is 2 bar at
650 l/h.
The pressure switch stops the mixing pump in the event of a water
shortage.
Pressure switch setting values:
-- Start-up pressure: 1 bar
-- Shutdown pressure: 3 bar
02_0530_0806GB 3 — 19
3.17 Compressor (option) A compressor has been integrated to generate the air required to
spray the mortar.
Item Designation
1 Compressor
2 Air tapping coupling
3 Cable with Schuko connector
4 ON/OFF switch
The air generated is transported through the air battery and an air
hose to the spray gun. The spray air is also used to control the mi-
xing pump pneumatically.
3 — 20 02_0531_0806GB
3.18 Air valve fitting
3 2
Item Designation
2 Coupling connector socket, control cabinet
3 1/2” with Geka connector
Mixing pump compressed air control start-up pressure: 1-1.5 bar

Mixing pump compressed air control shutdown pressure: 2 bar
3.19 Spray gun (option)
2
1
4 3
Item Designation
1 Air-regulation cock
2 Rubber spray nozzle
3 Coupling for delivery hose
4 Coupling for air supply
3.20 Vibrator The vibrator can be switched on during operation if required. To ope-
rate the vibrator, set the button to ”Tip” and hold in that position.
When released, the switch automatically returns to its original posi-
tion and the vibrator stops. In the ”Auto” position, the vibrator opera-
tes continuously.
02_0531_0806GB 3 — 21
Transport, Set-up and Connection
4 Transport, Set-up and Connection
In this section you will find information concerning safe transport of

the machine. Furthermore, work is described in this section, which is
also necessary for the installation and connection of the machine.
Starting up the machine will not be described until the chapter ”Star-
ting up”.
4.1 Unpacking the ma- Before shipment, the machine is packaged for transportation. Un-
chine pack the machine and dispose of the packaging material.
Recyclable materials are used for packaging the machine.
Dispose of the packing material in compliance with the nationally va-
lid environmental protection regulations.
04_0006_0508GB 4—1
4.2 Transporting the The machine does not have any attachment points and should there-
machine fore loaded onto a suitable transport aid (euro pallet). Use a suitable
crane with lifting gear or a fork-lift truck to lift the machine.
Danger of crushing
Lift the machine carefully with a fork-lift truck and move with great
care.
When lifting with the crane, determine the centre of gravity of the ma-
chine by lifting carefully. All cables or chains on the lifting gear must
be tensioned evenly and the machine must be raised evenly at all
support points.
Suspended Load
Ensure no persons are under a suspended load.
4—2 04_0007_0508GB
Loading with a crane The complete MP 10 or MP 12 can be loaded onto a transport vehi-
cle or moved to a raised location within the construction site using a
crane.
1
2
Item Designation
1 Lifting gear
2 Clamping strap
3 Pallet
" Place the MP 10 or MP 12 on a pallet(3).
" Secure the machine against slipping with a strap(2).
" Drive under the pallet(3) with a crane lifting gear(1) and raise
the machine.
04_0140_0807GB 4—3
4.3 Set-up site The operator is responsible for setting up the machine safely.
Inspect the proposed site carefully and reject the set-up site if you
have any doubts in respect of safety.
Set-up site require- The set-up site must:

ments -- be horizontal,
-- be large enough to ensure that there is sufficient clearance around
the whole machine,
-- provide access to all sides of the machine for servicing and repair
purposes.
Operations site When selecting a location for the machine, make sure that:
-- the delivery lines can be laid without kinks,
-- the lines are kept as short as possible.
Delivery range of the machine Refer also to chapter: ”General Tech-

nical Description” -- section: ”Technical data”.
Notes
Output depends on the delivery characteristics of the material and
the length and routing of the delivery line.
4—4 04_0141_0807GB
Machine disassembly The MP 10 or MP 12 can be disassembled without the use of tools

for transportation for transportation in confined spaces, small loading surfaces, in stair-
wells etc.
The machine can be dismantled into the following portable compo-

nents:
-- Drive unit
-- Mixing pipe components (mixing pipe, worm pump, pressure di-
scharge unit)
-- Chassis components (material hopper -- control cabinet -- wheels --
water valve fitting -- air valve fitting)
-- Compressor
Dismantle the machine as follows:
" Switch the machine off at the master switch.
" Perform all the steps described in the section ”Cleaning the
machine” including any steps listed in subchapters.
" Stop the water supply.
" Disconnect the water hose.
" Unplug the power supply cable.
" Disconnect the compressor.
" Remove the two quick-release wedges and secure the mixing
pipe and pump to the material hopper.
" Remove the mixing pipe components.
" Remove the mixer shaft from the material hopper.
" Unplug the two cables that connect the control cabinet and the
drive unit.
" Release the two eccentric latches (MP 10) or the quick-release
wedges (MP 12) that secure the drive unit to the material hop-
per.
04_0142_0807GB 4—5
" Remove the drive unit.
" Carefully lower the components and secure against rolling

away.
" Transport the components carefully.
4.4 Assembling the ma- After transporting the individual components, reassemble the MP 10
chine or MP 12 as follows:
" Place the drive unit in position and fasten the eccentric latches
(MP 10) or insert the quick-release wedges (MP 12) to secure.
Different models available
Item Designation
1 Mixer shaft
" Insert the mixer shaft back into the material hopper and secure
in the retainer on the screw conveyor.
" Align the mixing spiral and the retainer for the mixing spiral on
the drive motor.
4—6 04_0142_0807GB
" Attach the mixing pipe components back onto the material
hopper and secure with the quick-release wedges.
" Insert the supply and control lines for the drive unit into the cor-
rect sockets and lock in position.
The worm pump is not fitted in the factory prior to delivery to save
space when the machine is transported. Once the machine is unpak-
ked, you must fit the worm pump for initial startup.
Caution
Protect vacant plug-in connections against dirt, moisture and me-
chanical damage.
Assembly of Refer to the corresponding maintenance chart for information on as-

worm pump sembling the worm pump.
Maintenance chart: Fitting the worm pump to the mixing pipe
04_0142_0807GB 4—7
4.5 Electrical connection Please refer also to the ”General Technical Description” for the elec-
trical connection values.
For more details, see chapter: ”General Technical Description” -- sec-

tion: ”Technical data and rating plate”.
Heavy current
Caution
Do not turn the main switch on at this stage.
The main switch must remain locked until the entire system has been
completely assembled.
Prerequisites Electrical installation prerequisites should be checked by a qualified

electrician before connection work begins.
-- The connected load of the existing electrical installation must be
sufficient for the machine.
-- Please refer to the technical data for the maximum back-up fuse
values.
-- The installation should always be connected to a special feed
point.
-- All phases and the PE (Potential Earth) protective conductor must
be present.
4—8 04_0134_0807GB
Laying electrical supply Supply cables must be laid visibly, taking local conditions into consi-
cables deration, and secured against damage.
Danger
There is a danger of electric shock which may have lethal conse-
quences by:
– contact with electrical cables;
– contact with machines with electrical drives, if the electrical con-
nection has not been properly made or the supply cable is dama-
ged.
Connection to the mains The machine must be connected to a separate feed point at the con-
power supply struction site.
The following power sources are permissible as a special feed point:
-- Site power distribution point
-- Small site power distribution point
-- Protective distributor
-- Movable protective device
The machine is electrically ready for service once the mains plug is
plugged into a power source.
04_0134_0807GB 4—9
4.6 Water connection The following section describes how to connect the machine to the
water supply.
Item Designation
1 Connecting to the mains water supply
The water supply may only be connected as per DIN 1988 -- Techni-
cal Rules for Water Installations, i.e. by means of installation type 1
backflow preventers or an independent outlet (buffer tank with a boo-
ster pump).
Please ensure that you check preconditions for connection to the wa-
ter supply before beginning connection work.
-- The pipe must be at least 1/2” in diameter.
-- The available water pressure must be min. 2 bar and max. 6 bar.
4 — 10 04_0143_0807GB
" Connect the water supply pipe from the water system to the
water connection on the MP 10 or MP 12.
2
1
Item Designation
1 Water connection to the mixing pipe
2 Water connection to the water valve fitting
" Connect the water valve fitting to the mixing pipe using the wa-
ter hose from the accessories.
Water supply pipes must be laid visibly, taking local conditions into
consideration, and protected against damage. They must not be al-
lowed to obstruct operating personnel.
Caution
If there is a risk of freezing, the pipes must be laid so as to exclude
the possibility of the water freezing.
04_0143_0807GB 4 — 11
Starting up
5 Starting up
In this chapter you will find information on starting up the machine.

The work steps for initial operation of the machine are described as
well as how to prepare the machine for operation after a long break.
There is also a description on how to check the condition of your ma-
chine and how to carry out a test run with function checks.
Notes
The operating personnel should be trained on the machine during
initial operation.
Every time the machine is in operation, the operator accepts full re-
sponsibility for the safety of anyone located in the machine’s danger
zone. He is therefore obliged to ensure absolute operating safety of
the machine.
The operator must familiarise himself with the machine during ma-
chine handover.
This means:
-- He must have read and understood the Operating Instructions (es-
pecially the chapter on Safety Regulations).
-- He must be in a position to carry out the correct measures in case
of emergency and switch off and secure the machine.
The entire system must be observed during the initial hours of opera-
tion to identify possible malfunctions.
09_0001_0505GB 5—1
Starting up
5.1 Checks Each time the machine is used, you should check the condition of
your machine and carry out a test run including function checks. If
you identify any defects during the checks, you must eliminate these
(or have these eliminated) immediately.
Visual checks Some important visual checks should be carried out before starting
up the machine. Please refer to the relevant maintenance chart.
Maintenance chart: Visual checks
Electrical connection Using faulty electrical components or connecting components incor-

rectly may result in serious injury (possible fatal) or severe damage
to the machine. Perform the checks listed in the relevant mainte-
nance card to avoid the risk of injury.
Maintenance chart: Visual checks
5.2 Test run Carry out a test run before operating the machine.
Switch-on conditions The following switch-on conditions must be met before the drive mo-
tor is started:
-- The machine must be connected to a suitable water supply. Read
the ”Water connection” section in the chapter ”Transport, Set-up
and Connection”.
-- The machine must be connected to a suitable power supply.
Read the ”Electrical connection” section in the chapter ”Transport,
Set-up and Connection”.
-- Ensure that the protective grille on the mixer drum is securely lok-
ked in place and closed.
Start the drive motor before performing a test run. Some functions
must be checked while the machine is running.
5—2 09_0168_0806GB
Starting up
Notes
Any defects found during these tests must be rectified immediately.
A fresh inspection is necessary after every repair. The machine may
only be put into operation once all the inspections described below
have been concluded satisfactorily.
" Perform a function check of the safety equipment as described

in the maintenance chart.
Maintenance chart: Function check of the safety equipment
09_0168_0806GB 5—3
Operation
6 Operation
In this section you will find information on machine operation. You will
learn what operations are required for setting up the machine, opera-
tion and for cleaning.
6.1 Requirements Before starting to use the pump, you must carefully carry out the
working steps for commissioning and installing the machine. Before
you fill material into the machine and pump it through the delivery
line you must be sure that
-- the machine functions correctly,
-- the delivery line is designed to withstand the intended delivery
pressure and
-- the delivery line has been laid professionally.
Notes
Should a malfunction occur when the pump is in operation, first con-
sult the chapter ”Faults, Cause and Remedy”. Contact Putzmeister’s
After Sales department for advice, if you are unable to rectify the
fault yourself.
05_0018_0510GB 6—1
Operation
6.2 Emergency shutdown Make sure you are completely familiar with the procedures for shut-
procedures ting down the machine in an emergency situation before you start
operating the machine.
Danger
Proceed immediately as described below if an emergency occurs
while you are operating the machine.
" Close the air-regulation cock on the spray gun.
" Switch the compressor off.
" Take first aid measures, where necessary.
" Note the incident and report in accordance with company co-
des of practice.
" Look for the cause of the fault and rectify it completely.
" Start up the machine in accordance with the starting up in-

structions.
EMERGENCY STOP The control cabinet of the machine is fitted with an EMERGENCY
button STOP button.
Danger
In the event of impending danger, press the EMERGENCY STOP but-
ton!
Caution
Familiarise yourself with the position of the EMERGENCY STOP but-
ton on your machine.
6—2 05_0207_0806GB
Operation
O
I
Press: lock EMERGENCY STOP button

Rotate: unlock EMERGENCY STOP button
" Press the EMERGENCY STOP button.

⇒ The low voltage coil on the master switch is disconnected
from the power.
⇒ The master switch returns to the ”0” position.
⇒ The machine is off.
" Take first aid measures, where necessary.
" Note the incident and report in accordance with company co-
des of practice.
" Look for the cause of the fault and rectify it completely.
" Unlock the EMERGENCY STOP button by turning it.
" Start up the machine in accordance with the starting up in-

structions.
Notes
To cancel the EMERGENCY STOP status, unlock the depressed
EMERGENCY STOP button by turning it.
05_0207_0806GB 6—3
Operation
6.3 Priming The process from the start of forward pumping to the time at which
a continuous flow of material exits from the delivery line is known as
priming the pump. This can take place when the pump is used for
the first time at the construction site or after a break in pumping.
Priming is initially carried out without the spray gun. Ensure that there
is only a small amount of water in the mixing pipe.
Priming with grout Pumping must generally be started with the aid of grout. The consi-
stence of the grout depends on the material to be processed.
Depending on the material to be processed, the system can be pri-

med with a lime laitance, wallpaper paste or the Putzmeister
grout pack (item no. 265389.003).
Notes
The grout lubricates the inside of the delivery line and prevents blok-
kages.
Operating the screw conveyor dry will cause irreparable damage!
6—4 05_0208_0806GB
Operation
O
I

2 Button / latched pushbutton Water ”Off” -- ”On” -- ”Tip”
" Switch the machine on at the master switch.
" Turn the ”Water” button to the ”Tip” position for a maximum of
3 seconds and then release again.
⇒ The switch returns to its original position ”On” automatically.
⇒ An adequate water supply is guaranteed.
" Check that all the seals are present in the hose couplings and
that the delivery line is clear of material residues inside.
" Rinse the delivery line through with water.
05_0208_0806GB 6—5
Operation
Item Designation
1 Bucket
2 Hopper
3 Delivery line
" Fill the delivery line on the female connection side with approx.
10 l of grout.
" Connect the female end of the delivery line to the outlet con-
nection.
" Turn the ”Operation” switch to ”On”.
" Pump the grout slowly into the delivery line.
With the first mixture, pump the grout through the delivery line.
As the grout leaves the delivery line, collect in a suitable container
and dispose of in accordance with regulations.
" Process the material until the material hopper is almost empty.
" Turn the ”Operation” switch to ”Left” and hold in position for a
few seconds.
⇒ The material in the delivery line is pumped in reverse.
" Release the ”Operation” switch.

⇒ The switch returns to its original position ”0” automatically.
6—6 05_0208_0806GB
Operation
" Check the pressure flange on the mixing pump pressure

gauge to make sure that the system is depressurised. Repeat
the reverse pumping process if the system is still pressurised.
" If the delivery lines are depressurised, switch off the machine.
" Secure the machine against unauthorised starting.
" If you intend to work with ready-mix dry mortar, disconnect the
delivery line.
05_0208_0806GB 6—7
Operation
Priming for ready-mix Before working with viscous material, prime the system as follows:
material (without water)
2 3
O
I

2
ched pushbutton
Button / lat- Water ”Off” -- ”On” -- ”Tip”
3
ched pushbutton
4 Speed adjuster Engine speed control ”0” -- ”10”
" Turn the latched ”Water” pushbutton to ”Off”.

⇒ The solenoid-operated valve for the water supply is deacti-
vated.
" Add the viscous material to the material hopper.
" Turn the speed adjuster to the middle position to prevent

the machine from starting up too quickly.
Notes
When processing ready-mix material, the output can be adjusted du-
ring operation by turning the speed adjuster on the control cabinet.
6—8 05_0208_0806GB
Operation
Priming for ready-mix Before working with ready-mix dry mortar, prime the system as fol-
dry mortar (with water) lows:
O
I

2 Button / latched pushbutton Water ”Off” -- ”On” -- ”Tip”
" Turn the ”Water” button to the ”Tip” position for a maximum of
3 seconds and then release again.
⇒ The switch returns to its original position ”On” automatically.
⇒ An adequate water supply is guaranteed.
The water should not reach higher than 1.5 cm over the screw con-
veyor barrel. Pump the water away if the water level is higher.
05_0208_0806GB 6—9
Operation
Adding ready-mix Add ready-mix dry mortar to the material hopper. Use the bag-ope-
dry mortar ner in the top of the material hopper to open the bag. Fill the material
hopper evenly and avoid spreading dust unnecessarily.
Danger
Wear respiratory protection and a face mask in all work in which par-
ticles of building materials can enter the body through the respiratory
passages. Comply with the information issued by the manufacturer
of the building material. Keep first aid equipment available. Follow
emergency first aid procedures. All injuries must be reported to a
supervisor.
O
I

1
ched pushbutton
" Set the latched ”Operation” pushbutton to ”On”.
" Pour ready--mix dry mortar slowly into the material hopper until
ready-mix material escapes from the pressure flange on the
machine.
6 — 10 05_0208_0806GB
Operation
Starting water rate for The ideal starting water rate for material containing gypsum is
ready-mix dry mortar 800-900 dm3/h.
For material not containing gypsum: 500 to 600 dm3/h.
1 Control valve for water flow rate
You can alter the water flow rate by turning the control valve(1).
This is done successively via minor alterations to the water flow rate
(20-40 l/h). The float indicates the rate achieved on the inspection
glass scale.
You can check the mortar consistence at the delivery hose.
" Slow the water flow rate down at the control valve gradually un-
til the required consistence is achieved.
Priming is complete when the extruded mortar has the required con-
sistence.
" Turn the latched ”Operation” pushbutton back to ”0”.

⇒ The machine stops.
05_0208_0806GB 6 — 11
Operation
Connect air and delivery You still have to connect the air and delivery hose to spray mortar.
hose
Item Designation
2 Air inlet on the pressure switch
3 Air outlet on the pressure switch
" Connect the air hose with the Geka connector to the air outlet
on the air valve fitting.
" Connect the air hose to the spray gun.
6 — 12 05_0208_0806GB
Operation
O
I
Item Designation
1 Compressor connection socket
" Connect the compressor with the Schuko connector to the

compressor connection socket on the control cabinet.
" Connect the compressor air hose with the Geka connector to
the air inlet of the pressure switch on the air valve fitting.
" Connect the other end of this air hose to the air outlet on the
compressor.
05_0208_0806GB 6 — 13
Operation
6.4 Pumping operations Carefully carry out the operations for starting up and setting up the
machine and ensure that it is correctly before you fill the hopper with
material and begin pumping it through the delivery line.
Two different types of pumping operation are possible: pumping with
ready-mix dry mortar and pumping with viscous material. Read the
different sections in this chapter.
Caution
Make sure you are completely familiar with the procedure for shutting
down the machine in the event of an emergency before you begin
pumping operations.
Notes
Should a malfunction occur during pumping operations, first consul
the chapter ”Faults, Cause and Remedy” in these Operating Instruc-
tions.
If you cannot rectify the fault yourself, contact a Putzmeister After Sa-
les service engineer, or an authorised Putzmeister dealer.
6.5 Monitoring instru- The monitoring instruments must be checked constantly during the
ments pumping process.
Check all monitoring instrument displays:

-- the mortar pressure on the pressure gauge,
-- the water rate on the discharge meter.
You must repeat these checks frequently at regular intervals all the
time the machine is operating.
6 — 14 05_0209_0806GB
Operation
6.6 Blockages, cause and Blockages can occur inside the pump itself as well as in the delivery
remedy hose. When a blockage occurs, the flow of material at the end of the
hose or the spray gun stops and the pressure gauge indicates a ri-
sing pressure. If a blockage occurs inside the pump, the motor may
also stall.
Blockages can be avoided. However, they do still occur from time to

time and are usually caused by:
-- insufficient lubrication of the delivery line
-- conveyed media which is hard to pump and segregates easily
-- leaks in the delivery line couplings.
Rectifying blockages The system must be depressurised before blockages can be remo-
ved.
Danger
You should only uncouple the delivery line when you have checked
on the pressure gauge that the system is fully depressurised.
few seconds.

" Check the pressure on the pressure gauge. Repeat the reverse
pumping process if the system is still pressurised.
" If the delivery lines are depressurised, switch off the machine.
05_0209_0806GB 6 — 15
Operation
" Turn your face away and disconnect the delivery line.
" Knock and shake the line to dislodge the blockage.
" With stubborn blockages, rinse the line with water.
Notes
To prevent further blockages, flush the delivery line with cement
grout the next time you use the machine.
Alter the material consistence by adjusting the water supply rate.
Slowly turn the control valve on the water glass measure clockwise
and check the pressure gauge.
6 — 16 05_0209_0806GB
Operation
6.7 Using the spray gun The following section describes how to use the spray gun. You can
only connect and use spray guns on machines with a compressed
air remote control and compressor.
If your machine is not fitted with these components, consult your
dealer or local Putzmeister Mörtelmaschinen GmbH representative
as to how and whether you should upgrade your machine.
Spray gun
1
7
3
4 2
5
Item Designation
1 Rubber finishing nozzle
2 Delivery line connection
3 Material lever (depending on model)
4 Remote control valve
5 Air supply coupling
6 Stop cock (depending on model)
7 Air-regulation cock (depending on model)
05_0251_0810GB 6 — 17
Operation
Danger
The machine must not be started when the remote control valve is
open.
Risk of injury from material sprayed from spray gun.
The spraying equipment operator must always wear eye protection
during spraying.
Adjusting the air nozzle

tube 1
2
>A
∅A
Item Designation
1 Air nozzle tube
2 Mortar nozzle
Use a 10, 12 or 14 mm nozzle insert (so-called finishing nozzle) de-

pending on the consistence of the mortar. Larger nozzle inserts re-
sult in lower speeds and reduced rebound. Smaller nozzle inserts
improve spraying characteristics.
You can use standard nozzles for viscous material.
6 — 18 05_0251_0810GB
Operation
6.8 Connecting and using The following section describes how to connect and use the spray
the spray gun gun.
" Connect the delivery line to the spray gun.
Caution
Only couple delivery line couplings which have been cleaned
and have fully operational gaskets. Soiled couplings are not properly
sealed and allow water to leak out under pressure. This leads inevita-
bly to blockages.
" Connect the air hose to the air valve fitting and the spray gun.
" Close the remote control valve on the spray gun.
" You may also have to close the stop cock or air-regulation cock
depending on the model.
Notes
Switch the pump on or off by opening or closing the remote control
valve on the spray gun.
If the machine is switched off via the remote control valve, the ma-
chine is still on standby and can be started again at any time by re-
opening the remote control valve.
" Connect the air valve fitting to the compressor.
" Connect the compressor with the control cabinet.
" Connect the air valve fitting with the control cabinet.
Notes
Work with the spray gun is only possible with the compressor swit-
ched on.
" Switch the compressor on.
05_0210_0810GB 6 — 19
Operation
Mortar spraying Start mortar spraying as follows:
Danger
Risk of injury from material sprayed from spray gun.
You must wear protective goggles.
" Switch on the machine and start up the pump.
" Pick up the spray gun.
" Open the remote control valve on the spray gun.

⇒ The mixer pump starts up.
⇒ You can start spraying mortar.
Notes
Turn the water quantity control valve on the water valve fitting to alter
the flow rate and change the material consistence. The discharge
meter indicates the flow rate.
Caution
The reservoir must not be pumped completely dry, otherwise the
pump will begin to take in air.
6 — 20 05_0210_0810GB
Operation
Practical tip Guide the spray gun back and forth at an even pace using uninter-
rupted horizontal movements. Circular movements are ineffectual.
Direct the jet slightly upwards when plastering walls, but in all other
cases always spray at right angles to the surface to be plastered.
The distance between nozzle and wall should be between 20 and
30 cm. The closer the nozzle is to the wall, the sharper the jet is outli-
ned, spray with less air here if necessary.
Guide the spray gun back and forth in smooth movements
05_0210_0810GB 6 — 21
Operation
Breaks in pumping Short breaks in pumping are possible, but should, however, be kept
as brief as possible. Note the retarding time of the material.
If pauses are unavoidable, bear in mind that each time the spraying
process is interrupted, this will slightly effect the regularity of the con-
sistence but this will become normal again by itself. For this reason,
it is not advisable to change the water supply immediately in the
event of an irregularity.
Interruption in work If you intend to stop work for longer than the retarding time of the
material, take long breaks or finish the shift, you must empty and
clean the pump. Please read the section ”Cleaning the machine”.
6 — 22 05_0252_0809GB
Operation
6.9 Cleaning the machine At the end of work, the machine and delivery line must be cleaned. A
clean machine and delivery line are therefore indispensable to per-
mit fault--free delivery when they are next used.
Material residues and contamination deposited in the machine and

delivery line can impair operation!
During all cleaning work, observe the waste disposal regulations that
apply to your region.
Cleaning additives or diesel fuel must not be permitted to enter the
sewage system.
Information on cleaning Prior to cleaning the machine with water or a steam jet (H.P. cleaner)
or other cleaning agents, cover or seal all openings which water/
steam or cleaning agents must not penetrate, for safety or operating
reasons. Especially at risk are electric motors, control cabinets and
electrical plug connectors.
Caution
The machine must only be cleaned on the outside with a steam jet/
high-pressure cleaner.
No water into electric systems
05_0077_0603GB 6 — 23
Operation
Notes
In the first six weeks of operation, clean all painted surfaces with
cold water only at a maximum water pressure of 5 bar. Do not use
any aggressive cleaning additives. Only after this time will the paint
have hardened completely, allowing you to use steam jet equipment
or similar tools.
Under no circumstances use sea water or any other salty water for
cleaning purposes. Should sea water get onto the machine you must
rinse it off without fail.
Water which sprays the machine from all directions does not have
any damaging effect. The system is splash-proof but not waterproof.
Notes
Completely remove the covers / seals after the cleaning process!
Caution
The machine and lines must be drained fully of residual water if there
is a risk of freezing.
6 — 24 05_0077_0603GB
Operation
Machine Then clean the inside of the machine.
Danger
Never reach into moving machine components, whether the machine
is running or switched off.
" Process the material until the material hopper is almost empty.
few seconds.

Item Designation
1 Pressure gauge
2 Pressure flange
" Check the pressure flange on the mixing pump pressure

gauge to make sure that the system is depressurised. Repeat
the reverse pumping process if the system is still pressurised.
05_0211_0806GB 6 — 25
Operation
Danger
Before you disconnect the delivery hose, check the pressure gauge
of the pressure flange to ensure that the system is fully depressuri-
sed. You must wear protective goggles.
Turn your face away when opening the line coupling.
" If the delivery lines are depressurised, switch off the machine
at the master switch.
" Turn your face away and disconnect the delivery line.
" Fill the material hopper with water.
" Clean the material hopper thoroughly.
" Close the protective grille again.
" Set the ”Operation” switch to ”On”.

⇒ The water is pumped out by a worm pump until the material
hopper is empty.
" Turn the ”Operation” switch to ”Off”.
6 — 26 05_0211_0806GB
Operation
Worm pump and mi- This section describes how to clean the worm pump and the mixing
xing pipe pipe.
" Slacken the hexagon nuts on the pressure flange and remove
the pressure discharge unit and the worm pump.
" Turn the screw conveyor while pulling out of the screw con-
veyor barrel. If necessary, you can clamp the screw conveyor
barrel in a vice.
" Detach the mixing pipe from the material hopper and remove
the mixing pipe components.
" Remove the mixer shaft from the material hopper.
" Clean the following components thoroughly using a brush and

water: pressure flange, screw conveyor barrel, screw conveyor,
mixing pipe and mixer shaft.
" Insert the mixer shaft back into the material hopper until con-
nected correctly with the drive motor via the carrier.
" Attach the mixing pipe components to the material hopper.
" Insert the screw conveyor into the screw conveyor barrel rota-
ting it clockwise. If necessary, you can clamp the screw con-
veyor barrel in a vice.
⇒ The front end of the screw conveyor and the screw con-
veyor barrel are flush with one another.
" Insert the worm pump into the mixing pipe with the screw con-
veyor head facing forwards until the screw conveyor is resting
correctly on the mixer shaft.
" Place the pressure discharge unit in position and secure with
hexagon head bolts.
05_0211_0806GB 6 — 27
Operation
Delivery line Material deposits inside the delivery hose can cause damage
and can continue to accumulate and thereby reduce the hose cross
section. To allow problem--free operation at the next use, it is vital
that all delivery hoses are clean.
Danger
You clean the delivery line with compressed air at your own risk.
Putzmeister accepts no liability for damage caused by compressed
air cleaning.
Notes
A frequent error committed when cleaning the delivery lines is pum-
ping water through the delivery line before a sponge ball has been
inserted. This leads to subsequent blockages in the delivery line be-
cause residual sand remains in the delivery hose.
15000300
Item Designation
1 Sponge ball
2 Delivery hose
" Soak the Putzmeister sponge ball(1) in water and push it into
the delivery hose(2).
6 — 28 05_0211_0806GB
Operation
The delivery hose is cleaned with pressurised water. Use the water
connection piece here.
15000400
Item Designation
1 Water connection piece
2 Delivery hose
" Connect the water connection piece to the delivery hose.
" Connect the water connection piece to the water supply via a
backflow preventer.
The water supply may only be connected as per DIN 1988 -- Techni-
cal Rules for Water Installations, i.e. by means of installation type 1
backflow preventers or an independent outlet (buffer tank with a boo-
ster pump).
" Open the shut-off valve on the water connection.
" The ”Water” button must be set to ”On”.
" Turn the ”Operation” button to ”On”.
05_0211_0806GB 6 — 29
Operation
" Use the water pressure to push the leavings and sponge balls
out of the delivery hose.
" Repeat the cleaning process until only clean water exits the
hose.
14700101
Item Designation
1 Pressure connection
2 Rubber seal
Clean all seals and the seal seats. Grease the seals before reassem-
bling them. Dirty couplings are not sealed and will inevitably lead to
blockages.
Notes
After cleaning, completely remove the protective covers / adhesive
used in the cleaning process.
6 — 30 05_0211_0806GB
Operation
Spray gun Clean the air cock and air nozzle tube on the spray gun. In addition,
use the probe to clean the air nozzle tube.
15100102
Item Designation
1 Air cock
2 Air nozzle tube
3 Probe
05_0054_0511GB 6 — 31
Faults, Cause and Remedy
7 Faults, Cause and Remedy
This chapter gives you a summary of faults and their possible cau-
ses, and also ways in which you may rectify them.
Observe the safety regulations when troubleshooting.
High voltage
be carried out by a qualified electrician or by instructed persons
under the supervision and guidance of a qualified electrician and
in accordance with the electrical engineering rules and regulations.
Notes
Consult the relevant service department at Putzmeister
Mörtelmaschinen GmbH if you cannot rectify the fault by yourself.
Use only original spare parts.

Putzmeister Mörtelmaschinen GmbH accepts no liability for damage
caused as a result of using non-original spare parts.
06_0057_0806GB 7—1
7.1 Pump in general This chapter describes the possible causes of faults and how to rec-
tify them.
Machine does not start
Cause Remedy
Adequate water pressure and Clean air nozzle tube and air line.
compressor switched on but
the remote control indicates an
insufficient drop pressure due
to a blocked air nozzle tube in
the spray gun.
Water pressure too low. Remove and clean the dirt trap located at the machine’s water
Pressure gauge displays less connection. A pressure booster pump will have to be installed if
than 2 bar, ”Fault” indicator this is not sufficiently effective.
lamp lights up. To reactivate the machine, you have to switch the master switch
off once and then back on and acknowledge the fault message.
The cable remote control and Use the cable remote control or plug the strapping plug into the
the strapping plug are not correct socket on the control cabinet.
plugged in.
7—2 06_0058_0806GB
Interruptions in mortar supply from spray gun
Cause Remedy
Sporadic interruptions in the Increase the water rate briefly to approx. 100 l/h and then return
mortar flowing from the spray slowly to the normal water pressure.
gun (air bubbles) -- mortar in
the mixing pipe contains air.
Mortar supply alternates Increase the water rate briefly to approx. 100 l/h and then return
between thick and thin -- slowly to the normal water pressure.
inadequate water supply. Tighten pump components again or replace worn components.
Screw conveyor barrel does
not have sufficient back-pres-
sure.
Water in the mixing pipe on the machine is forced upwards during operation
Cause Remedy
Back-pressure in the delivery Retighten screw conveyor barrel or replace. It may also be
hose is higher than pumping advisable to replace the screw conveyor.
pressure. Screw conveyor
barrel or screw conveyor are
worn. Pipe blocked as mortar
is too thick.
Too little water Increase the water rate briefly by 100-200 l.
06_0058_0806GB 7—3
If water supply stops
Cause Remedy
No water supply from mains. Use a suitable pressure booster pump to supply the machine
from a tank containing clean water. Connect the pressure line
on the pressure booster pump to the water connection on the
machine.
Blockage in delivery line
Cause Remedy
Mixing ratio too dry or delivery Depressurise the delivery hoses and remove the blockage.
hoses not primed. Read the section ”Blockages, cause and remedy” in the chapter
”Operation”.
Slowly increase the water supply volume to alter the material
consistence and prevent any further problems. Take into con-
sideration the maximum permitted pressure.
7—4 06_0058_0806GB
Impossible to shut down the pump using the air valve on the spray gun
Cause Remedy
Air valve faulty or setting Check air valve, replace if necessary. Correct setting value for
incorrect. pressure switch: cut-out pressure 2 bar
Adjusting the pressure switch:

Remove the black rubber cover on the pressure switch.
Turn the adjusting screw anticlockwise all the way.
Pressurise the connection.
Slowly turn the adjusting screw clockwise to the required
switching value.
Tighten the lock nut.
Check the switching value again
The start-up and shutdown pressure cannot be adjusted
separately.
Air hoses losing air. Check air hoses, replace if necessary.
Drive motor stops due to overloading. ”Fault” indicator lamp lights up.
Cause Remedy
Mixing ratio too dry. Check material consistence, clean machine and start up again.
To reactivate the machine, you have to switch the master switch
Foreign body blocking the Remove the foreign body. Clean machine and start up again.
mixer shaft or screw conveyor. To reactivate the machine, you have to switch the master switch
Water forced upwards into the Check material consistence, clean machine and start up again.
filling hopper. To reactivate the machine, you have to switch the master switch
06_0058_0806GB 7—5
Impossible to switch on the master switch
Cause Remedy
Protective grille not closed. Close the protective grille so that the contact switch does not
interrupt the power supply.
No power supply. Check connection to power supply and lines.
Plug-in connections from the Plug the connections from the drive motor into the control cabinet
drive motor not plugged into correctly.
the control cabinet.
EMERGENCY STOP button is To cancel the EMERGENCY STOP status, unlock the depressed
pressed. EMERGENCY STOP button by turning it.
To reactivate the machine, you have to switch the master switch
7—6 06_0058_0806GB
7.2 Electrical system This section describes the possible causes of faults in the electrical
system and how to rectify them.
On power failure If there is a site power failure, and the cause cannot be remedied
immediately, you should clean the machine and the delivery hoses at
once.
Read the section ”Cleaning” in the chapter ”Operation”.
Danger
Before you disconnect the delivery hose, check on the pressure
gauge to ensure that the system is fully depressurized. You must
wear protective goggles.
Turn your face away when opening the line coupling.
" Loosen the tie bolt on the worm pump and remove the pump.
" Force the screw conveyor out of the screw conveyor barrel and
clean it.
" Clean the whole machine and reassemble it ready for opera-
tion.
" Locate and remedy the cause of the power failure.
Danger
06_0058_0806GB 7—7
Maintenance
8 Maintenance
In this chapter you will find information on the maintenance work ne-
cessary for the safe and efficient operation of the machine.
Following the general maintenance information, you will find the

maintenance charts necessary for this machine. A summary of the
maintenance charts listed by number is included in the table of con-
tents.
We should like here to emphasise expressly that all prescribed

checks, inspections and preventative maintenance work must be
conscientiously carried out. Otherwise we will refuse any liability or
warranty claim. Our After Sales department is available to you with
advice and help at any time should you be in doubt.
07_0001_0505GB 8—1
Maintenance
Welding work Electronic components may be destroyed by external voltages du-

ring electrical welding operations. For this reason:
Welding work on load-bearing parts may only be carried out by trai-

ned welders observing the relevant safety regulations.
8.1 Maintenance intervals The following table shows the intervals for the various maintenance
tasks.
Caution
Maintenance and repair personnel must have authorisation and
the necessary technical qualifications. They must have completed
training relevant to working with the equipment on the machine and
be conversant with the content of the operating instructions.
Notes
Use only original spare parts.
Putzmeister accepts no liability for damage caused as a result of
using non-original spare parts.
For maintenance work, consult a Putzmeister service engineer, or by

a dealer authorised by Putzmeister as shown in the service reference
in the table.
Notes
Have the initial after-sales service carried out by a Putzmeister ser-
vice engineer, or by a dealer authorised by Putzmeister.
8—2 07_0090_0808GB
Maintenance
Frequency
every ...
Action Remarks
operating hours /
at least
General
Visual and function check on all safety equipment
Visual inspection of all wear parts
See MC
daily
Visual inspection of electrical cabling ”Visual checks”
Visual inspection of the delivery line, replace if necessary
Operational safety check (German Accident Prevention

annually Service
Regulation)
Water valve fitting
See MC ”Cleaning
the dirt trap screen
every 2 weeks Clean dirt trap screen
in the pressure-
reducing valve”
Worm pump
daily Wear check
See MC
as required Replacing the screw conveyor ”Replacing the
screw conveyor”
See MC ”Checking
as required Adjusting the worm pump and adjusting the
worm pump”
Sprayed air compressor (option)
weekly Clean the filter mats See MC

”Compressor:
as required Change the filter mats changing the
filter mats and
annually Changing the suction filter suction filters”
Gear motor
every 5000 /
Change transmission oil
every 3 years
07_0090_0808GB 8—3
Maintenance
Gear motors The gear motor is delivered ready for operation. The gearbox must
be cleaned thoroughly with a suitable flushing oil and a full fluid
change performed after 5000 operating hours.
Sprayed air compressor The bearings are greased for life at the works.
(option)
You must carefully collect all operating materials, e.g. used oil, filters
and auxiliary materials and dispose of them separately from other
waste. Observe the national and regional regulations applicable to
your area.
Only work with waste disposal companies who are approved by the
responsible authorities.
You must keep used oils of various types separate in order to keep
disposal costs as low as possible. Make sure different oils are never
mixed.
Make contact with the appropriate authorities or waste disposal com-
panies.
8—4 07_0090_0808GB
Maintenance Chart
40--030
Page 1 of 1
40-030 General maintenance work
This maintenance chart describes general maintenance tasks and

contains notes that apply to all maintenance work using maintenance
charts.
Caution
Maintenance work must only be carried out by authorised personnel
with special knowledge and experience.
Preparation The following tasks must be carried out prior to maintenance work:
" Set the machine up horizontally on level ground.
Danger
Shut down the machine before starting maintenance work and
secure it against unauthorized or accidental starting.
If it is necessary to start up the machine in the course of its mainte-

nance, this is specially indicated in the maintenance charts.
" Switch off the machine.
" Secure your working area and fix notices to the locked controls
and setting devices.
WK40_030_0507GB 8—5
Maintenance Chart
40--063
Page 1 of 2
40-06Visual
3 checks
This maintenance chart describes visual checks which you must

carry out before each maintenance task. You will find the mainten-
ance intervals in the maintenance summary at the start of this
chapter.

General maintenance work
No special tools required.
General The general visual inspections which follow should be carried out
before each job as well as before all maintenance work.
" Check that all safety equipment is fitted.
" Check the machine for obvious defects.
" Check all seals and rubber components for wear and crack
formation and replace if necessary.
" Check that the machine is set up as described in chapter

”Transport, Set-up and Connection”.
" Make sure that the protective grille on the mixer drum is secu-
red properly and closed.
" Make sure that all air hoses are connected securely to one an-
other. A loss in pressure may cause the machine to switch on
unintentionally.
" Check that the components are suitable and fitted correctly.
" Check the delivery line for damage.
8—6 WK40_063_0808GB
Maintenance Chart
40--063
Page 2 of 2
Electrical system Should you locate any damage to the electrical system, you must
have the damage rectified immediately by a qualified electrician.
Danger
Inspect the electrical cables particularly closely and carefully.
There is a danger of flash over from damaged cables, particularly
when there is high air or ambient humidity.
" Always check all electrical components carefully for apparent

defects before starting work.
" Check that all electrical connections are secure and free from
corrosion.
" Check that the electrical cables have no breaks.
" Check the electrical cables for obvious defects (visual inspec-
tion).
" Check whether the connection values for the power supply are
correct and that the machine is connected properly.
WK40_063_0808GB 8—7
Maintenance Chart
40--064
Page 1 of 3
40-06Function
4 check of the safety equipment
This maintenance chart describes function checks for the safety

equipment. You will find the maintenance intervals in the mainten-
ance summary at the start of this chapter.

Before using the machine, the following functions should be checked

with the machine running.
Checking the function Check whether all safety equipment is fitted and fully functional.
of the safety equipment
Check:
-- the function of the protective grille cut-outs,
-- the function of the EMERGENCY STOP button.
Danger
Defective safety devices could appear to be safe, but in reality pose
a danger. This may result in the machine continuing to run or, if there
is an imminent danger and the machine cannot be switched off
quickly enough, injury to personnel.
If the safety device does not respond during the check, the machine
must not be started up.
You must therefore check the operation of the safety device each
time you start work.
8—8 WK40_064_0808GB
Maintenance Chart
40--064
Page 2 of 3
Function check for the Check that the protective grille cut-out is fully functional.
protective grille cut-out
MP 10
MP 12
" The ”Water” switch must be set to ”On”.

⇒ The mixing pump starts up.
" Raise the protective grille slightly.

from the power.
⇒ Has the machine stopped completely?
WK40_064_0808GB 8—9
Maintenance Chart
40--064
Page 3 of 3
Function check of the Check the operability of the EMERGENCY STOP button.
EMERGENCY STOP
button
O
I
Press: Lock EMERGENCY STOP button

Turn: Unlock EMERGENCY STOP button
" The ”Water” switch must be set to ”On”.

⇒ The mixing pump starts up.
" Press the EMERGENCY STOP button.

from the power.
⇒ The machine stops completely.
" Unlock the EMERGENCY STOP button by turning it.
Caution
The machine is no longer safe to operate if the EMERGENCY STOP
button is defective, as you will no longer be able to switch off the ma-
chine quickly enough if danger threatens.
If the EMERGENCY STOP button does not respond during the
check, the machine must not be started up.
You must therefore check the function of the EMERGENCY STOP
button each time you start work.
8 — 10 WK40_064_0808GB
Maintenance Chart
43--050
Page 1 of 4
43-050 Compressor: changing the filter mats and intake filters
This maintenance chart describes how to change the filter mats and
the intake filters. You will find the maintenance intervals in the mainte-
nance summary at the start of this chapter.
No further maintenance charts required.
Notes
Clean the outside of the machine from time to time with a cleaning
rag, do not spray using steam jet equipment.
Preparation The following tasks must be carried out before starting the filter
change:
" Interrupt the power supply.
" Secure the compressor against unauthorised starting.
WK43_050_0807GB 8 — 11
Maintenance Chart
43--050
Page 2 of 4
Filter mats The two filter mats on the compressor should be cleaned as descri-
bed in the maintenance summary.
There are two filter elements on the compressor, one at the front in-
side the housing and one at the rear inside the housing.
" Screw on the nuts for the filter frame underneath the housing
using a suitable tool.
" Fold up the filter frame.
" Remove the filter elements and blow out with compressed air.
Replace the filter elements if they are extremely dirty.
" Slide the filter elements into the filter frame.
" Fold down the filter frame again and secure with the nuts.
8 — 12 WK43_050_0807GB
Maintenance Chart
43--050
Page 3 of 4
Suction filter The two intake filters on the compressor should be changed as des-
cribed in the maintenance summary.
5
4 1
Item Designation
1 Screw
2 Top section of housing
3 Air port
4 Restrictor
5 Compressor
" Remove the air port using a suitable tool.
" Slacken the screws on the top of the compressor using a suita-
ble tool.
" Pull off the front and rear restrictors and remove the top section
of the housing.
WK43_050_0807GB 8 — 13
Maintenance Chart
43--050
Page 4 of 4
Item Designation
1 Compressor unit
2 Suction filter
" Unscrew the two intake filters.
" Screw in new intake filters and assemble the compressor in

reverse order to removal.
Dispose of used filter elements in accordance with current applica-
ble regulations.
8 — 14 WK43_050_0807GB
Maintenance Chart
44--058
Page 1 of 2
44-058 Cleaning the dirt trap screen in the pressure-reducing valve
This maintenance chart describes the cleaning process for the dirt
trap screen in the pressure-reducing valve.
You will find the maintenance intervals in the maintenance summary
at the start of this chapter.

The screen in the pressure-reducing valve should be removed and

cleaned at least every 2 weeks when it is in continuous operation.
WK44_058_0808GB 8 — 15
Maintenance Chart
44--058
Page 2 of 2
Clean Carry out cleaning operations as follows:
2
1
Item Designation
1 Pressure-reducing valve
2 Strainer
3 O-ring
4 Screen casing
" Unscrew the screen casing(4) from the pressure-reducing

valve(1) with an appropriate tool.
" Remove and clean the screen(2).
Replace the screen in the event of extremely heavy contamination.
" Place the screen(2) back in the screen casing(4).
" Make sure that the screen(2) is fitted the right way round and
ensure that the O-ring(3) fits correctly in the screen casing. Da-
maged O-rings will have to be replaced.
" Screw the screen casing(4) back into the pressure-reducing

valve (1) and tighten.
" Start up the machine again and carry out a test run.
Ensure that all threaded unions are tight. Retighten if necessary.
8 — 16 WK44_058_0808GB
Maintenance Chart
46--035
Page 1 of 1
46-035 Replacing the screw conveyor
This maintenance chart describes how to replace the screw

conveyor. You will find the maintenance intervals in the maintenance
summary at the start of this chapter.

Attaching the worm pump to the mixing pipe

Silicone oil in aerosol can: part number 210 923.003
Item Designation
1 Screw conveyor
2 Screw conveyor barrel
" Clamp the screw conveyor barrel(2) and remove the screw
conveyor(1) by rotating it anticlockwise.
" Spray the new screw conveyor(1) with Putzmeister silicone

spray.
" Insert the screw conveyor(1) into the clamped screw conveyor
barrel(2) rotating it clockwise.
" Line up the end of the screw conveyor(1) and the screw con-
veyor barrel(2) so that they are flush.
Caution
The screw conveyor must be treated only with Putzmeister silicone
spray prior to assembly. Do not use used oil!
Used oil corrodes the rubber.
WK46_035_0808GB 8 — 17
Maintenance Chart
46--036
Page 1 of 3
46-036 Fitting the worm pump This maintenance chart describes how to fit the worm pump to the
to the mixing pipe mixing pipe.

Replacing the screw conveyor
Preparation Perform the following tasks in preparation:
" Ensure that the system is fully depressurised.
" Turn the ”Operation” switch to ”Off”.
" Switch off the water supply.
Danger
During removal of the pressure flange, the machine must be current-
free and secured against unintentional restart.
There may be a danger of crushing in the area around the stop, de-
pending on the stator model.
8 — 18 WK46_036_0808GB
Maintenance Chart
46--036
Page 2 of 3
Assembly of worm
1 2
pump 1
4
2 3
3 4
3
4
Item Designation
1 Screw conveyor
2 Screw conveyor barrel
3 Worm pump
4 Pressure flange
5 Mixing pipe
" Assemble the worm pump as described in the maintenance

chart ”Replacing the screw conveyor”.
⇒ The end of the screw conveyor(1) is flush with the end of the
screw conveyor barrel(2).
" (2) Slacken the hexagon nuts on the pressure flange and re-
move the pressure discharge unit.
" (3) Insert the worm pump into the mixing pipe with the screw
conveyor head facing forwards until the screw conveyor is re-
sting correctly on the mixer shaft.
" (4) Place the pressure discharge unit in position and secure
with hexagon head bolts.
WK46_036_0808GB 8 — 19
Maintenance Chart
46--036
Page 3 of 3
Notes
When tightening the worm pump pressure discharge unit, ensure
that the sealing faces of the worm pump are correctly seated at the
pressure connection and on the mixing pipe.
There are different installation options depending on the type of

screw conveyor barrel on the worm pump.
For screw conveyor barrels with one stop, this must be fixed to the
stop on the mixing pipe.
If you fail to do this, there is a possibility that the worm pump will ro-
tate when the machine is switched on, posing a risk of crushing.
8 — 20 WK46_036_0808GB
Maintenance Chart
46--034
Page 1 of 3
46-034 Checking and adjusting the worm pump
This maintenance chart describes how to adjust the worm pump.



Checking gauge, Putzmeister Art. No. 208745.002
The performance of the worm pump is checked by means of water

pressure with the machine running.
WK46_034_0808GB 8 — 21
Maintenance Chart
46--034
Page 2 of 3
Maintenance-free Inspecting maintenance-free worm pump:

worm pump
6
5
4
2
Item Designation
1 Mixing pipe
2 Pressure gauge
3 Pressure connection
4 Delivery line
5 Checking gauge
6 Shut-off valve
" Connect a delivery line at least 5 m in length to the pressure

connection.
" Connect the checking gauge to the end of the delivery line.
" Switch the machine on.
" Close the shut-off valve on the checking gauge.

⇒ Note that the pressure will increase.
" When the shut-off valve is closed and the pressure has re-
ached its highest level, read off the pressure on the checking
gauge and switch off the machine.
⇒ Note that the pressure will decrease.
8 — 22 WK46_034_0808GB
Maintenance Chart
46--034
Page 3 of 3
The indicator on the checking gauge drops to a low reading.

This reading indicates the back-pressure.
Test and back-pressure of the worm pump Refer also to chapter:

”General Technical Description” -- section: ”Technical data”.
Notes
Repeat the pressure test at least 6 times. The highest reading obtai-
ned as a result is valid.
WK46_034_0808GB 8 — 23
Decommissioning
9 Decommissioning
This chapter contains information on decommissioning the machine.
9.1 Temporary decommis- If the machine is to be shut down temporarily, take the following mea-
sioning sures.
" Clean the machine as described in the section ”Cleaning the

machine” from the chapter ”Operation”.
Antifreeze protection The machine must be drained fully of residual water if there is a risk
of freezing.
" Disconnect the machine from the water mains.
" Completely drain the water from the hoses.
10_0044_0807GB 9—1
Decommissioning
9.2 Decommissioning If the machine is to be taken out of service temporarily, the following
measures must be carried out.
" Carry out the tasks for temporary decommissioning.
" Protect the machine with a suitable agent.
Notes
Preservation of the machine will protect it against corrosion and ra-
pid ageing. It is necessary if the machine:
– is not used for longer periods;
– is exposed to corrosive atmospheres during storage or transporta-
tion.
9.3 Storing the machine Observe the following when placing the machine in storage:
-- Shut down the machine only in current-free condition.
-- Clean the machine before storing it.
-- Store the machine in a dry, frost-free location.
9—2 10_0043_0807GB
Decommissioning
9.4 Final decommissio- The final decommissioning and disposal requires complete disas-
ning, disposal sembly of the machine into its individual components.
When disposing of all machine components, ensure that there is no
possibility of damage to health or the environment.
Final disposal of the machine is carried out by a qualified specialist
company.
Danger
When decommissioning the machine permanently, there may be a
risk of injury from escaping lubricants, solvents, preserving agents,
etc.
They can cause chemical burns in the event of direct skin contact.
Risk of injury at sharp-edged machine components.
Electric machines
Caution
Deinstallation work on electric machines must only be carried out by
qualified electricians.
10_0042_0807GB 9—3
Decommissioning
Material used The main materials used for machine construction were:
Material Use for / in

Copper -- Cables
-- Machine frame
Steel -- Hopper parts

-- Pump parts
Galvanised steel -- Air valve components

-- Gaskets
-- Hoses
Plastic, rubber, PVC
-- Cables
-- Wheels
Tin -- PCBs
Polyester -- PCBs
Parts requiring separate The following components and operating materials must be separa-
disposal ted prior to disposal:
Designation Applies to ...

-- Electrical supply
Electronic scrap -- PCBs with electrical components
-- Drive motor (E-version)
Oil -- Geared motor
9—4 10_0042_0807GB
Appendix
10 Appendix
10.1 General tightening Tightening torques depend on bolt grade, thread friction and bolt
torques head bearing area. The values given in the following tables are for
guidance. These values should only be used if no other values are
specified in the relevant chapters of the Operating Instructions or in
spare parts sheets.
Caution
Bolts must always be replaced with bolts of the same size and
grade.
Bolts with adhesive in the locking threads and self-locking nuts must
always be replaced after removal.
11_0003_0507GB 10 — 1
Appendix
The tables below give the maximum tightening torques (maximum

torque) in Nm for a friction factor of mtotal = 0.14, with the thread
lightly-oiled or lightly-greased.
Notes
All tightening torques X 1.1 apply for bolts with cement in the thread.
Set screws -- metric triangular thread, DIN 13, Part 13

Dimensions Tightening torque
[mm] Md [Nm]
M SW 8.8 10.9 12.9
M 4 7 3.0 4.4 5.1
M 5 8 5.9 8.7 10
M 6 10 10 15 18
M 8 13 25 36 43
M 10 17 49 72 84
M 12 19 85 125 145
M 14 22 135 200 235
M 16 24 210 310 365
M 18 27 300 430 500
10000900
M 20 30 425 610 710
SW = Width across flats (A/F) M 22 32 580 820 960
X.X = Grade 8.8, 10.9, 12.9 M 24 36 730 1050 1220
M 27 41 1100 1550 1800
M 30 46 1450 2100 2450
Set screws -- metric precision thread, DIN 13, Part 13

Dimensions Tightening tor-
[mm] que Md [Nm]
M SW 8.8 10.9 12.9
M 8¢1 13 27 39 46
M 10 ¢ 1.25 17 52 76 90
M 12 ¢ 1.25 19 93 135 160
M 12 ¢ 1.5 19 89 130 155
M 14 ¢ 1.5 22 145 215 255
M 16 ¢ 1.5 24 225 330 390
M 18 ¢ 1.5 27 340 485 570
M 20 ¢ 1.5 30 475 680 790
10000900
M 22 ¢ 1.5 32 630 900 1050
SW = Width across flats (A/F) M 24 ¢ 2 36 800 1150 1350
X.X = Grade 8.8, 10.9, 12.9 M 27 ¢ 2 41 1150 1650 1950
M 30 ¢ 2 46 1650 2350 2750
10 — 2 11_0003_0507GB
Appendix
10.2 Recommended lubri- We have listed all suitable lubricants in the table below. Putzmeister
cants accepts no liability for the quality of the lubricants listed or for chan-
ges in quality made by the lubricant producer without changing the
grade designation.
Caution
Putzmeister accepts no liability for damage resulting from the use of
unauthorised operating materials. The documentation provided by
the manufacturer is always decisive.
Putzmeister Mörtelmaschinen GmbH accepts no liability for dama-
ged caused by mixing fluids from different manufacturers.
Consult the relevant service department at Putzmeister

Mörtelmaschinen GmbH should you have any questions.
Marking in accordance
with DIN 51502 Lubricant CLP ISO VG 220
Characteristics mineral
Part no.
212052008
Aral Degol BG 220
BP Energol GR--XP 220
ESSO Spartan EP 220
Mobilgear 630
Shell Omala 220
11_0009_0808GB 10 — 3
Index of Key Words
Index of Key Words
This chapter contains the main key words with the number of the
page on which they are to be found as a header in the left-hand mar-
gin. This Index of key words is listed alphabetically by the main con-
cepts. These are subdivided into associated sub-concepts, marked
with a dash.
i
Index of Key Words
A D G
Accessories, 2 — 18 Delivery line, Extending, 2 — 4 Grout, 6 — 4
Air bubbles in the mortar, Faults, Delivery pressure, 3 — 7
7—3
Air valve fitting, 3 — 21
Designated use, 2 — 3 I
Dimensions, 3 — 5
Antifreeze protection, 9 — 1 Icons, 1 — 4
Discharge meter, 3 — 19
Auger pump, 3 — 17 Impossible to switch on the master
Disposal, 9 — 3 switch, Faults, 7 — 6
Drive motor, 3 — 5, 3 — 16 Improper use, 2 — 4
B Drive motor stops, Faults, 7 — 5 Instruments, 6 — 14
Blockage in delivery line, Faults, Interruption in work, 6 — 22
7—4 E Irregular mortar supply, Faults, 7 — 3
Blockages, 2 — 14
- Cause and remedy, 6 — 15 Electrical connection, 4 — 8, 5 — 2
- Rectification, 6 — 15 EMERGENCY STOP button, 3 — 10, L
6—2
Breaks in pumping, 6 — 22 Liability, 2 — 5
- Function check, 8 — 9
- Exclusion of liability, 2 — 5
Environmental protection, 2 — 16
C Lubrication, 10 — 3
- Gearbox, 8 — 4
Checks, 5 — 2 F
Cleaning, 6 — 23
- Compressed air cleaning, 6 — 28
Faults M
- Blockage in delivery line, 7 — 4
- Delivery line, 6 — 28 Machine
- Drive motor stops, 7 — 5
- Machine, 6 — 25 - Designation, 3 — 1
- Impossible to switch on the master
- Mixing pipe, 6 — 27 - Machine number, 3 — 2
switch, 7 — 6
- Spray gun, 6 — 31 - Overview of components, 3 — 3
- Irregular mortar supply, 7 — 3
- Worm pump, 6 — 27 - Versions, 3 — 2
- Machine does not start, 7 — 2
Compressor, 3 — 20 - Pump does not start automatically, Machine does not start, Faults, 7 — 2
- Changing the filter element, 8 — 11 7—5 Machine number, 3 — 7
Connecting, Water, 4 — 10 - Water in mixing pipe forced upwards,
Maintenance card, Cleaning the dirt
7—3
Connection, Cables, 4 — 9 trap screen in the pressure--reducing
- Water supply stops, 7 — 4
Connection to the mains power sup- valve, 8 — 15
ply, 4 — 9 Final decommissioning, 9 — 3
Maintenance intervals, 8 — 2
Connections in the control cabinet, Fluid capacities, 3 — 6 - Gear motor, 8 — 3
3 — 15 Foreword, 1 — 2 - General, 8 — 3
Control cabinet, 3 — 13 Frequency, 3 — 7 - Sprayed air compressor, 8 — 3
- Water valve fitting, 8 — 3
Control devices, 3 — 12 Function checks
- Worm pump, 8 — 3
Control valve, 3 — 19 - EMERGENCY STOP button, 8 — 9
- Safety equipment, 8 — 8 Mixing pipe, 8 — 22
Crane transport, 4 — 3
Function description, 3 — 11 Model, 3 — 7
- Compressor, 3 — 20 Modifications, 2 — 4
- Water pump, 3 — 18
ii
Index of Key Words
N S U
Noise, 2 — 17 Safety devices, 2 — 4 Unpacking the machine, 4 — 1
Safety equipment, 2 — 8, 3 — 9, 8 — 8
O - EMERGENCY STOP, 3 — 9
- EMERGENCY STOP button, 3 — 10
V
Onwards sale, 2 — 2 - Protective grille, 3 — 9 Vibrator, 3 — 21
Operator, 2 — 15 Scope of supply, 3 — 2 Visual checks, 5 — 2, 8 — 6, 8 — 8
Options, 3 — 9 Screw conveyor, Replacing, 8 — 17 Voltage, 3 — 7
Set--up site, 4 — 4
- Operations site, 4 — 4
P - Requirements, 4 — 4
W
Performance, 3 — 5 Shutdown, 6 — 2 Water connection, 4 — 10
Personnel, 2 — 6 Shutting down, Storing the machine, - Mains water supply, 4 — 10
9—2 - Water supply, 4 — 11
Personnel selection and qualifica-
tions, 2 — 6 Sound emissions, Noise, 2 — 17 Water is forced upwards in the mixing
- Qualified electrician, 2 — 6 pipe, Faults, 7 — 3
Sound power level, 3 — 8
- Training, 2 — 6 Water pump, 3 — 5, 3 — 18
Sound pressure level, 3 — 5
Place of work, 2 — 15 Water supply stops, Faults, 7 — 4
Sources of danger, 2 — 7
Power, 3 — 7 - Coupling system, 2 — 7 Water valve fitting, 3 — 19
Pressure gauge, 8 — 22 - Hot machine components, 2 — 7 - Control valve, 3 — 19
- Discharge meter, 3 — 19
Pressure--reducing valve, 3 — 19 Spare parts, 2 — 18
- Pressure gauge, 3 — 19
- Cleaning the dirt trap screen, 8 — 15 Sporadic interruptions in mortar sup- - Pressure switch, 3 — 19
Priming, 6 — 4 ply, Faults, 7 — 3 - Pressure--reducing valve, 3 — 19
- Ready--mix dry mortar, 6 — 4, 6 — 9 Spray gun, 3 — 21, 6 — 17 Weights, 3 — 5
- Ready--mix material, 6 — 8 - Air--regulation cock, 6 — 17
Welding work, 8 — 2
Protective equipment, 2 — 9 - Connection and use, 6 — 19
- Material lever, 6 — 17 Working area, 2 — 15
Pump does not start automatically,
Faults, 7 — 5 - Remote control valve, 6 — 17 Worm pump, 3 — 5, 8 — 21
Storing the machine, 2 — 18 - Assembly, 4 — 7, 8 — 19
Pump operation, Mortar spraying,
6 — 20 - Checking and adjusting, 8 — 21
Switch--on conditions, 5 — 2
- Fitting to mixing pipe, 8 — 18
Pumping operations, 6 — 14 Symbols, 1 — 4 - Maintenance--free, 8 — 22
- Priming, 6 — 4
- Priming for ready--mix dry mortar,
6 — 4, 6 — 9 T Y
- Priming ready--mix material, 6 — 8
Technical data, 3 — 5 Year of manufacture, 3 — 7
- Requirements, 6 — 1
- Air port, 3 — 6
- Electrical connection, 3 — 5
R - Fluid capacities, 3 — 6
- Sound pressure level, 3 — 5
Rating plate, 3 — 7 - Water connection, 3 — 6
Recommended lubricants, 10 — 3 Test run, 5 — 2
Residual risk, 2 — 10 Tightening torques, 10 — 1
Risk of crushing and bumping, Transport, Disassembly for transpor-
2 — 11 tation, 4 — 5
- Auger pump, 2 — 12
Transporting the machine, 4 — 2
- Transporting the machine, 2 — 11
- Fork--lift truck, 4 — 2
Risk of injury, 2 — 10
iii
Index of Key Words
iv
Putzmeister Putzmeister Limited Putzmeister France
Mörtelmaschinen GmbH Chesterfield Trading Estate Zone Industrielle
Max--Eyth--Straße 10 Carrwood Road Rue Jean Jaurès
72631 Aichtal Sheepbridge/Chesterfield/ 91861 Epinay sous Sénart
Postfach 21 52 Derbyshire S41 9QB Tel. (1) 69 39 69 39
72629 Aichtal Tel. (0 12 46) 45 45 46 Fax (1) 60 47 20 68
Tel. (0 71 27) 599--0 Fax (0 12 46) 126 00 77
Fax (0 71 27) 599--743
Putzmeister Iberica S.A. Putzmeister (SA) (Pty) Ltd. Putzmeister America
Camino de Hormigueras 173 1485 Citrus Street. Mortar Maschine
28031 Madrid Honeydew/Johannesburg 1733 90th Street
Tel. (1) 428 81 00 PO Box 5146 Sturtevant, WI 53177
Fax (1) 428 81 06 2118 Cresta / South Africa Phone: (262) 886 3200
Tel. 0027--(0)11--794--3790 Fax: (262) 886 3212
Fax 0027--(0)11--794--4119
Weitere Werksvertretungen mit Kundendienst in:
Ägypten Frankreich Katar Österreich Slowenien

Algerien Griechenland Kolumbien Pakistan Syrien
Argentinien Guatemala Korea Panama Taiwan
Australien GUS Kroatien Paraguay Thailand
Bahrain Hong Kong Kuba Peru Tschechien
Belgien Indien Kuwait Philippinen Tunesien
Bolivien Indonesien Libanon Polen Türkei
Bosnien Irak Luxemburg Portugal Ukraine
Bulgarien Iran Malaysia Rumänien Ungarn
Chile Island Malta Rußland Uruguay
China Israel Mauritius Saudi--Arabien USA
Costa Rica Italien Mexiko Schweden Venezuela
Dänemark Japan Neuseeland Schweiz Vereinigte
Ecuador Jemen Niederlande Serbien Arabische Emirate
El Salvador Jordanien Norwegen Singapur Vietnam
Finnland Kanada Oman Slowakei Zypern
Putzmeister Mörtelmaschinen GmbH
Postfach 2152
D--72629 Aichtal
Telefon (07127) 599--0
Telefax (07127) 599--743
Internet: http://www.moertelmaschinen.de
E--mail: pmm@pmw.de

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Operating Instructions

for machine operator and maintenance staff

Mixer pumps MP 10 and MP 12

Rev. 00--0808 PMM_365284042

The paper on which this document is printed is 100% chlorine free

1 About these Operating Instructions

3 General Technical Description

4 Transport, Set-up and Connection

7 Faults, Cause and Remedy

Index of Key Words

1 About these Operating Instructions

Putzmeister Mörtelmaschinen GmbH

or the branch or services agent responsible for you.

The Operating Instructions contain important information on how to

The Operating Instructions must be supplemented by the relevant

The Operating Instructions must always be available wherever the

The generally recognised rules of technology for safe and proper

Continuation next side

These operating instructions do not include a description of the drive

Modifications are made from time to time in the interests of constant

These operating instructions are not covered by the Amendment Ser-

The contents of this document may not be reproduced, even in part,

Example: Page 3--2

" Action symbol

Refer also to the maintenance charts:

The following special tool is required:

Continuation next side

The appropriate symbol will be used if it is possible to identify the

This chapter summarises the most important safety regulations. This

The following safety instructions should be regarded as a supple-

Existing accident prevention regulations and laws must be observed

2.1 Principle Use only machines in a technically perfect condition, as designated

Make sure that

If defects or faults are found or suspected during operation, opera-

Pass on to the new operator all the accompanying documentation

Reporting an onwards sale or acquisition to Putzmeister ensures

The machine must only be used as specified in the Operating In-

The machine is designed exclusively for mixing, conveying and

The maximum delivery pressure must be no higher than that speci-

The machine is filled via the material hopper.

Never make any modifications, additions or conversions to the ma-

The machine must be inspected for operational safety by a technical

Modifications Never make any modifications, additions or conversions to the ma-

The control and safety settings made at Putzmeister

The machine must not be operated with deactivated, modified or de-

Safety devices must only be repaired, adjusted or replaced by tech-

The safety and accident prevention regulations from the following

Exclusion of liability We state here expressly that Putzmeister Mörtelmaschinen accepts

Training The machine must only be operated, serviced or maintained by per-

In the event of malfunctions, stop the machine immediately and se-

Never release or tighten threaded unions that are under pressure.

Any safety devices removed for set-up, maintenance or repair purpo-

Safety devices must only be repaired, adjusted or replaced by tech-

All equipment required for safety and accident prevention (warning

The machine must only be loaded onto a suitable transport vehicle

Risk of crushing in the end stop area of the auger pump

All electrical assemblies are protected as standard, as per

Injury through the force of bursting couplings, pipelines or blockages

Always attempt to remove the blockage by reverse pumping follo-

Relieve pressure in the delivery pipe by briefly reverse pumping.

If the obstruction is not released, the affected delivery section must

Operator Depending on the type of work, the machine can be operated by

With two-person operation: