Hydraulic Mining Shovels

Cat® 6060/6060FS

01. Engine and Pump Drive – Caterpillar 3512C

Dixio Torrez - 2016

Engine Module – CAT 3512C Service Training

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Engine Alternatives Service Training

2x CAT 3512 C 2x QSK 45

Total rated net power 2240 kW 2240 kW

acc. to ISO 3046/1 ; SAE J 1349 3000 HP @ 1800 rpm 3000 HP @ 1800 rpm

Peak torque per engine 7130 Nm 6409 Nm

@ 1500 rpm @ 1500 rpm

Max. altitude without power 3048 m a.s.l. 4267 m a.s.l.

reduction
Specific fuel consumption 212 g kW/h 206 g kW/h
@ 1800 rpm @ 1800 rpm

Fuel consumption
at 60% engine utilization 329 l/h 320 l/h
at 70% engine utilization 384 l/h 373 l/h

Emission certification US EPA CARB, US EPA CARB,

TIER 2 TIER 1
Fuel tank capacity 11160 l 11160 l

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CAT 3512C Service Training

4
CAT 3512C – Bucyrus Setup Service Training

5
CAT 3512C – Bucyrus Setup Service Training

6
CAT 3512C – Engine Mounting Service Training

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Air Intake System – CAT Service Training

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Engine Cooling System – CAT 3512C Service Training

Coolant

Coolant

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Engine Cooling System – CAT 3512C Service Training

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Engine Cooling System – ECM Controlled Service Training

Case Drain

Tank

HP 0-280 bar

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Overview Engine cooling Service Training

Engine Coolant
Temperature
via SAE J1939 650 mA => min. Flow => min. Fan Speed
150 mA => max. Flow => max. Fan Speed

Engine Cooling - Fan Drive Pump

Intake Manifold
Temperature
via SAE J1939

700
Fan: Low Speed
(Engine Coolant 89°C)
600 (Intake Manifold 56°C)
Controller OutputCurrent (mA)

500

400
Engine Coolant
Intake Manifold
300

200
Fan: High Speed
(Engine Coolant 99°C)
100 (Intake Manifold 62°C)

0
-100 -50 0 50 100 150 200
Full Speed
Temperature (°C)
1800 RPM

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Pre Chamber Lubrication Service Training

New: Version with 2 return hoses!!!

Between each of the pumps and the pump

drive gearbox is the drive chamber.
The drive chamber is filled with oil to
lubricate the pump shaft spline and seals.
The Chambers are now are now flood filled
from a reservoir mounted on the firewall
above the gearboxes.

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Gearbox Cooling System – Scheme Service Training

0,5 bar
Pressure Switch

1,0 bar Radiator

3 mm
Check Valve Orifice
with Bypass

Filter

6 bar Check Valve

Cold Gearbox Oil

Cooling Pump
Hot Gearbox Oil

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Gearbox Oil Cooling – RH Service Training

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Gearbox Oil Cooling – Radiators Service Training

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 Service Training
Pumps Assembly
Swing Gearbox Servo pump 4
Swing Cooling
Pump
Charge Pump
4 Servo pump 3
Pump

3 8
Oil Cooling
Pumps
6
7
Gearbox
Swing Cooling
Pump Pump Servo
5 Servo
Main pump 1
pump 2
Pumps 2

Engine 1
Fan Drive
Pump

1 4
Oil Cooling
Pumps
2
3

1 Swing
Main Charge
Pumps Pump
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