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schneider-electric.com
How to upgrade electrical network
and improve energy efficiency ?
1 month
payback.
We installed a 5 Mvar
capacitor bank.
Annual cost savings
will reach €12m &
implementation costs
€1m.
DE90070
9%
reduction in our energy
consumption after we
installed 10 capacitor
banks.
Before After Electricity bill optimized
by 8% and payback
in 2 years
Michelin Automotive
in France
5%
UPS, arc furnaces, transformers during overload cables and transformers, cause
energization and discharge lamps generate outages and disturb many types of
harmonic currents and voltage distortion. equipment such as computers, telephones, LV capacitor bank
and rotating machines. and active filter installed,
energy consumption
The life of equipment can be
reduced by 5%.
greatly reduced. POMA OTIS
transportation
systems Switzerland
3
Power Factor Correction
Reduce
your electricity bill
by reducing your reactive energy consumption.
Optimize
the size of your electrical
installation
by increasing the available capacity and reducing the dimensions
of your equipment (transformer, cables, etc.).
Improve
energy quality
and the service life of your equipment.
Contribute
to environmental conservation by reducing losses in transmission
and distribution networks.
PE90086
4
Harmonic filtering
Increase
continuity of service
by eliminating risks of stoppages due to nuisance tripping.
Eliminate
malfunctions
of your electrical equipment by reducing overheating,
increasing its lifetime by up to 30%.
Benefit
from the assurance provided
by standardization,
by anticipating the requirements of regulations currently being
prepared, deploying environmentally friendly solutions.
PE90087
5
Energy - Production
Wind-power farms
• MV capacitor banks
• MV dynamic compensation
• Blocking circuits
Energy - Transmission
EHV/HV substation
• HV capacitor banks
• HV passive filters
Industry MV/MV
substations
• MV capacitor banks
• MV passive filters
• MV dynamic compensation
• Surge suppressors
6
Energy - Production
Solar power farms
• MV dynamic compensation Energy - Distribution MV/MV
• Blocking circuits
substation
• MV capacitor banks
• MV passive filters
Infrastructure MV/LV
substation
• MV capacitor banks
7
MV Power Factor Correction
and harmonic filtering
PE90078
PE90077
PE90075
PE90079
PE90076
PE90080
PE90081
The following table shows the typical solutions proposed for installations in various sectors of activity.
8
Quality & Environment
Quality certified:
ISO 9001, ISO 9002 and ISO 14001
A major strength Stringent, systematic controls
In each of its units, Schneider Electric has an During its manufacture, each equipment item
operating organization whose main role undergoes systematic routine tests to verify
is to verify quality and ensure compliance its quality and compliance:
ISO 900 1
with standards. • measurement of operating capacity and
ISO 9002
This procedure is: tolerances;
• uniform for all departments; • measurement of losses;
ISO 14001
• recognized by numerous customers and • dielectric testing;
official organizations. • checks on safety and locking systems;
But, above all, its strict application has made • checks on low-voltage components;
it possible to obtain the recognition of an • verification of compliance with drawings
independent organization: and diagrams.
French QA management organization AFAQ The results obtained are recorded
(Association Française pour l’Assurance and initialled by the Quality Control
Qualité). Department on the specific test
The quality system for design and certificate for each device.
manufacturing is certified in compliance
with the requirements of the ISO 9001
Quality Assurance model.
10% Jarylec*
Steel
31%
Zinc
Epoxy resin
24%
Brass
Paper, wood, cardboard
Tin-plated copper
2% Polypropylene (film)
7% 19%
Aluminium (film)
5%
1% * Jarylec: dielectric liquid with
1%
no PCB or chlorine, compatible
Raw materials breakdown for MV capacitors with the environment
9
A new solution for building your electrical
installations
A comprehensive offer Tools for easier design
PE90088
The power factor correction and harmonic and setup
filtering offer form part of a comprehensive With Schneider Electric, you have a
offering of products perfectly coordinated complete range of tools that support you
to meet all medium- and low-voltage power in the knowledge and setup of products,
distribution needs. all this in compliance with the standards
All these products have been designed to in force and standard engineering practice.
operate together: electrical, mechanical and These tools, technical notebooks and
communications consistency. guides, design aid software, training
The electrical installation is accordingly both courses, etc. are regularly updated.
optimized and more efficient:
• improved continuity of service;
• losses cut;
• guarantee of scalability;
• efficient monitoring and management.
You thus have all the trumps in hand in terms
of expertise and creativity for optimized,
reliable, expandable and compliant
installations.
10
Power Factor Correction Main Contents
and harmonic filtering
MV capacitor banks 13
Protection systems 41
Components 49
Special equipment 65
Installation
71
(drawings, dimensions)
Services 75
Selection guide 79
Technical guide 85
11
Power Factor Correction
and harmonic filtering
MV capacitor banks
Contents
13
MV capacitor banks Why compensate
reactive energy?
Capacitors
14
MV capacitor banks Choice of compensation type
Fixed bank
The entire bank is put into operation, with a fixed value of kvar.
This is “on/off” type operation.
This type of compensation is used:
• when their reactive power is low (15% of the power of the
upstream transformer)
and the load is relatively stable;
• on HV and EHV transmission networks for power values
of up to 100 Mvar.
Automatic bank
The bank is divided up into “steps” with capability for switching on or off
a smaller or larger number of steps automatically. This is a permanent
adjustment to the reactive power demand, due to load fluctuations.
This type of bank is very commonly used by certain heavy industries
(high installed capacity) and energy distributors in source substations.
It allows step-by-step regulation of reactive energy. Each step is operated
by a switch or contactor.
Capacitor step switching on or off can be controlled by power factor
controllers. For this purpose, the network current and voltage information
must be available upstream of the banks and loads.
15
MV capacitor banks Choice of compensation
location
Individual
DE90072
For the whole length of the power cable this results in a reduction
in the reactive current load. Individual compensation therefore makes
a major contribution to the reduction in apparent power, losses
Individual compensation and voltage drops in conductors.
Partial/by sector
In the case of compensation by sector (or workshop), several loads
are connected to a joint capacitor bank which is operated by its own
DE90072
Global
In the case of global compensation, the production of reactive energy is
DE90072
The capacitors have a good duty factor; the layout is clear; supervision
of the installation and its various parts is easier than in the case
of compensation by sector. Finally, if stepped automatic adjustment
is adopted, there will in this case be good follow-up of the plant’s load
curve, which avoids operations by personnel (manual switching on/off).
This solution is economically worthwhile if the load variations are not
attributable to specific loads.
Total compensation
16
MV capacitor banks Choice of protection
system type
Internal fuses
Each capacitance element of the capacitor is protected by a fuse.
Any fault in this element will result in fuse blowing. The defective element
will thus be eliminated. The result will be a slight capacitance variation
and the voltage will be distributed over the sound elements in series.
Unbalance protection
The bank is divided into two star connections (see diagram on page 16).
When there is a capacitance unbalance (variation in capacitance
of a capacitor), a current flowing between the 2 neutrals appears.
This current is detected by a current transformer and an unbalance relay.
17
MV capacitor banks Choice of coupling mode
To form banks of great power, there are several possibilities for cabling
or connection by combination of capacitor units, namely:
• delta connection: three-phase capacitors (without internal fuse) coupled
in parallel;
• double star connection of single-phase capacitors (with or without
internal fuse);
• H connection.
DE90073
DE90099
18
MV capacitor banks Choice of coupling mode
Recommended configuration
Q (kvar) / 600 900 1 200 2 000 2 400 3 000 3 500 4 000 6 000
U network (kV)
3,3
4,16
5,5 Delta connection
1 or 2 three-phase
6,6 capacitors
10
11
13,2 YY connection
6 single-phase
13,8 capacitors
15 YY connection
9 or 12 capacitors
20
22
30 YY connection of 12 single-
33 phase capacitors (series)
PE90091
PE90090
19
MV capacitor banks Overview of offer
Industrial application
Applications Motor compensation Industrial compensation
Fixed bank Automatic bank
References CP214 CP214 DR* CP253
Three-lines diagrams
DE90082
DE90082
DE90082
Maximum voltage Up to 12 kV Up to 12kV
Connection mode Three-phase capacitors with delta connection Three-phase capacitors
up to 900 kvar,
single-phase capacitors
with double star
connection above
Type of protection HRC fuses (**) HRC fuses
Maximum power**** 2 x 450, i.e. 900 kvar**** Up to 4500 kvar****
Comments
PB102003_SE
PB102001_SE
20
MV capacitor banks Overview of offer
DE90082
DE90082
DE90082
DE90082
Up to 12 kV Up to 36kV From 12 to 36 kV Up to 36 kV Above 36 kV
Three-phase capacitors Single-phase capacitors with double star connection Single-phase capacitors
up to 900 kvar, with double star
single-phase capacitors or H connection
with double star
connection above
HRC fuses Unbalance by CT*** Unbalance by CT*** and relay
and relay
Up to 4000 kvar**** 12 x 600, i.e. 7200 kvar**** 12 x 600 kvar, i.e. 7200 kvar**** Please contact us Please contact us
DR* on request DR* on request DR* on request DR* on request
PE90108
PE90084
CP 229 CP 230
21
MV capacitor banks Functions and general
characteristics
22
MV capacitor banks Functions and general
characteristics
Service conditions
Ambient air temperature
• ≤ 40°C.
• ≤ 30°C average per 24h.
• ≥ -25°C.
Altitude
• ≤ 1000m.
Atmosphere
Clean industrial air (no dust, fumes, gases or corrosive or flammable
vapours, and no salt).
Humidity
Mean relative humidity value over 24h < 95%.
Storage conditions
To conserve all the qualities of the functional unit in the event of
extended storage, we recommend storing the equipment in its
original packaging, in a dry location, sheltered from rain and sun
and at a temperature ranging between -25°C and +55°C.
Standards
The equipment proposed in this offer has been designed, manufactured
and tested in accordance with the requirements of the following
standards and recommendations:
• High-voltage capacitors: IEC 60871-1&2, BS 1650, VDE 0560, C22-2
N°190-M1985, NEMA CP1.
• High-voltage circuit breakers: IEC 62271-100.
• Current transformers: IEC 61869-2.
• Earthing switch: IEC 62271-102.
• Relays: IEC 60255-5.
• Power factor controller: IEC 61010-1, 61326-1.
• Quick discharge reactors, Damping reactors: IEC 60076-6.
• Insulators: IEC 60660-60815-60273.
• High-voltage contactors: IEC 60470.
• High-voltage fuses: IEC 60282-1.
• Potential transformer: IEC 61869-3
Insulation coordination
Highest voltage for Power-frequency withstand Impulse withstand voltage
the equipment UM (kV) voltage (kV rms, 50 Hz - 1 mn) (kV peak, 1.2 / 50 μs)
7.2 20 60
12 28 75
17.5 38 95
24 50 125
36 70 170
23
MV capacitor banks Banks for motor compensation
Insulation up to 12 kV – 50 Hz / 60 Hz
Fixed bank CP214
Application
The CP214 and CP214 standard banks are used for reactive energy
compensation in medium-voltage networks.
This solution is especially suitable for individual motor compensation.
The banks are designed for use in electrical networks up to 12 kV.
DE90066
5
3
1: Frame
2: Insulators
3: Quick discharge reactors
4: Fuses
5: Inrush reactors
6: Capacitors
• Small size
3 TP de décharge rapide / Discharge Coil
• Specially
4
designed for motor compensation
Fusible / Fuse HRC
24
MV capacitor banks Banks for motor compensation
Insulation up to 12 kV – 50 Hz / 60 Hz
Fixed bank CP214
Electrical characteristics
DB406316 CP214 standard - 50 Hz
Power (kvar)
Composition
Each CP214 standard bank comprises the following components:
• A frame in painted aluminium and steel panels (RAL 9002), IP23
for indoor installation.
• Propivar NG three-phase capacitors (1 or 2 elements depending
on the power of the bank).
• Three inrush current limiting reactors.
• Three HRC fuses (with striker).
CP214 options
•O utdoor type enclosure •S et of 2 quick
(panels in unpainted aluminium). discharge reactors.
• Double roof for outdoor • Door with lock.
type enclosure. • Blown fuse indicator.
Others options available on request.
DE90100
L D
• H: 1700 mm, L: 900 mm, D: 1200 mm.
• Approximate weight: 400 to 560 kg.
25
MV capacitor banks Banks for motor compensation
Insulation up to 12 kV – 50 Hz / 60 Hz
Fixed bank CP214 DR
Application
The CP214 DR medium-voltage capacitor banks are designed for
use in electrical networks up to 12 kV. The CP214 DR banks are
used for reactive energy compensation in medium-voltage networks
containing harmonics.
This range is especially suitable for individual MV motor compensation.
DE90106
5
4
3
6
1: Frame
2: Insulators
3: Quick discharge reactors
4: Fuses
5: Detuning reactors
6: Capacitors
Références Description
The banks are delta-connected (three-phase capacitors). HRC fuses
provide protection against internal faults. The proposed CP214 DR
1 Châssis / Frame
26
MV capacitor banks Banks for motor compensation
Insulation up to 12 kV – 50 Hz / 60 Hz
Fixed bank CP214 DR
Electrical characteristics
DB406334
Power (kvar)
Power (kvar)
Composition
Each CP214 DR bank comprises the following elements:
• A frame in painted aluminium and steel panels (RAL 9002), IP23
for indoor installation.
• Propivar NG three-phase capacitors (1 or 2 elements depending
on the power of the bank).
• Three HRC fuses (with striker).
• A three-phase detuning reactor (dry type with magnetic core and natural
convection cooling).
Options
• Outdoor type enclosure (panels in unpainted aluminium).
• Blown fuse indicator.
• Sets of two quick discharge reactors: 7.2 - 12 kV.
• Door with lock.
• Double roof for outdoor type.
DE90100b
L D
• H: 1900 mm, L: 2000 mm, D: 1100 mm.
• Approximate weight: 600 to 1000 kg.
27
MV capacitor banks Banks for industrial
compensation
Insulation up to 12 kV – 50 Hz / 60 Hz
Automatic bank CP253 and CP253 DR
Application
The CP253 and CP253 DR medium-voltage capacitor banks are designed
for use in electrical networks up to 12 kV. They are used for total
installation compensation, when the load level is fluctuating.
DB300998
1: Frame
2: Insulators
3: Quick discharge reactors
4: Fuses
5: Capacitors
6: Inrush reactors
Line up arrangement
• Modularity
• Access from the font for capacitors replacement
• Extensible on site
• Easy installation
28
MV capacitor banks Banks for industrial
compensation
Insulation up to 12 kV – 50 Hz / 60 Hz
Automatic bank CP253 and CP253 DR
Up to Ik = 40 kA
Tk = 1s
The CP253 design is modular allowing future expandability.
Tuning frequency (DR equipment only)
D L n p[%] fr @50Hz [HZ] fr @60Hz [HZ]
Module I1
2.67 14 134 160
2.7 13.7 135 162
3.77 7 189 226
DB301001
H Functions
Module I1
• Incoming cables from bottom
• CTs (2 or 3)
• Surge arrestors
• Voltage presence indication system
D L
Module I
• LV control cabinet
Module I
DB300975
Module C
• Single-phase, double phase or three-phase Propivar NG capacitors
CONDENSATION
RESISTANCE
ANTI
Module R
• Detuning reactors
H Dimensions of modules
H L D example
I1 2000 500 1600 I1 + C > H
= 2000
I 2000 800 1600 L = 1500
C 2000 1000 1600 D = 1600
R 2000 1000 1600
D L • Other dimensions on demand
Module R • Other powers available
29
MV capacitor banks Banks for industrial
compensation
Insulation up to 12 kV – 50 Hz / 60 Hz
Automatic bank CP253 DR
Application
The CP253 DR medium-voltage capacitor banks are designed for use
in electrical networks up to 12 kV. The CP253 DR banks are used for
automatic reactive energy compensation in medium-voltage networks
with a high harmonic level. This solution is particularly suitable
for total installation compensation where the load level is fluctuating.
Different layouts are possible: line up or rectangular. The layout mainly
depends on available space at site.
DE90108
2
3
6 1: Frame
2: Insulators
3: Fuses
5 4: Contactors
5: Capacitors
6: Detuning reactors
Rectangular layout
4 Contacteurs / Contactor
• Total installation
5 compensation
Condensateurs / Capacitor Units
• Fluctuating
6 load level
Self anti-harmoniques / Detuned Reactor
30
MV capacitor banks Banks for industrial
compensation
Insulation up to 12 kV – 50 Hz / 60 Hz
Automatic bank CP253 DR
DE90102b
DE90075
FRONT FACE
31
MV capacitor banks Banks for global compensation
Insulation up to 36 kV – 50 Hz / 60 Hz
Fixed bank CP227
Application
The CP227 medium-voltage capacitor banks are designed for use
in electrical networks up to 36 kV. This range is mainly used for total
installation compensation.
DE90067
1: Frame
2: Quick discharge reactors
3: Unbalance CT
4: Inrush reactors
5: Capacitors
These banks are connected in double star and the unbalance current
Références Description
detection system provides protection against internal faults.
1The proposed CP227 compensation
Châssis / Frame
banks can be installed outdoors
2or indoors, mounted in aluminium
TP de décharge or steel
rapide / Discharge Coilenclosures.
•
5
Total installation compensation
Condensateurs / Capacitor Units
32
MV capacitor banks Banks for global compensation
Insulation up to 36 kV – 50 Hz / 60 Hz
Fixed bank CP227
Electrical characteristics
DB406318
Power (kvar)
Power (kvar)
Composition
Each CP227 bank comprises the following elements:
• An enclosure in unpainted aluminium or galvanized steel, IP 23 for indoor installation.
• Propivar NG capacitors (6, 9 or 12 elements depending on the power of the bank).
• Three inrush current limiting reactors.
• A current transformer for unbalance protection.
Options
• Outdoor type enclosure (panels in unpainted aluminium). • Sets of two quick discharge reactors by steps.
• Double roof for outdoor type enclosure. • Unbalance protection relay (supplied separately).
• Door with lock. • Earthing switch.
80
DE90101
DE90064
L D
33
MV capacitor banks Banks for distribution
and large sites networks
Insulation up to 36 kV – 50 Hz / 60 Hz
Automatic bank CP254
Application
The CP254 medium-voltage capacitor banks are designed for use in
electrical networks up to 36 kV. They are used for total installation
compensation, when the load level is fluctuating.
DE90109
7
1: Frame
6 2: Insulators of earthing switch
3: Quick discharge reactors
4: Inrush reactor
5: Unbalance CT
6: Capacitors
7: SF6 switch
These banks are connected in double star and the unbalance current
detection system provides protection against internal faults. Several
banks (in that case called “steps”) can be controlled by a power factor
controller to form an automatic capacitor bank. The steps are connected
in parallel with power cables (outside our scope of supply).
NB:Références
CP254 DR fixed banks with Description
detuning reactor are designed and
proposed
1 on request. Châssis / Frame
• Total
2 installation compensation Isolateur / Insulator
• Fluctuating load level
3 TP de décharge rapide / Discharge Coil
• Ease of access to components
• Simplified
4 maintenanceSelf anti-harmoniques / Detuned Reactor
• Easy installation
5 TC de déséquilibre / Unbalance CT
Electrical characteristics
Mains voltage (kV) kvar - 50 Hz kvar - 60 Hz
Min. Max. Min. Max.
13.8 - - 720 4800
15 300 4500 - -
20 300 6000 - -
22 300 6300 - -
30 600 7200 - -
33 600 7200 720 8640
Composition
Each CP254 bank comprises the following elements:
• An enclosure in unpainted aluminium or galvanized steel, IP23
for indoor installation.
• Propivar NG capacitors (6, 9 or 12 elements per step depending
on the power of the bank).
• An SF6 switch.
• Three inrush current limiting reactors.
• A current transformer for unbalance protection.
Options
• Outdoor type enclosure.
• Double roof for outdoor type enclosure.
• Door with lock.
• Unbalance protection relay (supplied separately)*.
• Three-pole / Five-pole earthing switch.
• Ligne Current Transformer.
• Voltage Transformer.
• Sets of two quick discharge reactors.
• Control and monitoring cubicle for "n" steps.
• Step auto/manual selector switch.
* 2 relays are used for banks having capacitors with internal fuses; a single relay is
required when there are no internal fuses. If the monitoring and protection cubicle
option is selected, the relays are installed in the cubicle.
H
DE90103
L D
• Insulation up to 24 kV
H: 2000 mm, L: 2600 mm, D: 1400 mm.
• 36 kV insulation
H: 2100 mm, L: 3000 mm, D: 2100 mm.
• Approximate weight: 450 to 1550 kg.
35
MV capacitor banks Banks for distribution networks
Insulation up to 36 kV – 50 Hz / 60 Hz
Fixed bank CP229
Application
The banks of the CP229 range are mounted in aluminium racks.
They are used for reactive energy compensation in medium-voltage
networks.
This high power range is designed for total compensation of large
industrial plants and power distribution systems.
DE90068
5
1
2
6
1: Frame
2: Insulators
3: Unbalance CT
4
4: Supporting stands
5: Capacitors
6: Copper busbar
7: Connection pad
These Références
banks are connected in double
Descriptionstar (up to 36 capacitors) and the
unbalance1 current detectionChâssis
system provides protection against internal
/ Frame aluminium
faults.
2 Isolateur / Insulator
NB: CP229 DR fixed banks with detuning reactor are designed and
proposed on request.
3 TC de déséquilibre / Unbalance CT
• Total plant
5 compensation Condensateurs / Capacitor Units
• Suitable 6for high power
Jeu de barre CUIVRE / COPPER busbar
• Ease of access to components
7 Plage de raccordement / Available connexion
• Simplified maintenance
• Easy installation
36
MV capacitor banks Banks for distribution networks
Insulation up to 36 kV – 50 Hz / 60 Hz
Fixed bank CP229
Electrical characteristics
• Rated frequency: 50 Hz or 60 Hz.
• Insulation up to 36 kV.
• Reactive power of 5.4 to 18 Mvar; maximum of 30 capacitors
in standard configuration.
• For higher power values, please contact us.
• Tolerance on capacitance value: 0, +5%.
Options
• Inrush reactors (supplied separately).
37
MV capacitor banks Banks for transport and
distribution networks
Insulation up to 245 kV – 50 Hz / 60 Hz
Fixed bank CP230
Application
These capacitor banks are custom designed, in accordance with
customer specifications. Generally, they are used on high-voltage
networks to increase the lines’ transmission capacity and reduce
voltage drops.
DE90069
7
6
10
2
9
11
4
5
1: Frame
2, 3 & 4: Insulators
5: Supports
6: Lifting rings
7: Connection pad
8: Capacitors
9: Inrush reactors
10: Neutral busbar
11: Unbalance CT
Références Description
The banks of the CP230 range are mounted in aluminium or galvanised
1 Châssis / Frame aluminium
steel frames. Schneider Electric can propose capacitor banks for
2
networks up to 230 kV.
Isolateur / Insulator
3 Isolateur / Insulator
4 • HV and
Isolateur EHV compensation
/ Insulator
• Special design adapted to customer specifications
5 Support / Support
• Adaptation to site conditions
Anneaux de levage / Lifting eyes
6
• Simple, robust installation
7 Plage de raccordement / Terminal pads
11 TC de déséquilibre / Unbalance CT
38
MV capacitor banks Banks for transport and
distribution networks
Insulation up to 245 kV – 50 Hz / 60 Hz
Fixed bank CP230
Electrical characteristics
• Rated frequency: 50 Hz or 60 Hz.
• Insulation: up to 245 kV.
• Maximum reactive power: 100 Mvar, for higher values, please contact us.
• Tolerance on capacitance value: 0, +5%.
• Inrush current limiting reactors: single-phase reactors, dry type
air core.
39
Power Factor Correction
and harmonic filtering
Protection systems
Contents
41
Protection systems Types of faults in
capacitor banks
The main faults that can affect a capacitor bank Element short circuit in a capacitor
are: Without internal protection (Fig. 1)
• Element short circuit in a capacitor. Elements wired in parallel are therefore bypassed by the short circuited
• Overload. unit (cf. Propivar NG capacitors, p.46).
• Short circuit (two- and three-phase). • The capacitor’s impedance is modified.
• Phase-to-earth fault. • The voltage applied is distributed over one set less in series.
• Each set is therefore subjected to a higher voltage stress, which may
cause other element failures in cascade until complete short circuit.
DE90057
Initial voltage of element, UNE (equal to UN/4) becomes, after fault, equal to
UN/3, either 1.33 UNE.
1.33 IN
1.33 UNE
Overload
If=1.33 IN
Overload is due to a permanent or temporary overcurrent:
• permanent overcurrent due to:
1.33 UNE
- a rise in the supply voltage;
- the circulation of a harmonic current due to the presence of nonlinear
1.33 UNE loads such as static converters (rectifiers, variable speed drives),
arc furnaces, etc.;
• temporary overcurrent due to energizing of steps of a bank.
Figure 1: Wafer short circuit without An overload results in overheating which is harmful to dielectric strength,
internal fuse protection and causes premature capacitor ageing.
0.978 UNE
42
Protection systems People safety
Earthing switch
This is a safety-critical component, designed to ground and discharge
capacitors prior to maintenance to allow human intervention
on the installation in complete safety.
The capacitor terminals must be earthed and kept earthed while
the servicing operation is in progress.
Line disconnector
The disconnector is an electromechanical device allowing mechanical
separation of an electric circuit and its power supply, while physically
Quick discharge reactors ensuring an adequate isolation distance. The aim may be to ensure
the safety of personnel working on the isolated part of the electrical
network or to eliminate part of the network at fault.
PE90101
Earthing switch
43
Protection systems Protection of capacitors
44
Protection systems Protection of capacitors
External fuses
PE90092
Inrush reactors
Inrush reactors are connected in series to each step and serves to limit
the current peak which occurs during switch-on operations.
The inductance value is chosen to ensure that the peak current occurring
during operations always remain less than 100 times
Inrush reactors the current rating of the bank.
Main characteristics:
• Air-core reactors, dry type.
PE90104
• Single-phase configuration.
• Indoor or outdoor installation.
• In compliance with IEC or equivalent standards.
Unbalance protection
This protection generally applies to banks of:
• medium or high power ( > 1200 kvar);
• provided with single-phase capacitors;
• double star connection compulsory.
Unbalance or differential protection is a protection system capable
of detecting and responding to a partial capacitor fault.
It consists of a current transformer connected between two electrically
balanced points combined with a current relay. In the event of a fault
in a capacitor, the result is an unbalance, hence a circulating current
in the current transformer which will cause, via the relay, opening
of the bank’s switchgear (circuit breaker, switch, contactor, etc.).
Note: there is no unbalance protection with three-phase capacitors.
Current transformer for unbalance protection
45
Protection systems Arc fault detector
Vamp 120
Benefits Functions
• Personnel safety Vamp arc flash protection maximizes the personnel safety and
• Reduces production losses minimizes the material damage of the installation in the most
• Extended switchgear life cycle hazardous power system fault situations. The arc protection unit
• Reduced insurance costs detects an arc flash in an installation and trips the feeding breakers.
• Low investment costs and fast installation On detection of a fault the arc flash protection unit immediately trips
• Reliable operation the concerned circuit breaker(s) to isolate the fault.
An arc flash protection system operates much faster than
conventional protection relays and thus damage caused by an arc
short circuit can be kept to a minimum level.
System features
PE90501
Sensors
• Point sensor:
- arc detection,
- self-monitored,
- cable length adjustable from 6 m to 20 m.
Standards
46
47
Power Factor Correction
and harmonic filtering
Components
Contents
Propivar NG capacitor 50
VarPlus Logic series 52
Current Transformer 55
Potential Transformer 55
Detuning or filtering reactor 56
Rollarc contactor SF1& SF2 circuit breakers 57
Vacuum contactor CBX-3C 58
SF1& SF2 circuit breakers 60
Control and monitoring unit 61
Digital protection relay: Sepam 62
49
Components Propivar NG capacitor unit
PB108153
Composition
The capacitor elements forming the Propivar NG capacitor are made of:
• folded aluminium electrodes;
• polypropylene films;
• non PCB (chlorine free) dielectric fluid (Jarylec C101).
Single phase capacitor Three phase and double Main characteristics
capacitor
Propivar NG capacitors have an exceptional long service life increased
by their low losses, their chemical and heat stability and their resistance
DB108807
Heat stability
At low temperature, these capacitors are able to withstand switching
transient. At higher ambient temperatures, they provide very limited heating,
so that there is no risk of modification of the dielectric insulation properties.
Chemical stability
Transient surges in networks and partial discharge levels cause
accelerated ageing of capacitor elements. The exceptionally long service
life of Propivar NG capacitors is due to the intrinsic properties
of the dielectric fluid, namely:
• very high chemical stability;
• high power of absorption of gases generated during partial discharges;
• very high dielectric strength.
Salt mist
The capacitors have been tested to salt mist according to
IEC 60068-2-11 (672 hours) with temperature criteria from
NPX 41-002.
Sulphurous atmosphere
The capacitors have been tested to sulphurous atmosphere according to
NFT 30-055 (30 days).
Vibrations
The withstand of the capacitors have been tested according to
IEC 60068-2-6 up to 3M4 level.
50
Components Propivar NG capacitor unit
Standards
IEC 60871-1, 2 and 4, NEMA CP1 (other standards on request).
Other characteristics
Operating frequency 50 Hz or 60 Hz
Temperature range -25 °C to +50 °C (-40 °C to +55 °C on request)
Average loss factor at 20 °C after 0.16 W/kvar with internal fuses
stabilization 0.12 W/kvar without internal fuse
Maximum nominal reactive power Three Phase Capacitor 600 kvar
Single Phase Capacitor 900 kvar
Double Capacitor 800 kvar
Capacitor voltage range Three Phase Capacitor 1-12 kV Ph/Ph
Single Phase Capacitor 1-17.3 kV Ph/N
Double Capacitor 1-9 kV Ph/N
Location Indoor/outdoor
Tolerance on capacitance value -5 % to +10 %
Relative capacitance variation ∆C/C per °C -3.5 . 10-4/°C
Capacitor tank Material Stainless steel
Thickness 1.5 mm
Surface treatment Painted stainless steel ball blasted surface
Colour Grey RAL 7038
Fixing brackets One per side
Terminations Bushings Porcelain, grey colour
Terminals Two M16 x 2
Clamps Nickel-coated brass, max 2 cables (external diameter 10 mm max)
Fixing Two 13*24 mm holes, 395.5 mm centers
A 432
220 Single Phase 20 20 110
432
110 Three Phase
DB406182
DB406183
Propivar NG Propivar NG
QN (kvar) A B QN (kvar) A B
50 Hz 60 Hz (mm)(mm) 50 Hz 60 Hz (mm) (mm)
50 60 157 300 50 60 157 300
180
51
Components VarPlus Logic series
VarPlus Logic has all what you need for the Capacitor bank step monitoring
simple and efficient operation of your automatic • Monitoring of all the connected capacitor steps.
power factor correction equipment to maintain • Real time power in “kvar” for the connected steps .
your power factor. • Remaining step capacity per step as a % of the original power since
It is a simple and intelligent relay which installation.
measure, monitor and controls the reactive • Remaining step power in kvar since installation.
• Number of switching operations of every connected step.
energy. Easy commissioning, step size
detection and monitoring makes it different. System Measurement and monitoring
•T HD(u) and THD(u) Spectrum 3rd to 19th – Measurement, Display
and Alarm.
DB417842 Présentation
Easy Commissioning
•A utomatic Initialization and automatic step detection to do a auto
commissioning.
• Automatic wiring correction - voltage and current input wiring correction.
• 1A or 5A CT secondary compatible.
Alarms
• aulty Step
F
• Configurable alarm for step derating
• THDu Limit alarm.
• Temperature alarm
• Self correction by switching off the steps at the event of THDu alarm,
temperature alarm and overload limit alarm.
• Under compensation alarm
• Under/Over Voltage Alarm
• Low/High Current Alarm
• Overload limit alarm
• Hunting alarm
• Maximum operational limits - Time and number of switching
Range
52
Components VarPlus Logic series
General characteristics
DB300974
L1
S1 S2
Voltage and current Input
L2
L3 Direct supply voltage 90 - 550 V, 1ph, 50/60 Hz
PE
VA Burden: 6 VA
C C 300 V LN / 519 V LL CAT III or 550 V CAT II
Auxiliary (Control) Transformer
B E E Type of input connection Phase to phase or phase to neutral
≤ 250 VAC ≤ 480 VAC Protection against Automatic disconnection of steps for dips > 15 ms
K1 K2 … voltage dips (protection of capacitor)
D A
PE
U1
CT secondary 1A or 5A
90V - 550V
U2
S1
CT primary range Up to 9600 A
15mA - 6A
S2
Current 15 mA - 6 A, 1PH,
F1
F2 VA Burden: < 1 VA
C
TTL 1 K1 Connection terminals Screw type, pluggable. Section: 0.2 - 2.5 mm2
2 K2
3 (0.2 - 1 mm 2 for Modbus and digital inputs)
…
0V 4
D0-
5 Power factor settings & algorithm selection
6
D1+ 7 Regulation setting - From Cos Phi 0.7c to 0.7i
8
I1
I2
9 Programmable
10
AL1 11
K12
Reconnection time - From 1 to 6500 s
AL2 12
Programmable
Response time - From 1 to 6500 s
Phase-to-Phase with VTs Programmable
(3PH3W) Possibility of dual cos Phi Yes, through digital input or if export power detected
target
A Upstream protection Program algorithm AUTOMATIC (best fit) - Default
Voltage input: 2A certified circuit breakers or fuses LIFO
B S horting block for CT PROGRESSIVE
C VT primary fuses and disconnect switch Import export application 4- Quadrant operation for generator application
D Output relays: 10 A (max.) certified circuit breakers compatibility
or fuses (Applicable for applications with voltage Program intelligence
transformers only). Automatic Initialization and Yes
E Capacitor primary fuses or CB’s Automatic bank detection
Detection and display Yes
of power, number of
switching & derating
of all connected steps
Capacitor bank step Any sequence. No restriction/limitation on sequence
sequence
Alarm and control
Control outputs (step output) VL6: 6 relays VL12: 12 relays ( NO contact)
250 V LN or LL (CAT III)
48 V DC / 1 A
250 V AC / 5 A
Common root: 10 A max.
Dedicated fan control relay Yes. Normal open contact (NO)
48 V DC / 1 A, 250 V AC / 5 A
Alarm contact The relay contact is open when the controller is
energized with no alarm and will close in the event
of an alarm.The relay is a NC (Normally Close) when
the controller is not energized.
48 V DC / 1 A, 250 V AC / 5 A
Digital input for Cos phi2 Dry contact (internal supply 5 V, 10 mA)
target
Modbus RS-485 serial port Line polarization / termination, not included
(RTU)
Communication protocol Modbus
Interface TTL Service port. Only for internal use
Internal temperature probe Yes. Temperature offset is programmable.
53
Components VarPlus Logic series
General characteristics
Display and measurement
Display LCD graphic 56 x 25
Alarms log 5 last alarms
Voltage Harmonic THDu ; Individual odd harmonics distortion from H3
Distortion measurement to H19
Measurement displayed Voltage, Current & Frequency: ±1 %
and accuracy Energy measurements, Cos Phi, THD(u): ±2 %
Individual Voltage harmonics ( H3 to H19): ±3 %
Temperature: ±3 °C
Testing standards and conformities
Standards IEC 61010-1
IEC 61000 6-2
IEC 61000 6-4
IEC 61326-1
UL 61010
Conformity and listing CE, NRTL, c NRTL, EAC
54
Components Current Transformer
Potential Transformer
DE52359
Current Transformer
Phase-earth Potential
Transformer
55
Components Detuning or filtering reactor
A detuning reactor forms part of the power Iron-core reactor, “resin-impregnated” technology
factor correction equipment, to prevent • Indoor installation.
amplification of the pre-existing harmonic • Three-phase type.
in current and voltage on the network. • Max. voltage 12 kV.
There are many types of reactors. • Connection to copper pad.
• Weight up to 2000 kg.
• Indoor installation.
2 • Three-phase type.
• Max. voltage 24 kV.
• IEC 60076-6 standard.
• Fire resistance.
• Temperature class F.
• Connection to copper pad.
• Weight up to 2000 kg.
4
PE90095
56
Components Rollarc contactor
PE56761
1: MV connections
2: LV connections
3: Auxiliary contacts
4: Pressure switch
5: Electromagnetic control
mechanism
6: Mechanical latching
device (R400D)
7: Opening release
8: Mounting points
9: Insulating enclosure
10: Rating plate
57
Components Vacuum contactor CBX-3C
• electrical distribution.
Standards
Schneider Electric vacuum contactors have been designed to meet or
exceed the requirements of international standards:
• CEI 60470,
• ANSI C37,
• BS EN 60470,
• NEMA ICS,
• GB (Chinese).
Electrical characteristics
CBX-3C
Rated Voltage (kV) 7.2 / 12
Power frequency withstand 20 / 28
voltage (kV)
Impulse withstand voltage (BIL) (kV) 60 / 75
Capacitive load Rated operating current (A) 400
Maximum capacitor bank 3360 /
rating (kvar) 5600
Inrush current (kAp) 20
Short time withstand current 1 s (kA) 4
Peak on ½ cycle (kAp) 25
Mechanical endurance (N°) 3 millions
Electrical endurance at 500 000
rated current (N°)
Temperature range (°C) -5 to +40
Number of poles 1P - 3P
58
Components Vacuum contactor CBX-3C
Control
Closing coil supply voltage (V) DC: 24, 48, 60, 110, 125, 220, 250
AC: 110, 120, 220, 240
Latch supply voltage (V) DC: 24, 48, 110, 240
AC: 110, 240
CBX
Power consumption (W) Closing 500
Magnetic holding 150
Magnetic holding with EAS 80
Latch voltage supply Power consumption (W) 240
Endurance (N°) 200000
Benefits
• Low power consumption.
• Improved reliability.
• Operation counter (optional).
• Optional 100 ms delay to open.
• Reduced thermal dissipation.
• Standardized schematics.
Options
CBX
Auxiliary contacts 5 NO + 5 NC
Electronic supply (EAS) Yes
Opening delay 100 ms Option
Operation counter Option
Insulation level at 42 kV Option
Mechanical latch Option
Dimensions
• Fast switching rate. Width (mm) 343
• Long mechanical life. Length (mm) 333
• Low power losses thanks to Height (mm) 258
electronic auxiliary supply. Weight (kg) 28
59
Components SF1 & SF2 circuit breakers
Options
• Electric control
• Supporting frame fitted with rollers and floor mounting brackets
for a fixed installation.
SF1 circuit-breaker • Circuit breaker locking in open position by lock installed
on the control front plate.
• SF6 pressure switch for highest performance.
PE56503
Applications
The SF devices are three-pole MV circuit breakers for indoor use.
They are chiefly used for switching and protection of networks
from 12 to 36 kV in the distribution of primary and secondary power.
With self-compression of the SF6 gas, which is the switch-off technique
used in these circuit breakers, the establishment or interruption
of any type of capacitive or inductive current is performed without
any dangerous overvoltage for the equipment connected to
the network.
The SF circuit breaker is therefore highly appropriate for the switching
of capacitor banks.
SF2 circuit-breaker
SF1 fixed SF2 fixed
Side or front operating mechanism Front operating mechanism
Rated voltage Ur (kV, 50/60 Hz)
40.5 kV
36 kV 36 kV
24 kV 24 kV
17.5 kV
12 kV
Rated short-circuit breaking current (Isc )
25 kA from 12.5 to 25 kA from 12.5 from 25 31.5 kA
to 40 kA to 40 kA
Rated current (Ir )
630 A from 400 to 1 250 A from 630 to 3 150 A 2 500 A
Rated switching capacitive current (Ic )
from 280 400 A from 440 to 1 750 A 1 750 A
to 400 A
60
Components Control and monitoring unit
Option
A three-position selector switch:
• “Auto”: The steps are controlled automatically by the power factor
controller;
• “Manual”: The steps are controlled manually by means of a 2-position
selector switch located on the enclosure (1 selector switch per step);
• “0”: The steps are disconnected (no control, automatic or manual,
is possible).
PE90106
1 2
61
Components Sepam protection relay
Communicate openly
In addition to the DNP3, IEC 60870-5-103 and Modbus standards,
Sepam complies with IEC 61850 and uses the communication
protocol that is today’s market standard to interface with all brands
of electrical-distribution devices.
62
Components Sepam protection relay
Technical specifications
Code ANSI S10A S10B S20 S24 S40 C86
Protections*
Phase overcurrent 50/51 2 2 4 4 4 8
Earth fault 50N/51N 2 2 4 4 4 8
Sensitive earth fault 50G/51G 2 2 4 4 4 8
Breaker failure 50BF 1 1 1
Negative sequence / unbalance 46 1 1 2 2
Thermal overload for capacitors 49RMS 1 1 1
Capacitor-bank unbalance 51C 8
Positive sequence undervoltage 27D 2
Remanent undervoltage 27R 2
Undervoltage (L-L or L-N) 27 2 4
Overvoltage (L-L or L-N) 59 2 4
Neutral voltage displacement 59N 2 2
Negative sequence overvoltage 47 1 2
Overfrequency 81H 2 2
Underfrequency 81L 4 4
Temperature monitoring (16RTDs) 38/49T v
Measures
Phase current RMS I1, I2, I3 b b b b b b
Measured residual current I0Σ b
Demand current I1, I2, I3 b b b b
Peak demand current IM1, IM2, IM3 b b b b b b
Measured residual curent I0, I’0 b b b b b b
Voltage U21, U32, U13, V1, V2, V3 b b
Residual voltage V0 b b
Fréquency b b
Active power P, P1, P2, P3 b b
Reactive power Q, Q1, Q2, Q3 b b
Apparent power S, S1, S2, S3 b b
Peak demand power PM, QM b b
Power factor b b
Active and reactive energy b b
Network, switchgear and capacitors diagnosis
Tripping current b b b b
tripI1, tripI2, tripI3, tripI0
Harmonic distortion (THD) current b
and voltage THDi, THDu
Phase displacement φ0, φ'0, φ0Σ b
Phase displacement φ1, φ2, φ3 b b
Disturbance recording b b b b
Thermal capacity used b
Capacitor unbalance b
current and capacitance
CT/PT supervision 60/60FL b b
Trip circuit supervision 74 v v
Auxiliary power supply monitoring b
Cumulative breaking current b b b b
Number of operations v v v v
Control and monitoring
Circuit breaker/contactor control 94/69 v v v v
Logic discrimination 68 b v v v v
Latching/acknowledgement 86 b b b b b b
Annunciation 30 b b b b b b
Communication protocols S-LAN
Modbus RTU b v v v v
b: standard Modbus TCP/IP v v v v v
v: option DNP3 v v v v
* Figures indicate
CEI 60870-5-103 v v v v
the number of protection
functions available CEI 61850 v v v v
63
Power Factor Correction
and harmonic filtering
Specific equipments
Contents
65
Specific equipments Hybrid Var Compensator
(HVC)
25 / 4.16 kV 25 / 4.16 kV
DE90083
2000 A 2000 A
CT (3) 1000/5 CT (3) 1000/5
1200A
4.16kV 4.16kV
CT (3) 1000:5
4.16 / 0.48 kV
PE90082
2000A
PB502825
1225 kvar
6 x 250kvar MV bank
AccuSine+ with detuning
reactors
Example of implementation
66
Specific equipments Hybrid Var Compensator
(HVC)
Operation
DE90084
Characteristics
• Injection of reactive energy in “leading” or “lagging” mode.
• Response time less than one cycle.
fixed kvar • Power factor adjustable up to unity.
load
AccuSine+ • Reactive energy compensation without transient.
result kvar • Continuous compensation.
• Separate monitoring of each phase for unbalanced loads.
Applications
• Energy
- Connection of wind-power or solar farms.
• Industry
- Arc furnaces: voltage regulation and flicker attenuation.
- Welding machines: voltage regulation and flicker attenuation.
- Crushers: flicker attenuation.
- Pumping stations: starting assistance for high-powered MV motors.
- Cold/hot rolling mills: attenuation of harmonics and improvement of the
power factor of rapidly fluctuating loads.
PB502981
AccuSine+ range
67
Specific equipments Passive harmonic filters
68
Specific equipments Blocking circuits
DB301003EN
installations provided with cogeneration plants.
To meet the conditions required by the power
distributor, the blocking circuit is defined
on a case by case basis according to
Customer connection~1870 mm
the characteristics of:
• the HV power supply line of the source
substation;
~1910
• the HV/MV transformer of the source
substation;
• the remote control order injection device;
• the load of the MV feeders;
• the generating sets.
285
700
850 ~740
Technical characteristics
(passive blocking circuit for 15 and 20 kV networks )
PE90083
69
Power Factor Correction
and harmonic filtering
Installation (drawings,
dimensions)
Contents
71
Installation
( drawings, dimensions)
CP214, CP214 DR,
CP227, CP254
CP214 Drawing
80
Dimensions and weight
MT20135
• H: 1700 mm, L: 900 mm, D: 1200 mm.
• Approximate weight: 425 to 560 kg.
L D
CP214 DR Drawing
Dimensions and weight 80
L D
CP227 Drawing
Dimensions and weight 80
• Insulation 24 kV
DE90064
L D
CP254 Drawing
Dimensions and weight 80
• Insulation up to 24 kV
DE90076
L D
72
Installation
( drawings, dimensions)
CP229, CP230, CP253,
CP253 DR
Drawing
DE90074 80
L D
Drawing
80
DE90075
L D
CP229 CP230
DE90077
DE90065
73
Power Factor Correction
and harmonic filtering
Services
Contents
75
Services Schneider Electric expertise
Installation diagnosis
• Evaluation of the state of the capacitor banks.
• Measurement of operating temperatures.
• Recording of voltages, currents, active and reactive power levels.
• Recording of harmonic voltage and current spectrums.
• Recording of transient voltage and current phenomena.
Solution definition
• Proposal of capacitor replacement and substitution plans.
• Management of the destruction process.
• Power factor correction upgrade.
• Reduction of networks harmonic distorsion.
76
Services Maintenance & end of life
Maintenance
PE90090
Routine checks
Check and, if necessary, clean the ventilation systems (frequency
depends on local conditions).
Annual checks
• Check connection clamping.
• Check insulator cleanliness.
• Check bank U, I, C and capacitance C values.
• Measure ambient temperature for the capacitor bank.
• Check operation of the safety features.
77
Power Factor Correction
and harmonic filtering
Selection guide
Contents
79
Design guide Installation conditions
General characteristics
This form specifies all the data to be provided to Schneider Electric from the “price quote” phase to
the “order execution” phase.
Site conditions
Country
Altitude v ≤ 1000 m
v > 1000 m
Atmosphere v Normal
v Saline
v SO2
v Other
Pollution / Creepage v Low I (16 mm/kV)
distance, insulators v Moderate II (20 mm/kV)
and bushings v High III (25 mm/kV)
v Very high IV (31 mm/kV)
Short-circuit
current power (kA)
Temperature (°C) v > -25°C
v ≤ 40 °C
v 45 °C
v 50 °C
v 55 °C
Standards
IEC v
Others v
General characteristics
Type of bank (STD, DR or filter) v STD v DR v Filter
Rated voltage (kV)
Power (kvar)
Rated frequency (Hz) v 50 v 60
Insulation level
Max. voltage for the equipment kV
Power-frequency test voltage (50Hz - 1 mn) kV rms
Impulse test voltage (1.2 / 50 µs) kV peak
Connection v Double star
v Delta
v H single-phase
v Single-phase
v Other
Short-circuit current withstand capacity v Depending on site conditions v Other
kA
sec v 1 v 3
Auxiliary voltages VDC v 24 v 48 v 60 v 110 v 125 v 220
VAC v 110 v 127 v 220-230
80
Design guide Frame/enclosure
Propivar NG capacitors
Frame/enclosure
Type v Indoor
v Outdoor
Degree of protection v IP 00 v IP 23
v IP 54 v Other:
Frame material v Steel v Galvanised steel
v Aluminium v Stainless steel
Panel material v Steel v Galvanised steel
v Aluminium v Stainless steel
Frame coating v Bare v Painted
Panel coating v Bare v Painted
Double roof v Yes v No
Colour v Supplier standard v Other
RAL
Door v Supplier standard v Other
Propivar NG capacitors
Type v Three-phase v Single-phase
Design voltage (V)
Rated frequency (Hz) v 50 v 60
Specification of steps N° 1 2 3 4 5 6
kvar
sequence
Insulation level
Max. voltage for the equipment kV
Power-frequency test voltage (50Hz - 1 mn) kV rms
Impulse test voltage (1.2 / 50 µs) kV peak
Internal fuses v Yes v No
Terminal creepage distance v Supplier standard v Other
mm
mm/kV v 16 v 20 v 25 v 31
Internal discharge resistors V/min v 75/10 v 50/5
Temperature Max. (°C) v ≤ 40 v 45 v 50 v 55
Min. (°C) v -25 v Other
Gradient v Supplier standard v Other
V/μm
81
Design guide Additional equipment
Unbalance relays v
Relays v Supplier standard v Other
Type
Thresholds v Trip
v Alarm and trip
Mounting v Supplied separately
v In bank
v In enclosure or cabinet with the control
and monitoring components
Detuning reactors v
Type v Resin-impregnated v Resin-encapsulated
v Oil-filled v Air core
v 1-phase v 3-phase
Installation v Indoor v Outdoor
v In enclosure v Outside the enclosure
Harmonic order
Measuring PT v
Rated voltage (V/V) (primary/secondary)
Discharge function v Yes v No
Quantity v 2 v 3
Protection CT v
Power (VA)
Precision class v 5P v 3P
Number of protected phases v 1 v 2 v 3
Switching device v
Type v Circuit breaker v Contactor
Breaking technology v SF6 v Vacuum
Fuses
v
Inrush reactors
v
82
Design guide Additional equipment
Line disconnector v
Earthing switch v
Type v 3-pole v 5-pole
Earthing switch connection v Line side v Load side
Quantity v 1 per step v 1 per bank
Interlocking system v
v Supplier standard scheme
v Other, to be defined
Monitoring/Control v
Number of steps to be controlled
Installation v Cabinet
v Cubicle
v In bank
Power factor controller v Yes v No
Type v VL6/VL12
Sequence
U (V) measurement
I (A) measurement v 1 A secondary v 5 A secondary
Protection relay Functions v Unbalance
v Over current
v Over voltage
v Other:
Type
Quantity v Per step v Overall
Auto / 0 / Manual function v Yes v No
Indicator lamps By default
v Aux. voltage presence
v ON / step
v OFF / step
v Alarm-Unbalance-Blown fuse
Other
Accessories v
Ventilation v Supplier standard v Other
Type
Lighting in bank v Yes v No
83
Power Factor Correction
and harmonic filtering
Technical guide
Contents
85
Technical guide Reminders concerning
reactive energy
Reactive energy
DE90086
In an electric circuit, the active power P is
the real power transmitted to loads such as motors,
lamps, furnaces, radiators, computers, etc.
The active electric power is converted into
mechanical power, heat or light. The physical unit The above diagram established for currents also
is the watt (W), the multiples kilowatt (kW) and applies to powers, by multiplying each current
megawatt (MW) being used for convenience. by the common voltage V.
One can therefore define:
In a circuit in which the applied rms voltage is Vrms
• apparent power: S = V x l (kVA);
and in which flows an rms current Irms,
• active power: P = V x la = V x I x cosφ (kW);
the apparent power S is the product of Vrms x Irms.
• reactive power: Q = V x lr = V x I x sinφ (kvar).
The apparent power is therefore the basis
The physical unit of reactive power is the volt-
for sizing of electrical equipment. A device
ampere-reactive (var), the multiples kilovolt-
(transformer, cable, switch, etc.) should be
ampere-reactive (kvar), and megavolt-ampere-
designed on the basis of the rms values of
reactive (Mvar) being used for convenience.
voltages and currents.
DE90087
The physical unit of apparent power is the volt-
ampere (VA), the multiples kilovolt-ampere (kVA)
and megavolt-ampere (MVA) being used for
convenience.
The power factor λ is the ratio of the active power
P (kW) to the apparent power S (kVA)
for a given circuit. The reactive current Ir is the component consumed
by the inductive magnetic circuits
λ = P(kW)/S(kVA). of electrical machines (transformers and motors).
The reactive power is therefore commonly
In the specific case where the current and voltage associated with magnetization of the magnetic
are sinusoidal and phase-shifted by an angle φ, circuits of machines.
the power factor is equal to cos φ, called Accordingly, the power supply source must provide
the displacement power factor. not only the active power P but also the reactive
power Q, resulting in an apparent power S.
For most electric loads such as motors,
the current I lags the voltage V by an angle φ. The function tgφ is often used; it is equal to:
tgφ = Q(kvar)/P(kW).
In vector representation, the current can therefore
Over a given period of time, this ratio is also that
be broken down into two components:
of the reactive energy (Wr) and active energy (Wa)
• Ia in phase with the voltage and called
consumed: tgφ = Wr(kvarh)/Wa(kWh).
the “active” component;
• Ir in quadrature with the voltage and called In some countries, this ratio is used for billing
the “reactive” component. reactive energy.
86
Technical guide Reminders concerning
reactive energy
Transformer
To avoid over-sizing his network, the power
distributor therefore encourages his customers Lines and cables
to improve the power factor, by billing reactive The inductive and capacitive properties
energy above a certain threshold.` of overhead lines and cables are such
that they are consumers of reactive energy.
The principle of reactive energy compensation
is to generate reactive power in the vicinity Transformers
of the load, so as to relieve the power supply. Transformers consume reactive energy
Active Capacitors are most commonly used corresponding to about 5% to 10%
power to supply reactive power. On figure1, of the apparent energy passing through them.
the reactive power Qc supplied Reactors
by capacitors allows the apparent power Reactors are chiefly consumers of reactive energy.
to be reduced from the value S to the value S’. Active energy losses represent only a small
percentage of the reactive energy (QR) consumed.
Capacitors
Motor Capacitors generate reactive energy with very
small losses, hence their use in the reactive
energy (QC) compensation application.
Before compensation
87
Technical guide Why compensate?
ΔU(%) ≈ XLxQ/U²
in which:
XL: reactance of the line;
Q: reactive power of the capacitor bank;
U: mains voltage.
• Reduction in transmission losses at constant
active power
Losses due to conductor resistance are included
in the consumption recorded by active energy
counters (kWh). They are proportional to
the square of the current carried and decrease
as the power factor increases.
The table below gives the percentage Example: if, before compensation, cosφ1 = 0.7
reduction in transmission losses according to and after compensation cosφ2 = 0.9, there is a 35%
the improvement in the power factor. increasing in carrying capacity
88
Technical guide Why compensate?
Economic evaluation
of compensation
The economic benefits of compensation are Savings obtained
measured by comparing the cost of installation of Let us illustrate this by the following example of
capacitor banks with the savings they provide. an installation comprising a 20 kV/400 V transformer
of power 630 kVA (nominal apparent power).
Cost of capacitor banks
The cost of capacitor banks depends on several • Installation without capacitor
factors, including: Characteristics of the installation: P = 500 kW
• the voltage level; at cosφ = 0.75.
• installed capacity; Consequences:
• number of steps; - The apparent power S is equal to 667 kVA;
• the control mode; - The transformer is overloaded by a factor
• the protection quality level. of 667/630, or about 6%;
Capacitors can be installed either at low voltage - The reactive power Q is equal to 441 kvar
or at medium voltage. (cosφ = 0.75 corresponds to tgφ = 0.882)
Note that: and is billed by the power distributor;
• medium-voltage compensation becomes - The circuit breaker and cables have to be chosen
economically worthwhile when the capacity for a total current of 962 A;
to be installed exceeds 800 kvar; - The losses in the cables are proportional
• below this value, compensation should, to the square of the current, i.e. (962)2.
if possible, preferably be performed at low voltage.
• Installation with capacitor
Characteristics of the installation: P = 500 kW
at cosφ = 0.928.
Consequences:
- The apparent power S is equal to 539 kVA;
- The transformer is no longer overloaded. There is
a power reserve equal to 630/539, or about 17%;
- The reactive power Q is equal to 200 kvar
(cosφ = 0.928 corresponds to tgφ = 0.4).
This reactive power is billed at a reduced rate
or not at all by the power distributor;
- The losses in the cables are reduced
by a ratio of (778)2/(962)2 = 0.65, i.e. a 35% gain.
The reactive energy is supplied locally
by a capacitor bank of power 240 kvar.
89
Technical guide Method for determining
compensation
90
Technical guide Method for determining
compensation
Stage two:
Choice of compensation mode
Where to install capacitors? Global compensation
The location of capacitors on an electrical network The bank is connected at the head of
is determined by: the installation to be compensated and performs
• the goal sought (elimination of penalties, relief compensation for the entire installation. It is
for cables, transformers, etc., raising the voltage suitable when the load is stable and continuous.
level);
Example below:
• the load conditions (stable or rapidly variable);
• HV bank on HV distribution system (1);
• the foreseeable influence of the capacitors on
• MV bank for MV subscriber (2);
the network characteristics;
• Regulated or fixed LV bank for LV subscriber (3).
• the cost of installation.
Compensation by sector
Reactive energy compensation can be:
The bank is connected at the head of
• total;
the installation sector to be compensated.
• broken down by sector;
This is suitable when the installation is extensive
• separate for each load.
and includes workshops having different load
It is more economical to install capacitor banks conditions.
in medium and high voltage for power ratings
Example below:
greater than about 800 kvar. Analysis of
• MV bank on MV network (4);
the networks of the various countries, however,
• LV bank for each workshop for MV subscriber (5).
shows that there is no universal rule.
Individual compensation
The bank is connected directly to the terminals
of each inductive type load (especially motors).
It should be considered when the motor power
is high relative to the subscribed demand.
This compensation is technically ideal because
it produces the reactive energy at the very place
where it is consumed, and in a quantity adjusted
to the demand. Example below: LV bank for load
compensation (6).
HV distribution network
DE90092
MV distribution network
MV/LV
distribution
transformer
MV/LV MV/LV
transformer transformer
LV busbar
91
Technical guide Method for determining
compensation
92
Technical guide Method for determining
compensation
• Oversizing of capacitor links to the network: connections, the other measures to be taken
cables, lines, switchgear and controlgear should depend on the comparison between:
be sized for at least 1.43 Ic, the value of • Gh: total power in kVA of all harmonic generating
the capacitor’s rated current at 50 Hz; equipment (static converters, UPSs, variable
• voltage oversizing of capacitors; speed drives). If the power is known in kW, divide
• use of detuning reactors combined with by 0.7 to estimate Gh in kVA.
oversized capacitors. • Ssc: short-circuit power of the network (kVA).
• Sn: power of the upstream transformer(s).
In MV, the detuning reactor connected in series If several transformers are in parallel, allow for
with the capacitor is generally designed to form a the possible outage of a transformer.
capacitor bank tuned to 215 Hz (50 Hz) or 260 Hz
(60 Hz). Since this frequency corresponds to no The choice is summarized in the following table.
harmonic order, it makes it possible to reduce both
the harmonic overvoltages across the terminals of
the capacitor as a result of the resonance, and the Gh ≤ Scc / 120 Scc / 120 < Gh < Scc / 70 Scc / 70 < Gh ≤ Scc / 30
overload currents passing through the capacitor.
Standard Equipement Equipement
Solutions to comply with the permissible equipment with oversized with DR
distortion factor in a network capacitors and oversized
Apart from their effect on the capacitors, 1.2 x UN capacitors
the presence of harmonics in a network generates
a voltage distortion factor. The energy supplier
limits the values of the acceptable distortion factor
at the point of delivery to below a certain threshold.
This results in the distortion THDU being limited
to 5% downstream of the transformer.
If these values are not reached, the use
of attenuation devices is necessary.
The choice of these devices depends on
the characteristics of the installation, the power
of the harmonic generators, and the need for
reactive energy compensation. Calculation software
is used to determine the optimal solution.
Choice of solution
In addition to systematic oversizing of power
93
Technical guide Control of capacitor banks
94
Technical guide Control of capacitor banks
DE90093
DE90093
1 2 n+1
Lo
U√3 C l l l
C C C
Lo = S/C inductance of the network n steps switched on when
Scc = √3 U Icc with U/√3 = LoωIcc n+1 is switched on
l = link inductance (0.5 µH/m)
Bank power Q = U2Cω = √3UIcapa Q = U2Cω = √3UIcapa ;
Q = Power of each step
Peak making
Ie = 1 x 1 x Icapa 2 Ie = 2 x U x n x C
current LoC ω 3 n+1 l
2π LoC 2π lC U1
Q-factor, 2 (n+2)/(n+1)
mains
Q-factor, 2 2n/(n+1)
bank
Inrush reactor Generally, no need of an inrush Generally, need of an inrush reactor
reactor (unless high Ssc and low Q)
2 6 2
Calculation L ≥ 10 x 2Q U L ≥ 2.10 x Q x n x 1
2 2
inrush reactor ω 3 Imax peak Scc 3 ω n+1 Imax peak
L (μH) - Q (Mvar) - Ssc (MVA) L (μH) - Q (Mvar) - Ssc (MVA)
I max. peak (kA)* H
2 Imax. peak (kA)* H
U h U 2h
1 1
* Imax. peak is the smaller of the following 2 making values:
• maximum peak current of the bank (i.e. 100xIcapa) U1 U1
• maximum peak current of the switchgear Imaking max.
Note: For steps not having the same powers, please contact us
Example 1: Fixed bank of 250 kvar Example 2: Bank of 3 steps each of 350 kvar
at a phase-to-phase voltage of U = 5.5 kV powered at a phase-to-phase voltage of U = 5.5 kV
by a network of maximum short-circuit power Ssc = at a distance of 5 m from their associated cutoff
250 MVA. device.
L0 = 386 μH. C = 36,8 μF.
C = 26.3 μF. Icapa = 36.7 A.
Icapa = 26.2 A. ● without inrush reactor
Ie = 1173 A. l = 2,5 μH.
fe = 1581 Hz. Ie = 11490 A !!
fe = 16.5 kHz.
● inrush limiting reactor L is mandatory in order to
limit Ie to a value lower than 100 Icapa either:
L = 50 μH.
Ie = 2508 A.
fe = 3619 Hz.
95
Technical guide Control of capacitor banks
Switchgear designation Short circuit performance Rated normal current Capacitive current switched
SF1 25 kA / 36 kV 630 and 1250 A 440 and 880 A
SF2 40 kA / 40.5 kV 630 and 3150 A 440 and 2200 A
contactor Rollarc R 400 10 kA / 7.2 kV 400 A 240 A
8 kA / 12kV
CBX-3C 6 kA / 7.2 KV 400 A 250 A
4 kA / 12 KV
96
Technical guide Protection and circuit
diagrams
of capacitor banks
DE90094
Capacitors Delta-connected bank
The capacitor is This circuit diagram will be used for insulation
a reliable component voltages of 7.2 kV and 12 kV.
if it is used in The maximum power is 900 kvar in three-phase
the conditions for which (2 capacitors in parallel). Above this, single-phase
it has been designed capacitors can be used up to 4000 kvar.
and manufactured.
It is formed of elements This type of circuit diagram is highly suitable for
placed in series to resist MV motor compensation and for automatic total
voltage, and placed compensation up to 12 kV.
in parallel to obtain Protection
the wanted capacitance. Overcurrent protection is provided by HRC fuses.
There are two types of
capacitor at present: Important note: Choose HRC fuses with a rating of
with or without internal at least 1.7 times the rated current of the bank.
fuses. In this type of circuit layout, never use capacitors
with internal fuses, because the breaking
Capacitors wit-
capacity of internal fuses is not designed
hout internal fuses
for network short-circuit currents.
Capacitor failure is
the result of failure of Delta connected capacitor bank
an internal element.
A fault in an element
results in short-circuiting
of a unit in series and
hence a rise in
the voltage on the other
units in series. Having
no protection device
inside the capacitor, Bank connected in double star
the fault will be elimina-
ted only by cutoff of For all power ratings, the bank is divided into two Protection
the bank or separation stars allowing detection of an unbalance between Protection is provided by an unbalance relay
of the circuit in the two neutrals by an appropriate relay. This type detecting a current flowing in the circuit between
the defective capacitor. of bank allows the use of capacitors with or without the two neutrals of the stars. The unbalance
internal fuses. current is generally less than 1 A. The setting
Capacitors It can be designed for any type of network up to value will be given after calculation for each bank.
with internal fuses EHV networks. The setting threshold is given by the manufacturer.
Each element is The mounting principle is always the same: It depends on the internal structure of the bank
protected by a fuse. to achieve voltage levels of 100 kV or 200 kV, (series and parallel combination of capacitor units)
In this case, any fault connect a sufficient number of MV capacitors in and on whether or not internal fuses for capacitor
in an element will be series. This layout will therefore be used for high protection are present.
eliminated. The defective powers to be installed, chiefly in fixed banks. The time delay is approximately several tenths
circuit will be isolated. However, regulated steps are used by certain of a second. In addition to this protection,
The result will be power distributors with powers ranging up to 8 provision should be made for overload protection
a slight capacitance Mvar at 36 kV, controlled by a special switch for on each phase. The value shall be set to 1.43
variation and the voltage capacitors. times the rated current of the bank.
DE90095
97
Technical guide Typical cases of
compensation
MV asynchronous motor
compensation
Risk of self-excitation of asynchronous motors
Power rating Nominal speed of rotation (rpm)
in the presence of capacitors
(kW) 1500 1000 750 132
When a motor drives a load of high inertia,
132 28 31 35 40
after a supply voltage interruption, it can continue
160 34 38 42 49
to rotate due to its inertia. It can in that case be
200 43 47 53 61
self-excited by the presence at its terminals of
250 54 59 66 76
capacitors that could provide it with the reactive
315 68 74 83 96
energy needed for its operation as an asynchro-
355 76 83 94 108
nous generator. This self-excitation causes
400 86 94 106 122
overvoltages exceeding the maximum voltage Um
450 97 106 119 137
of the network.
500 108 118 133 153
Precautions to be taken against this risk 1000 215 235 265 305
• Whenever a capacitor bank is installed at 2000 430 470 530 610
the terminals of a motor, it should be ensured Value in kvar of the maximum compensation feasible on
that the power of the bank is less than the motor terminals without risk of self-excitation
the power needed for self-excitation of the motor,
by complying with the following rule: Capacitor
current Ic ≤ 0,9 x Io (motor no-load current). Io
can be estimated by the following approximate DE90096
calculation:
Io = 2 x In x (1 - cos φn,)
- In = rated current of the motor under load
- cos φn = power factor of the motor under nominal
load.
• Moreover, in any installation containing motors
with high inertia and capacitor banks, the banks’
switchgear and controlgear shall be designed in
such a way that in the event of a general power
failure, no electrical bonding may remain between
these motors and the capacitors.
Capacitor mounting on motor terminals
Practical rule: The capacitive current should be
less than 90% of the motor’s current under
C
no load. This means compensating only
the reactive energy of the motor “under no load”,
which may represent only 50% of the needs under
load. Capacitor mounting on motor terminals
Advantage: This requires only switchgear.
The settings of the protection devices must take
into account the reduction in the reactive current
supplied by the capacitor.
DE90097
98
Technical guide Typical cases of
compensation
MV transformer compensation
The power rating of a transformer is given
as apparent power (kVA). The greater tg φ
(or the smaller cos φ), the lower the active power
available for a transformer. The transformer and
the installation are therefore poorly optimized.
The connection of capacitors to the MV terminals of
the transformer therefore offers two advantages:
• Compensate magnetic losses and relieve
the upstream installation. This is extremely
interesting, because the transformer generally
stays energized permanently.
For the reactive power values to be compensated,
see table below.
• Increase the active power available on
the transformer secondary. It is worthwhile,
in the event of a current or future extension,
improving the power factor and thus avoiding
investment in a new transformer.
99
Technical guide Typical cases of
compensation
Hybrid VAR compensator (HVC) Fixed capacitor bank & AccuSine PFV+
(No harmonic mitigation)
The Hybrid VAR Compensator is ideally suited
for ultra fast reactive power compensation in Principle diagram
many low and medium voltage distribution
networks containing highly transient loads where Load
DB301010
conventional systems are not suitable (too low).
DB301011
HVC can be also proposed with AccuSine PCS+
for harmonic mitigation if non linear loads are
installed and create some distortion.
x2
HVC configurations involve special requirement for
CT sensing to work correctly.
MV/LV Qc
Xfo
100
Technical guide Typical cases of
compensation
Automatic PFC bank & AccuSine PFV+ Automatic PFC bank with AccuSine PFV+
(No harmonic mitigation): and harmonic mitigation (AFH):
This solution allows fast reactive power
Principle diagram compensation and Harmonics mitigation.
Principle diagram
DB301012
Load
DB301014
Load
MV/LV
Xfo
MV/LV MV/LV
Xfo Xfo
AccuSine PFV+ Automatic PFC bank
Realization diagram
x2
x1
x1 x2
DB301015
x1
x2
MV/LV Load
Xfo x2
x1 x1
Follow the CTs polarity as per the arrow This diagram require 8 CTs:
Sizing of the automatic PFC bank and AccuSine • 2 CTs for AccuSine PFV+ located on source,
PFV+ depends on the variation of the reactive load • 2 CTs for Automatic PFC bank, 1 located on
• Automatic PFC bank will be rated to compensate the source and 1 on AccuSine PFV+ connection
slow reactive variation, (connected in parallel of the source CT but in
• AccuSine PFV+ will be rated to compensate fast reverse position)
reactive variation. • 4 CT’s for Accuine PCS+, 2 located on the
This is recommended to use a PFC bank with all source and 2 on Automatic PFC bank connection
steps at same size to have a correct balancing (connected in parallel of the source CT but in
between all steps. The switching time of the PFC reverse position).
controller used in automatic PFC bank (10s per
default) will be increase to a value compatible with Follow the CTs polarity as per the arrow
both, In this solution, we recommend to use Automatic
• life duration of contactors & caps (around PFC bank with Detuned reactor (3.8th harmonic
100.000 switching’s), order preferred). So if AccuSine PCS+ units are
• accuracy and speed expected on reactive temporarily stopped, PFC bank can handle a
power regulation. temporary increase of THDU up to 8%.
To have a switching time no to important with AccuSine PFV+ or AccuSine PCS+ can be a
a correct life duration of Automatic PFC bank single unit or several units (up to 10 units for each)
(> 7 years) it is recommend to increase number operating in parallel.
of steps.
101
Technical guide Capacitor definitions
and terminology
102
Find more about Power
Quality Solutions
AccuSine
Harmonic Filtering and Reactive Power Compensations
The Schneider Electric solution for active harmonic filtering in industrial and
building installations
VarSet
Low Voltage Capacitor Banks
Energy efficiency, as simple as VarSet
Relevant documents
Relevant documents published by Schneider Electric
bb Electrical Installation Guide.
bb Expert Guide n°4: "Harmonic detection & filtering".
bb Expert Guide n°6: "Power Factor Correction and Harmonic Filtering Guide"
bb Technical Guide 152: "Harmonic disturbances in networks, and their treatment".
bb White paper: controlling the impact of Power Factor and Harmonics on Energy Efficiency.
Relevant websites
bb http://www.schneider-electric.com
bb http://engineering.electrical-equipment.org/
bb http://www.electrical-installation.org
Relevant standards
bb IEC 60831 - Shunt power capacitors of the self healing for a.c. systems up to 1000V
bb IEC 61642 - Application of filters and shunt capacitors for industrial a.c. networks affected
by harmonics
bb IEC 61921 - Power capacitors-low voltage power factor correction capacitor banks
103
Schneider Electric Industries SAS
04-2016
CFIED205098EN