STANDARD PLATES &

VESSELS PVT LTD

COMPANY PROFILE
 INDEX

SR.NO. DESCRIPTION PAGE NO.

1 COMPANY PROFILE IN BRIEF 3 TO 5

CUSTOMER REFERENCES &

2 6 TO 7
PRODUCT LIST

3 ORGANIZATIONAL SET UP 8

4 LIST OF EQUIPMENT & MACHINERY 9 TO 10

LIST OF INSTRUMENTS & INSPECTION

5 11
FACILITIES

6 SHOP CAPABILITY & APPROVALS 12

7 QUALITY ASSURANCE SYSTEM 13

LIST OF SUPPLIERS AND SUB

8 CONTRACTORS FOR MAJOR RAW 14
MATERIALS & COMPONENTS

LIST OF MANUFACTURING ACTIVITIES

9 15
SUB-CONTRACTED

LIST OF INSPECTION AGENCIES VISITING

10 16
OUR WORKS

PHOTOGRAPHS DEMONSTRATING
11 17 TO 26
MANUFACTURING CAPABILITIES

2
 COMPANY PROFILE IN BRIEF
COMPANY PROFILE:

We are a Heavy Engineering Unit engaged in manufacture of pressure vessels, heat

exchangers, autoclaves, fermenters, distillation columns, technological structures etc. for
various process industries such as Chemical, Biochemical, Fertilizer, Petro-Chemical,
Dairy, Brewery and Food Processing.

Following are the details about our organization:

Year of Incorporation – 1980:

• Location of Shop:

Manufacturing unit is located at MIDC Shiroli, Kolhapur, Maharashtra State on the Pune
– Bangalore highway. Kolhapur city has a long tradition of engineering business, thereby
we enjoy advantages in respect of infrastructure facilities, skilled manpower etc.

• Land And Building:

PLOT AREA : 12641 SQ.M.

FACTORY SHED : 1872 SQ.M. (+ 1000 SQ.M. Under Expansion)

BUILDINGS : 400 SQ.M.

• Manufacturing Facilities:

Keeping in mind the manufacture of sophisticated process plant equipments,

manufacturing facilities best suited for the purpose are provided, including following:

1. Initial Pinch Type Plate Bending Machine – 32mm x 2500mm equipped with special
section bending attachments.

2. All types of Welding facilities including TIG welding machines, MIG welding
machines, Submerged arc welding machine, Arc welding generators / rectifiers.

3. Cutting and grinding facilities such as Plasma Cutting, Oxy-Acetylene cutting, PUG
cutting machines, Profile cutting machine, electrical and pneumatic grinding, cutting
and chipping machines.

4. Radial Drilling Machine HMT model RM65.

3
• Material Handling Facilities:

EOT cranes - 15 MT - 2 no.s

- 10 MT - 1 no.

• Air Compressors with 210 CFM and 350 CFM capacities:

• Manpower:

ENGINEERS - 7
STAFF - 4
WORKMEN - 60
-----------------
TOTAL - 71
-----------------

• Production Capacity:

40MT to 50MT per month of Stainless Steel / Carbon Steel Pressure Vessels, depending
upon the product mix.

• Productivity:

- Multiskilled Labour with relevant experience (of more than 2 decades in heavy
engineering)

- Flexibility of a small unit

- Continuous improvement and adoption of latest manufacturing techniques leading to

higher outputs and at a lower cost

• Quality:

We are well conversant with the International Codes, quality standards and make
continuous efforts to achieve the same. We manufacture jobs under stage wise inspection
of various third party inspection agencies including following:

- Lloyds Register of Industrial Services.

- Bureau Veritas
- Kvaener Powergas India Pvt. Ltd.
- Engineers India Ltd. (E.I.L)
- Indian Register of Shipping.
- Chief Controller of Explosives (CCOE).
- I.B.R. (Pressure Vessels & Heat Exchangers)
- PDIL
- MECON

4
- Humphreys and Glasgow
- UHDE
- Bax Council
- Technician’s Industrial Services.
- Specialized Industrial Services.
- Many Others

• Labour Relations:

Very Cordial, no trade unions.

• Major Customers:

Since we started commercial production in 1982, we have executed orders for the
following customers.

- Alfa Laval (I) Ltd

- Hindustan Lever Ltd.

- Thyssen Krupp (I) Industries Ltd.

- Thermax Ltd.

- Walchandnagar Industries Ltd.

- Richardson & Cruddas Ltd

- Karnataka Power Corporation (K.P.C)

- Gujarat Reclaim and Rubber Products Ltd.

- Sushie Rubber Industries Ltd.

- Bangalore Rubber Ltd.

- Phalgun Reclaim Rubber Ltd.

- Reliance Rubber Works Ltd.

- IBP Co. Ltd.

5
 CUSTOMER REFERENCES & PRODUCTS LIST:

LIST OF SOME OF THE PRESSURE VESSELS / FABRICATED TECHNOLOGICAL

STRUCTURES MANUFACTURED BY US FOR OUR MAJOR CUSTOMERS IS AS
FOLLOWS:

Sr. TYPE OF PRESSURE

CUSTOMER
No. VESSEL
Inner Shell (SS) – For Vertical Liquid Argon Storage
Vessel (Cryogenic Service)

Indian Oil Corp. Inner Shell (SS) – For Horizontal Transportation Vessel
Ltd (Cryogenic Service)
1 (Cryogenics
Division - Outer Shells (CSBQ) – For Horizontal Transportation
NASHIK) Vessel

Grease Kettle (CSBQ) – For IOCL Refinery

Evaporator (CSBQ / SS)

Heat Exchangers (CSBQ / SS)

Reactors (CSBQ / SS)

Fermenters (SS)

Vacuum Deodourisers (SS)

Alfa Laval Digesters (CSBQ / SS)

2
(India) Ltd.
Distillation Columns (SS / Cu)

Hydrogen Bullets (Export) (CSBQ)

Stripper Rectifier (SS)

Autoclave (CSBQ / SS)

Pressure Filters (CSBQ / SS)

GEA Process Vapour Separator (SS)

3
Engineering
India Pvt Ltd. Flash Vessels (SS)

6
 Calendria’s (SS)

Preheaters (SS)

Flash Condenser (SS)

Cream Ripening Tanks 40KL (SS)

Crystallization Tank 12KL (SS)

Heat Exchanger for Liquid Hydrogen UHE 200 (SS) with

Design Temperature more than -250°C
Heat Exchanger for Liquid Nitrogen UHE 300 (SS) with
4 Shell-N-Tube
Design Temperature more than -203°C
Liquid Hydrogen Level Sensor Bath (SS) with Design
Temperature more than -250°C
Thyssen Krupp Vacuum Evaporators (CSBQ)
5
Industries Ltd.
Boiler Drums (SSBQ)
6 Lipi Boilers Ltd.
Vacuum Evaporators (CSBQ)
Walchandnagar
7
Industries Ltd. Vacuum Crystallizers (CSBQ)

Karnataka Power Surge tank (CSBQ)

8
Corporation Ltd.
Steam Generating Plant Equipment (CSBQ)
9 Thermax Ltd
Reclaim Rubber Equipment (CSBQ)
10 GRRP Ltd
Richardson & Process Plant Equipment (CSBQ)
11
Cruddas Ltd.
High Pressure Autoclave (CSBQ)
12 SRI Ltd
Reliance Rubber High Pressure Autoclave (CSBQ)
13
Works Ltd.
High Pressure Autoclave (CSBQ)
14 PRR Ltd.
Bangalore High Pressure Autoclave (CSBQ)
15 Rubber
Industries Ltd.
Rubplast – Rubber Process Plant Equipments (CSBQ)
16
Malaysia

7
 ORGANIZATIONAL SET-UP

Organizational set up with specific reference to qualification and experience of the

personnel enaged in manufacture of vessels is as follows.

Sr. Name Qualifications Designation Experience

No.

1) Mr.S.S.Patil B.E.(PROD. ENGG.) Managing Director 18 years

D.B.M

2) Mr.S.V.Desai B.E.(MECH. ENGG.) Technical Director 31 years

M.E.(PROD. ENGG.)

3) Mr.E.B.Khade D.M.E. Works Manager 23 years

ASNT NDT Level-II
PT, MT, UT, RT

4) Mr.R.G.Kulkarni D.M.E. Quality Control Manager 18 years

ASNT NDT Level-II
PT, MT, UT, RT

5) Mr.S.P.Jadhav D’MAN (MECH) Design & 20 years

ASNT NDT Level-II Development
PT, MT, UT, RT

6) Mr.A.S.Desai B.E. (PROD. ENGG.) Whole-time Director 3 years

M.B.A.
ASNT NDT Level-II
PT, MT, UT, RT

7) Mr.Y.Y.Kamble DME (MECH. ENGG.) Quality Control Engg. 1 year

Note:

Four of our engineers have been qualified NDT Level - II in PT, MT, UT, RT

Nearly Ten of our workers have been qualified NDT Level – I in PT

8
 LIST OF EQUIPMENTS & MACHINERY

1. Bending Facility:-

a) Initial Pinch Type Plate Bending Machine – 32mm x 2500mm - 1 no.

equipped with special section bending attachments. (Himalaya)
b) Initial Pinch Type Plate Bending Machine –16mm x 3500mm - 1 no.
equipped with special section bending attachments (Canjax)
c) Plate Bending Machine – 6mm x 2000mm - 1 no.

2. All types of welding facilities:-

a) Pulsed TIG / TIG Welding Machines (Cebora, Mogora, Others) – 16 no.s

b) Pulsed MIG / MIG Welding Machines ( Esab, Philips, Cebora) – 4 no.s
c) ARC Welding Generators / Rectifiers – 5 no.s
d) Submerged Arc Welding Facility (Kirloskar) – 1 no.

3. Cutting and Grinding Facilities:-

a) Plasma Cutting Machine – Capacity 16mm in SS (Esab) – 1 no.

b) Profile Cutting Machine – (IOL) – 1 no.
c) PUG Cutting Machines (Esab) – 2 no.s
d) Electric Grinding & Cutting Machines (KPT) – 12 no.s
e) Pneumatic Grinding & Cutting Machines (CP) – 12 no.s

4. Drilling Facility:-

a) Radial Drilling Machine (HMT Model RM65) – 1 no.

b) Universal Drilling Machine (Timat Model R20) – 1 no.
c) Portable Drilling Machines (Wolf) – 2 no.s

5. Material Handling Facilities:-

a) EOT Cranes – 15MT – 2 no.s

b) EOT Cranes – 10MT – 1 no.
c) Arrangement for Mobile Cranes is made as per requirement.
d) Job Rotators with capacities varying from 10 MT to 60 MT. – 12 sets

6. Compressors:-

a) Air Compressor (Ingersoll Rand) – Capacity 210 CFM – 1 no.

b) Air Compressor (C.P.Tools) – Capacity 350 CFM – 1 no.
c) Air Compressor (ELGI) – Capacity 20.5 CFM – 1 no.

9
7. Bevelling Facility:-

a) Trumpf Make Bevelling Machine for accurate Edge Preparation – 1 no.

8. Tube Expander:-

a) Power Master make Tube Expander with mandrels of various sizes – 1 no.

10
 LIST OF INSTRUMENTS & INSPECTION FACILITIES

Various instruments are provided to check and test the accuracy of the product at various
stages of fabrication.

1. Dimensional Measurements:

(i) Measuring tapes – 15m

(ii) Measuring tapes – 3m
(iii) Bore Dial Gauges
(iv) Vernier Calipers
(v) Micrometer
(vi) Steel Rules – Krystal Make
(vii) Outside & Inside Calipers
(viii) Height Gauge
(ix) Spirit Level
(x) Water Level

2. Pressure Tests:

Pressure gauges of various ranges as per the required test pressures.

3. Surface Finish Measurement:

Ra value meter to accurately measure the Surface Finish of SS plates.

4. Calibration:

All the instruments are duly calibrated at predetermined intervals to ensure that their
accuracy is maintained. A detailed calibration report for all the instruments is prepared to
ensure their timely calibration. Calibration is done in reputed laboratories.

5. NDT Facilities:

We have facilities for conducting NDT’s like:

1) Pneumatic Pressure Test for pressure’s upto 7 kg/cm².
2) Hydro tests upto 70 Kg/cm².
3) Penetrant Testing kit
4) Arrangements for Radiography, Magnectic particle, Ultrasonic Testing etc… are
made as per requirement.

We have four engineers qualified ASNT NDT Level II in PT, MT, UT & RT.
Nearly than ten of our employees are qualified ASNT NDT Level I in PT.

11
 SHOP CAPABILITY & APPROVALS

CAPABILITY:

1) We have executed jobs from diameters as small as a few hundred mm to more than
five thousand mm, with job weights varying from a few hundred Kgs to One Lakh Forty
Thousand Kgs.

2) Experience in field of Fabrication of nearly 30 years.

3) Experience of working with major multinational companies like Alfa Laval India Ltd,
GEA Process Engineering India Ltd, Indian Oil Corporation Ltd etc…

4) Experience of executing orders under almost all the Major Third Party Inspection
Agencies like EIL, PDIL, BV, TUV, Lloyds, Chempro, NDDB and many others.

5) Experience of working with various grades of stainless and carbon steel materials.

6) Experience and qualified welders with number of WPS in various grades of carbon and
stainless steels reviewed and approved by various third party inspection agencies under
the ASME Codes. We have WPS qualified for temperatures upto -196°C (-258°C) for
cryogenic equipments. WPS for various welding processes like TIG / SMAW / MIG /
FCAW are available for review.

7) Well trained manpower with engineers qualified ASMT NDT Level II in PT, RT, UT
& MT and a number of workers qualified ASNT NDT Level I in PT.

APPROVALS:

1) We have been recognized as approved manufacturer of unfired pressure vessels by

CCOE under Ref. No. PV (M) 122 DT. 06.06.2006, a copy of the approval is enclosed
for your reference and records.

2) Approved as Vendors for Manufacture of Cryogenic Equipments by Indian Oil

Corporation Ltd. (Cryogenic Division) for manufacture of Cryogenic Vessels.

3) Certified and registered by National Small Industries Corporation Ltd (NSIC) under
government of India’s Store Purchase Program for Purchase of Pressure Vessels, Heat
Exchangers, Distillation Columns etc…

12
 QUALITY ASSURANCE SYSTEMS

All the vessels are manufactured on the basis of Quality Assurance Plans (QAP) duly
approved by Customers / Third Party Inspectors.

List of various QAC documents maintained at various stages of vessel / equipment

manufacture is as follows:

1. Material Charts / Material Identification Reports.

2. Stage – Wise Inspection Reports.

3. Visual Inspection Reports.

4. Final Dimension Reports.

5. Pressure Test Reports (Pneumatic / Hydro)

6. Radiography Reports & LP test reports.

Formats of various QAC documents maintained are as enclosed for your ready reference.

13
 LIST OF APPROVED SUPPLIERS / SUB CONTRACTORS FOR MAJOR RAW
MATERIALS & COMPONENTS

List of our approved vendors / sub contractors for major material items is as follows:

ITEM DESCRIPTION APPROVED SUPPLIERS

SS / CS Plates or coils SAIL, Jindal, Essar,
Major Traders from Mumbai
SS / CS Strips, Flats, Structural members Parshawanath Steel – Kolhapur,
like angles, channels, I beams, H sections Bombay Trading Company - Kolhapur
etc…
SS / CS pipes (ERW & Seamless), tubes, Dhanesh Metal Corporation – Mumbai,
bars, unions, Butt & socket weld fittings Amco Metal Corporation – Mumbai,
like elbows, tees, bends reducers, caps, Metal Industrial Corporation - Mumbai
couplings, collars, stub ends, Screwed Tradelines Corporation – Kolhapur
fittings like half couplings, caps, reducers,
Plate Flanges like weld neck, slip on, blind,
screwed, lap joint etc…
Forgings – Forged flanges like weld neck, Echjay Forgings Limited – Mumbai,
slip on, blind, screwed, socket welding, lap Pushoaman Forgings - Raigad,
joint flange etc… JK Forgings – New Delhi,
Girth flanges, tube sheets, pipe connectors, Steel Tubes India – Mumbai
any other special forged items to suit OK Metal Services – Ghaziabad
customer requirements. Maharashtra Forge - Kolhapur
Forged fittings like unions, caps, bush,
nipple, plugs etc…
Hard ware items like nuts, bolts, washers, Nilesh Engineering Pvt Ltd – Mumbai,
threaded bars, self locking nuts, etc… Royal tools - Mumbai
Tradelines Corporation – Kolhapur
Leesa Steel – Pune
Sprockets, Couplings, conveyors, gear Tackletech Enterprises – Mumbai
boxes, pulleys, chains, gears Hind Gears - Kolhapur

14
 LIST OF MANUFACTURING ACTIVITIES SUBCONTRACTED

List of manufacturing activities subcontracted by us are as follows:

ACTIVITIES SUB CONTRACTOR

Forming:
Dished Ends (All types hot/cold formed), DDR Dished Ends Works – Pune
Toricones (Knuckle radius forming), Motilal Dished Ends Works – Thane
Expansion bellows, Shri Satguru Dished Ends – Navi Mumbai
Assentric, S.R.Dished Ends – Pune
Crown & Petals forming Vishwakarma Dish End Works - Pune
Heat Treatment
Pre & Post Weld Heat Treatment, Stress Heat Applications India Pvt Ltd - Vadodara
Relieving / Normalizing. Motilal Dished Ends Works – Thane
Shri Satguru Dished Ends – Navi Mumbai
Siddhi Technical Services – Pune
Kolhapur Steel Ltd - Kolhapur

Non Destructive Testing:

Penetrant Testing Industrial NDT & Inspection Services –
Magnetic Particle Testing Kolhapur,
Ultrasonic Testing Vishwa NDT Solution – Kolhapur
Radiography Testing (X – Ray & Gamma Siddhi Technical Service - Pune
Rays)
Material Testing:
Mechanical / Physical Testing (Tensile, Field Testing Station (Govt. of India) –
Hardness, Bend test, Impact test etc…) Kolhapur
Chemical Testing & Analysis Elca Laboratories - Pune
Metallurgical Testing Perfect Laboratories - Pune
Micro Structure Studies
Corrosion Testing

15
 LIST OF INSPECTION VISITING OUR WORKS

Please Refer Annexure I for a detailed list of Customers and various equipments
manufactured by us for them.

We have manufactured jobs under stage wise inspection of various third party inspection
agencies including following:

- Lloyds Register of Industrial Services

- TUV

- Projects and Development India Ltd (PDIL)

- Bureau Veritas

- Kvaener Powergas India Pvt. Ltd.

- Engineers India Ltd. (E.I.L)

- Indian Register of Shipping.

- Chief Controller of Explosives.

- I.B.R. (Pressure Vessels & Heat Exchangers)

- MECON

- Humphreys and Glasgow

- UHDE

- Bax Council

- Technician’s Industrial Services.

- Specialized Industrial Services.

- Many Others

16
The Following Pictures demonstrate our fabrication capabilities:
JOB TITLE M23 STORAGE TANK (20M3)
CUSTOMER ALFA LAVAL (I) LTD
ULTIMATE CUSTOMER CHEMPLAST SANMAR LTD
MATERIAL OF CONSTRUCTION SS316L
OVERALL DIMENSIONS ID – 1950 mm, L – 7135 mm
THICKNESS SHELL, DISH ENDS SHELL – 28mm, DISH – 30mm
EMPTY WEIGHT 12150 KGS
DESIGN PRESSURE 30 KG / CM² / FULL VACUUM
DESIGN TEMPERATURE -82°C / +50°C
HYDRO TEST PRESSURE 39 KG / CM²
VESSEL CONTENTS TRIFLURO METHANE
RADIOGRAPHY 100%
SOLUTION ANNEALING DISH ENDS ONLY
VESSEL QUANTITY 1
INSPECTION AUTHORITY LRIS / CSL / ALIL
DRAWING APPROVAL BY CCOE

17
JOB TITLE INNER SHELL FOR V127KL (127KL)
CUSTOMER IBP CO. LTD
ULTIMATE CUSTOMER BHPV LTD & RCF LTD
MATERIAL OF CONSTRUCTION SS304
OVERALL DIMENSIONS ID – 3000mm, L – 18571mm
THICKNESS SHELL, DISH ENDS SHELL – 12mm, DISH ENDS – 14mm
EMPTY WEIGHT 18570 KGS
DESIGN PRESSURE 9.65 KG / CM²
DESIGN TEMPERATURE -196°C TO +65°C
HYDRO TEST PRESSURE 12 KG / CM² (HORIZONTAL POSITION)
VESSEL CONTENTS LIQUID ARGON
RADIOGRAPHY FULL RADIOGRAPHY
SOLUTION ANNEALING NOT APPLICABLE
VESSEL QUANTITY 3 NO.S
INSPECTION AUTHORITY PDIL / IBP
DRAWING APPROVAL BY CCOE

18
JOB TITLE CALENDRIA (HEAT EXCHANGER)
CUSTOMER ALFA LAVAL (I) LTD
ULTIMATE CUSTOMER HATSUN AGRO LTD
MATERIAL OF CONSTRUCTION SS304L
OVERALL DIMENSIONS ID – 1850mm, L – 21000mm
THICKNESS SHELL, DISH ENDS SHELL – 6mm, DISH ENDS – 8mm
EMPTY WEIGHT 35000KG
DESIGN PRESSURE 4KG/CM²(Shell Side), 3KG/CM²(Tube Side)
DESIGN TEMPERATURE 181°C(Shell Side), 150°C(Tube Side)
PNEUMATIC TEST PRESSURE 3KG/CM²(Shell Side), 2.5KG/CM²(Tube Side)
VESSEL CONTENTS Steam(Shell Side), Milk slurry(Tube Side)
RADIOGRAPHY SPOT
SOLUTION ANNEALING NOT APPLICABLE
VESSEL QUANTITY 1 NO.
INSPECTION AUTHORITY HATSUN/ALIL
DRAWING APPROVAL BY HATSUN/ALIL

19
JOB TITLE CALENDRIA (HEAT EXCHANGER)
CUSTOMER ALFA LAVAL (I) LTD
ULTIMATE CUSTOMER VEDANTA ALUMINA LTD
MATERIAL OF CONSTRUCTION CSBQ
OVERALL DIMENSIONS ID – 4000mm, L – 21000mm
THICKNESS SHELL, DISH ENDS SHELL – 16mm, DISH ENDS – 18mm
EMPTY WEIGHT 110000KG
DESIGN PRESSURE 6KG/CM²(Shell Side), 3KG/CM²(Tube Side)
DESIGN TEMPERATURE 190°C(Shell Side), 150°C(Tube Side)
PNEUMATIC TEST PRESSURE 6KG/CM²(Shell Side), 3KG/CM²(Tube Side)
VESSEL CONTENTS Steam(Shell Side), Vapour(Tube Side)
RADIOGRAPHY SPOT
HEAT TREATMENT NOT APPLICABLE
VESSEL QUANTITY 3 NO.
INSPECTION AUTHORITY EIL / AKPG / ALIL
DRAWING APPROVAL BY EIL / AKPG

20
JOB TITLE CALENDRIA (HEAT EXCHANGER)
CUSTOMER ALFA LAVAL (I) LTD
ULTIMATE CUSTOMER SIRPUR PAPER MILL
MATERIAL OF CONSTRUCTION CSBQ / SS304
OVERALL DIMENSIONS ID – 2400mm, L – 15800mm
THICKNESS SHELL, DISH ENDS SHELL – 10mm, DISH ENDS – 12mm
EMPTY WEIGHT 46000KG
DESIGN PRESSURE 6KG/CM²(Shell Side), 3KG/CM²(Tube Side)
DESIGN TEMPERATURE 180°C(Shell Side), 150°C(Tube Side)
PNEUMATIC TEST PRESSURE 6KG/CM²(Shell Side), 3KG/CM²(Tube Side)
VESSEL CONTENTS Steam(Shell Side), Slurry (Tube Side)
RADIOGRAPHY SPOT
HEAT TREATMENT NOT APPLICABLE
VESSEL QUANTITY 2 NO.
INSPECTION AUTHORITY ALIL
DRAWING APPROVAL BY ALIL

21
JOB TITLE CHILLED WATER TANK
CUSTOMER ALFA LAVAL (I) LTD
ULTIMATE CUSTOMER SONA BREWERIES (TANZANIA)
MATERIAL OF CONSTRUCTION SS304
OVERALL DIMENSIONS ID – 4200mm, L – 8465mm
THICKNESS SHELL, DISH ENDS SHELL – 6mm, DISH ENDS – 8mm
EMPTY WEIGHT 12000KG
DESIGN PRESSURE 1.65KG/CM² + STATIC HEAD
DESIGN TEMPERATURE 0-30°C(Vessel), -4/-6°C(Cooling jacket)
PNEUMATIC TEST PRESSURE 3KG/CM²(Vessel), 4KG/CM²(Cooling jacket)
VESSEL CONTENTS Water(Vessel), Glycol (Cooling jackets)
RADIOGRAPHY SPOT
HEAT TREATMENT NOT APPLICABLE
VESSEL QUANTITY 2 NO.
INSPECTION AUTHORITY ALIL
DRAWING APPROVAL BY ALIL

22
JOB TITLE FERMENTER CAP.-100KL
CUSTOMER ALFA LAVAL (I) LTD
ULTIMATE CUSTOMER BIOCON LTD
MATERIAL OF CONSTRUCTION SS316L
OVERALL DIMENSIONS ID – 3600mm, L – 10000mm
THICKNESS SHELL, DISH ENDS SHELL – 10mm, DISH ENDS – 12mm
EMPTY WEIGHT 18000KG
DESIGN PRESSURE 3.5KG/CM² / FULL VACUUM
DESIGN TEMPERATURE 150°C(Vessel), 150°C(Cooling jacket)
PNEUMATIC TEST PRESSURE 3KG/CM²(Vessel), 4KG/CM²(Cooling jacket)
VESSEL CONTENTS --------------
RADIOGRAPHY Shell – SPOT, Dish – FULL
HEAT TREATMENT NOT APPLICABLE
VESSEL QUANTITY 4 NO.
INSPECTION AUTHORITY LRIS/BIOCON/ALIL
DRAWING APPROVAL BY LRIS

23
JOB TITLE UNI TANK 1250/1500HL
CUSTOMER ALFA LAVAL (I) LTD
ULTIMATE CUSTOMER SERENGETI BREWERIES LTD
MATERIAL OF CONSTRUCTION SS304L
OVERALL DIMENSIONS ID – 3825mm, L – 12000mm
THICKNESS SHELL, DISH ENDS SHELL – 6mm, DISH ENDS – 8mm
EMPTY WEIGHT 13000KG
DESIGN PRESSURE 1.5KG/CM² + STATIC HEAD
DESIGN TEMPERATURE 0-30°C(Vessel), -4/-6°C(Cooling jacket)
PNEUMATIC TEST PRESSURE 3KG/CM²(Vessel), 4KG/CM²(Cooling jacket)
VESSEL CONTENTS Water(Vessel), Glycol (Cooling jackets)
RADIOGRAPHY SPOT
HEAT TREATMENT NOT APPLICABLE
VESSEL QUANTITY 4 NO.
INSPECTION AUTHORITY ALIL
DRAWING APPROVAL BY ALIL

24
JOB TITLE LIQ. HYDROGEN HEAT EXCHANGER
CUSTOMER SHELL-N-TUBE PVT LTD.
ULTIMATE CUSTOMER LIQ. PROPULSION SYSTEM CENTRE
MATERIAL OF CONSTRUCTION SS304L
OVERALL DIMENSIONS ID – 1300mm, L – 6200mm
THICKNESS SHELL, DISH ENDS SHELL – 10mm, DISH ENDS – 10mm
EMPTY WEIGHT 5800KG
DESIGN PRESSURE 0.5KG/CM²+FV(SHELL),33KG/CM² (COILS)
DESIGN TEMPERATURE -258to77°C(Vessel),-248/-191°C(Coil)
PNEUMATIC TEST PRESSURE 0.5KG/CM²+FV(SHELL),33KG/CM² (COILS)
VESSEL CONTENTS Liq.Hydrogen(Vessel), GHe (Coil)
RADIOGRAPHY FULL
HEAT TREATMENT NOT APPLICABLE
VESSEL QUANTITY 1 NO.
INSPECTION AUTHORITY TUV / SNT
DRAWING APPROVAL BY TUV

25
JOB TITLE 40KL CREAM RIPENING TANK
CUSTOMER GEA (P) INDIA LTD.
ULTIMATE CUSTOMER BANAS DAIRY
MATERIAL OF CONSTRUCTION SS316
OVERALL DIMENSIONS ID – 3670mm, L – 4500mm
THICKNESS SHELL, DISH ENDS SHELL – 3mm, CONICAL ENDS – 4mm
EMPTY WEIGHT 5200KG
DESIGN PRESSURE 0.5KG/CM²+FV(SHELL),4KG/CM² (JKTS)
DESIGN TEMPERATURE 0-30°C(Vessel), -4/-6°C(Jacket)
PNEUMATIC TEST PRESSURE 0.5KG/CM²+FV(SHELL),4KG/CM² (JKTS)
VESSEL CONTENTS MILK
RADIOGRAPHY NIL
HEAT TREATMENT NOT APPLICABLE
VESSEL QUANTITY 4 NO.
INSPECTION AUTHORITY GEA / NDDB
DRAWING APPROVAL BY GEA

26