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Formula Symbols and Designations

Formula Formula
Unit Designation Unit Designation
Symbol Symbol

A mm2 Surface Area of DU bearing Ha mm Depth of Housing Recess


(e.g. for thrust washers)
AM mm2 Surface Area of mating surface in con-
tact with DU bearing (slideway) Hd mm Diameter of Housing Recess
(for thrust washers)
aB - Bearing size factor
L mm Strip length
aC - Application factor for bore burnishing or
machining LH h Bearing service life

aE - High load factor LS mm Length of stroke (slideway)

aE1 - Specific load factor (slideways) N 1/min Rotational speed

aE2 - Speed, temperature and material factor Nosz 1/min Oscillating movement frequency
(slideways)
p N/mm2 Specific load
aE3 - Relative contact area factor (slideways)
plim N/mm2 Specific load limit
aL - Life correction constant
psta,max N/mm2 Maximum static load
aM - Mating surface material factor
pdyn,max N/mm2 Maximum dynamic load
aT - Temperature application factor
Q - Permissible number of cycles
B mm Nominal bush width
Ra mm Surface roughness
C 1/min Dynamic load frequency (DIN 4768, ISO/DIN 4287/1)

CD mm Installed diametral clearance ROB Electrical resistance

Ci mm ID chamfer length s3 mm Bush wall thickness

Co mm OD chamfer length sfl mm Flange thickness

CT - Total number of dynamic load cycles sS mm Strip thickness

DC mm Diameter of burnishing tool sT mm Thrust washer thickness

Dfl mm Nominal bush flange OD T °C Temperature

DH mm Housing Diameter Tamb °C Ambient temperature

Di mm Nominal bush and thrust washer ID Tmax °C Maximum temperature

Di,a mm Bush ID when assembled in housing Tmin °C Minimum temperature

DJ mm Shaft diameter U m/s Sliding speed

DNth nvt Max. thermal neutron dose W mm Strip width

Do mm Nominal bush and thrust washer OD WU min mm Minimum usable strip width

D Gy Max. Gamma radiation dose ZT - Total number of cycles

dch,1 mm Checking block diameter 1 1/106K Coefficient of linear thermal expansion


parallel to surface
dD mm Dowel hole diameter
2 1/106K Coefficient of linear thermal expansion
dL mm Oil hole diameter normal to surface

dP mm Pitch circle diameter for dowel hole c N/mm2 Compressive Yield strength

F N Bearing load W/mK Thermal conductivity

Fch N Test force ° Angular displacement

Fi N Insertion force Ns/mm2 Dynamic Viscosity

f - friction

II
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Introduction 1

1 Introduction
The purpose of this handbook is to provide DPE is continually refining and extending its
comprehensive technical information on experimental and theoretical knowledge and,
the characteristics of PTFE bearings. therefore, when using this brochure it is always
The information given permits designers to worth-while to contact the Com- pany should
establish the correct size of bearing requi- additional information be required.
red and the expected life and performance. As it is impossible to cover all conditions of
Our Research and Development services operation which arise in practice, custo- mers
are available to assist with unusual design are advised to carry out prototype testing
problems. wherever possible.
Complete information on the range of DU
standard stock products is given together
with details of other DU products.

1.1 Applications
DU is suitable for
• rotating, example when increased corrosion resi-
• oscillating, stance of the bearing material is required
• reciprocating and due to
• sliding movements. • atmospheric or environmental consider-
ations
Also available are DU related material • food safety regulations
compositions for specific applications, for

1.2 Characteristics and Advantages


• DU requires no lubrication • Resists solvents
• Provides maintenance free operation • No water absorption and therefore
• DU has a high pU capability dimensionally stable
• DU exhibits low wear rate • DU is electrically conductive and
• Seizure resistant shows no electrostatic effects
• Suitable for temperatures from • DU has good embedability and is tol-
-200 to +280 °C erant of dusty environments
• High static and dynamic load capacity • Compact and light
• Good frictional properties with negli- • DU bearings are prefinished and
gible stick-slip require no machining after assembly

1.3 Basic Forms Available


Standard Components available from stock.
These products are manufactured to Inter-
National standard designs.
Metric and Imperial sizes
• Cylindrical Bushes • Flanged Washers *
• Flanged Bushes * • Strip Material
• Thrust Washers * Metric sizes only

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1 Introduction

1.4 Materials

Material Backing Bearing Lining Operating Temperature [°C] Maximum Load plim
Minimum Maximum [N/mm2]

DU Steel PTFE+Lead -200 280 250

DUB Bronze PTFE+Lead -200 280 140

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Material 2

2 Material
2.1 Structure

DU
DU and DUB take advantage of the out-
standing dry bearing properties of Polyte-
trafluoroethylene (PTFE) and combines them with
strength, stability and good wear resistance,
excellent heat conductivity and low thermal
expansion.
DU consists of three bonded layers: a steel
backing strip and a porous bronze matrix,
impregnated and overlaid with the PTFE/ lead
bearing material.
Fig. 3: DU Microsection

DUB
DUB also consists of three layers, with a
bronze backing replacing the steel backing
strip. The structure is otherwise the same
as that of DU.
The bronze backing provides a high corro-
sion resistance, anti magnetic properties
and a good thermal conductivity.

Fig. 4: DUB Microsection

2.2 Dry Wear Mechanism

Bronze beginning to smear near


end of material life
Fig. 8
0.05

0.04
Typical appearance after half
material life
Fig. 7
Radial wear [mm]

0.03

0.02

0.01
Running-in completed low wear rate
starts when bronze is exposed
Fig. 6
0

0 1000 2000 3000 4000 5000 6000 7000

Life LH [h]

Fig. 5: Effect of wear on the DU bearing surface under dry operating conditions.

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2 Material

Running-in
During normal operation, a DU bearing excess of the PTFE/lead surface layer will
quickly beds in and the PTFE/lead overlay be shed as fine feathery particles.
material removed during this period, typi-
cally 0.015 mm, is transferred to the mating
surface and forms a physically bon- ded lubricant
film.
The rubbing surface of the bearing often
acquires a grey-green colour and the bronze
matrix can be seen exposed over about 10 %
of the bearing surface. Any
Fig. 6: Running-in

After 50 % of useful life


Following the running-in period the wear
rate reduces to a minimum and the per-
centage of bronze exposed gradually
increases.

Fig. 7: After 50 % of useful life

End of useful life


After an extended period of operation the
wear rate increases as the component
approaches the end of its useful life as a
self-lubricating bearing. At this stage at
least 70 % of the bearing surface will be
exposed bronze, and approximately 0.06
mm wear will have occurred.
Fig. 8: End of useful life

Wear of Mating Surfaces


There is no measurable wear of mating beyond its useful life or becomes contami-
surfaces made from recommended materi- nated with abrasive dirt.
als unless a DU bearing is operated

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Material 2

2.3 Physical, Mechanical and Electrical Properties


Value
Characteristic Symbol Unit Comments
DU DUB
Physical Thermal Conductivity 40 60 W/mK after running in.
Properties
measured on strip
Coefficient of linear thermal expansion :
1.9 mm thick.
parallel to surface 1 11 18 1/106K
normal to surface 2 30 36 1/106K
Maximum Operating
Tmax +280 +280 °C
Temperature
Minimum Operating
Tmin -200 -200 °C
Temperature
Mechanical measured on disc
Properties Compressive Yield Strength c 350 300 N/mm² 25 mm diameter x 2.44 mm
thick.
Maximum Load
Static psta,max 250 140 N/mm²
Dynamic pdyn,max 140 140 N/mm²

Electrical depends on applied pressure


Surface Resistance ROB 1 - 10 1 - 12
Properties and contact area
Nuclear Maximum Thermal nvt
DNth 2 x 1015 2 x 1015 nvt
Radiation Neutron dose = thermal neutron flux
Resistance
Maximum gamma ray dose D 106 106 Gy = J/kg 1 Gray = 1 J/kg

Table 2: Properties of DU and DUB

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2 Material

2.4 Chemical Properties


The following table provides an indication ded that the chemical resistance is confir-
of the chemical resistance of DU and DUB med by testing if possible.
to various chemical media. It is recommen-

Chemical % °C DU DUB
Strong Acids Hydrochloric Acid 5 20 - -
Nitric Acid 5 20 - -
Sulphuric Acid 5 20 - -
Weak Acids Acetic Acid 5 20 - o
Formic Acid 5 20 - o
Bases Ammonia 10 20 o -
Sodium Hydroxide 5 20 o o
Solvents Acetone 20 + +
Carbon
20 + +
Tetrachloride
Lubricants and Paraffin 20 + +
Fuels
Gasolene 20 + +
Kerosene 20 + +
Diesel Fuel 20 + +
Mineral Oil 70 o o
HFA-ISO46 High Water Fluid 70 o o
HFC-Water-Glycol 70 - -
HFD-Phosphate Ester 70 o o
Water 20 o +
Sea Water 20 - o
Table 3: Chemical Resistance of DU and DUB

+ Satrrosionory: isfact
Co damage is unlikely to occur.

Acceptable:
o Some corrosion damage may occur but this will not be sufficient to impair either the structural
integrity or the tribological performance of the material.

Unsatisfactory:
- Corrosion damage will occur and is likely to affect either the structural integrity and/or the tribo-
logical performance of the material.

Electrochemical Corrosion
DUB should not be used in conjunction electrochemical corrosion in the presence
with aluminium housings due to the risk of of water or moisture.

2.5 Frictional Properties


DU bearings show negligible 'stick-slip' • The bearing temperature T [°C].
and provide smooth sliding between adja- A typical relationship is shown in Fig. 9,
cent surfaces. The coefficient of friction of which can be used as a guide to establish
DU depends upon: the actual friction under clean, dry conditi-
• The specific load p [N/mm²] ons after running in.
• The sliding speed U [m/s] Exact values may vary by ± 20 % depen-
• The roughness of the mating running ding on operating conditions.
surface Ra [ m]

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Material 2

Before running in, the friction may be up to coefficient of friction on the first movement
50 % higher. may be between 1.5 and 3 times greater,
With frequent starts and stops, the static particularly before running in.
coefficient of friction is approximately equal Friction increases at bearing temperatures
to, or even slightly less than the dynamic below 0 °C.
coefficient of friction. Where frictional characteristics are critical
After progressively longer periods of dwell to a design they should be established by
under load (e.g. hours or days) the static prototype testing.

Example

Specific load
p = 2.5 N/mm²
Sliding speed U
= 0.003 m/s
Friction coefficient
f = 0.14

0.30

0.25-0.30
0.25
2.5

Friction coefficient f 0.20


0.20-0.25
2.0

0.15 1.5 0.15-0.20


1.0
0.10 0.10-0.15
0.1
0.05
0.01
0.05-0.10
0 Sliding speed U [m/s]
0.1 0.001 0.00-0.05
1.0
0.0001
Specific load p [N/mm²] 10

100 0.00001

Fig. 9: Variation of friction coefficient f with specific load p and sliding speed U at
temperature T = 25 °C

Example

Specific load
p = 2.5 N/mm²
Temperature
T= 40 °C
Friction coefficient
f = 0.125

0.25
0.25-0.30
0.20 250
0.20-0.25
200
0.15
Friction coefficient f 150
0.15-0.20
0.10 125

100
0.10-0.15
0.05
75 0.05-0.10
0
0.1 50 Temperature T [°C]
0.00-0.05
1.0
25
10
Specific load p [N/mm²] 100 0

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4 Data Sheet

4 Data Sheet Application:

4.1 Data for bearing design calculations

B
sfl sT

sS
B

L
Di (Di,a)

Do
Do

Dfl
Do

Di
Di

W
Cylindrical Bush Flanged Bush Thrust Washer Slideplate Special
(Sketch)

Rotational movement Steady load Rotating load Oscillating movement Linear movement

Existing Design New Design Fits and Tolerances


Shaft DJ
Quantity
Bearing Housing DH
Dimensions in mm
Operating Environment
Inside Diameter Di
Ambient temperature Tamb [°]
Outside Diameter Do
Length B Housing with good heat transfer
Flange Diameter Dfl properties
Flange Thickness sfl Light pressing or insulated housing
Length of slideplate L which poor heat transfer properties
Width of slideplate W Non metal housing with poor heat
Thickness of slideplate transfer properties
sS
Alternate operation in water and dry

Load
Radial load F [N] Mating surface

or specific load p [N/mm2] Material


Hardness HB/HRC
Axial load F [N] Surface finish Ra [ m]
or specific load p [N/mm2]
Lubrication

Movement Dry

Rotational speed N [1/min] Continuous lubrication


Speed U [m/s] Process fluid lubrication
Length of Stroke LS [mm] Initial lubrication only
Frequency of Stroke [1/min]
Hydrodynamic conditions
Oscillating cycle [°]
Oscillating frequency Nosz [1/min] Process Fluid
Lubricant
Service hours per day Dynamic viscosity
Continuous operation
Intermittent operation Service life
Operating time Required service life LH [h]
Days per year

Customer Data Project: Date:


Company: City: Name: Signature:
Street: Post Code: Tel.: Fax:

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Lubrication 5

5 Lubrication
Although DU was developed as a dry self The following sections describe the basics of
lubricating bearing material, DU also provi- lubrication and provide guidance on the
des excellent performance in lubricated application of DU in such environments.
applications.

5.1 Lubricants
DU can be used with most fluids including sample of DU material in the fluid for two to
• water three weeks at 15-20 °C above the opera- ting
temperature.
• lubricating oils
• engine oil The following will usually indicate that the
fluid is not suitable for use with DU:
• turbine oil
• hydraulic fluid • A significant change in the thickness of
the DU material,
• solvent • A visible change in the bearing surface
• refrigerants other than some discolouration or stain-
In general, the fluid will be acceptable if it ing
does not chemically attack the PTFE/lead • A visible change in the microstructure of
overlay or the porous bronze interlayer. the bronze interlayer
Where there is doubt about the suitability
of a fluid, a simple test is to submerge a

5.2 Tribology
There are three modes of lubricated bea- • Bearing dimensions
ring operation which relate to the thickness • Clearance
of the developed lubricant film between the • Load
bearing and the mating surface.
• Speed
These three modes of operation depend
upon:
• Lubricant Viscosity
• Lubricant Flow
Hydrodynamic lubrication
Characterised by:
• Complete separation of the shaft from
the bearing by the lubricant film
• Very low friction and no wear of the bear-
ing or shaft since there is no contact.
• Coefficients of friction of 0.001 to 0.01
Hydrodynamic conditions occur when
Fig. 18: Hydrodynamic lubrication
(5.2.1) [N/mm²]

p -------5-

B-
U ---- ----
7· Di

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Lubrication

Mixed film lubrication


Characterised by:
• Combination of hydrodynamic and • DU provides low friction and high wear
boundary lubrication. resistance to support the boundary lubri-
• Part of the load is carried by localised cated element of the load.
areas of self pressurised lubricant and
the remainder supported by boundary
lubrication.
5 • Friction and wear depend upon the
degree of hydrodynamic support devel-
oped. Fig. 19: Mixed film lubrication

Boundary lubrication
Characterised by:
• Rubbing of the shaft against the bearing • The coefficient of friction with DU is typi-
with virtually no lubricant separating the cally 0.02 to 0.06 under boundary lubri-
two surfaces. cation conditions.
• Bearing material selection is critical to
performance
• Shaft wear is likely due to contact
between bearing and shaft.
• The excellent self lubricating properties
of DU material minimises wear under
Fig. 20: Boundary lubrication
these conditions.

5.3 Characteristics of Lubricated DU bearings


DU is particularly effective in the most where full hydrodynamic operation cannot
demanding of lubricated applications be maintained, for example:

• High load conditions • Sparse lubrication


In highly loaded applications operating Many applications require the bearing to
under boundary or mixed film conditions operate with less than the ideal lubricant
DU shows excellent wear resistance and supply, typically with splash or mist lubri-
low friction. cation only. DU provides excellent self
• Start up and shut down under load lubricating properties.
With insufficient speed to generate a • Dry operation after running in water
hydrodynamic film the bearing will oper- If a DU bearing is required to run dry
ate under boundary or mixed film condi- after running in water under non hydro-
tions. DU minimises wear and requires dynamic conditions then the wear resist-
less start up torque than conventional ance will be substantially reduced due to
metallic bearings. an increased amount of bedding in wear.

5.4 Design Guidance for Lubricated Applications


Fig. 21 shows the three lubrication regimes Using the viscosity temperature relati-
discussed above. In order to use Fig. 21, onships presented in Table 9.
using the formula on page 12 and page 13: • Determine the lubricant viscosity in
• Calculate the specific load p, centipoise, of the lubricant.
• Calculate the shaft surface speed U. If the operating temperature of the fluid is
unknown, a provisional temperature of 25
°C above ambient can be used.

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Lubrication 5

Area 1
The bearing will operate with boundary the method given in Section 3, although
lubrication and pU factor will be the major the result will probably underestimate the
determinant of bearing life. The DU bea- bearing life
ring performance can be calculated using
Area 2
The bearing will operate with mixed film bearing life. The DU bearing performance
lubrication and the pU factor is no longer a will depend upon the nature of the fluid and
significant parameter in determining the the actual service conditions.
Area 3
The bearing will operate with hydrodyna- lubricant and the frequency of start up and
mic lubrication. The bearing wear will be shut down.
determined only by the cleanliness of the
Area 4
These are the most demanding operating • excessive operating temperature and/or
conditions. The bearing is operated under • high wear rate.
either high speed or high bearing load to The bearing performance may be impro-
viscosity ratio, or a combination of both.
ved by adding one or more grooves to the
These conditions may cause: bearing and a shaft surface finish
<0.05 m Ra.

10
Increased clearances may
be necessary
Area 1 Area 4
Effectively dry rubbing

Detail bearing design may


1.0 be necessary - consult the
company
Specific bearing load p

Area 2
Viscosity [cP]

Mixed film lubrication

Conditions:
0.1
- Steady unidirectional loading
- Continuous, non reversing shaft rotation
Area 3 - Sufficient clearance between shaft and bearing
Full hydrodynamic - Sufficient lubricant flow
lubrication

0.01 0.1 1.0 10

Journal surface speed U [m/s]

Fig. 21: Design guide for lubricated application

Viscosity cP
Temperature [°C] 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Lubricant
ISO VG 32 310 146 77 44 27 18 13 9.3 7.0 5.5 4.4 3.6 3.0 2.5 2.2
ISO VG 46 570 247 121 67 40 25 17 12 9.0 6.9 5.4 4.4 3.6 3.0 2.6
ISO VG 68 940 395 190 102 59 37 24 17 12 9.3 7.2 5.8 4.7 3.9 3.3
ISO VG 100 2110 780 335 164 89 52 33 22 15 11.3 8.6 6.7 5.3 4.3 3.6
ISO VG 150 3600 1290 540 255 134 77 48 31 21 15 11 8.8 7.0 5.6 4.6
Diesel oil 4.6 4.0 3.4 3.0 2.6 2.3 2.0 1.7 1.4 1.1 0.95
Petrol 0.6 0.56 0.52 0.48 0.44 0.40 0.36 0.33 0.31
Kerosene 2.0 1.7 1.5 1.3 1.1 0.95 0.85 0.75 0.65 0.60 0.55
Water 1.79 1.30 1.0 0.84 0.69 0.55 0.48 0.41 0.34 0.32 0.28
Table 9: Viscosity data

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5 Lubrication

5.5 Clearances for lubricated operation


The recommended shaft and housing dia- sary to improve the fluid flow through the
meters given for standard DU bushes will bearing by reducing the recommended
provide sufficient clearance for applicati- shaft diameter by approximately 0.1 %,
ons operating with boundary lubrication. particularly when the shaft surface speed
For bearings operating with mixed film or exceeds 2.5 m/s.
hydrodynamic lubrication it may be neces-

5.6 Mating Surface Finish for lubricated operation


• Ra 0.4 m Boundary lubrication • Ra 0.05 m for the most demanding
• Ra = 0.1-0.2 m Mixed film or hydrody- operating conditions
namic conditions

5.7 Grooving for lubricated operation


In demanding applications an axial oil respect to the applied load and the bearing
groove will improve the performance of split. DPE can manufacture special DU
DU. Fig. 22 shows the recommended form bearings with embossed or milled grooves
and location of a single groove with on request.

20° -60°

5
°
10-15 % of inside diameter of bearing
0
° -4 0° -4 5° gap
Z

0.25-0.40

Groove Detail Z

Fig. 22: Location of oil holes and grooves

5.8 Grease Lubrication


DU is not generally recommended for use • Greases with EP additives or fillers such
with grease lubrication. In particular the fol- as graphite or MoS2 which can cause
lowing must be avoided: rapid wear of DU.
• Dynamic loads - which can result in ero-
sion of the PTFE/lead bearing surface.

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Bearing 6
Assembly

6 Bearing Assembly
Dimensions and Tolerances
DU bushes are prefinished in the bore, and amount and the running clearance will be
except in very exceptional circumstances, more than the optimum. In these circum-
must not be burnished, broached or other- stances the housing should be bored slightly
wise modified. It is essential that the cor- undersize or the journal diameter increased,
rect running clearance is used and that the correct size being determi- ned by
both the diameter of the shaft and the bore experiment.
of the housing are finished to the limits Where free running is essential, or where
given in the tables. Under dry running con- light loads (less than 0.1 N/mm²) prevail and
ditions any increase in the clearances the available torque is low, increased
given will result in a proportional reduction clearance is required and it is recommen- ded
in performance. that the shaft size quoted in the table be
If the bearing housing is unusually flexible reduced by 0.025 mm.
the bush will not close in by the calculated

6.1 Allowance for Thermal Expansion


For operation in high temperature environ- compensate for the inward thermal expan-
ments the clearance should be increased sion of the bearing lining.
by the amounts indicated by Fig. 23 to

0.02
diametral clearance

0.01
Increase in

0
0 20 40 60 80 100 120 140

Environmental temperature Tamb [°C]

Fig. 23: Increase in diametral clearance


If the housing is non-ferrous then the bore interference fit to the bush, with a similar
should be reduced by the amounts given in reduction in the journal diameter additional
Table 10, in order to give an increased to that indicated by Fig. 23.

Reduction in housing diameter Reduction in shaft diameter


Housing material
per 100 °C rise per100 °C rise
Aluminium alloys 0.1 % 0.1 % + values from Fig. 23
Copper base alloys 0.05 % 0.05 % + values from Fig. 23
Steel and cast iron - values from Fig. 23
Zinc base alloys 0.15 % 0.15 % + values from Fig. 23
Table 10: Allowance for high temperature

6.2 Tolerances for minimum clearance


Where it is required to keep the variation of If housings to H6 tolerance are used, then
assembled clearance to a minimum, closer the journals should be finished to the follo-
tolerances can be specified towards the wing limits.
upper end of the journal tolerance and the The sizes in Table 11 give the following
lower end of the housing tolerance. nominal clearance range.

Di DJ Di CD
<25 mm -0.019 to -0.029 10 mm 0.005 to 0.078
>25 mm < 50 mm -0.021 to -0.035 50 mm 0.005 to 0.130
Table 11: Shaft tolarances for use with H6 Table 12: Clearance vs bearing diameter
housings

15 selflubricating.devprecisionengineers.com
6 Bearing
Assembly

Sizing
The coining section of the burnishing tool
should be case hardened (case depth 0.6-
0.5°
1.2 mm, HRC 60±2) and polished (RZ
1 m).
Note: Ball burnishing of DU bushes is not
recommended.

6±2
Required
Assembled Required burnishing
bush bush tool diameter
Inside- Inside-
+10
DC
B DC
Di,a Di,a + 0.025 Di,a + 0.06
R 1.5
Di,a Di,a + 0.038 Di,a + 0.08

Di,a Di,a + 0.050 Di,a + 0.1


B

Table 13: Burnishing tool tolerances


The values given in Table 13 indicate the
Di dimensions of the burnishing tool required
to give specific increases in the bearing
Fig. 24: Burnishing tool bore diameter.
The burnishing or fine boring of the bore of Exact values must be determined by test.
an assembled DU bush in order to achieve
The reduction in bearing performance as a
a smaller clearance tolerance is only per-
missible if a substantial reduction in perfor- result of burnishing is allowed for in the
mance is acceptable. Fig. 24 shows a bearing life calculation by the application
recommended burnishing tool for the factor aC (Table 8, Page 16).
sizing of DU bushes.

6.3 Counterface Design


The suitability of mating surface materials
and recommendations of mating surface incorrect correct
finish for use with DU are discussed in
detail on page 15.
DU is normally used in conjunction with
ferrous journals and thrust faces, but in
damp or corrosive surroundings, particu-
larly without the protection of oil or grease,
stainless steel, hard chromium plated mild
steel, or hard anodised aluminium is
recommended. When plated mating sur-
faces are specified the plating should pos-
sess adequate strength and adhesion,
particularly if the bearing is to operate with
high fluctuating loads.
The shaft or thrust collar used in con-
junction with the DU bush or thrust washer
must extend beyond the bearing surface in
order to avoid cutting into it. The mating
surface must also be free from grooves or
flats, the end of the shaft should be given a
lead-in chamfer and all sharp edges or
projections which may damage the soft
overlay of the DU must be removed. Fig. 25: Counterface Design

16 selflubricating.devprecisionengineers.com
Bearing 6
Assembly

6.4 Installation
Fitting of cylindrical bushes

Do <55 mm Do >55 mm Do >120 mm

°
15° -3 0

Di
Di Mounting
Ring
for DH > 125 = 2
for DH 125=0.8

DH
for DH > 125 = 2
for DH 125=0.8

DH
Note:
Lightly oil back of bush to assist assembly.

Fig. 26: Fitting of cylindrical bushes

Fitting of flanged bushes


Z
0.5 x 15°
chamfer min = r max x

Z
r max see pages 38/44

Fig. 27: Fitting of flanged bushes

Insertion Forces
1000

800
Maximum insertion force [N/mm unit

600

400

200

0 10 20 30 40 50 100

Bush bore diameter Di [mm]

Fig. 28: Maximum Insertion Force

17 selflubricating.devprecisionengineers.com
6 Bearing
Assembly

Alignment
Accurate alignment is an important consi- With DU bearings misalignment over the
deration for all bearing assemblies, but is length of a bush (or pair of bushes), or over
particularly so for dry bearings because the diameter of a thrust washer should not
there is no lubricant to spread the load. exceed 0.020 mm as illustrated in Fig. 29.

Fig. 29: Alignment

Sealing
While DU can tolerate the ingress of some entering the bearing, a suitable sealing
contaminant materials into the bearing wit- arrangement, as illustrated in Fig. 30
hout loss of performance, where there is should be provided.
the possibility of highly abrasive material

Fig. 30: Recommended sealing arrangements

6.5 Axial Location


Where axial location is necessary, it is junction with DU bushes, even when the
advisable to fit DU thrust washers in con- axial loads are low.

Fitting of Thrust Washers


DU thrust washers should be located in a If a recess is not possible one of the follo-
recess as shown in Fig. 31. The recess wing methods may be used:
diameter should be 0.125 mm larger then • Two dowel pins
the washer diameter and the depth as
given in the product tables.
• Two screws
• Adhesive
• Soldering

18 selflubricating.devprecisionengineers.com
Bearing 6
Assembly

Important Note
• Ensure the washer ID does not touch the below the bearing surface
shaft after assembly • DU must not be heated above 320 °C
• Ensure that the washer is mounted with • Contact adhesive manufacturers for
the steel backing to the housing guidance selection of suitable adhesives
• Dowels pins should be recessed • Protect the bearing surface to prevent
0.25 mm below the bearing surface contact with adhesive
• Screws should be countersunk 0.25 mm

Fig. 31: Installation of Thrust-Washer


Grooves for Wear Debris Removal
Tests with thrust washers have demonstra- be machined in the bearing surface as
ted that for optimum dry wear performance shown in Fig. 32.
at specific loads in excess of 35 N/mm2, Grooves in bushes have not been found to
four wear debris removal grooves should be beneficial in this respect.

0.1 x Di 0.4 deep

Fig. 32: Debris removal Grooves

Slideways
DU strip material for use as slideway bea- • Countersunk screws
rings should be installed using one of the • Adhesives
following methods: • Mechanical location as shown in Fig. 33

Fig. 33: Mechanical location of DU slideplates

19 selflubricating.devprecisionengineers.com
7 Modification

7 Modification
7.1 Cutting and Machining
The modification of DU bearing compon- minimum cutting pressure should be used
ents requires no special procedures. In and care taken to ensure that any steel or
general it is more satisfactory to perform bronze particles protruding into the remai-
machining or drilling operations from the ning bearing material, and all burrs, are
PTFE side in order to avoid burrs. When removed.
cutting is done from the steel side, the

Drilling Oil Holes


Bushes should be adequately supported no distortion is caused by the drilling pres-
during the drilling operation to ensure that sure.

Cutting Strip Material


DU strip material may be cut to size by any on a horizontal milling machine.
one of the following methods. • Cropping •
Care must be taken to protect the bearing Guillotine
surface from damage and to ensure that (For widths less than 90 mm only)
no deformation of the strip occurs: • Water-jet cutting
• Using side and face cutter, or slitting • Laser cutting (see Health Warning)
saw, with the strip held flat and securely

7.2 Electroplating
DU Components
In order to provide some protection in For the harder materials if the specified
mildly corrosive environments the steel plating thickness exceeds approximately 5
back and end faces of standard range DU m then the housing diameter should be
bearings are tin flashed. increased by twice the plating thickness in
If exposed to corrosive liquids further pro- order to maintain the correct assembled
tection should be provided and in very cor- bearing bore size.
rosive conditions DUB should be With light deposits of materials such as
considered. cadmium, no special precautions are
DU can be electroplated with most of the necessary. Harder materials such as nickel
conventional electroplating metals inclu- however, may strike through the PTFE/
ding the following: lead surface layer of DU and it is advisable
to use an appropriate method of masking
• zinc ISO 2081-2 the bearing surface.
• cadmium ISO 2081-2 Where electrolytic attack is possible tests
• nickel ISO 1456-8 should be conducted to ensure that all the
• hard chromium ISO 1456-8 materials in the bearing environment are
mutually compatible.

Mating Surfaces
DU can be used against some plated Care should be taken to ensure that the
materials as indicated on page 15. recommended shaft sizes and surface
finish are achieved after the plating pro-
cess.

20 selflubricating.devprecisionengineers.com
Standard 8
Products

8 Standard Products
8.1 DU Cylindrical Bushes

Split B

s3
Ci

(Di,a)

Do
Di
20° ±8°

0.3 min.
Co

Z
Detail Z
Dimensions and Tolerances according to ISO 3547 and GSP-Specifications

All dimensions in mm
Outside Co and Inside Ci chamfers
Wall thickness Co (a) Wall thickness Co (a)
Ci (b) Ci (b)
s3 machined rolled s3 machined rolled
0.75 0.5 ± 0.3 0.5 ± 0.3 -0.1 to -0.4 2 1.2 ± 0.4 1.0 ± 0.4 -0.1 to -0.7
1 0.6 ± 0.4 0.6 ± 0.4 -0.1 to -0.5 - 2.5 1.8 ± 0.6 1.2 ± 0.4 -0.2 to -1.0
1.5 0.6 ± 0.4 0.6 ± 0.4 0.1 to -0.7

a = Chamfer Co machined or rolled at the opinion of the manufacturer


b = Ci can be a radius or a chamfer in accordance with ISO 13715

Bush- Di,a
Wall thichness Width Shaft- Housing Clearance
Nominal Diameter Ass. in H6/H7
s3 B DJ [h6, f7, h8] DH [H6, H7] CD
Part No. housing
Di Do max. max. max. max. max. max.
min. min. min. min. min. min.
3.25
0203DU
2.75 2.000 3.508 2.048
2 3.5
5.25 1.994 3.500 2.000
0205DU
4.75
3.25 0.054
0303DU
2.75 0.000
5.25 3.000 4.508 3.048
0305DU 3 4.5
4.75 2.994 4.500 3.000
0.750 6.25
0306DU h6 H6
0.730 5.75
3.25
0403DU
2.75
4.25
0404DU
3.75 4.000 5.508 4.048 0.056
4 5.5
6.25 3.992 5.500 4.000 0.000
0406DU
5.75
10.25
0410DU
9.75
5.25
0505DU
4.75
8.25 4.990 7.015 5.055
0508DU 5 7 7.75 4.978 7.000 4.990
10.25
0510DU
9.75
4.25 0.077
0604DU
3.75 0.000
1.005 6.25
0606DU f7 H7
0.980 5.75 5.990 8.015 6.055
6 8 8.25 5.978 8.000 5.990
0608DU
7.75
10.25
0610DU
9.75
5.25
0705DU 4.75 6.987 9.015 7.055 0.083
7 9 10.25 6.972 9.000 6.990 0.003
0710DU 9.75

21 selflubricating.devprecisionengineers.com
8 Standard
Products

Bush- Di,a
Wall thichness Width Shaft- Housing Clearance
Nominal Diameter Ass. in H6/H7
s3 B DJ [h6, f7, h8] DH [H6, H7] CD
Part No. housing
Di Do max. max. max. max. max. max.
min. min. min. min. min. min.
6.25
0806DU
5.75
8.25
0808DU 0.083
7.75 7.987 10.015 8.055
8 10 0.003
10.25 7.972 10.000 7.990
0810DU
9.75
12.25
0812DU
11.75
6.25
1006DU
5.75
8.25
1008DU
7.75
10.25
1010DU
9.75 9.987 12.018 10.058 0.086
10 12
12.25 9.972 12.000 9.990 0.003
1012DU
11.75
15.25
1015DU
14.75
20.25
1020DU
19.75
8.25
1208DU
7.75
10.25
1210DU
9.75
12.25
1212DU
11.75 11.984 14.018 12.058
12 14
15.25 11.966 14.000 11.990
1215DU
14.75
20.25
1220DU 19.75
25.25
1225DU
24.75
10.25
1310DU 9.75 12.984 15.018 13.058
13 15 20.25
1.005 12.966 15.000 12.990
1320DU 19.75 f7 H7
0.980
5.25
1405DU 4.75
10.25
1410DU 9.75
12.25
1412DU 11.75 13.984 16.018 14.058
14 16 15.25 13.966 16.000 13.990
1415DU 14.75 0.092
20.25 0.006
1420DU 19.75
25.25
1425DU 24.75
10.25
1510DU 9.75
12.25
1512DU 11.75
15.25 14.984 17.018 15.058
1515DU 15 17 14.75 14.966 17.000 14.990
20.25
1520DU 19.75
25.25
1525DU 24.75
10.25
1610DU 9.75
12.25
1612DU 11.75
15.25 15.984 18.018 16.058
1615DU 16 18 14.75 15.966 18.000 15.990
20.25
1620DU 19.75
25.25
1625DU 24.75
20.25 16.984 19.021 17.061 0.095
1720DU 17 19 19.75 16.966 19.000 16.990 0.006

22 selflubricating.devprecisionengineers.com
Standard 8
Products

Bush- Di,a
Wall thichness Width Shaft- Housing Clearance
Nominal Diameter Ass. in H6/H7
s3 B DJ [h6, f7, h8] DH [H6, H7] CD
Part No. housing
Di Do max. max. max. max. max. max.
min. min. min. min. min. min.
10.25
1810DU
9.75
15.25
1815DU
1.005 14.75 17.984 20.021 18.061 0.095
18 20
0.980 20.25 17.966 20.000 17.990 0.006
1820DU
19.75
25.25
1825DU
24.75
10.25
2010DU
9.75
15.25
2015DU
14.75
20.25 19.980 23.021 20.071
2020DU 20 23
19.75 19.959 23.000 19.990
25.25
2025DU
24.75
30.25
2030DU
29.75
15.25
2215DU
14.75
20.25
2220DU
19.75 21.980 25.021 22.071
22 25
25.25 21.959 25.000 21.990
2225DU
24.75
30.25
2230DU
1.505 29.75 0.112
1.475 15.25 0.010
2415DU
14.75
20.25
2420DU
19.75 23.980 27.021 24.071
24 27
25.25 23.959 27.000 23.990
2425DU
24.75
30.25
2430DU 29.75
15.25
2515DU f7 H7
14.75
20.25
2520DU
19.75
25.25 24.980 28.021 25.071
2525DU 25 28 24.75 24.959 28.000 24.990
30.25
2530DU 29.75
50.25
2550DU 49.75
15.25
2815DU 14.75
20.25
2820DU 19.75 27.980 32.025 28.085
28 32 25.25 27.959 32.000 27.990
2825DU 24.75
30.25
2830DU 29.75
10.25
3010DU 9.75 0.126
15.25 0.010
3015DU 14.75
2.005 20.25
3020DU 19.75
1.970 29.980 34.025 30.085
30 34 25.25 29.959 34.000 29.990
3025DU 24.75
30.25
3030DU 29.75
40.25
3040DU 39.75
20.25
3220DU 19.75
30.25 31.975 36.025 32.085 0.135
3230DU 32 36 29.75 31.950 36.000 31.990 0.015
40.25
3240DU 39.75

23 selflubricating.devprecisionengineers.com
8 Standard
Products

Bush- Di,a
Wall thichness Width Shaft- Housing Clearance
Nominal Diameter Ass. in H6/H7
s3 B DJ [h6, f7, h8] DH [H6, H7] CD
Part No. housing
Di Do max. max. max. max. max. max.
min. min. min. min. min. min.
20.25
3520DU
19.75
30.25
3530DU
29.75
35.25 34.975 39.025 35.085
3535DU 35 39
34.75 34.950 39.000 34.990
40.25
3540DU
39.75
50.25
3550DU
2.005 49.75 0.135
1.970 20.25 36.975 41.025 37.085 0.015
3720DU 37 41
19.75 36.950 41.000 36.990
20.25
4020DU
19.75
30.25
4030DU
29.75 39.975 44.025 40.085
40 44
40.25 39.950 44.000 39.990
4040DU
39.75
50.25
4050DU
49.75
20.25
4520DU
19.75
30.25
4530DU
29.75
40.25 44.975 50.025 45.105 0.155
4540DU 45 50 39.75 44.950 50.000 44.990 0.015
45.25
4545DU
44.75
50.25
4550DU 49.75
20.25
5020DU
19.75
30.25
5030DU 29.75 f7 H7
40.25 49.975 55.030 50.110 0.160
5040DU 50 55 39.75 49.950 55.000 49.990 0.015
2.505 50.25
5050DU 49.75
2.460
60.25
5060DU 59.75
20.25
5520DU 19.75
25.25
5525DU 24.75
30.25
5530DU 29.75
40.25 54.970 60.030 55.110 0.170
5540DU 55 60 39.75 54.940 60.000 54.990 0.020
50.25
5550DU 49.75
55.25
5555DU 54.75
60.25
5560DU 59.75
20.25
6020DU 19.75
30.25
6030DU 29.75
40.25
6040DU 39.75
2.505 59.970 65.030 60.110 0.170
60 65 50.25
2.460 59.940 65.000 59.990 0.020
6050DU 49.75
60.25
6060DU 59.75
70.25
6070DU 69.75

24 selflubricating.devprecisionengineers.com
Standard 8
Products

Bush- Di,a
Wall thichness Width Shaft- Housing Clearance
Nominal Diameter Ass. in H6/H7
s3 B DJ [h6, f7, h8] DH [H6, H7] CD
Part No. housing
Di Do max. max. max. max. max. max.
min. min. min. min. min. min.
30.25
6530DU
29.75
50.25 64.970 70.030 65.110
6550DU 65 70
49.75 64.940 70.000 64.990
70.25
6570DU
69.75
40.25
7040DU
2.505 39.75 0.170
f7
2.460 50.25 69.970 75.030 70.110 0.020
7050DU 70 75
49.75 69.940 75.000 69.990
70.25
7070DU
69.75
60.25
7560DU
59.75 74.970 80.030 75.110
75 80
80.25 74.940 80.000 74.990
7580DU
79.75
40.50
8040DU
39.50
60.50
8060DU
59.50 80.000 85.035 80.155
80 85
80.50 79.946 85.000 80.020
8080DU
79.50
100.50
80100DU
99.50
30.50
8530DU
29.50
60.50 85.000 90.035 85.155
8560DU 85 90
59.50 84.946 90.000 85.020
100.50
85100DU
99.50
60.50
9060DU
59.50 90.000 95.035 90.155
90 95
100.50 89.946 95.000 90.020
90100DU
99.50
60.50 H7
9560DU
2.490 59.50 95.000 100.035 95.155 0.209
95 100 100.50
2.440 94.946 100.000 95.020 0.020
95100DU
99.50
50.50
10050DU 49.50
60.50 100.000 105.035 100.155
10060DU 100 105 59.50 99.946 105.000 100.020
115.50 h8
100115DU 114.50
60.50
10560DU 59.50 105.000 110.035 105.155
105 110 115.50 104.946 110.000 105.020
105115DU 114.50
60.50
11060DU 59.50 110.000 115.035 110.155
110 115 115.50 109.946 115.000 110.020
110115DU 114.50
50.50
11550DU 49.50 115.000 120.035 115.155
115 120 70.50 114.946 120.000 115.020
11570DU 69.50
50.50
12050DU 49.50
60.50 120.000 125.040 120.210 0.264
12060DU 120 125 59.50 119.946 125.000 120.070 0.070
100.50
120100DU 99.50
2.465
2.415 100.50 125.000 130.040 125.210
125100DU 125 130 99.50 124.937 130.000 125.070
60.50 0.273
13060DU 59.50 130.000 135.040 130.210 0.070
130 135 100.50 129.937 135.000 130.070
130100DU 99.50

25 selflubricating.devprecisionengineers.com
8 Standard
Products

Bush- Di,a
Wall thichness Width Shaft- Housing Clearance
Nominal Diameter Ass. in H6/H7
s3 B DJ [h6, f7, h8] DH [H6, H7] CD
Part No. housing
Di Do max. max. max. max. max. max.
min. min. min. min. min. min.
60.50
13560DU
59.50 135.000 140.040 135.210
135 140
80.50 134.937 140.000 135.070
13580DU
79.50
60.50
14060DU
59.50 140.000 145.040 140.210
140 145
100.50 139.937 145.000 140.070
140100DU
99.50
60.50 0.273
15060DU
59.50 0.070
80.50 150.000 155.040 150.210
15080DU 150 155
79.50 149.937 155.000 150.070
100.50
150100DU
99.50
2.465 80.50
16080DU h8 H7
2.415 79.50 160.000 165.040 160.210
160 165
100.50 159.937 165.000 160.070
160100DU
99.50
180.000 185.046 180.216 0.279
180100DU 180 185
179.937 185.000 180.070 0.070
200.000 205.046 200.216
200100DU 200 205
199.928 205.000 200.070
210.000 215.046 210.216 0.288
210100DU 210 215
100.50 209.928 215.000 210.070 0.070
99.50 220.000 225.046 220.216
220100DU 220 225
219.928 225.000 220.070
250.000 255.052 250.222 0.294
250100DU 250 255
249.928 255.000 250.070 0.070
300.000 305.052 300.222 0.303
300100DU 300 305
299.919 305.000 300.070 0.070

8.2 DU Flanged Bushes

B Split
Do - Di
rmax
2
s3

Ci
i,a)

Do
Dfl

Di
(D

20° ±8°
0.3 min.

Co
Z

Detail Z sfl

Dimensions and Tolerances according to ISO 3547 and GSP-Specifications

All dimensions in mm
Outside Co and Inside Ci chamfers
Wall thickness Co (a) Wall thickness Co (a)
Ci (b) Ci (b)
s3 machined rolled s3 machined rolled
0.75 0.5 ± 0.3 0.5 ± 0.3 -0.1 to -0.4 2 1.2 ± 0.4 1.0 ± 0.4 -0.1 to -0.7
1 0.6 ± 0.4 0.6 ± 0.4 -0.1 to -0.5 - 2.5 1.8 ± 0.6 1.2 ± 0.4 -0.2 to -1.0
1.5 0.6 ± 0.4 0.6 ± 0.4 0.1 to -0.7

a = Chamfer Co machined or rolled at the opinion of the manufacturer


b = Ci can be a radius or a chamfer in accordance with ISO 13715

Wall Flange Bush- Di,a


Nominal Flange- Width Shaft- Housing Clearance
thickness thickness Ass. in H6/H7
Diameter Dfl B DJ [h6, f7] DH [H6, H7] CD
Part No. s3 sfl housing
max max. max. max. max. max. max. max.
Di Do min. min. min. min. min. min. min. min.
7.50 3.000 4.508 3.048 0.054
BB0304DU
3 4.5 0.750 0.80 6.50 4.25 2.994 4.500 3.000 0.000
h6 H6
0.730 0.70 9.50 3.75 4.000 5.508 4.048 0.056
BB0404DU
4 5.5 8.50 3.992 4.500 4.000 0.000
1.005 1.05 10.50 5.25 4.990 7.015 5.055 0.077
BB0505DU f7 H7
5 7 0.980 0.80 9.50 4.75 4.978 7.000 4.990 0.000

26 selflubricating.devprecisionengineers.com
Standard 8
Products

Wall Flange Bush- Di,a


Nominal Flange- Width Shaft- Housing Clearance
thickness thickness Ass. in H6/H7
Diameter Dfl B DJ [h6, f7] DH [H6, H7] CD
Part No. s3 sfl housing
max max. max. max. max. max. max. max.
Di Do min. min. min. min. min. min. min. min.
4.25
BB0604DU
12.50 3.75 5.990 8.015 6.055 0.077
6 8 11.50 8.25 5.978 8.000 5.990 0.000
BB0608DU
7.75
5.75
BB0806DU
5.25
15.50 7.75 7.987 10.015 8.055 0.083
BB0808DU
8 10 14.50 7.25 7.972 10.000 7.990 0.003
9.75
BB0810DU
9.25
7.25
BB1007DU
6.75
9.25
BB1009DU
18.50 8.75 9.987 12.018 10.058 0.086
10 12 17.50 12.25 9.972 12.000 9.990 0.003
BB1012DU
11.75
17.25
BB1017DU
16.75
7.25
BB1207DU
6.75
9.25
BB1209DU
20.50 8.75 11.984 14.018 12.058
12 14 1.005 1.05 19.50 12.25 11.966 14.000 11.990
BB1212DU
0.980 0.80 11.75
17.25
BB1217DU
16.75
12.25
BB1412DU
22.50 11.75 13.984 16.018 14.058
14 16 21.50 17.25 13.966 16.000 13.990 0.092
BB1417DU
16.75 0.006
9.25
BB1509DU
8.75
23.50 12.25 14.984 17.018 15.058
BB1512DU
15 17 22.50 11.75 14.966 17.000 14.990
17.25
BB1517DU
16.75
12.25
BB1612DU f7 H7
24.50 11.75 15.984 18.018 16.058
16 18 23.50 17.25 15.966 18.000 15.990
BB1617DU
16.75
12.25
BB1812DU 11.75
26.50 17.25 17.984 20.021 18.061 0.095
BB1817DU 16.75
18 20 25.50 17.966 20.000 17.990 0.006
22.25
BB1822DU
21.75
11.75
BB2012DU 11.25
30.50 16.75 19.980 23.021 20.071
BB2017DU 16.25
20 23 29.50 19.959 23.000 19.990
21.75
BB2022DU 21.25
1.505 1.60 0.112
1.475 1.30 11.75 0.010
BB2512DU 11.25
35.50 16.75 24.980 28.021 25.071
BB2517DU 16.25
25 28 34.50 24.959 28.000 24.990
21.75
BB2522DU 21.25
16.25
BB3016DU 15.75
42.50 29.980 34.025 30.085 0.126
30 34 41.50 26.25 29.959 34.000 29.990 0.010
BB3026DU 25.75
16.25
BB3516DU 15.75
2.005 2.10 47.50 34.975 39.025 35.085
35 39 1.970 1.80 46.50 26.25 34.950 39.000 34.990
BB3526DU 25.75 0.135
16.25 0.015
BB4016DU 15.75
53.50 39.975 44.025 40.085
40 44 52.50 26.25 39.950 44.000 39.990
BB4026DU 25.75
16.25
BB4516DU 15.75
2.505 2.60 58.50 44.975 50.025 45.105 0.155
45 50 2.460 2.30 57.50 26.25 44.950 50.000 44.990 0.015
BB4526DU 25.75

27 selflubricating.devprecisionengineers.com
8 Standard
Products

8.3 DU Flanged Washers


2.00 +0/-0.05 5 ±0.1

r15
.2

8±1
r1

dp
30°

Di
Dfl

5
1. 4
x °
4.8 -0.6

5
Do

All dimensions in mm

Inside- Outside- Flange- Location-


Di Do Dfl dP
Part No.
max. max. max. max.
min. min. min. min.
40.7 75.0 44.000 65.0
BS40DU
40.2 74.5 43.900 64.5
51.5 85.0 55.000 75.0
BS50DU
51.0 84.5 54.880 74.5
61.5 95.0 65.000 85.0
BS60DU
61.0 94.5 64.880 84.5
71.5 110.0 75.000 100.0
BS70DU
71.0 109.5 74.880 99.5
81.5 120.0 85.000 110.0
BS80DU
81.0 119.5 84.860 109.5
91.5 130.0 95.000 120.0
BS90DU
91.0 129.5 94.860 119.5
101.5 140.0 105.000 130.0
BS100DU
101.0 139.5 104.860 129.5

Corrosion Protection: Washers will be supplied covered with a light coating of oil.
Tab (Lug) Form: Washers are supplied with this feature in an unformed state (Flat). This feature may be supplied in the formed
state only when requested by the customer.

28 selflubricating.devprecisionengineers.com
Standard 8
Products

8.4 DU Thrust Washer


Ha
dD

Hd [D10]

Do

dp

DJ
sT Di
dP
Do

All dimensions in mm

Inside- Outside- Dowel Hole Recess Depth


Thickness sT
Di Do dD PCD- dP Ha
Part No.
max. max. max. max.
min. max. max. min.
min. min. min. min.
WC08DU 10.00 10.25 20.00 19.75 No Hole No Hole

1.875 18.12
WC10DU 12.00 12.25 24.00 23.75
1.625 17.88
20.12
WC12DU 14.00 14.25 26.00 25.75
19.88
2.375 22.12
WC14DU 16.00 16.25 30.00 29.75
2.125 21.88
25.12
WC16DU 18.00 18.25 32.00 31.75
24.88
28.12
WC18DU 20.00 20.25 36.00 35.75
27.88
1.50 30.12 1.20
WC20DU 22.00 22.25 38.00 37.75
1.45 3.375 29.88 0.95
3.125 33.12
WC22DU 24.00 24.25 42.00 41.75
32.88
35.12
WC24DU 26.00 26.25 44.00 43.75
34.88
38.12
WC25DU 28.00 28.25 48.00 47.75
37.88
43.12
WC30DU 32.00 32.25 54.00 53.75
42.88
50.12
WC35DU 38.00 38.25 62.00 61.75
49.88
4.375 54.12
WC40DU 42.00 42.25 66.00 65.75
4.125 53.88
61.12
WC45DU 48.00 48.25 74.00 73.75
60.88
2.00 65.12 1.70
WC50DU 52.00 52.25 78.00 77.75
1.95 64.88 1.45
76.12
WC60DU 62.00 62.25 90.00 89.75
75.88

29 selflubricating.devprecisionengineers.com
8 Standard
Products

8.5 DUB Cylindrical Bushes

Split
B

s3
Ci

(Di,a)

Do
Di
20° ±8°

0.3 min.
Co

Z
Detail Z
Dimensions and Tolerances according to ISO 3547 and GSP-Specifications

All dimensions in mm

Outside Co and Inside Ci chamfers


Wall thickness Co (a) Wall thickness Co (a)
Ci (b) Ci (b)
s3 machined rolled s3 machined rolled
0.75 0.5 ± 0.3 0.5 ± 0.3 -0.1 to -0.4 2 1.2 ± 0.4 1.0 ± 0.4 -0.1 to -0.7
1 0.6 ± 0.4 0.6 ± 0.4 -0.1 to -0.5 - 2.5 1.8 ± 0.6 1.2 ± 0.4 -0.2 to -1.0
1.5 0.6 ± 0.4 0.6 ± 0.4 0.1 to -0.7

a = Chamfer Co machined or rolled at the opinion of the manufacturer


b = Ci can be a radius or a chamfer in accordance with ISO 13715

Wall thickness Bush- Di,a Clearance


Nominal Width Shaft- Housing
ass. in H6/H7
Diameter s3 B DJ [h6, f7, h8] DH [H6, H7] CD
Part No. housing
max. max. max. max. max. max.
Di Do min. min. min. min. min. min.
3.25
0203DUB
2.75 2.000 3.508 2.048
2 3.5 5.25 1.994 3.500 2.000 0.054
0205DUB
4.75 0.000
0.750 6.25 3.000 4.508 3.048
0306DUB h6 H6
3 4.5 0.730 5.75 2.994 4.500 3.000
4.25
0404DUB
3.75 4.000 5.508 4.048 0.056
4 5.5 6.25 3.992 5.500 4.000 0.000
0406DUB
5.75
5.25
0505DUB
4.75 4.990 7.015 5.055
5 7 10.25 4.978 7.000 4.990
0510DUB
9.75
6.25 0.077
0606DUB
5.75 0.000
8.25 5.990 8.015 6.055
0608DUB
6 8 7.75 5.978 8.000 5.990
10.25
0610DUB
9.75
8.25
0808DUB
7.75
10.25 7.987 10.015 8.055 0.083
0810DUB
8 10 1.005 9.75 7.972 10.000 7.990 0.003
f7 H7
0.980 12.25
0812DUB
11.75
10.25
1010DUB
9.75 9.987 12.018 10.058 0.086
10 12 15.25 9.972 12.000 9.990 0.003
1015DUB
14.75
8.25
1208DUB
7.75
10.25
1210DUB
9.75 11.984 14.018 12.058 0.092
12 14 12.25 11.966 14.000 11.990 0.006
1212DUB 11.75
15.25
1215DUB 14.75

30 selflubricating.devprecisionengineers.com
Standard 8
Products

Bush- Di,a
Nominal Wall thickness Width Shaft- Housing Clearance
ass. in H6/H7
Diameter s3 B DJ [h6, f7, h8] DH [H6, H7] CD
Part No. housing
max. max. max. max. max. max.
Di Do min. min. min. min. min. min.
10.25
1410DUB
9.75
15.25 13.984 16.018 14.058
1415DUB
14 16 14.75 13.966 16.000 13.990
20.25
1420DUB
19.75
15.25 0.092
1515DUB
14.75 14.984 17.018 15.058 0.006
15 17 1.005 25.25 14.966 17.000 14.990
1525DUB
0.980 24.75
15.25
1615DUB
14.75 15.984 18.018 16.058
16 18 25.25 15.966 18.000 15.990
1625DUB
24.75
20.25
1820DUB
19.75 17.984 20.021 18.061 0.095
18 20 25.25 17.966 20.000 17.990 0.006
1825DUB
24.75
15.25
2015DUB
14.75
20.25
2020DUB
19.75 19.980 23.021 20.071
20 23 25.25 19.959 23.000 19.990
2025DUB
24.75
30.25
2030DUB
29.75
1.505 15.25 0.112
2215DUB
1.475 14.75 0.010
20.25 21.980 25.021 22.071
2220DUB
22 25 19.75 21.959 25.000 21.990
25.25
2225DUB
24.75
15.25
2515DUB
14.75 24.980 28.021 25.071
25 28 25.25 24.959 28.000 24.990
2525DUB
24.75
30.25 f7 H7
27.980 32.025 28.085
2830DUB
28 32 29.75 27.959 32.000 27.990
20.25
3020DUB
19.75 0.126
30.25 29.980 34.025 30.085 0.010
3030DUB
30 34 29.75 29.959 34.000 29.990
40.25
3040DUB
2.005 39.75
1.970 20.25
3520DUB
19.75 34.975 39.025 35.085
35 39 30.25 34.950 39.000 34.990
3530DUB
29.75 0.135
30.25 0.015
4030DUB 29.75 39.975 44.025 40.085
40 44 50.25 39.950 44.000 39.990
4050DUB 49.75
30.25
4530DUB 29.75 44.975 50.025 45.105 0.155
45 50 50.25 44.950 50.000 44.990 0.015
4550DUB 49.75
40.25
5040DUB 39.75 49.975 55.030 50.110 0.160
50 55 60.25 49.950 55.000 49.990 0.015
5060DUB 59.75
40.25 54.970 60.030 55.110
5540DUB 39.75
55 60 2.505 54.940 60.000 54.990
2.460 40.25
6040DUB 39.75
50.25
6050DUB 49.75 59.970 65.030 60.110 0.170
60 65 60.25 59.940 65.000 59.990 0.020
6060DUB 59.75
70.25
6070DUB 69.75
70.25 64.970 70.030 65.110
6570DUB 69.75
65 70 64.940 70.000 64.990

31 selflubricating.devprecisionengineers.com
8 Standard
Products

Bush- Di,a
Nominal Wall thickness Width Shaft- Housing Clearance
ass. in H6/H7
Diameter s3 B DJ [h6, f7, h8] DH [H6, H7] CD
Part No. housing
max. max. max. max. max. max.
Di Do min. min. min. min. min. min.
50.25
7050DUB
49.75 69.970 75.030 70.110
70 75 2.505 70.25 69.940 75.000 69.990 0.170
7070DUB f7
2.460 69.75 0.020
80.25 74.970 80.030 75.110
7580DUB
75 80 79.75 74.940 80.000 74.990
60.50
8060DUB
59.50 80.000 85.035 80.155 0.201
80 85 100.50 79.946 85.000 80.020 0.020
80100DUB
99.50
100.50 85.000 90.035 85.155
85100DUB
85 90 99.50 84.946 90.000 85.020
60.50
9060DUB H7
59.50 90.000 95.035 90.155
90 95 100.50 89.946 95.000 90.020
90100DUB
2.490 99.50
h8
2.440 100.50 95.000 100.035 95.155
95100DUB
95 100 99.50 94.946 100.000 95.020 0.209
60.50 0.020
10060DUB
59.50 100.000 105.035 100.155
100 105 115.50 99.946 105.000 100.020
100115DUB
114.50
115.50 105.000 110.035 105.155
105115DUB
105 110 114.50 104.946 110.000 105.020
115.50 110.000 115.035 115.155
110115DUB
110 115 114.50 109.946 115.000 115.020

8.6 DUB Flanged Bushes

B Split
Do - Di
rmax
2
s3

Ci
i,a)

Do
Dfl

Di
(D

20° ±8°
0.3 min.

Co
Z

Detail Z sfl

Dimensions and Tolerances according to ISO 3547 and GSP-Specifications

All dimensions in mm
Outside Co and Inside Ci chamfers
Wall thickness Co (a) Wall thickness Co (a)
Ci (b) Ci (b)
s3 machined rolled s3 machined rolled
0.75 0.5 ± 0.3 0.5 ± 0.3 -0.1 to -0.4 2 1.2 ± 0.4 1.0 ± 0.4 -0.1 to -0.7
1 0.6 ± 0.4 0.6 ± 0.4 -0.1 to -0.5 - 2.5 1.8 ± 0.6 1.2 ± 0.4 -0.2 to -1.0
1.5 0.6 ± 0.4 0.6 ± 0.4 0.1 to -0.7

a = Chamfer Co machined or rolled at the opinion of the manufacturer


b = Ci can be a radius or a chamfer in accordance with ISO 13715

Wall Flange Bush- Di,a Clearance


Nominal Flange- Width Shaft- Housing
thickness thickness
Part No. Diameter s3 sfl Dfl B DJ [h6, f7, h8] DH [H6, H7] Ass. in H6/ CD
max max. H7 housing
max. max. max. max. max.
max.
Di Do min. min. min. min. min. min. min. min.
7.50 3.000 4.508 3.048 0.054
BB0304DUB
3 4.5 0.750 0.80 6.50 4.25 2.994 4.500 3.000 0.000
h6 H6
0.730 0.70 9.50 3.75 4.000 5.508 4.048 0.056
BB0404DUB
4 5.5 8.50 3.992 4.500 4.000 0.000
1.005 1.05 10.50 5.25 4.990 7.015 5.055 0.077
BB0505DUB f7 H7
5 7 0.980 0.80 9.50 4.75 4.978 7.000 4.990 0.00

32 selflubricating.devprecisionengineers.com
Standard 8
Products
Nominal

Wall Flange Bush- Di,a Clearance


Flange- Width Shaft- Housing
thickness thickness
Part No. Diameter s3 sfl Dfl B DJ [h6, f7, h8] DH [H6, H7] Ass. in H6/ CD
max max. H7 housing
max. max. max. max. max.
max.
Di Do min. min. min. min. min. min. min. min.
4.25
BB0604DUB
12.50 3.75 5.990 8.015 6.055 0.077
6 8 11.50 8.25 5.978 8.000 5.990 0.000
BB0608DUB
7.75
5.75
BB0806DUB
15.50 5.25 7.987 10.015 8.055 0.083
8 10 14.50 9.75 7.972 10.000 7.990 0.000
BB0810DUB
9.25
7.25
BB1007DUB
18.50 6.75 9.987 12.018 10.058 0.086
10 12 17.50 12.25 9.972 12.000 9.990 0.003
BB1012DUB
11.75
7.25
BB1207DUB
6.75
20.50 9.25 11.984 14.018 12.058
BB1209DUB
12 14 1.005 1.05 19.50 8.75 11.966 14.000 11.990
0.980 0.80 12.25
BB1212DUB
11.75
22.50 17.25 13.984 16.018 14.05
BB1417DUB
14 16 21.50 16.75 13.966 16.000 13.990 0.092
12.25 0.006
BB1512DUB
23.50 11.75 14.984 17.018 15.058
15 17 22.50 17.25 14.966 17.000 14.990
BB1517DUB
16.75
12.25
BB1612DUB f7 H7
24.50 11.75 15.984 18.018 16.058
16 18 23.50 17.25 15.966 18.000 15.990
BB1617DUB
16.75
12.25
BB1812DUB
26.50 11.75 17.984 20.021 18.061 0.095
18 20 25.50 22.25 17.966 20.000 17.990 0.006
BB1822DUB 21.75
11.75
BB2012DUB
30.50 11.25 19.980 23.021 20.071
20 23 29.50 16.75 19.959 23.000 19.990
BB2017DUB
1.505 1.60 16.25 0.112
1.475 1.30 11.75 0.010
BB2512DUB 11.25
35.50 24.980 28.021 25.071
25 28 34.50 21.75 24.959 28.000 24.990
BB2522DUB 21.25
16.25
BB3016DUB 15.75
42.50 29.980 34.025 30.085 0.126
30 34 41.50 26.25 29.959 34.000 29.990 0.010
BB3026DUB 25.75
2.005 2.10
1.970 1.80 47.50 26.25 34.975 39.025 35.085 0.135
BB3526DUB 25.75
35 39 46.50 34.950 39.000 34.990 0.015
53.50 26.25 39.975 44.025 40.085 0.135
BB4026DUB 25.75
40 44 52.50 39.950 44.000 39.990 0.015
2.505 2.60 58.50 26.25 44.975 50.025 45.105 0.155
BB4526DUB 25.75
45 50 2.460 2.30 57.50 44.950 50.000 44.990 0.015

33 selflubricating.devprecisionengineers.com
8 Standard
Products

8.7 DU Cylindrical Bushes - Inch sizes

B Split

Ci

s
(Di,a

D
D
Co

.012
Z
Detail Z

All dimensions in inch


ID and OD chamfers
Di Co Ci
1/8" - 5/16" 0.008" - 0.024" 30°-45° 0.004" - 0.012" 30°-45° 3/8" -
11/16" 0.020" - 0.040" 20°-30° 0.005" - 0.025" 40°-55°
3/4" - 7" 0.020" - 0.040" 15°-25° 0.005" - 0.025" 40°-50°

Bush- Di,a
Wall thickness Width Shaft- Housing-
Nominal Diameter Ass. in DH Clearance CD
s3 B DJ DH
Part No. housing
max. max. max. max. max. max.
Di Do B
min. min. min. min. min. min.
0.1350
02DU02 1/ 3/
1/ 8 0.1150 0.1243 0.1878 0.1268 0.0032
8 16
02DU03 3/ 16 0.1975 0.1236 0.1873 0.1243 0.0000
0.1775
025DU025 5/ 32 0.16625
5/ 7/ 0.14265
32 32 0.1554 0.2191 0.1581 0.0034
025DU04 1/ 4 0.2600 0.1547 0.2186 0.1556 0.0002
0.2400
0.1975
03DU03 3/ 16 0.1775
0.0315 0.2600 0.1865 0.2503 0.1893 0.0035
03DU04 3/
16
1/
4
1/
4 0.0305 0.2400 0.1858 0.2497 0.1867 0.0002
3/ 0.3850
03DU06 8 0.3650
1/ 0.2600
04DU04 4
1/ 4 5/ 16 0.2400 0.2490 0.3128 0.2518
04DU06 3/ 0.2481 0.3122 0.2492
8 0.3850
0.0037
0.3650
3/ 0.0002
05DU06 8 0.3850
5/ 16 3/ 8 0.3650 0.3115 0.3753 0.3143
05DU08 1/ 0.5100 0.3106 0.3747 0.3117
2
0.4900
06DU06 3/ 0.3850
8
0.3650
0.5100 0.3740 0.4691 0.3769 0.0038
06DU08 3/
8
15/
32
1/
2 0.4900 0.3731 0.4684 0.3742 0.0002
3/ 0.7600
06DU12 4 0.7400
1/ 0.5100
07DU08 2
7/ 16 17/ 32 0.4900 0.4365 0.5316 0.4394 0.0039
07DU12 3/ 0.4355 0.5309 0.4367 0.0002
4 0.7600
0.7400
3/ 0.0471
08DU06 8 0.3850
0.0461
0.3650
08DU08 1/ 0.5100
2
1/ 2 19/ 32 0.4900 0.4990 0.5941 0.5019
08DU10 5/ 0.6350 0.4980 0.5934 0.4992
8
0.0039
0.6150 0.0002
08DU14 7/
8 0.8850
0.8650
09DU08 1/ 0.5100
2
9/ 16 21 32
0.4900 0.5615 0.6566 0.5644
09DU12 3 0.5605 0.6559 0.5617
/ 0.7600
/
0.7400

34 selflubricating.devprecisionengineers.com
Standard 8
Products

Bush- Di,a
Wall thickness Width Shaft- Housing-
Nominal Diameter Ass. in DH Clearance CD
s3 B DJ DH
Part No. housing
max. max. max. max. max. max.
Di Do B
min. min. min. min. min. min.
0.5100
10DU08 1/ 2 0.4900
0.6350
10DU10 5/ 23/
5/ 8 0.6150 0.6240 0.7192 0.6270
8 32 0.7600 0.6230 0.7184 0.6242
0.0471 0.0040
10DU12 3/ 4 0.0461 0.7400 0.0002
0.8850
10DU14 0.8650
7/ 8 0.8850 0.6865 0.7817 0.6895
11/ 25/
11DU14 16 32 0.8650 0.6855 0.7809 0.6867
0.5100
12DU08 1/ 2 0.4900
0.7600 0.7491 0.8755 0.7525
12DU12 3/
4
7/
8
3/
4 0.7400 0.7479 0.8747 0.7493
1.0100
12DU16 1 0.9900 0.0046
0.7600 0.0002
14DU12 3/ 4 0.7400
7/ 0.0627 0.8850 0.8741 1.0005 0.8775
1 7/ 8
14DU14 8 0.0615 0.8650 0.8729 0.9997 0.8743
1.0100
14DU16 1 0.9900
0.7600
16DU12 3/ 4 0.7400
1.0100 0.9991 1.1256 1.0026 0.0047
16DU16 1 11/8 1 0.9900 0.9979 1.1246 0.9992 0.0001
1.5100
16DU24 11/2 1.4900
0.7600
18DU12 3/ 4 0.7400 1.1238 1.2818 1.1278 0.0052
11/8 19/32 1.0100 1.1226 1.2808 1.1240 0.0002
18DU16 1 0.9900
0.7600
20DU12 3/
4 0.7400
1.0100
20DU16 1 0.9900 1.2488 1.4068 1.2528
11/4 113/32 1.2600 1.2472 1.4058 1.2490
20DU20 11/4 1.2400
1.7600
20DU28 13/4 1.7400
1.0100
22DU16 1 0.9900
0.0784 1.3850 1.3738 1.5318 1.3778 0.0056
22DU22 13/8 117/32 0.0770 1.3650 1.3722 1.5308 1.3740 0.0002
13/8
1.7600
22DU28 13/4 1.7400
1.0100
24DU16 1 0.9900
1.2600
24DU20 11/4 1.2400 1.4988 1.6568 1.5028
11/2 121/32 1.5100 1.4972 1.6558 1.4990
24DU24 11/ 2 1.4900
2.0100
24DU32 2 1.9900
1.0100
26DU16 1 0.9900 1.6238 1.7818 1.6278 0.0056
15/8 125/32 1.5100 1.6222 1.7808 1.6240 0.0002
26DU24 11/2 1.4900
1.0100
28DU16 1 0.9900
1.5100
28DU24 11/2 0.0941 1.4900 1.7487 1.9381 1.7535 0.0064
13/4 115/16 0.0923 1.7600 1.7471 1.9371 1.7489 0.0002
28DU28 13/4 1.7400
2.0100
28DU32 2 1.9900

35 selflubricating.devprecisionengineers.com
8 Standard
Products

Bush- Di,a
Wall thickness Width Shaft- Housing-
Nominal Diameter Ass. in DH Clearance CD
s3 B DJ DH
Part No. housing
max. max. max. max. max. max.
Di Do B
min. min. min. min. min. min.
1.0100
30DU16 1
0.9900
1.8850 1.8737 2.0633 1.8787 0.0066
30DU30 17/8 21/16 17/8 1.8650 1.8721 2.0621 1.8739 0.0002
2.2600
30DU36 21/4 2.2400
0.0941 1.0100
32DU16 1 0.0923 0.9900
1.5100
32DU24 11/2 1.4900 1.9987 2.1883 2.0037 0.0068
2 23/16 2.0100 1.9969 2.1871 1.9989 0.0002
32DU32 2 1.9900
2.5100
32DU40 21/2 2.4900
2.0100
36DU32 2 1.4900
2.2600
36DU36 21/4 2.2400 2.2507 2.4377 2.2573
21/4 27/16 2.5100 2.2489 2.4365 2.2509
36DU40 21/ 2 2.4900
3.0100
36DU48 3 2.9900
2.0100
40DU32 2 1.9900
2.5100
40DU40 21/2 2.4900 2.5011 2.6881 2.5077 0.0084
21/2 211/16 3.0100 2.4993 2.6869 2.5013 0.0002
40DU48 3 2.9900
3.5100
40DU56 31/2 3.4900
2.0100
44DU32 2 1.9900
2.5100
44DU40 21/2 2.4900 2.7500 2.9370 2.7566
23/4 215/16 3.0100 2.7482 2.9358 2.7502
44DU48 3 2.9900
3.5100
44DU56 31/2 3.4900
2.5100
48DU32 21/2 0.0928 2.4900
0.0902 3.0100 3.0000 3.1872 3.0068 0.0086
3 33/16
48DU48 3 2.9900 2.9982 3.1858 3.0002 0.0002
3.7600
48DU60 33/4 3.7400
2.5100
56DU40 21/2 2.4900
3.0100 3.5000 3.6872 3.5068 0.0090
56DU48 31/2 311/16 2.9900 3.4978 3.6858 3.5002 0.0002
3
3.7600
56DU60 33/4 3.7400
3.0100
64DU48 3 2.9900
3.7600 4.0000 4.1872 4.0068 0.0090
4 43/16 3.7400
64DU60 33/4 3.9978 4.1858 4.0002 0.0002
4.7600
64DU76 43/4 4.7400
3.0100
80DU48 3 2.9900 4.9986 5.1860 5.0056
5 53/16 3.7600 4.9961 5.1844 4.9988
80DU60 33/ 4 3.7400 0.0095
3.0100 0.0002
96DU48 3 2.9900 6.0000 6.1874 6.0070
6 63/16 3.7600 5.9975 6.1858 6.0002
96DU60 33/4 3.7400
3.7600 6.9954 7.1830 7.0026 0.0097
7 73/16
112DU60 33/4 3.7400 6.9929 7.1812 6.9956 0.0002

36 selflubricating.devprecisionengineers.com
Standard 8
Products

8.8 DU Thrust Washers - Inch sizes


Ha
dD

Hd [D10]

Do

dp

DJ
sT Di
dP
Do

All dimensions in inch

Inside- Outside- Thickness Dowel Hole Recess Depth


Di Do sT dD PCD- dP Ha
Part No.
max. max. max. max.
max. min. max. min.
min. min. min. min.
0.692
DU06 0.510 0.500 0.875 0.865
0.077 0.682
0.067 0.786
DU07 0.572 0.562 1.000 0.990
0.776
0.880
DU08 0.635 0.625 1.125 1.115
0.870
0.942
DU09 0.697 0.687 1.187 1.177
0.109 0.932
0.099 1.005
DU10 0.760 0.750 1.250 1.240
0.995
1.099
DU11 0.822 0.812 1.375 1.365
1.089
1.192
DU12 0.885 0.875 1.500 1.490
0.063 0.140 1.182 0.050
0.061 0.130 1.380 0.040
DU14 1.010 1.000 1.750 1.740
1.370
1.567
DU16 1.135 1.125 2.000 1.990
1.557
0.171 1.692
DU18 1.260 1.250 2.125 2.115
0.161 1.682
1.817
DU20 1.385 1.375 2.250 2.240 1.807
2.005
DU22 1.510 1.500 2.500 2.490
1.995
2.130
DU24 1.635 1.625 2.625 2.615
2.120
2.255
DU26 1.760 1.750 2.750 2.740
0.202 2.245
0.192 2.505
DU28 2.010 2.000 3.000 2.990
2.495
0.093 2.630 0.080
DU30 2.135 2.125 3.125 3.115
0.091 2.620 0.070
2.755
DU32 2.260 2.250 3.250 3.240
2.745

37 selflubricating.devprecisionengineers.com
8 Standard
Products

8.9 DU Strip

Wu min
W
L ss

All dimensions in mm

Length L Thickness sS
Part No. max. Total Width W Usable Width WU min max.
min. min.
0.74
S07190DU
0.70
200 190
1.01
S10190DU
0.97
1.52
S15240DU
503 1.48
500 2.00
S20240DU
1.96
254 240
2.50
S25240DU
2.46
3.06
S30240DU
3.02

8.10DUB Strip
All dimensions in mm

Length L Thickness sS
Part No. max. Total Width W Usable Width WU min max.
min. min.
0.74
S07085DUB 95 85
0.70
1.01
S10180DUB
0.97
503 1.52
S15180DUB
500 1.48
193 180
2.00
S20180DUB
1.96
2.50
S25180DUB
2.46

8.11 DU Strip - Inch sizes


DU Strip Inch sizes are available as Non-Standard products, on request.

38 selflubricating.devprecisionengineers.com
Test Methods 9

9 Test Methods
9.1 Measurement of Wrapped Bushes
It is not possible to accurately measure the external and inter- For this reason the external diameter and internal diameter of
nal diameters of a wrapped bush in the free condition. In its a wrapped bush can only be checked with special gauges and
free state a wrapped bush will not be perfectly cylindrical and test equipment.
the butt joint may be open. When correctly installed in a hou- The checking methods are defined in ISO 3547 Parts 1 to 7.
sing the butt joint will be tightly closed and the bush will con-
form to the housing.

Test A of ISO 3547 Part 2


Checking the external diameter in a test machine with
checking blocks and adjusting mandrel. Test A of ISO 3547 Part 2 on 2015DU
Checking block and setting mandrel dch,1 23.062 mm
Fch
Split Test force Fch 4500 N
Limits for #z 0 and -0.065 mm
Bush Outside diameter Do 23.035 to 23.075 mm
d ch,1
z Table 14: Test A of ISO 3547 Part 2

Checking block

Fig. 34: Test A, Data for drawing

Test B (alternatively to Test A)


Check external diameter with GO and NOGO ring gauges.

Test C
Checking the internal diameter of a bush pressed into a ring
A
gauge, which nominal diameter corresponds to the dimension
specified in table 6 of ISO 3547 Part 2 (Example Di = 20 mm).

Bush inserted
in ring gauge
23.011 mm 20.061
20.001 0.050 A
Fig. 35: Test C, Data for drawing

Measurement of Wall Thickness (alternatively to Test C)


The wall thickness is measured at one, two or three positions
axially according to the bearing dimensions. B [mm] X [mm] measurement
B position
15 B/2 1
X X >15 50 4 2
measurement position
>50 90 6 and B/2 33
>90 8 and B/2

Fig. 36: Measurement position Table 15: Measurement position

Test D
Check external diameter by precision measuring tape.

39 selflubricating.devprecisionengineers.com

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