MM Buyers Guide Flange Facing-1.1

FLANGE FACING MACHINE
BUYERS GUIDE
16.12.2019
AT MIRAGE, WE DESIGN AND MANUFACTURE HIGH PERFORMING PORTABLE
MACHINE TOOLS FOR PROFESSIONAL USERS WORLDWIDE. OUR COMPANY HAS
GROWN FROM A SMALL FAMILY BUSINESS INTO A SUCCESSFUL GLOBAL COMPANY.
Decades of engineering know-how combined with a continuing drive to innovate has resulted in a broad
range of world-class machining products - each one robust enough to handle the toughest of
on-site machining challenges.
OUR MISSION IS TO HELP YOU CREATE SUCCESS STORIES,

FOR BOTH YOU AND YOUR CUSTOMERS.
MIRAGEMACHINES.COM
MIRAGEMACHINES.COM
CONTENTS
Page
Overview And Applications 4
Who Uses Flange Facing Machines? 5
How Flange Facing Machines Work 6
Machine Comparison 7
MM200e 8
MM300e 11
MM600e 14
Quick Face 17
MM305i 18
MM610i 21
MM860i 24
MM1000i 27
MM1500i 30
MM2000i 33
MM3000i 36
MIRAGEMACHINES.COM
OVERVIEW AND APPLICATIONS
If you mention flange facing machines to an on-

site machinist, the chances are the first
manufacturer they’ll think of is Mirage. This
success stems from the robust construction of
our machines, their patented power-feed
tool posts and the precise results delivered by
their linear and ball-screw technology. Choose
from a variety of external and internal mount
options - each offering easy setup, geared feed
rates and consistent results.
MIRAGE FLANGE FACING MACHINES CAN BE USED FOR A

WIDE RANGE OF MACHINING PROJECTS:
• RAISED FACE FLANGES • HUB PROFILES

• HEAT EXCHANGER FLANGES • RTJ GROOVES
• TECHLOK FLANGES • LENS RING JOINTS
• RECESSED GASKETS & SPIGOTS • SPO COMPACT FLANGES
• WELD PREPS • SWIVEL RING FLANGES
In addition to flange facing, by using various accessories it is also possible to carry out other
machining operations, such as orbital milling, journal/end shaft turning and valve seat machining.
MACHINE CONSTRUCTION
These products are built using latest linear and ball screw technology and
offer easy setup, an independent locking base, geared feed rates - ready for
use with standard flanges and for seal groove configuration.
MIRAGEMACHINES.COM
WHO USES FLANGE FACING MACHINES?
INDUSTRIES
Mirage Flange Facing Machines are used in a
wide range of industries. These include:
• Oil and Gas

• Petrochemicals
• Power Stations
• Utilities
• Nuclear
• Food
• Pharmaceuticals
WHAT TYPE OF COMPANIES USE

FLANGE FACING MACHINES?
Flange Facing machines are used by
engineering service companies contracted
to carry out installation and maintenance
work, and by in-house maintenance
engineers.
WHY IS FLANGE FACING NEEDED?

During transit and installation, the faces of new
flanges can be damaged, including scratches
and dents to the sealing surface. This places the
integrity of the flange joint at risk with potentially
disastrous consequences.
Even after pipelines have become operational, a

joint’s integrity can be compromised by
corrosion inside the joint. In these instances the
flange often needs to be replaced and can
removed using a split frame/clamshell cutter.
MIRAGEMACHINES.COM
HOW FLANGE FACING MACHINES WORK
FLANGE FACING MACHINE BASICS
THE MAIN COMPONENTS OF FLANGE FACING MACHINES ARE
• The motor (which is either pneumatic or hydraulic)

• The tool post, which can be swivelled through 360 degrees
• The base and clamping leg assembly
• Removable setting straps
• Fine setting adjusters
• The gearbox - used for selecting direction and surface finish
• Counterweight assembly for use when not machining horizontally
Visit the Mirage Machines YouTube

channel or click above to watch our
animated flange facing
demonstration.
Flange facing machines are commonly powered by an air motor, however many machines in
the range can be specified at the point of order with an optional hydraulic motor. Its also
possible to convert many pneumatic machines in the range to a hydraulically powered type.
The machines work in a similar way to a gramophone player, with the cutting tool travelling in a
spiral path across the face of the flange. The resulting surface finish (often called a
phonographic or spiral serrated finish) is commonly specified for flanges in the oil and gas
industries. This finish allows the gasket material to be compressed to fill the spiral groove. A
flange with a finish of this type is less liable to leakage, as any gas or liquid is forced to travel
in the log spiral path rather than across the flange face.
MIRAGEMACHINES.COM
FLANGE FACING MACHINE COMPARISON
INTERNAL
MOUNT
EXTERNAL
MOUNT
INTERNAL
MOUNT
INTERNAL OR EXTERNAL MOUNT?

Internally mounted machines are the more commonly used type, due to their versatility
and modular construction. They’re fitted to the flange on the inside wall, using ‘quick-set’
clamping legs that extend outwards from the base.
Externally mounted machines use legs that clamp inwards onto the external sidewall of
the flange. These are the preferred choice when access to the flange bore is restricted.
MM200e
External Mount Flange Facing Machine
0 – 8” (0 - 203mm)
KEY FEATURES
• Lightweight, precision construction
• Geared continuous groove facing feeds for a
gramophone finish (ASME Standard)
• Optional lead screws available for
alternative finish options
• Quick set integrated clamping jaws
• Optional 90 degree motor mount available for low
clearance situations
• Swivel tool post
DESCRIPTION APPLICATIONS
An externally mounted, lightweight and robust flange For flange facing and counter-boring operations.
facing machine using fixed gears to produce continuous
groove gramophone finishes to ASME Standard.
SPECIFICATION FACING FEED RATES & GROOVES PER INCH

Min Facing Diameter 0mm (0”) mm/rev inches/rev grooves/inch
Max Facing Diameter 1.75mm pitch feed 0.484mm 0.019” 54
203mm (8”) screw (standard)
(with supplied tooling)
90mm - 205mm 1.0mm pitch feed screw 0.290mm 0.011” 92
Clamping Range
(3.5 – 8”) (optional)
Tool Post Stroke (Down Feed) 0 - 25mm (0 - 1”) 1.25mm pitch feed 0.370mm 0.014” 73
Rpm (max) 80 screw (optional)
Standard drive type Air
Number of feed settings (standard) 1
Output 0.82kw (1.1 hp)
Air supply needed @ 90psi 1.42m3/min 50cfm
www.miragemachines.com MM200e_UK_1.3_DS_038_0418 E&OE.

MM200e
INCLUDED AS STANDARD WITH MACHINE COMPONENT WEIGHTS

Weight 23kg 51lbs
The machine is supplied complete with the following items;
Toolkit including tools and inserts

SHIPPING WEIGHTS

 Air filter lubricator
 1 lead screw 1 Box Weight 41kg 90.4lbs
 Hose connection
 All required mounting clamps
 Storage / shipping box SHIPPING DIMENSIONS
 CE certificate,
Length Width Height
 Packing list and manual
1 Box 84cm (33”) 203cm (80”) 137cm (54”)
SET UP AND OPERATION

The operator must be:
• Trained and conversant with the product
• Able to identify the correct and incorrect use of static
or portable machines.
• Comply with all local and internationally recognised
safe use of powered machines.
IMPORTANT
PLEASE REVIEW OPTIONS, ACCESSORIES
AND SPARE PARTS ON NEXT PAGES

MM200e
Internal Mount Flange Facing Machine
MM200e FLANGE FACING MACHINE OPTIONS & ACCESSORIES

SPARES KIT SURFACE COMPARATOR
Part number: MM200e-SK

Part number: RBC0120
Recommended for 2 year use. Kit
Surface finish comparisons for machine
varies by machine, but typically
produced surface finishes, suitable for all
comprises machine bolts, ram bolts,
single point machining applications.
feed nut screw, feed nut bolt, tool
holder, spares kit for Modec motor).

MM300e
0 – 12” (0 - 305mm)
KEY FEATURES
• Precision construction
• Preloaded cross roller drive, ensuring robust,
repeatable machining
• Two leadscrews provided as standard. (Extra two
also available for alternative finish options)
• Quick-set integrated clamping jaws
• Swivel tool post
An externally mounted robust flange facing machine For all types of flange facing, seal grooving, weld
using fixed gears to produce continuous groove preparation and counter boring.
gramophone finishes to ASME Standard.

Finish mm/rev inches/rev grooves/inch
Min Facing Diameter 0mm (0”)
0.75mm pitch feed Fine 0.13 0.00511 195
Max Facing Diameter screw (supplied)
305mm (12”) Coarse 0.51 0.02007 49.8
(With Standard tooling)
50mm - 305mm
Clamping Range screw (supplied)
(2 – 12”) Coarse 0.64 0.02519 40
Tool Post Travel 40mm (1.57”) 1.25mm pitch feed Fine 0.22 0.0087 179
screw (optional)
Rpm (max) 33 Coarse 0.90 0.0354 45
Standard drive type Air 1.75mm pitch feed Fine 0.30 0.0118 85
screw (optional)
Number of feed settings 2 (in & out) Coarse 1.25 0.0492 20
Output 0.80kw (1.1 hp) 1.75mm pitch feed Fine 0.626 0.0246 41
screw 2 start RH
Air supply needed @ 90psi 1.42m3/min 50cfm thread (optional) Coarse 2.506 0.0987 10

MM300e

Weight 43kg 95lbs

SHIPPING WEIGHTS

 2 lead screws 1 Box Weight 91kg 201lbs
 Hose connection
 CE certificate,
Length Width Height
1 Box 64cm (25”) 60cm (24”) 45cm (18”)

IMPORTANT

MM300e

SPARES KIT BORING BAR SADDLE AND FEED

Part number: MM300E-12
varies by machine, but typically (180 – 360mm diameter, 12” stroke).
comprises machine bolts, ram bolts,
SURFACE COMPARATOR COMPACT FLANGE MACHINING KIT
Part number: RBC0120 Part number: MM300E-CFM

Surface finish comparisons for machine D section to enable the machining of
produced surface finishes, suitable for all compact flanges.
LENS RING MACHINING KIT COMPACT FLANGE MACHINE
Part number: MM610i-LRK Part number: MM300E-CF

Optional Lens Ring Kits are used in Complete machine to enable the
place of the standard tool post on machining of compact flanges.
flange facing machines for performing
repair work on 20° lens ring flanges.
OPTIONAL LEAD SCREWS

HYDRAULIC POWER PACK
For alternative finishes.
Description Grooves Part number

Part number: PP1 per inch
1.25mm pitch 45, 79 MM300e-2-011

1.75mm pitch 20, 85 MM300e-2-012
1.75mm pitch 10, 41 MM300e-2-013
HYDRAULIC CONVERSION KIT RTJ MEASURING KIT
Part number: MM300E-15 Part number: RTJM600
Consisting of a hydraulic motor to Kit for measuring ring type joints.

replace the standard pneumatic
motor. Hydraulic controls not
included.

MM600e
0 – 24” (0 - 610mm)
KEY FEATURES
• Preloaded cross roller drive, ensuring robust,
repeatable machining
• Additional leadscrew available for alternative finish
• Hardened slide ways, to maintain long term accuracy
• Quick-set integrated clamping jaws
• Swivel tool post for groove machining
• Auto-axial boring feed
An externally mounted robust flange facing machine For all types of flange facing, seal grooving, weld
using fixed gears to produce continuous groove preparation and counter boring.

Finish mm/rev inches/rev grooves/inch
Max Facing Diameter screw (supplied)
610mm (24”)
(Supplied tooling) Coarse 1.550 0.022 46
310mm - 610mm 1.25mm pitch feed Fine 0.200 0.008 130
Clamping Range
(12.25” – 24”) screw (optional)
Tool Post Travel 102mm (4”) Coarse 0.390 0.015 65
Rpm (max) 18
Standard drive type Air BORING FEEDS
Number of feed settings Finish mm/rev inches/rev
2 (Coarse: in – Fine: out)
Output 3.0kw (4 Hp) Fine 0.180 0.007
Air supply needed @ 90psi 1.42m3/min 50cfm Coarse 0.360 0.015

MM600e

Weight 143kg 315lbs

SHIPPING WEIGHTS

 1 lead screw 1 Box Weight 193kg 426lbs
 Hose connection
 CE certificate,
Length Width Height
1 Box 98cm (39”) 96cm (38”) 44cm (18”)

IMPORTANT

MM600e

SPARES KIT OPTIONAL LEAD SCREWS
Part number: MME 6244
Used to create an alternative finish.
varies by machine, but typically Description Grooves
comprises machine bolts, ram bolts, per inch
1.25mm pitch 65, 130
SURFACE COMPARATOR RTJ MEASURING KIT
Part number: RBC0120 Part number: RTJM600

Surface finish comparisons for machine Kit for measuring ring type joints.
HYDRAULIC CONVERSION KIT

COMPACT FLANGE MACHINING KIT
Part number: MM600e-14

Part number: MM600E-CFM
Consisting of a hydraulic motor to
D section for to enable the machining replace the standard pneumatic
of compact flanges motor. Hydraulic controls not
included.
COMPACT FLANGE MACHINE HYDRAULIC POWER PACK
Part number: MM600E-CF

Part number: PP1
Complete machine to enable the
machining of compact flanges
LENS RING KIT
Part number: MM600e-LRK

machining of compact flanges

Quick Face
Portable Flange Facing Tool
1" – 12” (25.4mm - 304.8mm)
DESCRIPTION
The QuickFace makes re-facing easy. Every
day we’re presented with hundreds of
situations where flanges that need to be re-
faced are in awkward or even dangerous
locations. Pipes can be situated at the top of a
refinery installation or miles away from the
nearest power line.
Now engineers can rely on all of the accuracy

and performance of larger powered tools in a
lightweight and extremely portable format. A
simple and cost-effective solution with high
design, the QuickFace turns a two-man,
potentially awkward operation – with heavy
equipment, compressors and portable
generators – into a one-man job.
Operation of the QuickFace couldn’t be

simpler; after selecting the correct lead screw
for the operation, the tool body is inserted into
the pipe end and centres itself with adjustable
locators to provide truly concentric operation.
The arm is then rotated by hand using a
worm-gear mechanism to provide a perfect
spiral “gramophone” finish. The tool can be
adjusted with a calibrated slide to define cut
depth and the correct finish.
KEY FEATURES
• The QuickFace weighs only 6.8kg (15lbs).
Speciﬁcations: • The tool boasts a wide mounting range of
ID mounting range: 25.4mm - 152.4mm (1" - 6") 25.4mm - 157.5mm (1" - 6") ID and is
Flange OD facing range: 25.4mm - 304.8mm (1" capable of facing 25.4mm - 304.8mm (1" -
- 12") Weight: 6.8kg (15lbs) 12") OD flanges using standard half-inch
cutting tools.
• QuickFace is equipped with different lead
screws making it capable for resurfacing
damaged raised-face or lens-ring joint
flanges to the highest safety standards
required.
• The arm is then rotated by hand using a
worm-gear mechanism to provide a
perfect spiral “gramophone” finish. The
Tool bit fine depth Adjustable tool block tool can be adjusted with a calibrated slide
adjustment. to define cut depth and the correct finish.
www.miragemachines.com QuickFace_UK_1.0_DS_037_0318 E&OE.

MM305i
2 – 12” (50 - 305mm)
KEY FEATURES
• Lightweight, precision construction
• Striker/kick boring feed
• Quick set independent base for improved on-site
operation
• Hydraulic drive available as optional extra
• Hardened slide ways to maintain long term accuracy
• Swivel tool post for groove details included; no
requirement for separate accessories
An internally mounted, lightweight and robust flange For all types of flange facing, seal grooving and weld
facing machine using fixed gears to produce continuous preparation.

Min Facing Diameter 50mm (2”) Finish mm/rev inches/rev grooves/inch
Max Facing Diameter 305mm (12”)
Small 3 Jaw Base 50mm – 122mm screw (optional)
Clamping Range (2” – 4.8”) Coarse 0.455 0.018 56
120mm - 305mm
4 Jaw Base Clamping Range 1.25mm pitch feed Fine 0.142 0.006 179
(4.7 – 12”)
screw (supplied)
Min Swing Diameter 390mm (15.4”) Coarse 0.568 0.022 45
Tool Post Travel 40mm (1.6”)
Rpm (max) 80 screw (supplied)
Coarse 0.795 0.031 32
Hydraulic option On request
Number of feed settings 2
www.miragemachines.com MM305i_UK_1.2_DS_010_0218 E&OE.

MM305i

Weight (excl base) 16kg 36lbs
Max base assy Weight 8kg 18lbs
 Toolkit including tools and inserts
SHIPPING WEIGHTS
 2 lead screws
 Hose connection
 All required mounting feet and extensions Box 1 Weight 60kg 133lbs
 Storage / shipping box
 CE certificate,
SHIPPING DIMENSIONS
Length Width Height

SET UP AND OPERATION Box 1 68cm (26.7”) 45cm (17.7”) 37cm (14.6”)
Exploded view showing all base components,

collet mount and setting straps.
IMPORTANT

MM305i
MM305i FLANGE FACING MACHINE OPTIONS & ACCESSORIES

SPARES KIT LENS RING MACHINING KIT
Part number: MM305i-SK

Part number: MM610i-LRK
varies by machine, but typically Optional Lens Ring Kits are used in
comprises machine bolts, ram bolts, place of the standard tool post on
feed nut screw, feed nut bolt, tool flange facing machines for performing
holder, spares kit for Modec motor). repair work on 20° lens ring flanges.
OPTIONAL LEAD SCREW SURFACE COMPARATOR

Used to alternative different finish.
Description Part number:
Surface finish comparisons for machine
1.0mm pitch 56, 224 grooves/inch MMI 2303 C
HYDRAULIC MOTOR
Alternative motor to convert the

machine to hydraulic drive.

MM610i
2 – 24” (50 - 610mm)
KEY FEATURES
• Striker/kick boring feeds, to complete a full range of
machining applications
operation
• Swivel tool post for groove details; reduces need for
separate accessories
An internally mounted, lightweight and robust flange facing For all types of flange facing, seal grooving and weld
machine using fixed gears to produce continuous groove preparation.

Min Facing Diameter 50mm (2”) Finish mm/rev inches/rev grooves/inch
Max Facing Diameter 610mm (24”) 1.0mm pitch feed Fine 0.114 0.004 224
Small 3 Jaw Base 50mm – 122mm screw (optional)
Coarse 0.455 0.018 56
Clamping Range (2” – 4.8”)
4 Jaw Base 120mm - 560mm
screw (supplied)
Clamping Range (4.7” – 22”) Coarse 0.568 0.022 45
530mm
Min Swing Diameter 1.75mm pitch feed Fine 0.199 0.008 128
(20.8”)
screw (supplied)
Tool Post Travel 40mm (1.6”) Coarse 0.795 0.031 32
Rpm (max) 76
Hydraulic option available? On request
Air supply needed @ 90psi
1.42m3/min 50cfm
www.miragemachines.com MM610i_UK_1.4_DS_1019 E&OE

MM610i

2 lead screws
SHIPPING WEIGHTS

 Hose connection
 All required mounting feet and extensions Box 1 Weight 65kg 144lbs
 CE certificate,
SHIPPING DIMENSIONS
Length Width Height
SET UP AND OPERATION Box 1 65cm (26”) 45cm (18”) 43cm (17”)
Exploded view showing all base components,

collet mount and setting straps.
IMPORTANT
www.miragemachines.com MM610i_UK_1.4_DS_1019 E&OE

MM610i

SPARES KIT LENS RING MACHINING KIT

Part number: MM610i-LRK
Recommended for 2 year use. Kit varies by
Optional Lens Ring Kits are used in
machine, but typically comprises machine
place of the standard tool post on flange
bolts, ram bolts, feed nut screw, feed nut
facing machines for performing repair
bolt, tool holder, spares kit for Modec
work on 20° lens ring flanges.
motor).
OPTIONAL LEAD SCREW

SURFACE COMPARATOR
Used to create different finishes..
Part number: MM610i-CFM-004 Part number: RBC0120
Description Grooves per A set of roughness specimens in a

inch heavy-duty presentation suited to
workshop use
M12 x 1.0mm pitch 56, 224
2-12” SURFACING ARM
Shorter arm to reduce swing diameter.
MM250i-3
www.miragemachines.com MM610i_UK_1.4_DS_1019 E&OE E&OE.

MM860i
6 – 34” (153 - 864mm)
KEY FEATURES
operation
• Supplied with 3 different base sizes
An internally mounted, lightweight and robust flange For all types of flange facing, seal grooving, weld
facing machine using fixed gears to produce continuous preparation and counter-boring.

Min Facing Diameter 153mm (6”) Direction Gear mm/rev Inches/rev Grooves/inch
Bases Clamping Range 142mm – 813mm (5.6 - 32”) 1 0.165 0.006 154
Min Swing Diameter 670mm (26.3”)

Out 2 0.258 0.01 98
Tool Post Travel 100mm (4”)
Rpm (max) 28 3 0.628 0.025 40
1 0.139 0.005 183
Hydraulic option available? Yes
Number of feed settings 6 In 2 0.217 0.009 117
3 0.528 0.021 48

MM860i

SHIPPING WEIGHTS
 Hose connection
 All required mounting feet and extensions
 Storage / shipping box Box 1 Weight 196kg 432lbs
 CE certificate,
SHIPPING DIMENSIONS
Length Width Height
SET UP AND OPERATION Box 1 89cm (35”) 59cm (23.2”) 74cm (29.2”)
Above: Exploded view of 3 base assemblies provided.
IMPORTANT

MM860i

SPARES KIT HYDRAULIC CONVERSION KIT

Part number: MM1000i-14
Recommended for 2 year use. Kit varies
Kit for converting the machine to
by machine, but typically comprises
hydraulic drive.
machine bolts, ram bolts, feed nut screw,
feed nut bolt, tool holder, spares kit for
Modec motor).
SURFACE COMPARATOR

Part number: PP1
Surface finish comparisons for
machine produced surface finishes,
suitable for all single point machining
applications.
RTJ MEASURING KIT COMPACT FLANGE

MACHINE
Part number: RTJM1000
Part number: MM860i-CF
Kit for measuring ring type joint
grooves.
machining of compact flanges.
HEAT EXCHANGER HEAT EXCHANGER

MOUNTING PLATE KIT BACK FACING KIT
Kit to enable the machine to be Module to enable the machining of

attached to the tube sheets. flange back faces on tube sheets.

MM1000i
6 – 40” (153- 1000mm)
KEY FEATURES
• 6 continuous groove facing feeds for a gramophone
finish (ASME Standard).
• 6 boring auto-feed settings
• 3 different sized quick set independent bases for
improved on-site operation
An internally mounted and robust flange facing machine For all types of flange facing, seal grooving, weld
capable of producing 6 different continuous groove preparation and counter boring.
gramophone finishes to ASME Standard and with the
ability to carry out boring operations.

Min Facing Diameter 153mm (6”) Direction Gear mm/rev Inches/rev Grooves/inch
Max Facing Diameter 1000mm (40”) 1 0.139 0.005 183
Min Clamping Diameter 142mm (5.6”) Out 2 0.217 0.009 117
Max Clamping Diameter 813mm (32”) 3 0.528 0.021 48
Min Swing Diameter 830mm (32.7”) 1 0.165 0.006 154
Tool Post Travel 100mm (4”) In 2 0.258 0.010 98
Rpm (max) 24 3 0.628 0.025 40
BORING FEED RATES

Hydraulic option Yes (optional kit)

Gear mm/rev Inches/rev
1 (In) 0.04 0.00157
Output 1.6kw (2.1 hp) 2 (In) 0.06 0.00236
Air supply needed @ 90psi 1.9m3/min 67cfm 3 (In) 0.15 0.00590

MM1000i

Max Base Assy Weight 46kg 102lbs
 3 quick set bases
SHIPPING WEIGHTS
 Hose connection Box 1 Weight 208kg 459lbs
 CE certificate,
SHIPPING DIMENSIONS
Length Width Height
SET UP AND OPERATION Box 1 86cm (33.9”) 57cm (22.4”) 72cm (28.3”)
IMPORTANT

MM1000i


Description needed
Modec motor).
COMPACT FLANGE SURFACE COMPARATOR

MACHINE
Part number: MM1000i-CF Part number: RBC0120
Surface finish comparisons for

machine produced surface finishes,
suitable for all single point machining
applications.
RTJ MEASURING KIT HYDRAULIC ORBITAL MILLING KIT
Part number: RTJM1000 Part number: MM1000i-10
Add-on components
used to convert to an
orbital milling machine

Kit to enable the machine to be Module to enable the machining of

attached to the tube sheet. flange back faces on tube sheets.

MM1500i
12 – 60” (305 - 1525mm)
KEY FEATURES
finish (ASME Standard)
using fixed gears to produce 6 continuous groove preparation and counter boring.

Direction Gear mm/rev Inches/rev Grooves/inch
Min Clamping Diameter 290mm (11.4”) 1 0.130 0.005 195
Max Clamping Diameter 1400mm (55”)
Out 2 0.203 0.008 125
Min Swing Diameter 1200mm (47.3”)
3 0.494 0.019 51
Rpm (max) 20
Standard drive type Air 1 0.155 0.006 164
Number of feed settings 6 In 2 0.241 0.009 105
Output @ 90psi 3kw (4hp)
3 0.588 0.023 43
Air supply needed 2.89m3/min 102.4cfm
BORING FEED RATES

3 off up/down mm/rev inches/rev
0.02 0.000787
Out 0.045 0.001772
0.12 0.004724
0.04 0.001575
In 0.06 0.002362
0.13 0.005118

MM1500i


hydraulic drive.
Modec motor).
SURFACE COMPARATOR
COMPACT FLANGE
MACHINE
Part number: MM1500i-CF
A set of roughness specimens in a
heavy-duty presentation suited to Complete machine to enable the
workshop use. machining of compact flanges.
RTJ MEASURING KIT HYDRAULIC ORBITAL MILLING KIT
Part number: RTJM1500 Part number: MM1500i-10

Kit for measuring RTJ grooves. Add-on components
used to convert to an
orbital milling machine.

Part number: MM1500i-7 Part Number: MM1500i-22
Kit for mounting the machine onto Module to enable the machining of
tube sheets. flange back faces on tube sheets.

MM2000i
24” – 80” (610 – 2000mm)
KEY FEATURES
using fixed gears to produce 6 continuous groove preparation and counter-boring.

Min Clamping Diameter 604mm (23.75”) 1 0.133 0.005 191
Min Swing Diameter 1535mm (60.5”) Out 2 0.208 0.008 122

3 0.507 0.02 50
Rpm (max) 16
Standard drive type Air 1 0.159 0.006 160
Number of facing feeds 6 In 2 0.248 0.01 103
Output 3kw (4 hp)

3 0.603 0.024 42
Air supply needed @ 90psi 2.89m3/min 102.4cfm
BORING FEED RATES

Gear mm/rev inches/rev
1 0.03 0.00118
2 0.06 0.00236
3 0.15 0.05906
Page 1 of 3

MM2000i

Weight (excl base) 365 kg 805 lbs
Max Base Assy Weight 206 kg 454 lbs
 2 quick set bases
SHIPPING WEIGHTS
 Hose connection Box 1 Weight 650 kg 1433 lbs
 Storage / shipping box Box 2 Weight 508 kg 2000 lbs
 CE certificate
SHIPPING DIMENSIONS
Length Width Height
Box 2 190cm (75”) 125cm (49”) 57cm (23”)

IMPORTANT
Page 2 of 3

MM2000i


hydraulic drive.
Modec motor).
HEAT EXCHANGER SURFACE COMPARATOR

BACK FACING KIT
Part number: MM2000i-26 Part number: RBCO120
Kit to enable the machining of flange A set of roughness specimens in a

back faces on tube sheets. heavy-duty presentation suited to
workshop use
RTJ MEASURING KIT HEAT EXCHANGER

MOUNTING PLATE KIT
Part number: RTJM2000 MM2000i-7
Kit for measuring ring type flange Module to enable the machining of
grooves. flange back faces on tube sheets.
Part number: PP1
Page 3 of 3

MM3000i
45 – 120” (1150 – 3050mm)
KEY FEATURES
• Single base with extension legs to suit different
mounting diameters
• High torque reduction drive to optimize machine
performance
using fixed gears to produce 6 continuous groove preparation and counter boring.

Min Clamping Diameter 1120mm (44”) 1 0.122 208
Min Swing Diameter 3655mm (144”) Out 2 0.191 133

3 0.464 55
Rpm 12
Pneumatic drive available? Yes 1 0.145 175
Number of feed settings 6 In 2 0.227 112
Output (Pneumatic) 3kw (4 hp)
3 0.553 46
Air supply needed @ 90psi 2.89m3/min 102.4cfm
BORING FEED RATES

Feed Direction Feed Gear Feed Rate mm/rev
Out 1 0.028
Out 2 0.045
Out 3 0.109
In 1 0.034
In 2 0.053
In 3 0.129

MM3000i

Machine weight with base 1375kg 3025lbs
 Heavy duty fabricated base assembly



Air filter lubricator
SHIPPING WEIGHTS
Box 1 Weight (Machine) 1050kg 2310lbs
 Hose connection
Box 2 Weight (Base) 825kg 1815lbs
 CE certificate
SHIPPING DIMENSIONS
Length Width Height
Box 2 200cm (78”) 115cm (45”) 60cm (24”)
ADJUSTABLE SETTING STRAPS
RAM BOLTS
SQUARE SECTION BASE LEG FABRICATIONS
Above: Base assembly Mounted into flange.
IMPORTANT

MM3000i

SPARES KIT HEAT EXCHANGER
BACK FACING KIT
Modec motor).
SURFACE COMPARATOR HEAT EXCHANGER

MOUNTING PLATE KIT
Part number: RBC0120 Part number: MM3000i-8
A set of roughness specimens in a
heavy-duty presentation suited to
workshop use
ORBITAL MILLING KIT
Part number: MM3000I-7
Kit to convert from machining single

point facing machine to an orbital
milling machine.

PORTABLE MACHINE TOOLS TO
POWER YOUR SUCCESS
INDUSTRIES CUSTOM ENGINEERED MACHINES

Whenever there’s metal machining work to be done on-site, For more than two decades, Mirage has manufactured in-situ
a Mirage product can help to ensure the project is completed machining equipment for hundreds of companies throughout
efficiently and safely. Our portable machining tools are used widely the world. Over the years we’ve learned that projects can vary
across the following industry sectors: enormously. That’s why for non-standard and unusual applications,
our in-house design team can custom-design a machine, or modify
existing equipment to meet your specific requirements.
OIL & GAS WIND TURBINE &
POWER GENERATION TOWER MANUFACTURE
PETROCHEMICALS MINING & CONSTRUCTION
NUCLEAR UTILITIES MACHINE SERVICE AND REFURBISHMENT
SHIP BUILD & REPAIR DECOMMISSIONING
Maintaining machine tools helps to ensure they deliver accurate
and consistent results for many years. So whatever the machine’s
condition, age or whoever the original manufacturer is, we’d like to
hear from you and develop a bespoke maintenance package.
MACHINE RENTAL
Our rental service is ideal for short to medium term needs - giving
you the opportunity to try products before committing to buy. Rental
stock is located across our global network - ready to help you LOCATIONS
complete your project successfully and on time. Wherever you are in the world, you can purchase a Mirage
machine. Our group’s global locations and carefully selected
distributors offer technical advice and assistance -
ensuring you get personal support whenever you need it most.
TRAINING & ON-SITE MACHINE COMMISSIONING
For complex projects, Mirage on-site technicians can support you
with commissioning of your new equipment. For those wanting to
gain recognised qualifications we can provide ECITB approved
machining training.
WWW.MIRAGEMACHINES.COM
SALES@MIRAGEMACHINES.COM

MM Buyers Guide Flange Facing-1.1

Caricato da

Informazioni sul documento

Titolo originale

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

MM Buyers Guide Flange Facing-1.1

Caricato da

Copyright:

Formati disponibili

FLANGE FACING MACHINE

OUR MISSION IS TO HELP YOU CREATE SUCCESS STORIES,

Overview And Applications 4

Who Uses Flange Facing Machines? 5

How Flange Facing Machines Work 6

OVERVIEW AND APPLICATIONS

If you mention flange facing machines to an on-

MIRAGE FLANGE FACING MACHINES CAN BE USED FOR A

• RAISED FACE FLANGES • HUB PROFILES

WHO USES FLANGE FACING MACHINES?

• Oil and Gas

WHAT TYPE OF COMPANIES USE

WHY IS FLANGE FACING NEEDED?

Even after pipelines have become operational, a

HOW FLANGE FACING MACHINES WORK

FLANGE FACING MACHINE BASICS

THE MAIN COMPONENTS OF FLANGE FACING MACHINES ARE

• The motor (which is either pneumatic or hydraulic)

Visit the Mirage Machines YouTube

FLANGE FACING MACHINE COMPARISON

INTERNAL OR EXTERNAL MOUNT?

SPECIFICATION FACING FEED RATES & GROOVES PER INCH

www.miragemachines.com MM200e_UK_1.3_DS_038_0418 E&OE.

INCLUDED AS STANDARD WITH MACHINE COMPONENT WEIGHTS

Toolkit including tools and inserts

SET UP AND OPERATION

www.miragemachines.com MM200e_UK_1.3_DS_038_0418 E&OE.

MM200e FLANGE FACING MACHINE OPTIONS & ACCESSORIES

Part number: MM200e-SK

www.miragemachines.com MM200e_UK_1.3_DS_038_0418 E&OE.

SPECIFICATION FACING FEED RATES & GROOVES PER INCH

www.miragemachines.com MM300e_UK_1.6_DS_039_1119 E&OE.

INCLUDED AS STANDARD WITH MACHINE COMPONENT WEIGHTS

Toolkit including tools and inserts

SET UP AND OPERATION

www.miragemachines.com MM300e_UK_1.6_DS_039_1119 E&OE.

MM300e FLANGE FACING MACHINE OPTIONS & ACCESSORIES

Part number: MM300e-SK

SURFACE COMPARATOR COMPACT FLANGE MACHINING KIT

Part number: RBC0120 Part number: MM300E-CFM

LENS RING MACHINING KIT COMPACT FLANGE MACHINE

Part number: MM610i-LRK Part number: MM300E-CF

OPTIONAL LEAD SCREWS

Description Grooves Part number

1.25mm pitch 45, 79 MM300e-2-011

HYDRAULIC CONVERSION KIT RTJ MEASURING KIT

Part number: MM300E-15 Part number: RTJM600

Consisting of a hydraulic motor to Kit for measuring ring type joints.

www.miragemachines.com MM300e_UK_1.6_DS_039_1119 E&OE.

SPECIFICATION FACING FEED RATES & GROOVES PER INCH

Air supply needed @ 90psi 1.42m3/min 50cfm Coarse 0.360 0.015

www.miragemachines.com MM600e_UK_1.6_DS_040_1119 E&OE.

INCLUDED AS STANDARD WITH MACHINE COMPONENT WEIGHTS

Toolkit including tools and inserts

SET UP AND OPERATION

www.miragemachines.com MM600e_UK_1.6_DS_040_1119 E&OE.

MM600e FLANGE FACING MACHINE OPTIONS & ACCESSORIES

SURFACE COMPARATOR RTJ MEASURING KIT

Part number: RBC0120 Part number: RTJM600

HYDRAULIC CONVERSION KIT

Part number: MM600e-14

COMPACT FLANGE MACHINE HYDRAULIC POWER PACK

Part number: MM600E-CF