SARAWAK ENERGY BERHAD

DOCUMENT REVIEW STATUS

STATUS 1: WORK MAY PROCEED.

STATUS 2: REVISE AND RESUBMIT. WORK MAY PROCEED SUBJECTED TO
INCORPORATION OF COMMENTS INDICATED.
STATUS 3: REVISE AND RESUBMIT. WORK MAY NOT PROCEED.
STATUS 4: REVIEW NOT REQUIRED. WORK MAY PEOCEED.
STATUS 5: REJECTED AND RESUBMIT. WORK MAY NOT PROCEED.

PERMISSION TO PROCEED SHALL NOT CONSTITUTE ACCEPTANCE OR APPROVAL OF DESIGN

DETAILS, CALCULATIONS, ANALYSIS, TEST METHOD, OR MATERIALS DEVELOPED OR SELECTED BY
CONTRACTOR AND SHALL NOT RELIEVE CONTRACTOR FROM FULL COMPLIANCE WITH CONTRACT
TECHNICAL SPECIFICATIONS AND DRAWINGS.

SEB_____________________________ DATE ___________________

0.2 29.10.19 FOR REVIEW AND APPROVAL ANDREW JULIUS JULIUS

0.1 18.09.19 FOR REVIEW AND APPROVAL ANDREW JULIUS JULIUS
DESIGNED DRAWN CHECKED APPROVED
REV DATE DESCRIPTION
BY BY BY BY
EMPLOYER:

SARAWAK ENERGY BERHAD

MENARA SARAWAK ENERGY,
NO.1, THE ISTHMUS,
93050 KUCHING,
SARAWAK.

CONTRACTOR/SUPPLIER:
PESTECH SDN BHD
NO.26, JALAN UTARID U5/14, SEKSYEN U5
BANDAR PINGGIRAN SUBANG,
40150 SHAH ALAM, SELANGOR

CONSULTANT:

PROJECT:
SIBIYU 132/33 kV SUBSTATION PROJECT

PROJECT DETAIL:
SIBIYU 132/33 kV SUBSTATION PROJECT

TITLE: SCALE: THIS SHEET:

1
Method Statement for Roof Steel Frame Installation N.T.S
NEXT SHEET:
-

DRAWING NO.: FORMAT: REV.

PLS150129-SBY-S-MST-ST-0001
A4 0.2
 PESTECH SDN BHD
Project: SIBIYU 132/33KV SUBSTATION PROJECT Contract No. PLS150129

Doc. Title: Method Statement for Roof Steel Frame Installation

Rev. No.: 0.2
Doc. No. : PLS150129-SBY-S-MST-ST-0001

METHOD STATEMENT
STRUCTURAL WORKS

ROOF STEEL FRAME INSTALLATION

1.0 TITLE
Method of statement for steel roof truss erection work.

2.0 REFERENCE DOCUMENT

i. Project technical specification
ii. IFC drawings
iii. Approved shop drawings
iv. SSBW

3.0 SCOPE OF WORK

3.1 GENERAL DESCRIPTION

This method statement describes the general procedure of truss erection.

3.2 PLANT AND EQUIPMENT (Heavy and light weight truss)

 Mobile crane
 Scaffolding
 Pneumatic tools

3.3 MATERIAL (Heavy and light weight truss)

 Steel truss
 C Section
 Tie Rod
 Purlins
 Metal Cleats
 Bolt with nuts and washers
 Mild steel Plate
 Paint (for scratch work if necessary) – Material shall be submitted and
approved by SEB prior application.

3.4 SITE PLANNING AND PREPARATION

 Make sure there is space and firmed pathway for truck delivery, crane
truck erection operation.
 Scaffold to be erected around the perimeter of the building by
competent installers.
 Level and position of pre-installed end plate shall be check as per IFC
drawing.
4.0 WORK METHODOLOGY
4.1 MILD STEEL ROOF TRUSS
4.1.1 FABRICATION
 Mild steel roof truss shall be fabricated at off-site factory approved by
owner.
 Truss shall be fabricated in accordance with the construction schedule.
 Truss shall be fabricated in 3 parts which is end plate, connection truss
and main truss. End plate shall be fabricated separately from connection
truss and shall be welded on-site.
 All weld shall be minimum 6mm continuous fillet welds.
 Welding works shall be carried out by competent welder.
 Welding joint shall be visually inspected by third party welding
inspector.
 Non destructive test (NDT) shall be Magnetic Particle Test by 10% of
welded joint.
 After welding work is completed, steel member shall be sand blast
cleaned to SA 2.5 prior to apply protective coating.
 Steel member shall be coated using approve paint by SEB using airless
spray gun. Coating thickness of steel member shall be as below:
i. Inorganic Zinc Silicate Primer - 75 micron
ii. Polyamide Cured Epoxy with Natural Micaceous Iron Oxide – 100
micron
iii. Polyamide Epoxy Enamel Paint – 40 micron

4.1.2 MATERIAL RECEIVING

 Unloading shall be by mobile crane. A spreader should be used for lifting
long components. Lifting nylon or cloth belts with suitable SWL shall be
used for unloading the materials to minimize the damage.
 Ensure to hook belts to component with the right no. of points and
position so that the load of component itself do not damaged or broken.
 All materials receipt at site shall be visually inspected by site supervisor
for any damage. All item shall be in good condition i.e. clean, rust-free,
alignment and the inventory are correct.
 Remedial works to the damage shall be taken immediately, if possible,
to avoid any delay to erection.
 The materials or component or member shall be stored above ground
on timber dunnage.
 4.1.3 ROOF TRUSS ERECTION
 The trusses shall be lifted by a mobile crane with slings in the correct
position. If necessary, spreader beam shall be employed to avoid any
risk of damaging the steelwork.
 End plate and hold down bolt shall be pre-installed in the beam/column
before truss installation.
 Measurements shall be taken between the plates of each truss to
ascertain the as-built horizontal dimensions.
 Position of the connection truss member (CHS 140mm dia.) to pre-
installed end plate at the beam/column shall be marked.
 Excess length of CHS 140mm diameter at the connection truss shall be
trimmed off (Note: Connection truss has excess length for trimming off
to allow for constructional tolerance.)
 Connection truss and main truss shall be fully assembled on the ground.
 Connection bolt at connection truss to the main truss at both ends shall
be fully installed and tighten.
 Roof truss shall be lifted in position and final fillet weld shall be carried
out to attach the CHS 140mm dia. to the MS plates at both ends. The
crane shall maintain the lift of the roof truss until the welding process
are completed at both ends.
 All welding joint shall be inspected visually and Magnetic Particle Test
shall be carried out on selected joint.
 After the welding inspection complete, steel member shall be wire
brush cleaned prior to apply protective coating.
 Paint shall be applied using paint brush as per specification. Any damage
on the steel member shall be repair at this stage.
 After roof truss was connected to right positions, temporary life line
shall be installed prior to install purlin. Workers will follow roof truss
with PPE attached to life lines to install purlin.
 C-section purlin shall be lifted into cleat position using mobile crane and
connection bolt shall be installed and tighten.

4.2 LIGHTWEIGHT STEEL ROOF TRUSS

4.2.1 FABRICATION
 Lightweight steel roof truss shall be fabricated at off-site factory
approved by owner.
 Truss shall be fabricated as per approved shop drawing.
 Site measurement should be done prior to fabrication.
 All the joints are connected with self-drilling screws. Truss members are
fastened by electrical drill without any pre punched holes in order to
ensure good quality of finish trusses.
 The screws are self-drilling, self-locking and coated to resists rust and
corrosion.
4.2.2 MATERIAL RECEIVING
 Unloading shall be by mobile crane. A spreader should be used for lifting
long components. Lifting nylon or cloth belts with suitable SWL shall be
used for unloading the materials to minimize the damage.
 Ensure to hook belts to component with the right no. of points and
position so that the load of component itself do not damaged or broken.
 All materials receipt at site shall be visually inspected by site supervisor
for any damage. All item shall be in good condition i.e. clean, rust-free,
alignment and the inventory are correct.
 Remedial works to the damage shall be taken immediately, if possible,
to avoid any delay to erection.
 The materials or component or member shall be stored above ground
on timber dunnage.

4.2.3 ERECTION
 Unless noted otherwise, trusses shall be supported on external load
bearing wall or beam.
 Exercise cares and provides erection bracing required to prevent
toppling or domino’s effect of trusses during erection.
 Erect trusses with plane of truss webs vertical and parallel to each
other’s, locate at design spacing as indicated in the construction design
documents.
 Trusses shall be anchored by L shape steel plate at the specify location. L
shape steel plate should be attached to the reinforced concrete beam
by expansion bolt.
 Purlin/batten should attach to the trusses according to the spacing
provided.
 Trusses should be placed in accordance with the truss layout plan. No
amendment is allowed without the notification of the Design Engineer.
 Building Material like bricks, concrete tiles etc should not under any
circumstances be stacked on the trusses.
 Installer should strictly follow the instruction, roof truss layout plan and
shop drawings given by Design Engineer.
 Provide proper lifting equipment suited to sizes and types of trusses
required, applied at lift point recommended by truss fabricator. Exercise
care to avoid damage to truss members during erection and keep
horizontal bending of the truss to minimum.
 Bracing is to apply sufficient to the plane of the truss to hold every truss
member in the position.
 Temporary bracing is used during erection to hold the trusses until
permanent bracing, sheathing and ceiling are in place.
4.3 SHEETING
4.3.1 BUBBLE FOIL AND WIRE MESH INSTALLATION
 Prepare and ensure that all equipment is in proper condition, inspected
and approved by Site/Client representative.
 Unroll the bubble foil on top of batten and fasters it using self-drilling
screws to batten.
 Overlap the insulation seams by 100mm.
 Bubble foil shall be cut using hand cutter.
 Continue attaching the insulation and sealing the seams until the roof is
completely covered.

4.3.2 ROOFING SHEET AND WALL CLADDING INSTALLATION

 Prepare and ensure that all equipment is in proper condition, inspected
and approved by Site/Client representative.
 All roofing material are to be stored properly prior to installation and
installation work are to be done in a clean environment.
 Roofing sheets shall be lifted carefully to the roofing frame to
 avoid damage from bending or buckling of panel.
 Sheet bundles shall be placed over or near purlin supports.
 The first sheet should be positioned accurately before fastening
to ensure that it is correctly located in relation to other building
elements.
 Make sure that the roofing sheets interlock completely and
securely fastened.
 The last sheet should be cut accurately to the required width to
ensure that it is secured properly to the fascia or parapet.
 The flashing and capping shall be carefully secured to ensure
complete water tightness to the roofing system.
 During laying, the sheets should be periodically checked for
alignment.
 The specified types of wire mesh and insulation wool shall be laid
and fixed firmly to the supports.
 Only the recommended tools and accessories from the product
manufacturer should be used.
 After each installation work, remove all metallic swarf and debris
from the roof areas and gutters to avoid surface staining and rust.
5.0 Organization, Responsibilities & Supervision
SITE TECHNICAL KEY PERSONAL

Ref. Key Roles Key Responsibilities

1. Project Manager  Responsible for overall planning, control and execution of the project in a cost-effective manner.
Julius Jong  Overall authority in determination of all quality related matters affecting the project.
 Responsible to coordinate and handling with Employers for finalizing project and its related activities.
 Responsible to complete the Project within the schedule completion time frame.
2. Construction Manager  Managing construction activities to comply with schedule, budget and quality requirements.
Chen Min Sang  Supervising and monitoring of all construction activities assisted by site engineer.
 To ensure all site staff are clear with the scope of works and time schedule.
 Organizing and managing all construction personnel, contractors and subcontractors for smooth execution of the project.
 Ensuring that all materials and equipment used in the construction work have passed all tests specified in the contract.
 Ensuring the sufficiency of resources to carry out the construction activities.
3. Project Engineer (Civil)  Assist the PM to monitor project milestones and updating of project progress schedule together with scheduler.
Mohammad Hadoumi  Attend progress meetings with the client and prepare minute of meeting.
 Attend technical meetings and assist to resolve technical issues
4. QAQC Engineer  Coordination with Construction manager and project engineer on QAQC matters.
(Civil)  To carry out stage and final inspection and Preparation of associated reports.
Mohammad Hadoumi  To raise NCR and initiate corrective action if the work done is not as per Specification, Method Statement or as per approved
drawing.
Site Engineer (Civil)  Ensure that all materials used and work performed are in accordance with the specifications.
 Carry out internal inspection and after verifying the work done, raise Inspection for client/consultant Inspection.
 To check and ensure that the work done is as per Project Specification, Method Statement and as per approved drawings.
5. Site Supervisor  Assisting Site Engineer on Site Supervision and Construction work
Ahmad Fakhruddin  Coordinating all the related works between sub-contractors in order to ensure smooth flow of works.
6. Safety and Health  Compliance with the Employer's Environment, Health and Safety Policy
Officer  Implementation and management of the Contractor's Environment, Health and Safety Management Plan
Robert Kenny  Implementation and management of the Contractor's Emergency Planning and Response Plan;
7. Site Safety Supervisor To assist SHO for the following;
Alexander Empam  Compliance with the Employer's Environment, Health and Safety Policy
 Implementation and management of the Contractor's Environment, Health and Safety Management Plan
 Implementation and management of the Contractor's Emergency Planning and Response Plan;
6.0 QUALITY ASSURANCE
6.1 Inspection and Test Plan (ITP)
TEST FREQUENCY OF STANDARD/ ACCEPTANCE PERSONNEL INCHARGE INSPECTION
ACTIVITY RECORD
METHOD TEST CRITERIA TESTED VERIFIED WITNESSED FORM
Off-Site 
Off-Site: Roof Truss Visual Per section  Shall refer to approved shop Steel C.O.W /
Fabrication Inspection drawings. fabricator QAQC
 Cross sectional tolerance should Engineer
not be less than the structural
steel specifications or approved
plan
 Tolerance for length of structural
steel member : ±3mm
 Tolerance for bolt hole size :
≤ 2mm for bolt diameter <
24mm
≤ 3mm for bolt diameter ≥
24mm
 The dry film thickness (painting)
shall be checked
Welding works Visual All welded joint  All welds shall follow approved 3rd Party C.O.W /
Inspection welding procedures Tester QAQC
 Weld size, length and profile Engineer
shall meet the structural steel
specifications and drawings

Non- 10% of welded  BS EN ISO 17637 Non-destructive 3rd Party C.O.W / SEB
Destructive joint testing of welds. Visual testing of Tester QAQC Representative
Examination fusion-welded joints Engineer
(Magnetic
Particle Test)
Sand Blasting Visual 10% of welded 
Inspection joint
Protective Coating Per section  Inorganic Zinc Silicate Primer - 75
application micron
 Polyamide Cured Epoxy with
Natural Micaceous Iron Oxide –
 TEST FREQUENCY OF STANDARD/ ACCEPTANCE PERSONNEL INCHARGE INSPECTION
ACTIVITY RECORD
METHOD TEST CRITERIA TESTED VERIFIED WITNESSED FORM
100 micron
 Polyamide Epoxy Enamel Paint –
40 micron
Material Receiving Visual Per section Installation as per Drawing
Inspection Inspection
Roof Truss Visual Per section Installation as per Drawing
Installation Inspection
Inspection
Material Delivery 
Installation 





7.0 ENVIRONMENT, SAFETY AND HEALTH
7.1 Introduction
Occupational injuries and fatalities occur every day in the workplace. These injuries often
occur because employees are not trained in the proper job procedure. One way to
prevent workplace injuries is to establish proper job procedures and train all employees
in safer and more efficient work methods. Establishing proper job procedures is one of
the benefits of conducting a Job Safety Analysis (JSA) – carefully studying and recording
each step of a job, identifying existing or potential job hazards (both safety and health),
and determining the best way to reduce or eliminate these hazards.

Precautions are to be taken for protection of persons and properties from injury or
damage. All site personnel must adhere to safety requirements:

 Only experienced personnel are allowed at working area.

 Site personnel must be briefed and be well versed with all site safety measures.
 Site personnel must be in proper safety working attire e.g. safety boots and helmets
must be worn at all times.
 Site safety member should be available at all times and must be able to respond
correctly to emergency.
 When working at night, proper and adequate lighting must be provided.

7.2 Personal Protective Equipment

 Hand gloves
 Long sleeves
 Safety boots
 Safety helmet
 Safety vest

7.3 Safety Plan

 There must be sufficient working space and clearance as directed by superintending
officer. No works shall be allowed to continue if contractor fail to provide adequate
working space.
 Safety helmets and safety footwear should always be worn.
 All soft spots or holes shall be identified and barricaded if necessary.
 The site shall be kept clear of unnecessary obstruction such as reinforcement rods,
timber with protruding nails, etc.
 First aid boxes in the charge of a responsible person have to be kept at sites.
7.4 Emergency Response Plan
In case if tripping, electrocuted or accident happened during works:

 Stop the work and inform supervising personnel immediately of the

incident/accident.
 Record all information such as work type, workers, equipment involve & etc. in the
incident/accident.
 Immediately study / investigate what could have caused the incident.
 Give detail information to authorized person on all the activity and incident that
occurs.
 Repair or normalize the equipment/structures involve to normal condition if
permitted and send the injured personnel to clinic or hospital nearby.
 For detail action, kindly refer to project safety manual.

EMERGENGY
COMMANDER
JULIUS JONG

INCIDENT
EVACUATION SAFETY COUNTER & SECURITY CONTROLLER
CONTROLLER/
CONTROLLER FIRST AIDER
HISTORIAN OTHMAN SAHOK
ROBERT KENNY NAUL UNIE BELASAN
ALEXANDER EMPAM
CLEOPATHRA DHIEMAH
MHD. HADOUMI BIN JAMBAI
SALDAN

Chart 2: Emergency Response Team (ERT)

 PROJECT : SIBIYU 132/33KV SUBSTATION
HAZARD IDENTIFICATION, RISK ASSESSTMENT & DETERMINING CONTROL
(HIRADC)
HIRADC : PSB/SAFE/ SIBIYU/ 038

PREPARED BY REVIEWED BY APPROVED BY SCOPE : ARCHITECTURAL

NAME ANDREW CHAN ROBERT KENNY JULIUS JONG ACTIVITY : ROOFING WORKS

POSITION CIVIL ENGINEER SAFETY & HEALTH OFFICER PROJECT MANAGER REVISION : 0.1

SIGNATURE

DATE

LEGAL REQUIREMENT

CONDITION HAZARD IDENTIFICATION RISK ASSESSMENT

STEP SEQUENCE OF BASIC JOB *** RISK CONTROL/ RECOMMENDED PERSON

CURRENT RISK CONTROL RISK IN CHARGE
NO STEP ACTION AND DATE
* ** RANKING
HAZARD EFFECT
LIKE SEV

SCORE

LEVEL
1. Lay down area for work F NR 1. Slip, Trip and Fall Minor 1. Clear and free water 2 2 4 L - Site Engineer
materials Injury stagnant area. Supervisor
A 2. Barrication with Signage. SHO/SSS
3. Proper PPEs
a. Safety Helmet.
b. Long sleeves cotton clothes.
c. Safety goggles.
d. Rigger Gloves.
e. Safety Shoes.

2. Access / Egress to working F NR 1. Fall form height. Major 1. Provide safe access and 2 3 M L 1. Admin Control. Site Supervisor
platform and areas. 2. Loose Materials. Injury egress. a. Safe work procedure. Foreman
2. Safe Scaffold platform. b. Supervision. SHO/SSS
3. House Keeping. c. Trainings on WOH
4. Secure all loose materials.
5. PPEs.
a. Safety Harness.
b. Life lines.
 LEGAL REQUIREMENT
HAZARD IDENTIFICATION RISK ASSESSMENT

CONDITION
STEP SEQUENCE OF BASIC JOB *** RISK CONTROL/ RECOMMENDED PERSON
CURRENT RISK CONTROL RISK IN CHARGE
NO STEP ACTION AND DATE
* ** RANKING
HAZARD EFFECT
LIKE SEV

SCORE

LEVEL
3. Lifting works. F NR 1. Falling object. Major 1. Proper Supervision. 2 3 6 M 1. Engineering control. Site Supervisor
(Roof materials) 2. Hit by lifting Injury 2. Working area barrication. a. Load indicator function. Roofing
A objects. 3. Hard and level ground for Supervisor
3. Crane Topple. crane operation. 2. Admin Control. Crane operator
4. Boom failure. 4. Work worthy crane. a. Safe Work Procedure. SHO/SSS
5. Tag lines. b. Supervision.
6. Signal man. c. Trainings on lifting works.
7. Good weather condition. d. House Keeping.

3. PPEs
a. As per stated.
4. Installing safety mesh to F NR 1. Electrical shock. Major 1. Electrical tools and cords 2 3 6 M 1. Admin Control. Roofing
purlins 2. Hand Injury Injury inspection. a. Safe work procedures and Method Supervisor
A 3. Fall from height. 2. Mesh lifting by crane. statement. Site Supervisor
4. Heat stress 3. Proper Access. b. Supervisions.
5. Falling object. 4. Drinking water. c. Job rotations.
5. Secure loose items. d. Buddy system.
6. And lanyards for tools. e. Housekeeping.
7. Proper PPEs as per stated
above. 2. PPEs.
a. As per stated.

5. Installing Fiber Glass F NR 1. Inhalation. Major 1. MSDS provided. 2 3 6 M 1. Engineering Control Roofing
insulations. 2. Irritation. Injury 2. Working area barricaded. a. Isolation - Do not allow other Supervisor
3. Fall from height. 3. Good weather condition. activities in this area. Site Supervisor.
A 4. Falling objects. 4. Secure all loose items.
5. Proper PPEs. 2. Admin Control.
a. Safe work procedure and Method
Statement.
b. Supervision.
c. House keeping
d. Hygiene - To wash hand
thoroughly before meals.
 LEGAL REQUIREMENT
HAZARD IDENTIFICATION RISK ASSESSMENT

CONDITION
STEP SEQUENCE OF BASIC JOB *** RISK CONTROL/ RECOMMENDED PERSON
CURRENT RISK CONTROL RISK IN CHARGE
NO STEP ACTION AND DATE
* ** RANKING
HAZARD EFFECT
LIKE SEV

SCORE

LEVEL
6. Cleaning wools at roof area F NR 1. Falling from Major 1. Stored in plastic bag as 2 3 6 M 1. Admin Control. Site Supervisor
height. Injury schedule waste. a. Safe Work Procedure. Roofing
A 2. Eye Irritation. 2. Proper PPEs. b. Supervision. Supervisor
3. Inhalation c. House Keeping.

2. PPEs
a. As per stated.
7. Arrange and installing roof F NR 1. Fall from height. Major 1. Mechanical means to move 2 3 6 M 1. Admin Control. Site Supervisor
sheets. 2. Electrical shocks. Injury roof sheets. a. Safe work Procedure and Method Roofing
A 3. Manual handling. 2. Hand tools and cords statement. Supervisor
4. Loose Materials inspection. b. Supervision.
5. Heat stress. 3. Secure all loose items. c. Job rotation.
(Roof sheets may fly off due to
strong winds)
4. Proper ergonomic during
manual lifting.
5. Drinking water.
6. Proper PPEs.
8. Installation of down pipes F NR 1. Fall from height. Major 1. Safe working platform. 2 3 6 M 2. Admin Control. Site Supervisor
and gutters. 2. Hand Injury. Injury 2. Inspection on hand tools and d. Safe work Procedure and Method Roofing
A 3. Electrocuted. cords. statement. Supervisor
4. Falling Object. 3. Secure all loose items. e. Supervision.
4. Proper PPEs. f. Job rotation.
9. Human factor A R 1. Fall from height. Major 1. Workers induction. 2 2 4 L - Site
2. Bodily injury. injury 2. Well trained. Management
3. Stress. 3. Discipline.
4. Medical checkup.
5. Promote safety culture.
6. Workers welfare
7. Penalty system.
8. Proper usage of PPEs.
Legends

A – Occupational Safety and Health Act 1994

B – OSH (Classification, Packaging and Labeling of Hazardous Chemicals) Regulations 1997
C – OSH (Prohibition of Use of Substance) Order 1999
D – OSH (Use and Standards of Exposure of Chemicals Hazardous to Health) Regulations 2000
E – OSH (Notification of Accident, Dangerous Occurrence, Occupational Poisoning and
Occupational Disease) Regulations 2004
F – Factories and Machinery Act 1967
G – FM (Steam Boiler and Unfired Pressure Vessel) Regulations 1970
H – FM (Electric Passenger and Goods Lift) Regulations 1970
I – FM (Fencing of Machinery and Safety) Regulations 1970
J – FM (Safety, Health and Welfare) Regulations 1970
K – FM (Notification, Certification of Fitness and Inspection) Regulations 1970
L – FM (Building Operations and Work of Engineering Construction) (Safety) Regulations 1986
M – FM (Noise Exposure) Regulations 1989
N – Arm Act 1960

Conditions
R – routine
NR – non routine
Likelihood (L) Score

Most likely The most likely result of the hazard/ event being realized 5

Possible Has a good chance of occurring and is not unusual 4

Conceivable Might be occur at sometime in future 3

Remote Has not been known to occur after many years 2

Inconceivable Is practically impossible and has never occurred 1

Severity (S) Score

Numerous fatalities, irrecoverable property damage and
Catastrophic 5
productivity
Approximately one single fatality major property damage if hazard is
Fatal 4
realized
Serious Non-fatal injury, permanent disability 3
Minor Disabling but not permanent injury 2
Negligible Minor abrasions, bruises, cuts, first aid type injury 1
 Risk Priority Number (RPN) = (L * S)

Where L = Likelihood
S = Severity

RPN Score Control Measures

A risk identified as LOW may be considered as acceptable and further reduction may not
Green
be necessary. However, if the risk can be resolved quickly and efficiently, control
(1-4)
measures should be implemented and recorded.
A MEDIUM risk requires a planned approach to controlling the hazard and applies
Orange
temporary measure if required. Actions taken must be documented on the
(5-12)
risk assessment form including date for completion.
A HIGH risk requires immediate action to control the hazard as detailed in the hierarchy
Pink of control. Actions taken must be documented on the risk assessment form including date
(15-25) for completion.

Severity (S)

Likelihood (L) 1 2 3 4 5

5 5 10 15 20 25

4 4 8 12 16 20

3 3 6 9 12 15

2 2 4 6 8 10

1 1 2 3 4 5
 Type of job: Roof Steel Frame Installation
Job Safety Analysis
Date: 18/9/2019

Personal Protective Equipment to be worn: Safety boot, safety vest, safety helmet & hand glove

Basic Job Steps Potential Hazards Recommended Action or Procedure

1. Lay down area for work 1. 1. Slip, Trip and Fall 1. Clear and free water stagnant area.
materials 2. Barrication with Signage.
3. Proper PPEs
4. Safety Helmet.
5. Long sleeves cotton clothes.
6. Safety goggles.
7. Rigger Gloves.
8. Safety Shoes.

2. Access / Egress to working 1. Fall form height. 1. Provide safe access and egress.
platform and areas. 2. Loose Materials. 2. Safe Scaffold platform.
3. House Keeping.
4. Secure all loose materials.
5. PPEs.
6. Safety Harness.
7. Life lines.
3. Lifting works. 1. Falling object. 1. Proper Supervision.
(Roof materials) 2. Hit by lifting objects. 2. Working area barrication.
3. Crane Topple. 3. Hard and level ground for crane operation.
4. Boom failure. 4. Work worthy crane.
5. Tag lines.
6. Signal man.
7. Good weather condition.
4. Installing safety mesh to 1. Electrical shock. 1. Electrical tools and cords inspection.
purlins 2. Hand Injury 2. Mesh lifting by crane.
3. Fall from height. 3. Proper Access.
4. Heat stress 4. Drinking water.
5. Falling object. 5. Secure loose items.
6. And lanyards for tools.
7. Proper PPEs as per stated above.
5. Installing Fiber Glass 1. Inhalation. 1. MSDS provided.
insulations. 2. Irritation. 2. Working area barricaded.
3. Fall from height. 3. Good weather condition.
4. Falling objects. 4. Secure all loose items.
5. Proper PPEs.

6. Cleaning wools at roof 1. Falling from height. 1. Stored in plastic bag as schedule waste.
area 2. Eye Irritation. 2. Proper PPEs.
3. Inhalation
Basic Job Steps Potential Hazards Recommended Action or Procedure

7. Arrange and installing roof 1. Fall from height. 1. Mechanical means to move roof sheets.
sheets. 2. Electrical shocks. 2. Hand tools and cords inspection.
3. Manual handling. 3. Secure all loose items.
4. Loose Materials 4. (Roof sheets may fly off due to strong winds)
5. Heat stress. 5. Proper ergonomic during manual lifting.
6. Drinking water.
7. Proper PPEs.

8. Installation of down pipes 1. Fall from height. 1. Safe working platform.

and gutters. 2. Hand Injury. 2. Inspection on hand tools and cords.
3. Electrocuted. 3. Secure all loose items.
4. Falling Object. 4. Proper PPEs.

9. Human factor 1. Fall from height. 1. Workers induction.

2. Bodily injury. 2. Well trained.
3. Stress. 3. Discipline.
4. Medical checkup.
5. Promote safety culture.
6. Workers welfare
7. Penalty system.
8. Proper usage of PPEs.