COMMISSIONING REPORT

Project Ref No: CC-DWM-062 Client: Total

Rig: Seadrill 3 Rig Owner: Seadrill

Commissioning System: COMPRESSORS Dwg Ref No:

Location: Singapore

Commissioning Description:

To review all drawings and Inspect Equipment / Installation that the system is installed safely and
complying to the client and rig owner specification guidelines.

Client: Total Rig: Seadrill 3 M-I Swaco

Accepted Accepted Accepted

Rejected Rejected Rejected

Comments: Comments: Comments:

Compressor.Commissioning.doc 1 1/16/2020
Name/Date Approval Name/Date Approval Name/Date Approval

MECHANICAL COMPLETION
COMPRESSOR No1

MODULE NO : EQUIP. SER NO : 10056

MANUFACTURER : Coates SERVICE PURPOSE : Clean Cut System

TYPE :

MECHANICAL COMPLETION
YES NO

1) Ensure Compressor has been secured in position as per

installation procedure.
2) Check all fixings are secure and tight.

3) Check Engine Oil Level And Top Up With SAE 15W40 Oil. The
Oil Level should also get checked after every 8 Running Hours.
4) Check Compressor Oil Level And Top Up With Castrol TQD Oil.
Note: The maximum level is Halfway up the Sight Glass. This
Level should also get checked after every 8 Running Hours.
5) Check Radiator Water Level Before Starting. Top Up With Fresh
Water and 50% Antifreeze Solution.
6) Fuel Pressure - Fill Fuel Tank, Prime Fuel Pump Until Needle Is
In Green Segment.
On start up only : Check pressure again after starting and
periodically while running.
7) General Safety
Ensure that maintenance & operating personnel are adequately
trained, competent and have read the maintenance manuals.
8) Ensure all safety alert stickers are fitted.

9)

10)

REMARKS

Compressor.Commissioning.doc 2 1/16/2020
Refer to the Daily Check List Decals Affixed To All Compressors

MI/SWACO COMMISSIONING ENGINEER : MI/SWACO PROJECT ENGINEER:

SIGN : DATE : SIGN : DATE :

Compressor.Commissioning.doc 3 1/16/2020
 MECHANICAL COMPLETION
COMPRESSOR No2

MODULE NO : EQUIP. SER NO : 10033

MANUFACTURER : Coates SERVICE PURPOSE : Clean Cut System

TYPE :

MECHANICAL COMPLETION
YES NO

1) Ensure Compressor has been secured in position as per

installation procedure.
2) Check all fixings are secure and tight.

3) Check Engine Oil Level And Top Up With SAE 15W40 Oil. The
Oil Level should also get checked after every 8 Running Hours.
4) Check Compressor Oil Level And Top Up With Castrol TQD Oil.
Note: The maximum level is Halfway up the Sight Glass. This
Level should also get checked after every 8 Running Hours.
5) Check Radiator Water Level Before Starting. Top Up With Fresh
Water and 50% Antifreeze Solution.
6) Fuel Pressure - Fill Fuel Tank, Prime Fuel Pump Until Needle Is
In Green Segment.
On start up only : Check pressure again after starting and
periodically while running.
7) General Safety
Ensure that maintenance & operating personnel are adequately
trained, competent and have read the maintenance manuals.
8) Ensure all safety alert stickers are fitted.

9)

10)

REMARKS
Refer to the Daily Check List Decals Affixed To All Compressors

MI/SWACO COMMISSIONING ENGINEER : MI/SWACO PROJECT ENGINEER:

SIGN : DATE : SIGN : DATE :

Compressor.Commissioning.doc 4 1/16/2020
Compressor.Commissioning.doc 5 1/16/2020
 EXTERNAL PIPING COMPLETION
COMPRESSOR SYSTEM

MODULE NO : EQUIP. SER NO : 10033 & 10056

INSTALLATION/FABRICATION: SERVICE PURPOSE : CLEAN CUT SYSTEM

TYPE : AIR SYSTEM

PIPING COMPLETION
YES NO

1) Physical line walk all service lines, check piping, fittings, valves,
hoses, double clamped, brackets are installed correct and
secure.
2) Physically check all clamp bolts are tight
3) Upon request all welds shall have an MPI test.
4) Physical line walk all service lines and close all service valves.
5) Inform all M-I Swaco Engineers of test procedure and any
safety issues and immediate actions that should be taken
during the testing phase.
6) Ensure all HP testing signs are positioned to prevent any
non-essential personnel from entering the test area.
7) Inform & check all non-essential personnel are clear of the
area, inform over PA system that HP testing is to
commence.
8) Start Compressor #10033 as per attached start/stop
procedures.
9) Line walk and open Service Valves to CCB, checking for any
leaks.
10) Line walk and open Service Valves to ISO Pump (Pressure
regulator unit), checking for any leaks.
11) Set pressure regulator unit, and individually check each ISO
Pump service hose, checking for any leaks.
12) Carry out Soap water test on all lines , repair leaks if required
(release air if required).
13) Stop Compressor #10033 and close all service valves.
14) Start Compressor #10056 as per attached start/stop
procedures, and open service valves in manifold and repeat
procedures 9,10 & 11 above.
15) Carry out Soap water test on all lines , repair leaks if required
(release air if required).
16) Stop Compressor #10056 and close all service valves.
REMARKS
The above commissioning procedure should now be ready for Clean Cut System
commissioning.

MI/SWACO COMMISSIONING ENGINEER: MI/SWACO PROJECT ENGINEER:

SIGN : DATE : SIGN : DATE :

Compressor.Commissioning.doc 6 1/16/2020
Compressor.Commissioning.doc 7 1/16/2020
 OPERATIONAL COMPLETION
COMPRESSOR AIR SYSTEM

MODULE NO : N/A EQUIP. SER NO : N/A

MANUFACTURER : N/A SERVICE PURPOSE : CLEAN CUT SYSTEM

TYPE : AIR SERVICE

OPERATIONAL COMPLETION
YES NO

1) Physically walk length of piping system and ensure all valves

are isolated.
2) Start Compressor #10033 as per attached start/stop
procedures.
3) Carry out periodic checks as described in operators manual.

4) Run Compressor #10033 for 30 mins and check oil and cooling
systems are within manufacturers tolerances.
5) Shut down Compressor #10033 , using emergency stop
function.
6) Start Compressor #10056 as per attached start/stop
procedures.

7) Carry out periodic checks as described in operators manual.

8) Run Compressor #10056 for 30 mins and check oil and cooling
systems are within manufacturers tolerances.
9) Shut down Compressor #10056, using emergency stop
function.
10) Inform all non –essential that HP testing is complete and
remove all barriers.

11)

12)

REMARKS
System should now be ready for full Cleancut System test.

MI/SWACO COMMISSIONING ENGINEER: Mi/SWACO PROJECT ENGINEER:

SIGN : DATE : SIGN : DATE :

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Compressor.Commissioning.doc 9 1/16/2020
Starting Instructions
Prior to starting the equipment, perform the daily checks as indicated in this document and
on the compressor decals.

Check the diesel fuel level. A good rule is to top up at the end of each day to minimise
condensation build up in the fuel tank.

Caution: Usediesel fuel with a minimum octane number of 45 and sulphur content not
greater than 0.5%

Caution: Do not operate the machine with the canopy/doors in the open position as this
may cause overheating.

Open the service valve(s) and check the service pressure gauge to ensure that all pressure is
relieved from the system. Close service valve(s).

Connect air supply to air start system & open isolator valve. Minimum pressure of 100 PSI
is required with sufficient volume to effect start up.

Check that the Red Emergency Stop Button has not been engaged. Twist to release and
reset.

Press and Hold in the Black Override Button. Do not release until air pressure of 50 PSI
achieved at service air pressure gauge.

Press Green Start Button. Release the start button immediately when engine fires.

Release Black Override Button when 50 PSI Service Air Pressure is achieved.

Allow the Engine to reach its operating temperature 60oC plus – then press the brass
compressor load button. ( Operating temperatures may vary depending on ambient
temperatures).

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Stopping Instructions
Close service valve(s).

Allow the machine to run for a few minutes to reduce the engine, turbocharger and
compressor temperatures prior to stopping.

Press the Normal Stop Button (Red Button inside control panel flap).

Note: As soon as the engine stops, the automatic blow-down valve will relieve
all pressure from the system. Do not attempt to restart with pressure in
system. Refer to starting instructions.

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