Proposal Stressing JBT VIII Ruas Ringroad Kota Pematang Siantar PCI H-170cm L-30.60m PDF

Project : Jembatan VIII Ruas Riangroad Kota Pematang Siantar
Product : PCI Girder H-170cm ; L-30.60m ; CTC-185cm

Job no : T119234
Rev. No. : 00
PT WIJAYA KARYA BETO, Tbk
TECHNICAL CALCULATION APPROVAL

PCI GIRDER FOR HIGHWAY BRIDGES
Jembatan VIII Ruas Riangroad Kota Pematang Siantar

PCI Girder H-170cm ; L-30.60m ; CTC-185cm
Job no. : T119234
Rev. : 00
Approved by :
Consultan / Owner
This proposal can be used if already sign by Consultan or Owner Above
Approved by : Design by :
21 Oktober 2019 21 Oktober 2019
Mohammad Reza Lutfatul M.

Manager of Post Tension Engineer
SEQUENCE & REPORT OF STRESSING
Name Length Name Strand Type

RAM Area Manometer Elongation Stressing
No. of of Seq'ce of in Jacking Force of Remarks
Jack (mm2) Pressure Direction
Girder Tendon Tendon Tendon Estimated Actual Dev. % Jack
(mm) (% UTS) (% JF) (Newton) (MPA) (mm) (mm)
1 H-170 30600 C1 9 75% 100% 1238267 57727 21.5 186 QVM-3000 One Side
2 H-170 30600 C2 12 75% 100% 1651023 57727 28.6 189 QVM-3000 One Side
3 H-170 30600 C3 12 75% 100% 1651023 57727 28.6 198 QVM-3000 One Side
4 H-170 30600 C4 12 75% 100% 1651023 57727 28.6 202 QVM-3000 One Side
SEQUENCE STRESSING
1 H-170 30600 1 C2 12 75% 100% 1651023 57727 28.6 189 QVM-3000 Side 1
2 H-170 30600 2 C1 9 75% 100% 1238267 57727 21.5 186 QVM-3000 Side 1
3 H-170 30600 3 C3 12 19% 25% 412756 57727 7.2 49 QVM-3000 Side 1
4 H-170 30600 4 C4 12 38% 50% 825512 57727 14.3 101 QVM-3000 Side 1
5 H-170 30600 5 C3 12 56% 75% 1238267 57727 21.5 148 QVM-3000 Side 1
6 H-170 30600 6 C4 12 75% 100% 1651023 57727 28.6 202 QVM-3000 Side 1
7 H-170 30600 7 C3 12 75% 100% 1651023 57727 28.6 198 QVM-3000 Side 1
Note : Dev. Tolerance + 7% for postension SNI T-12-2004 -6.14 5

PRESTRESSING CABLE (Tendon 1)
Cable Profile
Total tendon length = 30.60 m
= 30600 mm
yedge
ymiddle 
L
[in: mm ]
ten- Nos Profile Astrand Asp fu % Jacking Force
2 2
don strand Edge Middle (mm) mm N/mm (N)
1 9 1400 200 12.7 98.71 1858.44 75.00% 1238267
Breaking Load = 18700 kgf Elongation maximum = 0.75 x 1858 x 30600

= 183447 N 193000
= 220.99 mm
Parabolic curve :
2
Y = AX + BX + C
Y = Average of Strand's position vertically from the bottom of beam ( Value for Y axis )
2
A = Constanta : ( (Ymiddle + Yedge)/(L/2) )
B = Constanta : ( L x A )
C = Average of strand's position when the parabolic curve reach the Y axis
A = -0.000005 Y = -0.000005 X2 + 0.156862745 X + -0.1568627
o
B = 0.156863 tg = -0.000010 X + 0.156862745
Eccentricity [e] = Yb - Ys = 617 mm
Note : Jacking Force = Nos x A sp x F u x (Tension Persentation)
Nos = Number of Strand
Y b = Distance of Neutral Axis from the bottom of non composite beam ( Chapter 3.3 - Resume )
Y s = Distance of tendon from the bottom of the beam at the middle span ( Chapter 7.1, Cable Profile-middle)
Elongation Calculation
2
Strands area = 888.39 mm
2
Modulus elastisitas = 193000 N/mm
Friction coefficient m = 0.220

m= 0.55 → steel/concrete
m= 0.30 → steel/concrete BS 8110
m= 0.25 → steel/galvanised steel
Euro Code 2
m = 0.18 - 0.22 → strand → 0.005 < K < 0.010 rad/m
Untuk saddles dengan radius kelengkungan antara 2.5 dan 5 m dapat dianggap bahwa K = 0
m = 0.25 ≤ m ≤ 0.30 → strand di atas metal saddle
m = 0.20 ≤ m ≤ 0.25 → grased strand di atal metal di atas metal saddle
m = 0.05 ≤ m ≤ 0.07 → bendel strand yang masing-masing diberi pelapis di atas metal
saddle
m = 0.12 ≤ m ≤ 0.15 → strand polos di dalam HDPE sheath di atas metal saddle
Wooble coefficient K = 0.0000016 /mm
Koefisien lengkung
Koefisien Wobble K
m
Tipe tendon per foot per meter per radian
Tendon di dalam selongsong
metal yang fleksibel
Wire tendons 0.0010 - 0.0015 0.0033 - 0.0049 0.15 - 0.25
7-wire strand 0.0005 - 0.0020 0.0016 - 0.0066 0.15 - 0.25
High-strength bars 0.0001 - 0.0006 0.0003 - 0.0020 0.08 - 3.30
Tendon di dalam metal duct
yang kaku
7-wire strand 0.0002 0.00066 0.15 - 0.25
Pregreased tendons
Wire tendons
0.0003 - 0.0020 0.0010 - 0.0066 0.05 - 0.15
7-wire strand
Mastic-Coated tendons
Wire tendons
0.0010 - 0.0020 0.0033 - 0.0066 0.05 - 0.15
7-wire strand
Assumed Wedge Set at End A = D L d = 4 mm

Friction at anchored = 3.00%
D L d = 3 - 4 mm (untuk penarikan dengan dongkrak yang dilengkapi dengan wedging system (seri M)
D L d = 12 mm (untuk penarikan dengan dongkrak yang tidak dilengkapi dengan wedging system (seri MX)
c. Elastic Shortening ( ES )
Losses due elastic shortening
ES = (Kes*Es*fcir/Ec)*As ……………( ACI 318-95, Chapt. 18.6 )
where: Kes = 0.50 (for postensioned)
2
As = 888.39 mm
fcir = concrete stress at centre gravity of prestressing force immediately after transfer
fcir = (fbottom-ftop) * (H-ed)/H + ftop
2
H= 170 cm ed = 61.66 cm A= 669500 mm
= 1700 mm = 616.59 mm
2
Pi = 1201119 N Pi/A = 1201119 = 1.79 N/mm
669500
2 2
M/Wa = -0.39 N/mm M/Wb = 0.36 N/mm
2 2
fbottom = 1.40 N/mm ftop = 2.16 N/mm
2 2
fcir = 1.68 N/mm Es = 193000 N/mm
2
Ec = 27547 N/mm
ES = 5214.76 N
CALCULATION OF ELONGATION (Stressing from End A)
ij Total  m Xij x = SXij kx Pxi 2.DP(x) Pij Pav ij Elong. ij

Point m + kx e-(m + kx)
(rad.) (rad.) (rad.) (mm) (mm) (mm) (N) (N) (N) (N) (mm)
End A
0.0 L 0.157 0.000 0.000 0 0 0.000 0.000 1.000 1201119 146272 1049632
0.1 L 0.125 0.157 0.035 3060 3060 0.005 0.039 0.961 1154709 98542 1050952 1050292 19
0.2 L 0.094 0.282 0.062 3060 6120 0.010 0.072 0.931 1117780 50812 1061753 1056353 19
0.3 L 0.063 0.376 0.083 3060 9180 0.015 0.098 0.907 1089526 3081 1081230 1071491 19
0.4 L 0.031 0.439 0.097 3060 12240 0.020 0.116 0.890 1069341 0 1064126 1072678 19
0.5 L 0.000 0.471 0.104 3060 15300 0.024 0.128 0.880 1056799 0 1051584 1057855 19
0.6 L 0.031 0.471 0.104 3060 18360 0.029 0.133 0.876 1051637 0 1046423 1049003 19
0.7 L 0.063 0.502 0.110 3060 21420 0.034 0.145 0.865 1039303 0 1034088 1040256 19
0.8 L 0.094 0.565 0.124 3060 24480 0.039 0.163 0.849 1020049 0 1014834 1024461 18
0.9 L 0.125 0.659 0.145 3060 27540 0.044 0.189 0.828 994265 0 989050 1001942 18
1.0 L 0.157 0.784 0.173 3060 30600 0.049 0.222 0.801 962467 0 957253 973151 17
End B
Pinitial = 1201119 N
Total Force Loss from A (jack) to End B (dead) = DP = PA - PB = 1201119 - 962467
= 238652 N
Average rate of force loss along tendon** = DP/L (N/mm) = 7.799 N/mm
Length of tendon affected by wedge set at End A = xset (mm) = (As.E.Wa.L/DP) = 9378 mm
Force loss at End A due to Wedge Set = 2.DP.xset/L = 146272 N
Total elongation (before wedge set) when jacking from End A, DA, (mm) = S Elong ij = 185.56 mm < 220.99 mm OK
Cable Profile
= 30600 mm
yedge
ymiddle 
L
[in: mm ]
2 2
2 12 1100 100 12.7 98.71 1858.44 75.00% 1651023

= 183447 N 193000
= 220.99 mm
Parabolic curve :
2
Y = AX + BX + C
2
A = -0.000004 Y = -0.000004 X2 + 0.130718954 X + -0.1307190
o
B = 0.130719 tg = -0.000009 X + 0.130718954
2
2

Euro Code 2
m = 0.18 - 0.22 → strand → 0.005 < K < 0.010 rad/m
saddle
Koefisien lengkung
Koefisien Wobble K
m
Wire tendons 0.0010 - 0.0015 0.0033 - 0.0049 0.15 - 0.25
7-wire strand 0.0005 - 0.0020 0.0016 - 0.0066 0.15 - 0.25
yang kaku
7-wire strand 0.0002 0.00066 0.15 - 0.25
Pregreased tendons
Wire tendons
0.0003 - 0.0020 0.0010 - 0.0066 0.05 - 0.15
7-wire strand
Wire tendons
0.0010 - 0.0020 0.0033 - 0.0066 0.05 - 0.15
7-wire strand

2
As = 1184.52 mm
2
H= 170 cm ed = 71.66 cm A= 669500 mm
= 1700 mm = 716.59 mm
2
Pi = 1601492 N Pi/A = 1601492 = 2.39 N/mm
669500
2 2
M/Wa = -0.39 N/mm M/Wb = 0.36 N/mm
2 2
2 2
fcir = 2.32 N/mm Es = 193000 N/mm
2
Ec = 27547 N/mm
ES = 9618.62 N

End A
0.0 L 0.131 0.000 0.000 0 0 0.000 0.000 1.000 1601492 177437 1414437
0.1 L 0.105 0.131 0.026 3060 3060 0.005 0.031 0.969 1552546 124760 1418167 1416302 19
0.2 L 0.078 0.235 0.047 3060 6120 0.010 0.057 0.945 1512986 72083 1431284 1424726 19
0.3 L 0.052 0.314 0.063 3060 9180 0.015 0.077 0.925 1482163 19406 1453138 1442211 19
0.4 L 0.026 0.366 0.073 3060 12240 0.020 0.093 0.911 1459581 0 1449962 1451550 19
0.5 L 0.000 0.392 0.078 3060 15300 0.024 0.103 0.902 1444877 0 1435259 1442611 19
0.6 L 0.026 0.392 0.078 3060 18360 0.029 0.108 0.898 1437821 0 1428202 1431730 19
0.7 L 0.052 0.418 0.084 3060 21420 0.034 0.118 0.889 1423336 0 1413718 1420960 19
0.8 L 0.078 0.471 0.094 3060 24480 0.039 0.133 0.875 1401650 0 1392032 1402875 19
0.9 L 0.105 0.549 0.110 3060 27540 0.044 0.154 0.857 1373096 0 1363477 1377754 18
1.0 L 0.131 0.654 0.131 3060 30600 0.049 0.180 0.836 1338108 0 1328490 1345983 18
End B
= 263384 N
Cable Profile
= 30600 mm
yedge
ymiddle 
L
[in: mm ]
2 2
3 12 600 100 12.7 98.71 1858.44 75.00% 1651023

= 183447 N 193000
= 220.99 mm
Parabolic curve :
2
Y = AX + BX + C
2
A = -0.000002 Y = -0.000002 X2 + 0.065359477 X + -0.0653595
o
B = 0.065359 tg = -0.000004 X + 0.065359477
2
2

Euro Code 2
m = 0.18 - 0.22 → strand → 0.005 < K < 0.010 rad/m
saddle
Koefisien lengkung
Koefisien Wobble K
m
Wire tendons 0.0010 - 0.0015 0.0033 - 0.0049 0.15 - 0.25
7-wire strand 0.0005 - 0.0020 0.0016 - 0.0066 0.15 - 0.25
yang kaku
7-wire strand 0.0002 0.00066 0.15 - 0.25
Pregreased tendons
Wire tendons
0.0003 - 0.0020 0.0010 - 0.0066 0.05 - 0.15
7-wire strand
Wire tendons
0.0010 - 0.0020 0.0033 - 0.0066 0.05 - 0.15
7-wire strand

2
As = 1184.52 mm
2
H= 170 cm ed = 71.66 cm A= 669500 mm
= 1700 mm = 716.59 mm
2
Pi = 1601492 N Pi/A = 1601492 = 2.39 N/mm
669500
2 2
M/Wa = -0.39 N/mm M/Wb = 0.36 N/mm
2 2
2 2
fcir = 2.32 N/mm Es = 193000 N/mm
2
Ec = 27547 N/mm
ES = 9618.62 N

End A
0.0 L 0.065 0.000 0.000 0 0 0.000 0.000 1.000 1601492 137833 1454041
0.1 L 0.052 0.065 0.011 3060 3060 0.005 0.016 0.984 1576061 106047 1460396 1457218 20
0.2 L 0.039 0.118 0.020 3060 6120 0.010 0.030 0.971 1554484 74261 1470605 1465500 20
0.3 L 0.026 0.157 0.027 3060 9180 0.015 0.041 0.959 1536614 42475 1484521 1477563 20
0.4 L 0.013 0.183 0.031 3060 12240 0.020 0.051 0.951 1522328 10688 1502021 1493271 20
0.5 L 0.000 0.196 0.033 3060 15300 0.024 0.058 0.944 1511530 0 1501912 1501966 20
0.6 L 0.013 0.196 0.033 3060 18360 0.029 0.063 0.939 1504148 0 1494529 1498220 20
0.7 L 0.026 0.209 0.036 3060 21420 0.034 0.070 0.933 1493479 0 1483860 1489195 20
0.8 L 0.039 0.235 0.040 3060 24480 0.039 0.079 0.924 1479594 0 1469976 1476918 20
0.9 L 0.052 0.275 0.047 3060 27540 0.044 0.091 0.913 1462585 0 1452966 1461471 20
1.0 L 0.065 0.327 0.056 3060 30600 0.049 0.105 0.901 1442561 0 1432943 1442954 19
End B
= 158931 N
Cable Profile
= 30600 mm
yedge
ymiddle 
L
[in: mm ]
2 2
4 12 300 100 12.7 98.71 1858.44 75.00% 1651023

= 183447 N 193000
= 220.99 mm
Parabolic curve :
2
Y = AX + BX + C
2
A = -0.000001 Y = -0.000001 X2 + 0.026143791 X + -0.0261438
o
B = 0.026144 tg = -0.000002 X + 0.026143791
2
2

Euro Code 2
m = 0.18 - 0.22 → strand → 0.005 < K < 0.010 rad/m
saddle
Koefisien lengkung
Koefisien Wobble K
m
Wire tendons 0.0010 - 0.0015 0.0033 - 0.0049 0.15 - 0.25
7-wire strand 0.0005 - 0.0020 0.0016 - 0.0066 0.15 - 0.25
yang kaku
7-wire strand 0.0002 0.00066 0.15 - 0.25
Pregreased tendons
Wire tendons
0.0003 - 0.0020 0.0010 - 0.0066 0.05 - 0.15
7-wire strand
Wire tendons
0.0010 - 0.0020 0.0033 - 0.0066 0.05 - 0.15
7-wire strand

2
As = 1184.52 mm
2
H= 170 cm ed = 71.66 cm A= 669500 mm
= 1700 mm = 716.59 mm
2
Pi = 1601492 N Pi/A = 1601492 = 2.39 N/mm
669500
2 2
M/Wa = -0.39 N/mm M/Wb = 0.36 N/mm
2 2
2 2
fcir = 2.32 N/mm Es = 193000 N/mm
2
Ec = 27547 N/mm
ES = 9618.62 N

End A
0.0 L 0.026 0.000 0.000 0 0 0.000 0.000 1.000 1601492 112634 1479240
0.1 L 0.021 0.026 0.004 3060 3060 0.005 0.009 0.991 1587433 91408 1486407 1482823 20
0.2 L 0.016 0.047 0.007 3060 6120 0.010 0.017 0.983 1574732 70182 1494932 1490669 20
0.3 L 0.010 0.063 0.009 3060 9180 0.015 0.024 0.976 1563358 48956 1504784 1499858 20
0.4 L 0.005 0.073 0.011 3060 12240 0.020 0.031 0.970 1553284 27729 1515936 1510360 20
0.5 L 0.000 0.078 0.012 3060 15300 0.024 0.036 0.964 1544486 6503 1528364 1522150 20
0.6 L 0.005 0.078 0.012 3060 18360 0.029 0.041 0.960 1536943 0 1527324 1527844 20
0.7 L 0.010 0.084 0.013 3060 21420 0.034 0.047 0.954 1528237 0 1518619 1522971 20
0.8 L 0.016 0.094 0.014 3060 24480 0.039 0.053 0.948 1518390 0 1508771 1513695 20
0.9 L 0.021 0.110 0.016 3060 27540 0.044 0.061 0.941 1507423 0 1497804 1503287 20
1.0 L 0.026 0.131 0.020 3060 30600 0.049 0.069 0.934 1495362 0 1485743 1491773 20
End B
= 106131 N

Proposal Stressing JBT VIII Ruas Ringroad Kota Pematang Siantar PCI H-170cm L-30.60m PDF

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Formati disponibili

Project : Jembatan VIII Ruas Riangroad Kota Pematang Siantar

Product : PCI Girder H-170cm ; L-30.60m ; CTC-185cm

TECHNICAL CALCULATION APPROVAL

Jembatan VIII Ruas Riangroad Kota Pematang Siantar

This proposal can be used if already sign by Consultan or Owner Above

Mohammad Reza Lutfatul M.

Name Length Name Strand Type

Note : Dev. Tolerance + 7% for postension SNI T-12-2004 -6.14 5

Breaking Load = 18700 kgf Elongation maximum = 0.75 x 1858 x 30600

Friction coefficient m = 0.220

Wooble coefficient K = 0.0000016 /mm

Assumed Wedge Set at End A = D L d = 4 mm

CALCULATION OF ELONGATION (Stressing from End A)

ij Total  m Xij x = SXij kx Pxi 2.DP(x) Pij Pav ij Elong. ij

Breaking Load = 18700 kgf Elongation maximum = 0.75 x 1858 x 30600

Friction coefficient m = 0.200

Wooble coefficient K = 0.0000016 /mm

Assumed Wedge Set at End A = D L d = 4 mm

CALCULATION OF ELONGATION (Stressing from End A)

ij Total  m Xij x = SXij kx Pxi 2.DP(x) Pij Pav ij Elong. ij

Breaking Load = 18700 kgf Elongation maximum = 0.75 x 1858 x 30600

Friction coefficient m = 0.170

Wooble coefficient K = 0.0000016 /mm

Assumed Wedge Set at End A = D L d = 4 mm

CALCULATION OF ELONGATION (Stressing from End A)

ij Total  m Xij x = SXij kx Pxi 2.DP(x) Pij Pav ij Elong. ij

Breaking Load = 18700 kgf Elongation maximum = 0.75 x 1858 x 30600

Friction coefficient m = 0.150

Wooble coefficient K = 0.0000016 /mm

Assumed Wedge Set at End A = D L d = 4 mm

CALCULATION OF ELONGATION (Stressing from End A)

ij Total  m Xij x = SXij kx Pxi 2.DP(x) Pij Pav ij Elong. ij

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