PLAN RECORD REVISIONS APPROVED CHECKED

Tz-E040-0093
ISO METRIC SCREW THREADS No. DESCRIPTION(DATE)

1 ― ―
2 ― ―
・Added the outline(page1). H.Arakawa
3 nd
(22 .Aug.2008 C.Araki)
M.Kimura
K.Matsuo
Corrected the procedure of unit balancing
(impeller wheel) for MET-SC/SD (Japanese
4 version).
M.Kimura H.Arakawa
nd
（27 .Octover 2009 C.Arak)
5 Added setting of overhang and recording H.Arakawa
form for balancing procedure and reviewed K.Shiraishi
overall. (April 12, 2010 M.Miyake) K.Matsuo

DISTRIBUTION

18 PAGES WITH COVER

TURBOCHARGER
DESIGNING SECTION
APPROVED

M. Kimura
CHECKED REPORT ON MET-SC,SD,SE,SEⅡ,MA
H. Arakawa TURBOCHARGER
DRAWN BALANCING PROCEDURE
K. Matsuo
CONFERRED SCALE

DRAWING NO. REV.

Tz- E040-0093 5

Drawn August 22, 2008

【Balancing interval】

Balancing is not necessary for 10 years or 70,000 hours if the impeller and/or turbine

blades are not damaged. However, check the rotor balancing when unusual noise

and/or vibration occurred while driving.

【Balancing on compressor side】

Correct only unit balance of impeller when some wear on blades of impeller are caused

or after touching up the hitting trace. （Refer to the following pages）

【Turbine side】

Correct only unit balance of the rotor shaft (with blades) when some wears are observed

on the turbine blades or after touching up the hitting trace.

・Balancing correction is necessary when the blades are replanted.

・When the tip is processed to touch up the flaws caused by the contact etc, unit (with

rotor shaft blade) balancing correction is necessary.

・When the turbine blades rattle during balancing, fix them using adhesive agent (or

LOCTITE), （Any brand can be used, if it can fix the blades）.

1
Balancing procedure

1. Unbalance check
Correction is not necessary any more when amount of unbalance is within the
allowable range indicated in the attached “Balancing Standard” (Grade of proper
balance: G6.3) after cleaning impeller, rotor or turbine blades.
① Clean the rotor shaft and impeller wheels, and remove dirt and foreign substances
completely.
② Unbalance check
Note 1） Tighten the impeller at the specified pressure.
Note 2） Check the vibration of rotor with a dial gauge
（Vibration of the rotor ＜ 0.1mm）

Do not correct
the balancing for
completed rotor.

No To the “Work
Within allowable range
flow chart” in the
of unbalance
following page

Yes

Balancing is not necessary

Attention!
Do not correct the unbalance for completed rotor.

2
Work flow chart after checking overall unbalance
A jig for balancing
single unit of impeller
exists.
YES To CASE 1
in Page 4.

The impeller is new

YES To CASE 2
in Page 5.
NO

NEW

NO

The rotor shaft is

new (with blades)
To CASE 3
NEW YES
in Page 6.

NO To CASE 4
in Page 8.

Note） MHI can sell the special jig for balancing single unit of compressor wheel and
can provide drawings.

3
CASE 1
Procedure 1: Correct single unit balance of the impeller so as to meet the values in
the allowable range indicated in the attached “Balancing standard”

Target
Grade of proper balance

G 2.5

Procedure 2: Correct single unit balance of the rotor shaft (with blades) so as to
meet the values in the allowable range indicated in the attached
“Balancing standard”

Target
Grade of proper balance

G 2.5

Procedure 3: After above procedures, check whole balance according to the

unbalance check indicated in page 2. If the balance is not within the
allowable range, disassemble the completed rotor (the rotor with blades,
impeller) and repeat the procedures No.1 to No3 until meeting the values
in the allowable range.

Target
Grade of proper balance

G 6.3

4
CASE 2
Procedure 1: Single unit balancing is not necessary for a new impeller.
Do not correct balance.

NEW

Do not correct balance.

Procedure 2: Correct single unit balance of the rotor shaft (with blades) so as to
meet the values in the allowable range indicated in the attached
“Balancing standard”

Target
Grade of proper balance

G 2.5

Procedure 3: After above procedures, check overall balance according to the

unbalance check indicated in page 2. If the balance is not within the
allowable range, disassemble the completed rotor (the rotor with blades,
impeller) and repeat the procedures No.2 to No3 until meeting the values
in the allowable range.

Target
Grade of proper balance

G 6.3

5
CASE 3 1/2
Procedure 1: Single unit balancing is not necessary for a new rotor (with blades).
Do not correct balance.

NEW

Do not correct balance

Procedure 2: Mount the impeller to the rotor shaft.

Procedure 3: Push the impeller wheel using a hydraulic jack with 40kg/cm2 pressure
or less so that the touch surfaces of the claw clutch in axial direction
contact each other. After that loosen the nut once, and then tighten
it manually again. (Do not apply hydraulic pressure after manual
tightening.)
Sleeve
Thrust collar
Impeller

Rotor shaft

Contact each other.

(Do not apply hydraulic
pressure for tightening.)

Procedure 4: Check that the vibration of rotor tip is within 0.05mm.

Vibration of rotor ＜ 0.05mm

6
CASE 3 2/2
Procedure 5: Change setting of the balancing machine to the overhang mode, and
correct unbalance of impeller only.
Correct only impeller

Do not correct
balance of
rotor disc.

OVERHANG MODE
(羽根車 and
(Impeller + バランス済ロータ軸)
properly balanced rotor shaft)

R1
R2

CAB802 DISPLAY “a” “b” “c”は実測値

“a”, “b” and “c” are actually measured values.

Usual mode
通常モード
During overall balancing
全体バランス時

CAB802 DISPLAY
Procedure 6: After above procedures, check overall balance according to the
unbalance check indicated in page 2. If the balance is not within the
allowable range, disassemble the completed rotor (the rotor with
blades, impeller) and repeat the procedures No.2 to No 6 until meeting
the values in the allowable range
※ 1 Tighten the impeller with the specified pressure.
※ 2 Change the setting of balancing machine to the usual mode.
7
CASE 4 1/2
Procedure 1: Correct single unit balance of the rotor shaft (with blades) so as to
meet the values in the allowable range indicated in the attached
“Balancing standard”

Target
Grade of proper balance

G 2.5

Procedure 2: Mount the impeller to the rotor shaft.

Procedure 3: Push the impeller wheel using a hydraulic jack with 40kg/cm2 pressure
or less so that the touch surfaces of the claw clutch in axial direction
contact each other. After that loosen the nut once, and then tighten
it manually again. (Do not apply hydraulic pressure after manual
tightening.)
Sleeve
Thrust collar
Impeller

Rotor shaft

Contact each other.

(Do not apply hydraulic
pressure for tightening.)

Procedure 4: Check that the vibration of rotor tip is within 0.05mm.

Vibration of rotor ＜ 0.05mm

8
CASE 4 2/2
Procedure 5: Change setting of the balancing machine to the overhang mode, and
correct unbalance of impeller only.
Correct only impeller

Do not correct
balance of
rotor disc

OVERHANG MODE
(compressor wheel + well balanced rotor shaft)

R1
R2

BALANCE MACHINE DISPLAY SAMPLE As for the “a”,”b” and “c” is actual measured value

AFTER THEN
FOR ROTOR ASSEMBLY MODE

BALANCE MACHINE DISPLAY SAMPLE

Procedure 6: After above procedures, check whole balance according to the
unbalance check indicated in page 2. If the balance is not within the
allowable range, disassemble the completed rotor (the rotor with blades,
impeller) and repeat the procedures No.2 to No 6 until meeting the values in
the allowable range
※ 1 Tighten the impeller with the specified pressure.
※ 2 Change the setting of balancing machine to the usual mode.
9
添付資料 バランス基準
Attachment: Balancing standard

MET-SE/SEII/MA
Checking standard of Rotor balancing (Completed rotor)

JIS B 0905 GRADE G6.3

DO NOT CORRECT THE BALANCING FOR
COMPLETED ROTOR
R1

R2
L1 L2

Allowable unbalance Allowable unbalance

(compressor side) (turbine side)
Type gr-cm gr R1(mm) L1(mm) gr-cm gr R2(mm) L2(mm)

33SE/SEII/MA 4.50 0.3 140 92.5 4.1 0.5 77 120

42SE/SEII/MA 10.58 0.6 171 122 9.6 1.0 95 137

53SE/SEII//MA 27.40 1.3 215 153 24.9 2.1 120.5 175

60MA 41.99 1.7 240 171 38.2 2.9 132 191

66SE/SEII/MA 65.98 2.5 269 190 60.0 4.0 150 215

71SE/SEII/MA 90.52 3.2 285 208 82.3 5.0 165 220

83SE/SEII/SEIII/MA 169.31 5.6 305 216 153.9 7.8 198 263

90SE/MA 251.34 6.7 377 258 228.4 10.6 215 290

10
Attachment:
添付資料 Balancing standard
バランス基準

MET-SE/SEII/MA
Procedure of unit balancing (impeller wheel)

JIS B 0905 GRADE G2.5

*Balancing jig is necessary
*Grind little by little / Not grind much at a time

K (depth for grind)

L(width for grind)

E (depth for grind)

R2
R1

Allowable unbalance Allowable unbalance

(compressor side) (turbine side)
R1 R2
type gr-cm gr E gr-cm gr K L
(mm) (mm)

33SE/SEII/MA 2.0 0.5 40 2.0 2.8 0.2 140 0.8 24

42SE/SEIIMA 2.5 0.5 50 3.0 3.4 0.2 171 1.0 26

53SE/SEII/MA 3.0 0.5 60 3.5 5.4 0.25 215 1.5 31

60MA 3.5 0.5 70 5.0 9.0 0.38 240 1.7 35

66SE/SEII/MA 4.0 0.5 80 4.5 13.5 0.5 269 2.0 39

71SE/SEII/MA 4.75 0.5 95 5.5 17.6 0.62 285 3.2 34

83SE/SEII/SEIII/MA 5.25 0.5 105 6.0 30.5 1.0 305 3.4 36

90SE/MA 5.5 0.5 110 8.0 37.7 1.0 377 4.0 58

11
添付資料 バランス基準
Attachment: Balancing standard

MET-SE/SEII/MA
Procedure of unit balancing (rotor with blade)

JIS B 0905 GRADE G2.5

*Grind little by little / Not grind much at a time

T (depth for grind)

R1
L2
L1

Allowable unbalance
(turbine side)
type gr-cm gr R1(mm) T L1 L2
33SE/SEII/MA 3.8 0.5 77 3.0 328 120

42SE/SEII/MA 4.75 0.5 95 3.0 375 137

53SE/SEII/MA 9.64 0.8 120.5 4.0 477 174

60MA 11.9 0.9 132 5.0 568 191

66SE/SEII/MA 15.0 1.0 150 4.5 594 215

71SE/SEII/MA 16.5 1.0 165 7.0 580 220

83SE/SEII/SEIII/MA 19.8 1.0 198 7.0 758 263

90SE/MA 21.5 1.0 215 8.0 816 290

12
Attachment:
添付資料 Balancing standard
バランス基準

MET-SC/SD
Checking standard of Rotor balancing (Completed rotor)

JIS B 0905 GRADE G6.3

DO NOT CORRECT THE BALANCING FOR
COMPLETED ROTOR
R1

R2
L1 L2

Allowable unbalance Allowable unbalance

(compressor side) (turbine side)
Type gr-cm gr R1(mm) L1(mm) gr-cm gr R2(mm) L2(mm)

33SC/SD 5.6 0.45 125 87.75 4.5 0.6 75 118.5

42SC/SD 13.5 0.9 150 109.05 10.2 1.1 92.5 136.25

53SC/SD 33.2 1.7 195 138.25 25.85 2.2 117.5 173.25

66SC/SD 81.6 3.4 240 169.5 63.0 4.3 146.5 213.5

83SC/SD 207.4 6.8 305 214.1 161.4 8.7 185.5 263.5

13
Attachment:
添付資料 Balancing standard
バランス基準

MET-SC/SD
Procedure of unit balancing (impeller wheel)

JIS B 0905 GRADE G2.5

*Balancing jig is necessary
*Grind little by little / Not grind much at a time

K (depth for grind)

L(width for grind)

E (depth for grind)

R2
R1

Allowable unbalance Allowable unbalance

(compressor side) (turbine side)
R1 R2
type gr-cm gr E gr-cm gr K L
(mm) (mm)

33SC/SD 2.0 0.5 40 2.0 2.5 0.2 125 1.4 14

42SC/SD 2.5 0.5 50 3.0 3.0 0.2 150 1.7 18

53SC/SD 3.0 0.5 60 3.5 4.9 0.25 195 2.0 23

66SC/SD 4.0 0.5 80 4.5 12.0 0.5 240 3.0 32

83SC/SD 5.25 0.5 105 6.0 30.5 1.0 305 3.4 36

14
Attachment:
添付資料 Balancing standard
バランス基準

MET-SC/SD
Procedure of unit balancing (rotor with blade)

JIS B 0905 GRADE G2.5

*Grind little by little / Not grind much at a time

T (depth for grind)

R1
L2
L1

Allowable unbalance
(turbine side)
type gr-cm gr R1(mm) T L1 L2
33SC/SD 3.8 0.5 75 3.4 326.5 118.5

42SC/SD 4.6 0.5 92.5 4.4 379.75 136.25

53SC/SD 9.4 0.8 117.5 5.0 482.75 173.25

66SC/SD 14.65 1.0 146.5 6.0 601.5 213.5

83SC/SD 18.55 1.0 185.5 8.0 765.5 263.5

15
Attachment:バランス記録フォーム
添付資料 Recording form for balancing

16
Attachment: Recording form for balancing
添付資料 バランス記録フォーム

17