Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Edition 06 | 2014
Content
Introduction
Overview, Main Components 1
Intended Use 2
Misapplications 2
General Safety Instructions 3
System-Specific Safety Instructions 4
Additional Product Information 4
Care and Maintenance Instructions 5
B Application
B1 Available panel sizes 18
B2 Connection to TRIO Panel Formwork
or RUNDFLEX Circular Formwork 19
B3 Push-pull props 20
B4 Parts list for access ladders 21
Components
Components 22
Key
Safety instructions Visual check Load-bearing point Safety helmet Safety goggles
12
10.2
12.1
10.2
6 10 29 11
7 10.1
3.1
22
1
27
28
2 23
26
3.2
24
5
25 21
Intended Use
Product Description System dimensions
PERI SRS Circular Column Formwork is Maximum formwork heights:
used to create perfect concrete surfac- 6.00 m with Ø = 25, 30, 35, 40 cm
es. The column panels are made of steel 7.20 m with Ø = 45, 50, 55, 60, 65 cm
and powder coated to ensure easy 8.40 m with Ø = 70 cm
cleaning. Each formwork element (half Extendable in 30 cm increments
form) has two welded-on connecting
possibilities for push-pull-props and con- Standard diameter 25 – 70 cm
creting plattforms. The construction pro- in 5 cm increments.
vides a pre-centring which ensures easy Other diameters 75 – 120 cm
closing of the formwork. in 5 cm increments.
Integrated stacking aids allow easy
stacking and prevents the elements slid-
ing during transportation. Technical Data
The tie yokes with self-cleaning hexago- Permissible fresh concrete pressure
nal threads are permanently connected 150 kN/m².
to the panel and cannot be lost.
The striking bolt for easy striking can be
used without requiring any tools.
The crane eyes are fixed to the ele-
ments and are used when moving them,
also when the elements are stacked.
Misapplications
General Changes to PERI components are not The illustration on the front cover of
The use in a way not intended, deviating permitted and represent a misapplica- these assembly instructions is under-
from the standard configuration or the tion with associated safety risks. stood to be a system representation
intended use according to the assembly only. The structures shown in these as-
instructions, represents a misapplication sembly instructions are examples and
with a potential safety risk. feature only one component size. They
are valid for all component sizes con-
Only PERI original components may be tained in the standard configuration.
used. The use of other products and
spare parts represents a misapplication For a better understanding, detailed
with associated safety risks. illustrations are partly incomplete. The
safety installations which have possibly
not been featured in these detailed
drawings must nevertheless be available.
Safety instructions
General
PERI products have been exclusively de- Components provided by the contractor During unfavourable weather conditions,
signed for use in the industrial and com- must conform with the characteristics suitable precautions and measures are
mercial sectors by suitably trained per- required in these assembly instructions to be implemented in order to guarantee
sonnel. as well as with all valid construction working safety and stability.
guidelines and standards.
These assembly instructions serve as In particular, the following applies if After exceptional events or long periods
basis for the project-related risk assess- nothing else is specified: of downtime whereby the formwork or
ment and the instructions for the provi- – Timber components: Strength Class sub-structure was not used, the unit and
sion and use of the system by the con- C24 for Solid Wood according to its components must be checked for
tractor (user). EN 338. signs of damage as well as stability and
However, they do not replace them. – Scaffold tubes: galvanised steel tubes functionality.
with minimum dimensions of
Before each use the materials and the Ø 48.3 x 3.2 mm according to The contractor (user) must ensure the
working areas are to be regularly EN 12811-1:2003 4.2.1.2. stability throughout all phases of con-
checked in particular for signs of dam- – Scaffold tube couplings according to struction. He must ensure and verify
age, stability and functionality. EN 74. that all occuring loads are safely trans-
Damaged components must be replaced ferred.
immediately on site and may no longer Any deviations from the standard config-
be used. uration may only be carried out after a The contractor (user) has to provide safe
separate risk assessment has been working areas for site personnel which
Safety instructions and permissible done by the contractor (user). are to be reached through the provision
loads must be observed at all times. of safe access ways. Areas of risk must
On this basis, appropriate measures for be cordoned off and clearly marked.
Remove safety components only when the working safety and stability are to be Hatches and openings on accessible
they are no longer required or if the offi- implemented. working areas must be kept closed dur-
cial representative of the contractor ing working operations.
gives instructions for this to take place. The contractor must ensure that the as-
sembly instructions provided by PERI The contractor must ensure that the
For the application, inspection and repair are available for the users at all times user fulfils the minimum requirements
of our products, the current safety regu- and that they are also fully understood. for personal protective equipment, e.g.:
lations and guidelines must be observed – Safety gloves,
in the respective countries where they – Safety helmet,
are being used. – Safety shoes,
– Safety glasses.
Safety instructions
System-Specific
Retract components only when the con-
crete has sufficiently hardened and the
responsible person has given the instruc-
tions to strike.
Fig. A1.01
Table
Max. number of unsecured stacked
column panels outdoors*
Ø 25 6
Ø 30 8
Ø 35 – 70 9
*Assumptions:
– flat surface
– wind load according to DIN 4420, T1 Fig. A1.03 5
Fig. A1.04
4
The platform decking (10.3) must be po- 1.3
sitioned above the Column Web (1.3)
with large column diameters. Remove 10.3
Eye Bolts, if necessary, for assembly.
(Fig. A2.05) Fig. A2.05
Fig. A2.02
12
10.1
12.1
10.1
11.3
10.1
Ladder access
Mount Access Ladders on both column
elements: 1 x with exit, 1 x without exit.
Always mount End Ladders on horizon-
tally-positioned column elements.
With exit:
1. Mount ladder connections (21) using
bolts and cotter pins in the column
web (1.3). (Fig. A2.06)
24
22
Visual check of the clamping plates.
23 25
The contact surface of the Clamping
Plates must rest against the ladder
profile!
21
12.1 29
21
28
28
Fig. A2.08.2
Fig. A2.08
Fig. A2.08.1
Ladder access
5. Attach Ladder Safety Cage 150 (27) 27
using clamping plates to End Ladder
180/2 (22) and Ladder 180/6 (23) – 28
overlapping ladder joint – SW 19.
(Fig. A2.09 + A2.09.1) Fig. A2.09.1
6. Attach Ladder with Ladder Hook to
the vertical column element.
Without exit:
Ladder Access on second column half 23 22
for attending to the Tie Yoke. End Ladder
180/2 not required. 27
(Fig. A2.10) Fig. A2.09
Fig. A2.10
3.2
Fig. A2.12
Table
Horizontal pre-assembly over 6.00 m Without Main Beam Clamp With 2 Main Beam Clamps
Diameter
high, up to Ø = 70 cm [cm] Assembly Assembly
Weight [kg] Weight [kg]
Height [m] Height [m]
Depending on the diameter of the form- 305 6.0 488 9.6
work and the used column segments, 25
maximum formwork heights and 293 7.2 445 11.4
weights are permissible with horizontal 345 6.0 552 9.6
30
pre-assembly of the half forms. 331 7.2 502 11.4
These permissible heights can be in-
360 6.0 576 9.6
creased through the clamping together 35
of the column segments with the Main 350 7.2 533 11.4
Beam Clamp HD (Item no. 022014 or 380 6.0 684 10.8
106183). 40
374 7.2 596 12.0
Arranging the segments over the com- 498 7.2 747 10.8
45
plete height can be done arbitrarily. 460 8.4 652 12.0
The permissible heights and weights of 522 7.2 783 10.8
the formwork halves are specified in the 50
484 8.4 684 12.0
table.
570 7.2 855 10.8
55
The smaller assembly height in each 561 9.0 748 12.0
case applies for the use of elements 582 7.2 873 10.8
h = 1.20 m. 60
579 9.0 772 12.0
The maximum assembly height applies
for the use of elements h = 3.0 m plus a 618 7.2 1030 12.0
65
single-piece rest. 615 9.0 923 13.2
If other assembly variants are selected,
763 8.4 1199 13.2
neither the assembly height nor weight 70
may be exceeded. 651 9.0 1085 15.0
Using the table on the basis of the Item no. 022014 and 106183
example Ø = 50 cm
Use without Main Beam Clamp HD
3.00 3.00 3.00 max. h = 8.40 m / weight: 484 kg
1.20 1.20 1.20 1.20 1.20 1.20 max. h = 7.20 m / weight: 522 kg
Diff: h = 1.20 m / weight: 38 kg
Shuttering
9
H
they are secure before crane lifting
gear is attached each time!
Fig. A4.01
Fig. A4.02
6
Fig. A4.03
Shuttering
2. Position column panel with Push-Pull
Props. (Fig. A4.04) 5
3. Fix Push-Pull Props using dowels, e.g.
with PERI Anchor Bolts 14/20 x 130 or
similar. g.
Now the crane lifting gear can be re-
leased!
4. Attach second column panel on the
ring bolts. (Fig. A4.04.1) Fig. A4.05
5. Bring together the two halves with
help of the pre-centerings (5).
(Fig. A4.05)
Now the crane lifting gear can be
released!
Attach ladders.
Striking 6
Fig. A5.01.3
Fig. A5.01
Setting down
Fig. A5.02
Fig. A5.03
Fig. A5.04
Table
Height and diameter of the SRS
Column Panels
d = Column diameter
H = Dimension for locating board
d
H
3,00 m
2,40 m
1,20 m
0,30 m
16
Fig. B2.02
Required Push-Pull Props and their at- Required Push-Pull Props RS and Kicker Braces depending on the formwork
tachment points with a positioning angle height.
of 60°.
Height of Push-Pull Props Kicker Brace
(Fig. B3.01 + B3.02)
formwork
[m] RS 300 RS 450 RS 650 RS 210 RS 300 RS 450
2.40 A
2.70 A/B
– With increased requirements, main-
3.00 A X
tain angle tolerances according to DIN
3.30 A X
18202.
3.60 B X
– Through placing on both sides of 3.90 B X
Push-Pull Props and attachment of the 4.20 B X
Push-Pull Prop in the top Push-Pull 4.50 B X
Prop Connection of the extended col- 4.80 B X
umn. 5.10 B X
– Kicker Brace is not required if locating 5.40 B X
boards are used. 5.70 B X
6.00 B X
Required Push-Pull Props RSS and Kicker Braces depending on the formwork
height.
Height of Push-Pull Props Kicker Brace
formwork Kicker Brace
[m] RSS I RSS II RSS III RS 1000 AV 210
for RSS III
2.40 A X
2.70 A X
3.00 A A X
3.30 A A X
3.60 B X
3.90 B X
4.20 A B X
4.50 B X*
4.80 B X
5.10 B X
5.40 B X
5.70 B X
6.00 B X*
* Kicker Brace with separate Base Plate
fixed in position with dowels.
X Y Y
B
h
3000
18
110
22
SRS Circular Column Formwork
Item no. Weight kg
045210 135,000 Circular Column Platform 25-70, compl. Complete with
Working and concreting platform for SRS Steel 1 pc. 045211 Circular Column Landing 25-70
Circular Column Ø 25 cm up to 70 cm. 4 pc. 037430 Platform Guardrail 134, galv.
130
1472
1554 213
1340 50
23
SRS Circular Column Formwork
Item no. Weight kg
051410 11,700 Ladder 180/6, galv. Complete with
As access for PERI formwork systems. 4 pc. 710224 Bolt ISO 4017 M12 x 40-8.8, galv.
4 pc. 710381 Nut ISO 7042 M12-8, galv.
450
SW 19 5 x 298 = 1490 83
1960
210
405 50
450
298 1200
1885
550
1340 50
24
SRS Circular Column Formwork
Item no. Weight kg
103718 0,684 Ladder Hook, galv. Complete with
For adjusting the bottom ladder. 2 pc. 710266 Bolt ISO 4017 M12 x 25-8.8, galv.
Always use in pairs. 2 pc. 710381 Nut ISO 7042 M12-8, galv.
330
SW 19
450
453
469
992 50
152 40
710
SW 19
750 / 1500
704
25
SRS Circular Column Formwork
Item no. Weight kg
117466 10,600 Push-Pull Prop RS 210, galv. Note
Extension length L = 1.30 – 2.10 m. Permissible load see PERI Design Tables.
For aligning PERI formwork systems and precast
concrete elements.
Ø48,3
Ø 60,6
Ø21 Ø17
1178
9
118238 12,200 Push-Pull Prop RS 260, galv. Note
Extension length L = 2.30 – 2.60 m. Permissible load see PERI Design Tables.
For aligning PERI formwork systems and precast
concrete elements.
Ø48,3
Ø17
Ø 60,6
Ø21
2178
9
117467 15,500 Push-Pull Prop RS 300, galv. Note
Extension length L = 1.90 – 3.00 m. Permissible load see PERI Design Tables.
For aligning PERI formwork systems and precast
concrete elements.
Ø48,3
Ø17
Ø64,5
Ø21
1773
9
Ø48,3
Ø 73
Ø21 Ø17
2670
9
26
SRS Circular Column Formwork
Item no. Weight kg
117469 40,000 Push-Pull Prop RS 650, galv. Note
Extension length L = 4.30 – 6.50 m. Permissible load see PERI Design Tables.
For aligning PERI formwork systems and precast
concrete elements.
Ø48,3
Ø 88,9
Ø21 Ø17
4140
Ø48,3 Ø17
Ø21 Ø21
Ø 102
10
103800 271,000 Push-Pull Prop RS 1400, galv. Note
Extension length L = 6.40 – 14.00 m. Permissible load see PERI Design Tables.
For aligning PERI formwork systems. Chain can be operated from bottom.
6290
Ø48,3 Ø48,3
Ø17
Ø21 Ø21
27
SRS Circular Column Formwork
Item no. Weight kg
117343 3,250 Base Plate-2 for RS 210 – 1400, galv. Complete with
For assembly of Push-Pull Props RS 210, 260, 2 pc. 105400 Pin Ø 20 x 140, galv.
300, 450, 650, 1000 and 1400. 2 pc. 018060 Cotter Pin 4/1, galv.
106
Ø21
52
261 64
Accessories
124777 0,210 Anchor Bolt PERI 14/20 x 130
Ø70
Ø16,5
1915
10
028020 22,000 Push-Pull Prop RSS II Note
Extension length L = 2.91 – 3.80 m. Permissible load see PERI Design Tables.
For aligning PERI formwork systems.
Ø16,5 Ø16,5
2775
15
10
Ø48,3
Ø 82,5
16,5 16,5
4399
15
28
SRS Circular Column Formwork
Item no. Weight kg
106000 1,820 Base Plate-2 for RSS, galv. Complete with
For assembly of RSS Push-Pull Props. 1 pc. 027170 Pin Ø 16 x 42, galv.
1 pc. 018060 Cotter Pin 4/1, galv.
Ø11
85
Ø21
12
150 100
Accessories
124777 0,210 Anchor Bolt PERI 14/20 x 130
Ø30
Ø38
Ø16,5 Ø16,5
390
10
10
Ø30
Ø 38
Ø16,5 Ø16,5
690
10
10
Ø30
Ø 38
Ø16x42 Ø16,5
980
10
10
29
SRS Circular Column Formwork
Item no. Weight kg
108135 12,900 Kicker AV 210 Complete with
Extension length L = 1.28 – 2.10 m. 1 pc. 027170 Pin Ø 16 x 42, galv.
For aligning PERI formwork systems. 1 pc. 018060 Cotter Pin 4/1, galv.
Note
Permissible load see PERI Design Tables.
Ø 70
Ø16x42 Ø16,5
1171
10
10
028120 17,000 Kicker AV RSS III Complete with
Extension length L = 2.03 – 2.92 m. 1 pc. 027170 Pin Ø 16 x 42, galv.
For aligning PERI formwork systems. 1 pc. 018060 Cotter Pin 4/1, galv.
Note
Permissible load see PERI Design Tables.
Ø70
Ø16x42 Ø16,5
1915
10
10
124777 0,210 Anchor Bolt PERI 14/20 x 130 Note
For temporary fixation to reinforced concrete Wrench size SW 24.
structures. Drilling Ø 14 mm.
Technical Data
See PERI data sheet!
SW 24
Ø14
130
30
The optimal System for every
Project and every Requirement
PERI GmbH
Formwork Scaffolding Engineering
Rudolf-Diesel-Strasse 19
89264 Weissenhorn
Germany
Tel. +49 (0)7309.950-0
Fax +49 (0)7309.951-0
info@peri.com
www.peri.com