INSPECTION AND TEST PLAN - BLASTING AND PAINTING DOC. NO.

: U-500/WSSB/PCM/ITP/02 REV : 1
CLIENT : PC METHANOL SDN. BHD. PLANT 1 CONTROLLED COPY NO. : ABBREVIATIONS
PROJECT : U-500 & U-550 RUBBER LINING PIPES REPLACEMENT PROJECT M = MONITOR W = WITNESS
BY : WELFIELD SERVICES SDN. BHD. R = REVIEW AP = APPROVAL
RD = RANDOM H = HOLD
RESPONSIBILITY INSP. STATUS
ITEM
PROCESS DESCRIPTION QC ACTIVITY SPEC / ACCEPTANCE CRITERIA VERIFYING RECORD REMARKS
NO WSSB PCMSB WSSB PCMSB
1 Blasting & Painting
1.1 Blasting - operation To check and verify correct type of Blasting and Painting Spec / Blasting and Painting Report Painting Inspector W H
abraisive used (garnet 30-60 ) PTS 30.48.00.31 Inspector

1.2 Blasting profile height. To measure profile height as per spec. Blasting and Painting Spec / Blasting and Painting Report Painting Inspector W H
30-60 microns, no miss spot and etc. PTS 30.48.00.31 Inspector

1.3 1st Coat painting - paint spray To ensure no dust , corrossion blooms Blasting and Painting Spec / Blasting and Painting Report Painting Inspector W H
To verify and record correct paint thinner PTS 30.48.00.31 Inspector
mixture.
To verify RH < 80% and steel temp < 50 degC
To measure and record wet film thichness

1.4 2nd coat painting - paint spray To ensure no 1st coating damage or failure Blasting and Painting Spec / Blasting and Painting Report Painting Inspector W H
To verify dry film thickness (DFT)of 1 st coat. PTS 30.48.00.31 Inspector
To ensure surface prep for 2nd coat -light
sand paper to remove any foreign mat.
To verify and record correct paint type and
thinner mixture.
To measure and record wet film thickness

1.5 3rd coat painting To ensure no 2nd coating damage or failure Blasting and Painting Spec / Blasting and Painting Report Painting Inspector W H
To verify dry film thickness(DFT)of 2nd coat. PTS 30.48.00.31 Inspector
To ensure surface prep for 3rd coat -light
sand paper to remove any foreign mat.
To verify and record correct paint type and
thinner mixture.

1.6 Final Painting inspection To measure final 3 coat dry film thickness Blasting and Painting Spec / Blasting and Painting Report Painting Inspector W H
To check for any coating damage or failure PTS 30.48.00.31 Inspector
To check for any paint application defects.

Page 1 of 2
INSPECTION AND TEST PLAN - BLASTING AND PAINTING DOC. NO. : U-500/WSSB/PCM/ITP/02 REV : 1
CLIENT : PC METHANOL SDN. BHD. PLANT 1 CONTROLLED COPY NO. : ABBREVIATIONS
PROJECT : U-500 & U-550 RUBBER LINING PIPES REPLACEMENT PROJECT M = MONITOR W = WITNESS
BY : WELFIELD SERVICES SDN. BHD. R = REVIEW AP = APPROVAL
RD = RANDOM H = HOLD
RESPONSIBILITY INSP. STATUS
ITEM
PROCESS DESCRIPTION QC ACTIVITY SPEC / ACCEPTANCE CRITERIA VERIFYING RECORD REMARKS
NO WSSB PCMSB WSSB PCMSB
2 Blasting and Painting Repair
- minor paint damage and weld joints
2.1 Surface preparation - to power tooling To verify power tooling finish to ST3 Blasting and Painting Spec / Blasting and Painting Report Painting Inspector W H
Paint edge blend smoothly with feathering PTS 30.48.00.31 Inspector
edge - no abrupt edge.
To ensure no oil or grease .

2.2 1st Coat Surface tolerance Paint - To ensure correct type and mixture of paint Blasting and Painting Spec / Blasting and Painting Report Painting Inspector W H
1 st Coat brush application. and thinner. PTS 30.48.00.31 Inspector
To measure and record wet film thickness

2.3 Final Coat polyurethane - To verify and record 1st coat DFT Blasting and Painting Spec / Blasting and Painting Report Painting Inspector W H
2nd coat brush application. To ensure cleanliness of surface by light PTS 30.48.00.31 Inspector
sanding.

2.4 Final Inspection To verify final dry film thickness Blasting and Painting Spec / Blasting and Painting Report Painting Inspector W H
To ensure no paint damage or failure PTS 30.48.00.31 Inspector

3 Final Documentation
3.1 Document compilation - Review all Quality Records and compile N/A QC catalogue QC Inspector W R
QC Package.

Prepared By : Reviewed By : Approved By :

Name : Name : Name :

Date : Date : Date :
Signature : Signature : Signature :

Page 2 of 2