ENERGY

power to the people

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Jaigarh-Dabhol Pipeline ODPL) and all works at SV stations for Western Gateway Project.

WPSNO.: I WELDING PROCEDURE SPECIFICATION

OILjJDPLj3154jWPS-12C FOR AUTOMATIC WELDING WITH I REV-OO
BACKWELD .

WELDING PROCEDURE SPECIFICATION

FOR AUTOMATIC WELDING WITH BACK WELD

WPS No.: OIL/JDPL/3154/WPS- 12C, REV-OO

For
00 30.10.2018 S.Rohit Kumar
Approval

Prepared &Checked Approved Approved

Rev Date Description
By OIL By ElL By HGPL
 .Gm •
PROJECT

CLIENT
IAPII104
WELDING PROCEDURE SPECIFICATION

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: Jaigarh-Dabhol pipeline (JDPl) and all Work!. at SV station for Weste rn Gatway Projects

: M Is. H-Energy Gateway Private Limited

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Delivering Endlessly EIC/EPCMC' M/,. En8ine." India limited

CONTRACTOR: MIs , Offshore Inh"ast rut ure ltd

Welding Procedure Specification : OtL/JOPLJ31S4/WPS-12C Date 1 30. 10.1018

Referance PQR No. : Oll/JOPL/31S4jPQR-12C Weather
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Welding Process : GMAW (Mechanized) + GMAW·P

BASE MATERIAL MATERIAL RANGE QUALIFIED YS O!: 70000 PSI IYS= Yield Str ength)

PIPE GRADE : APISL Gr X70m PSl ·l THICKNESS RANGE QUALIFIED : 4.8mm - 19.1mm
n
DIAMETER : 30 00 DIAMETER RANGE QUALIFIED : 002:12.750"

WAll THK : 19.05 mm

POST WElD HEAT TREATMENT, GAS Percent Composition

Temperature NA Gas MiXlUre Flow Rate

Time NA Shielded M/Co 2 75Ar/2SC0 2 70-90 (For Roo1)55-75 (For Other Pas.5)

Other NA Backing NA NA NA

ElECTRODE / FILLER METALS : PREHEAT/ INTERPASS INFORMATION :

SFA Specification Preheat Temp, Min Up to moi sture Remo ....al

SFA NO SFAS.18 SFA5.18 Inter Pass Temp N/ A

AWS Classification ER70S-G [R7 0S~

Method of Heating . Heating Tourch fo r moisture remo....al
Size of Electrode Metal 0.9mm 1.0mm

Brand BOHLER BOHLER Control Method : Tempil Sticl<. / Contact Thermocouple

Distance to be Recorded : Pre-heat 75mm or greater from Toe of Be ....el/lnterpass at Toe o f Be....el

POSITION: TECHNIQUE:

Pipe Position: SG Sting or Wea'ole Bead : Rool -Stringer ,Other Wea'ole

Other Multi pas.s or Single Pass (Per side) : Single pass, Multi pils.5 only for capping

Single or Ml,.lltlple Electrode: Multiple

CLAMP INFORMA TlON :

Type of Clamp : Pneumatic Inte rnal line -Up Clamp (IWM)

Point of ,·emo\'al of Clamp: An';:r M)% or rust pass completion

Time lapse belvl·C'f'n compltrion of '·001 and sla11 of se<"ond nm: Min .2 Minules

Time lapse berw~n fomm('ncemtnt of refond mn ;tnd sial' of Ihird run : Min. 60 Minutes

Maximum lim e berwf'f"n commence-me-nland complelion or ",·eld : Mm. l-l Hours

Iniliat/lnter pltS5 cleaning: Power Bru :-lu n~ &. Grinding

SCHEMATIC OF JOINT DESIGN Joint I Bevel Information Pass Sequence

s,~
Bevel Angle

:::;::.
Wall Thk
: 37.5'''

.::~:~::m
: 19.0Smm
lcjfi/2R~:~ J-8mm
.--- - --1c -">-'T-----,

j ~ j
Not" If'=f=$­
<­
'1 1.3 mm
1.DimentionClI Tolerances -O.2mm +O .Smm and !l.S· mm 37S . . -:
2.MaK.misalignment (hig·low) :to be Qualified

Actual Welding Parameters of Test Coupon

AWS Welding Filler Sile In Volt Cun-enl Wire S d Gas Flow . Fllle, Brand Direction of Speed Htat Input Hntlnput
Passes , ~ Rille Polanry Name . Min Mal Remal'Ju
elas.siflcation Prosses (mm) (V) (Amp) (lnt/Mln) _(dm) Welding (Inc/nun) (KJ/illch) JK.Jllnch)

Root ER70S-G ER70S-G 0,9mm 18·24 18G--220 360-410 80-90 DeEP BOHLER Down Hill 28-32 2,75 3,54

Hot Pass ER7OS-6 GMAW-P 1.0mm 22·25 18().230 350-450 &0-80 DCEP BOHLER Down Hill 12-22 5.31 7.28

FiII-l ER70S~ GMAW-P 1.0mm 22-2S 1811-230 3504S0 6().80 DCEP BOHLER Down Hill 12-22 s.31 7.28

FiII-2 ER70S~ GMAW-P 1,Omm 22-25 1811-230 350450 60-80 Dap BOHLER Down Hill 12-22 5.31 7.28

FiII-3 ER70S·6 GMAW-P 1.0mm 22-25 18()..230 35Q-4S0 60-80 DCEP BOHLER Down Hill 12-25 5.31 7_28

FiII4 ER70s-{; GMAW-P 1.0mm 22-25 180-230 350450 60-8{) DCEP BOHLER Down Hill 12-25 5.31 7.28

Capping ER70S-6 GMAW·P 1.0mm 23-26 125-165 250-350 60-80 DCEP BOHLER Down Hill 12-25 3.91 5.11

Notes: For detail refer Annuure - 02

1. II weld cools below preheat temperature . the weld will be preheated to at least the minimum qualified preheat temperature around the circumference of the pipe .

2 WIre Brush & Grind As Needed. Gnnding 12 O'clocl<.! 6 O'clock tie-ins as needed.

3. ln the e'olent thai the root is incomplete. the fO rtly mechanized co mpleted on the misfire area. Pipe must remain supported until completion of root. Uft and lower will be performed after 100% of the root pass has been deposrted .

4. GnndingICleanlng· Surtaces 10 be w ..t'~ ~cirI~

ee from lamination, scales. slag, grease. paint, and other foreign material that adversely affects welding (this does nOI include silICOn deposits hom the GMAW process). Cleaning
tools include power brush, gnnder, ha ~~~ ~ ~ d as needed. In areas where Ihere is excessive misa lig nment, tho weld be'olol can be ground althe lop of the land to 8'o1en up the shoulders pnor 10 hot pass depoSItion

5 Cons.cutiv. or adjacent weld paT ~"".(:.SI~~!I!:.. d1 cumf.renlial position . ~G .~

_~ VERIFIEDAN~ i"'n,... Jk- J q:~~ VEDBY ~ (\

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