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WELDING
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Joining and Assembly
Distinguished
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Welding Defined
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Why Welding is Important
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Limitations and Drawbacks
of Welding
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Faying Surfaces in Welding
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Types of Welding Processes
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Fusion Welding
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Some Fusion Welding Processes
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Arc Welding
Basics of arc welding: (1) before the weld; (2) during the
weld, the base metal is melted and filler metal is added to
molten pool; and (3) the completed weldment
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Solid State Welding
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Some Solid State Welding
Processes
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Principal Applications of Welding
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Welder and Fitter
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
The Safety Issue
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Special Hazards in Arc Welding
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Automation in Welding
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
The Weld Joint
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Five Types of Joints
(a) Butt joint, (b) corner joint, (c) lap joint, (d) tee joint,
and (e) edge joint
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Types of Welds
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Fillet Weld
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Fillet Welds
(a) Inside single fillet corner joint; (b) outside single fillet
corner joint; (c) double fillet lap joint; (d) double fillet tee
joint (dashed lines show the original part edges)
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Groove Welds
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Groove Welds
(a) Square groove weld, one side; (b) single bevel groove
weld; (c) single V-groove weld; (d) single U-groove weld;
(e) single J-groove weld; (f) double V-groove weld for
thicker sections (dashed lines show original part edges)
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Plug Weld and Slot Weld
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Spot Weld and Seam Weld
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Flange Weld and Surfacing Weld
(a) Flange weld and (b) surfacing weld used not to join
parts but to deposit filler metal onto surface of a base part
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
How does seam welding is differ
from spot welding?
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Seam welding
Spot welding
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Physics of Welding
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Power Density
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Comparisons Among Welding
Processes
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Power Densities for Welding
Processes
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Power Density
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Unit Energy for Melting
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Heat Transfer Mechanisms in
Welding
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Heat Transfer Mechanisms in
Welding
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Heat Available for Welding
Hw = f1 f2 H
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Heat Transfer Efficiency f1
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Melting Efficiency f2
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Energy Balance Equation
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Typical Fusion Welded Joint
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Features of Fusion Welded Joint
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Heat Affected Zone
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e