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1.1 Introduction___________________________________________________ 64
1.1.1 Mechanical effects ___________________________________________________ 64
1.1.2 Chemical effects_____________________________________________________ 64
1.2 Common Misconceptions _________________________________________ 64
1.3 The Mechanisms of Wellbore Instability - Mechanical Aspects ____________ 66
1.3.1 Unconsolidated Formations ____________________________________________ 66
1.3.2 Competent Formations ________________________________________________ 67
1.4 Mud weight window_____________________________________________ 70
1.4.1 Increased well inclination ______________________________________________ 70
1.4.2 Open hole time ______________________________________________________ 70
1.5 Preventative Action - Mechanical __________________________________ 71
1.5.1 Pre Drilling ________________________________________________________ 71
1.5.2 Planning Stage ______________________________________________________ 72
1.5.3 Symptoms and Remedial Action_________________________________________ 74
1.6 The Mechanisms of Wellbore Instability - Chemical Aspects______________ 75
1.7 Preventative Action - Chemical ____________________________________ 76
1.7.1 Pre Drilling ________________________________________________________ 76
1.7.2 Oil Based Mud - Engineering Comments __________________________________ 77
1.7.3 Water Based Mud - Engineering Comments ________________________________ 78
1.7.4 Symptoms and Remedial Action_________________________________________ 79
1.8 Special Cases __________________________________________________ 80
1.8.1 Salt Formations _____________________________________________________ 80
1.8.2 Coal Formations_____________________________________________________ 81
1.1 Introduction
• Mechanical effects,
• Chemical effects,
or a
• Combination of both.
The following sections give more detail on this, and provide a guide to
minimise wellbore instability in the planning, implementation and drilling
phases.
The logic behind the above statements are fundamentally flawed as certain
weak formations may need overbalance in excess of 1000 psi to prevent hole
collapse, whereas some mudstones can be drilled problem free in
“underbalanced” conditions.
Increasing mud weight can in instance amplify problems. E.g. More rapid
failure could occur in fractured rocks, whereas in some porous formations the
resulting higher fluid losses and thicker mud cakes could promote differential
sticking.
5. Oil-based mud will prevent any problems occurring while drilling in shales.
Hole instability can still occur however particularly if mud weight or water
phase salinity is inappropriate.
Reducing API filtrate and increasing inhibition and overbalance will often have
a more beneficial effect than reducing annular velocity.
Reciprocating the drillstring and pumping out may have a more beneficial
effect and not result in filter cake removal or inducing wellbore pack off or
instability to occur.
1.3 The Mechanisms of Wellbore Instability - Mechanical Aspects
These upper and lower bounds to the mud weight define the “mud weight
window” (see Figure 2a).
Hence, ERD wells are typically more prone to instability than other more
conventional wells drilled in the region.
Increased hole section length and therefore, increased open-hole time are a
natural consequence of drilling ERD wells. Where possible, a gradual
increase in mud weight can be effective in combating this time element and
can stabilise the formation for a longer period.
If conventionally drilled wells have proved difficult to drill due to a narrow mud
weight window, then serious thought must be given to whether a casing
program can be designed to combat the increased risks projected in the ERD
well.
1.5 Preventative Action - Mechanical
• Drilling Completion reports from offset wells (which may contain much of
the other information listed below).
• Be aware that the fracture gradient may reduce with increased inclination.
• The in-situ stress state near a salt diapir is highly disturbed, such that well
trajectories which approach the diapir normal to its surface provide a larger
mud weight window than trajectories tangential to its surface.
1.5.2.5 General
• Oil based muds often allow a lower mud weight to be used to prevent
collapse in shales. This provides a larger mud weight window.
• The onset of cavings from a formation while it is being drilled may indicate
underbalance conditions. An increase in mud weight or a reduction in
ROP may help.
• The onset of cavings more than a few hours after drilling a shale indicates
that the benefit of the initial overbala nce has been lost. This is a result of
migration of filtrate into the formation causing near wellbore pressure
increases. An increase in mud weight and/or a reduction in fluid loss are
likely to help.
• Swab and surge pressure may trigger off instability in weak or highly
fractured shales. Particular care is required when running in and pulling
out of hole sections with such formations present. Pressure while drilling
(PWD) measurements indicate that surge pressures equivalent to 1.5 ppg
(0.18 SG) can be generated not just when tripping but also on connections
made with a top drive.
• Unless absolutely necessary, do not reduce the mud weight while drilling if
a shale is present in the open hole section, otherwise the risk of hole
instability is greatly increased. If operational difficulties necessitate a mud
weight reduction then the slower this is done the better.
1.6 The Mechanisms of Wellbore Instability - Chemical Aspects
• Shales
• Salt formations
When shales react with water, they can soften, disperse, swell and crack.
These effects can cause a wide range of operational problem such as tight
hole, hole enlargement, ledging, bit balling and caving.
• Halite (NaCl)
• Carnallite (KMgCl3 .6H2 O)
• Bischofite (MgCl2.6H2 O)
• Sylvite (KCl)
• Polyhalite (K 2Ca2Mg(SO4)4 .2H2O)
1.7 Preventative Act ion - Chemical
• When drilli ng salt formations, OBM salinity should be high (e.g. 300,000
mg/l chloride), to minimise salt dissolution into the water phase of the mud.
• In microfractured shales, use a very low fluid loss mud (HTHP < 3 mls)
and add fracture sealing additives.
• Water based muds are less lubricating than oil muds, therefore expect
higher torque in high angle wells. It may be necessary to add lubricants to
the system.
• In salt sections, it is important to match the fluid to the type of salt. Salt
saturated muds (NaCl) are used for simple halites; mixed salt systems are
available for complex salts such as Carnallite. Obtain specialist advice on
these.
• Use a low fluid loss mud (e.g. API < 5ml, HTHP (250°F) <14ml) in
microfractured shales and add fracture sealing additives.
1.7.4 Symptoms and Remedial Action
Having planned the well using all available data the risk of mechanical and/or
chemical borehole instability will be limited. It is, however, important that
should instability occur it should be identified and suitable remedial action
should be quickly adopted.
Indication of the condition of the hole can be inferred from torque and drag
measurements, the condition and quantity of cuttings seen at the shale
shakers and variations in mud volumes.
• High torque values would suggest a tight hole possibly requiring increase
in mud weight or an increase in inhibition to reduce the swelling of clays.
• The downhole loss of whole mud would indicate that the formation was
being fractured by the use of too high a mud weight.
A caliper log can be run at section TD. The gauge of the hole will give an
indication of whether mud weight and inhibition was at a correct level for that
interval. If an oriented 4-arm caliper is used information on stress orientations
can be obtained. A typical indication of stress induced borehole instability is
the presence of an oval rather than circular hole. Information regarding the
two horizontal in situ stresses can be deduced from this type of log. Knowing
the direction of the stresses is valuable when planning development wells as
the well directions least prone to hole problems can be established.
1.8 Special Cases
Should the pipe become stuck in coal, and circulation is possible, experience
shows that spotting a high pH pill around the coal can help to freeze the pipe.
Where the coal seam is not tectonically stressed and geological information
regarding the seam is required care must be taken with fluid properties and
drilling practices. Seat earth’s and marine bands both provide valuable
information about the coal but both are easily washed out. When coring with
water based muds a low filtrate should be utilised and jet velocity should be
minimised. There is some evidence that these fractured rocks can be
stabilised with products such as Gilsonite and Soltex.